CN105759678A - Switching quantity output module of DCS - Google Patents

Switching quantity output module of DCS Download PDF

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CN105759678A
CN105759678A CN201510904735.1A CN201510904735A CN105759678A CN 105759678 A CN105759678 A CN 105759678A CN 201510904735 A CN201510904735 A CN 201510904735A CN 105759678 A CN105759678 A CN 105759678A
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circuit
power
power supply
resistance
output channel
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CN105759678B (en
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潘云川
文利
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Chongqing Chuanyi Automation Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Program-control systems
    • G05B19/02Program-control systems electric
    • G05B19/04Program control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Program control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25232DCS, distributed control system, decentralised control unit

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Electronic Switches (AREA)
  • Power Sources (AREA)
  • Devices For Supply Of Signal Current (AREA)
  • Data Exchanges In Wide-Area Networks (AREA)

Abstract

本发明公开了一种DCS系统的开关量输出模块,包括供电电源、CPU模块、上电延迟电路、通信电路和数字量输出通道电路,所述供电电源用于给整个开关量输出模块供电,所述CPU模块用于通过通信电路与DCS系统的控制站进行通讯,所述CPU模块用于输出控制信号给数字量输出通道电路,用于控制数字量输出通道电路给现场设备输出开关量信号,所述上电延迟电路用于接受复位信号,延迟给数字量输出通道电路通电。其可以记录复位前状态,复位后输出状态可以保持与复位前一致。

The invention discloses a switching value output module of a DCS system, which includes a power supply, a CPU module, a power-on delay circuit, a communication circuit and a digital output channel circuit. The power supply is used to supply power to the entire switching value output module. The CPU module is used to communicate with the control station of the DCS system through the communication circuit, the CPU module is used to output control signals to the digital output channel circuit, and is used to control the digital output channel circuit to output switching signals to the field equipment. The power-on delay circuit is used to receive the reset signal and delay the power-on of the digital output channel circuit. It can record the state before reset, and the output state after reset can be kept consistent with that before reset.

Description

DCS系统的开关量输出模块Switch output module of DCS system

技术领域 technical field

本发明涉及DCS控制系统领域,特别是涉及一种DCS系统的开关量输出模块。 The invention relates to the field of DCS control systems, in particular to a switch output module of the DCS system.

背景技术 Background technique

在DCS控制系统中,DO开关量输出模块使用是很普及的。在现场中经常遇到由于一些特殊情况,模块需要上电复位,比如模块坏了,需要在线换模块,或没有供电冗余系统的应用中电源模块损坏,或工业电电压一段时间过低导致电源模块停止工作,等恢复正常后重新工作等等。因为模块复位瞬间,一般情况,输出通道比CPU快,也就是说在CPU还没有完成初始化的时候,输出通道已经有值输出,使得复位后输出状态不确定,导致被其控制的阀门等设备乱动作的危险。传统方法是,等到条件允许,被控制设备跳动在允许的时候再进行模块复位的操作。现有技术存在的缺点是在一些重要的应用场合,只有停机检修的时候才能进行开关量输出模块的更换或复位。要么把模块所有通道的线拆掉,等操作完成后重新接上。这样要么无法及时处理问题,要么比较复杂。 In the DCS control system, the use of DO switch output modules is very popular. In the field, it is often encountered that due to some special circumstances, the module needs to be powered on for reset, such as the module is broken, and the module needs to be replaced online, or the power supply module is damaged in the application without power supply redundancy system, or the industrial voltage is too low for a period of time and the power supply The module stops working, waits for it to work again after it returns to normal, and so on. Because the moment the module is reset, in general, the output channel is faster than the CPU, that is to say, when the CPU has not completed the initialization, the output channel has already output value, making the output status uncertain after reset, resulting in chaos of the valves and other equipment controlled by it. action hazard. The traditional method is to wait until the condition permits and the controlled device jumps to allow the module reset operation. The disadvantage of the prior art is that in some important application occasions, the switch output module can only be replaced or reset when it is shut down for maintenance. Either remove the wires of all channels of the module and reconnect them after the operation is completed. In this way, the problem cannot be dealt with in time, or it is more complicated.

发明内容 Contents of the invention

本发明的目的在于针对现有技术的不足,提供一种DCS系统的开关量输出模块,其可以记录复位前状态,复位后输出状态可以保持与复位前一致。 The purpose of the present invention is to provide a switch output module of the DCS system, which can record the state before reset, and the output state after reset can be kept consistent with that before reset.

本发明的目的是这样实现的:一种DCS系统的开关量输出模块,包括供电电源、CPU模块、上电延迟电路、通信电路和数字量输出通道电路,所述供电电源用于给整个开关量输出模块供电,所述CPU模块用于通过通信电路与DCS系统的控制站进行通讯,所述CPU模块用于输出控制信号给数字量输出通道电路,用于控制数字量输出通道电路输出开关量信号给现场设备,控制现场设备的工作状态,所述上电延迟电路用于接受复位信号,延迟给数字量输出通道电路通电。 The object of the present invention is achieved in this way: a switch output module of a DCS system includes a power supply, a CPU module, a power-on delay circuit, a communication circuit and a digital output channel circuit, and the power supply is used to supply the entire switch The output module supplies power, the CPU module is used to communicate with the control station of the DCS system through the communication circuit, the CPU module is used to output control signals to the digital output channel circuit, and is used to control the digital output channel circuit to output switching signals For the field device, the working state of the field device is controlled, and the power-on delay circuit is used to receive the reset signal and delay the power supply to the digital output channel circuit.

所述上电延迟电路包括第一开关管Q1、第二开关管VT13以及若干电阻、电容,所述第一开关管Q1的基极与第10电阻R10的一端连接,第10电阻R10的另一端分别与第19电阻R19的一端、第19电容C19的一端以及复位信号连接,第19电阻R19的另一端与供电电源VCC连接,第19电容C19的另一端接地,所述第一开关管Q1的发射极与供电电源VCC连接,所述第一开关管Q1的集电极分别于与第二开关管VT13的基极、第9电阻R9的一端连接,第9电阻R9的另一端接地,所述第二开关管VT13的基极分别与第8电阻R8的一端、第42电容C42的负极连接,第8电阻R8的另一端、第42电容C42的正极均与供电电源VCC连接,所述第二开关管VT13的发射极与供电电源VCC连接,第二开关管VT13的集电极与数字量输出通道电路的电源端连接。 The power-on delay circuit includes a first switch tube Q1, a second switch tube VT13, and several resistors and capacitors. The base of the first switch tube Q1 is connected to one end of the tenth resistor R10, and the other end of the tenth resistor R10 respectively connected to one end of the 19th resistor R19, one end of the 19th capacitor C19 and the reset signal, the other end of the 19th resistor R19 is connected to the power supply VCC, the other end of the 19th capacitor C19 is grounded, and the first switching tube Q1 The emitter is connected to the power supply VCC, the collector of the first switching tube Q1 is respectively connected to the base of the second switching tube VT13, and one end of the ninth resistor R9, and the other end of the ninth resistor R9 is grounded. The bases of the second switching tube VT13 are respectively connected to one end of the eighth resistor R8 and the negative pole of the 42nd capacitor C42, and the other end of the eighth resistor R8 and the positive pole of the 42nd capacitor C42 are connected to the power supply VCC, and the second switch The emitter of the tube VT13 is connected to the power supply VCC, and the collector of the second switching tube VT13 is connected to the power supply terminal of the digital output channel circuit.

所述CPU模块与通信电路之间设有第一隔离电路。 A first isolation circuit is provided between the CPU module and the communication circuit.

所述CPU模块与数字量输出通道电路之间设有第二隔离电路。 A second isolation circuit is provided between the CPU module and the digital output channel circuit.

由于采用了上述方案,由于本DCS系统的开关量输出模块设有上电延迟电路,所述上电延迟电路用于接受复位信号,延迟给数字量输出通道电路通电.。当本DCS系统的开关量输出模块上电复位时,上电延迟电路控制数字量输出通道电路延迟通电,使数字量输出通道电路在复位时段无输出,当本DCS系统的开关量输出模块上电复位完成后,CPU模块将根据复位前的输出状态,把相应值送到数字量输出通道电路上,此时通道控制回路在延迟电路作用下才有电,这样可使DCS系统的开关量输出模块复位后的输出状态值与复位前的输出状态值相同,避免被其控制的阀门等设备乱动作的危险。 Due to the adoption of the above scheme, since the switch output module of the DCS system is provided with a power-on delay circuit, the power-on delay circuit is used to receive the reset signal and delay the power supply to the digital output channel circuit. When the switch output module of the DCS system is powered on and reset, the power-on delay circuit controls the digital output channel circuit to delay power on, so that the digital output channel circuit has no output during the reset period. When the switch output module of the DCS system is powered on After the reset is completed, the CPU module will send the corresponding value to the digital output channel circuit according to the output state before the reset. At this time, the channel control circuit will only be powered under the action of the delay circuit, so that the switching output module of the DCS system The output state value after reset is the same as the output state value before reset, avoiding the danger of random movement of valves and other equipment controlled by it.

下面结合附图和具体实施方式对本发明作进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

附图说明 Description of drawings

图1为本发明的开关量输出模块的原理框图; Fig. 1 is the functional block diagram of switch quantity output module of the present invention;

图2为本发明的上电延迟电路的电路图。 FIG. 2 is a circuit diagram of the power-on delay circuit of the present invention.

具体实施方式 detailed description

参见图1,一种DCS系统的开关量输出模块,包括供电电源、CPU模块、上电延迟电路、通信电路和数字量输出通道电路,所述供电电源用于给整个开关量输出模块供电,所述CPU模块用于通过通信电路与DCS系统的控制站进行通讯,接收DCS系统的控制站的控制信号。通信电路是进行通信的电路。通过它CPU可以和其它的智能产品进行通信。其核心是采用的通信芯片,比如SP485等。它一边接外边的485总线,一边接上边的隔离电路。所述CPU模块用于输出控制信号给数字量输出通道电路,用于控制数字量输出通道电路给现场设备输出开关量信号。CPU模块可以根据复位前的输出状态值而输出相应信号。数字量输出通道电路指开关量输出模块的DO输出信号通道,可以是电平输出信号,也可以是集电极开路输出信号等,作用是对现场输出开关量信号。所述上电延迟电路用于接受复位信号,延迟给数字量输出通道电路通电。当本DCS系统的开关量输出模块上电复位时,上电延迟电路控制数字量输出通道电路延迟通电,使数字量输出通道电路无输出,当本DCS系统的开关量输出模块上电复位完成后,CPU模块将根据复位前的输出状态值,送相应信号到数字量输出通道电路上,使DCS系统的开关量输出模块复位后的输出状态值与复位前的输出状态值相同,避免被其控制的阀门等设备乱动作的危险。所述CPU模块与通信电路之间设有第一隔离电路。所述CPU模块与数字量输出通道电路之间设有第二隔离电路。第二隔离电路是对控制信号进行隔离,第一隔离电路是对通信信号进行隔离,通信隔离是隔离通信线路上的干扰信号使之不能进入核心电路。控制线隔离是使通道上的干扰信号不能进入内部核心电路。隔离常用的有光电隔离和磁隔离。 Referring to Fig. 1, a switch output module of a DCS system includes a power supply, a CPU module, a power-on delay circuit, a communication circuit and a digital output channel circuit, and the power supply is used to supply power to the entire switch output module, so The CPU module is used for communicating with the control station of the DCS system through the communication circuit, and receiving the control signal of the control station of the DCS system. A communication circuit is a circuit that communicates. Through it, the CPU can communicate with other smart products. Its core is the communication chip used, such as SP485 and so on. It is connected to the 485 bus outside and the isolation circuit on the other side. The CPU module is used to output control signals to the digital output channel circuit, and is used to control the digital output channel circuit to output switching signals to field devices. The CPU module can output corresponding signals according to the output state value before reset. The digital output channel circuit refers to the DO output signal channel of the digital output module, which can be a level output signal or an open-collector output signal, etc., and is used to output the digital signal to the scene. The power-on delay circuit is used to receive the reset signal, and delay the power-on of the digital output channel circuit. When the switching output module of the DCS system is powered on and reset, the power-on delay circuit controls the digital output channel circuit to delay power on, so that the digital output channel circuit has no output. When the switching output module of the DCS system is powered on and reset is completed , the CPU module will send corresponding signals to the digital output channel circuit according to the output state value before reset, so that the output state value of the switching output module of the DCS system after reset is the same as the output state value before reset, so as to avoid being controlled by it The danger of random movement of valves and other equipment. A first isolation circuit is provided between the CPU module and the communication circuit. A second isolation circuit is provided between the CPU module and the digital output channel circuit. The second isolation circuit is to isolate the control signal, the first isolation circuit is to isolate the communication signal, and the communication isolation is to isolate the interference signal on the communication line so that it cannot enter the core circuit. The control line isolation is to prevent the interference signal on the channel from entering the internal core circuit. Isolation is commonly used with optical isolation and magnetic isolation.

参见图2,所述上电延迟电路包括第一开关管Q1、第二开关管VT13以及若干电阻、电容,所述第一开关管Q1的基极与第10电阻R10的一端连接,第10电阻R10的另一端分别与第19电阻R19的一端、第19电容C19的一端以及复位信号连接,第19电阻R19的另一端与供电电源VCC连接,第19电容C19的另一端接地,所述第一开关管Q1的发射极与供电电源VCC连接,所述第一开关管Q1的集电极分别于与第二开关管VT13的基极、第9电阻R9的一端连接,第9电阻R9的另一端接地,所述第二开关管VT13的基极分别与第8电阻R8的一端、第42电容C42的负极连接,第8电阻R8的另一端、第42电容C42的正极均与供电电源VCC连接,所述第二开关管VT13的发射极与供电电源VCC连接,第二开关管VT13的集电极与数字量输出通道电路的电源端连接。 Referring to FIG. 2, the power-on delay circuit includes a first switching tube Q1, a second switching tube VT13, and several resistors and capacitors. The base of the first switching tube Q1 is connected to one end of the tenth resistor R10, and the tenth resistor The other end of R10 is respectively connected to one end of the 19th resistor R19, one end of the 19th capacitor C19 and the reset signal, the other end of the 19th resistor R19 is connected to the power supply VCC, the other end of the 19th capacitor C19 is grounded, and the first The emitter of the switching tube Q1 is connected to the power supply VCC, the collector of the first switching tube Q1 is respectively connected to the base of the second switching tube VT13 and one end of the ninth resistor R9, and the other end of the ninth resistor R9 is grounded , the base of the second switching tube VT13 is respectively connected to one end of the eighth resistor R8 and the negative pole of the 42nd capacitor C42, and the other end of the eighth resistor R8 and the positive pole of the 42nd capacitor C42 are connected to the power supply VCC, so The emitter of the second switching tube VT13 is connected to the power supply VCC, and the collector of the second switching tube VT13 is connected to the power terminal of the digital output channel circuit.

参见图2,复位信号RST(RST来自于模块中CPU复位电路的信号)引入CPU的同时接到了图中的R10上,这个信号将使Q1在上电的瞬间导通。结果会让R9上有接近VCC的电平这个电平也就是VT13的基极电平,它会使VT13保持关闭状态。这样,给通道供电的P1将会无电压,数字量输出通道电路就会无输出。相反。RST复位完成后,Q1将关闭,VT13将导通,P1通电,给数字量输出通道电路供电。同时,在RST复位完成后,CPU将读取复位前的输出状态值送到数字量输出通道电路上,这样经过上边这个过程后,开关量输出模块复位后的输出值将是复位前的值。 Referring to Figure 2, the reset signal RST (RST comes from the signal of the CPU reset circuit in the module) is introduced into the CPU and connected to R10 in the figure. This signal will turn on Q1 at the moment of power-on. As a result, there will be a level close to VCC on R9, which is the base level of VT13, which will keep VT13 off. In this way, P1 that supplies power to the channel will have no voltage, and the digital output channel circuit will have no output. on the contrary. After the RST reset is completed, Q1 will be turned off, VT13 will be turned on, and P1 will be powered on to supply power to the digital output channel circuit. At the same time, after the RST reset is completed, the CPU will read the output state value before the reset and send it to the digital output channel circuit, so that after the above process, the output value of the switch output module after reset will be the value before reset.

本发明不仅仅局限于上述实施例,在不背离本发明技术方案原则精神的情况下进行些许改动的技术方案,应落入本发明的保护范围。 The present invention is not limited to the above-mentioned embodiments, and technical solutions with slight changes without departing from the principle and spirit of the technical solutions of the present invention shall fall within the protection scope of the present invention.

Claims (4)

1. the switching value output module of a DCS system, it is characterized in that: include power supply, CPU module, power on delay circuit, telecommunication circuit and digital quantity output channel circuit, described power supply is for powering to whole switching value output module, described CPU module is for carrying out communication by the control station of telecommunication circuit Yu DCS system, described CPU module is used for exporting control signal to digital output channel circuit, for controlling digital output channel circuit output switch amount signal, described power on delay circuit is used for accepting reset signal, postpone to be energized to digital output channel circuit.
null2. switching value output module according to claim 1,It is characterized in that: described power on delay circuit includes the first switching tube (Q1)、Second switch pipe (VT13) and some resistance、Electric capacity,The base stage of described first switching tube (Q1) is connected with one end of the 10th resistance (R10),The other end of the 10th resistance (R10) respectively with one end of the 19th resistance (R19)、One end of 19th electric capacity (C19) and reset signal connect,The other end of the 19th resistance (R19) is connected with power supply (VCC),The other end ground connection of the 19th electric capacity (C19),The emitter stage of described first switching tube (Q1) is connected with power supply (VCC),The colelctor electrode of described first switching tube (Q1) is respectively at the base stage with second switch pipe (VT13)、One end of 9th resistance (R9) connects,The other end ground connection of the 9th resistance (R9),The base stage of described second switch pipe (VT13) respectively with one end of the 8th resistance (R8)、The negative pole of the 42nd electric capacity (C42) connects,The other end of the 8th resistance (R8)、The positive pole of the 42nd electric capacity (C42) is all connected with power supply (VCC),The emitter stage of described second switch pipe (VT13) is connected with power supply (VCC),The colelctor electrode of second switch pipe (VT13) is connected with the power end of digital output channel circuit.
3. switching value output module according to claim 1, it is characterised in that: it is provided with the first isolation circuit between described CPU module and telecommunication circuit.
4. switching value output module according to claim 1, it is characterised in that: it is provided with the second isolation circuit between described CPU module and digital output channel circuit.
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