CN105758311B - A kind of device that guard frame rail mounting hole detection is carried out using repeating query light source - Google Patents
A kind of device that guard frame rail mounting hole detection is carried out using repeating query light source Download PDFInfo
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- CN105758311B CN105758311B CN201610203229.4A CN201610203229A CN105758311B CN 105758311 B CN105758311 B CN 105758311B CN 201610203229 A CN201610203229 A CN 201610203229A CN 105758311 B CN105758311 B CN 105758311B
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
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Abstract
Description
技术领域technical field
本发明涉及货架横梁检测领域,更具体地说,尤其涉及一种用于检测货架横梁是否合格的装置。The invention relates to the field of shelf crossbeam detection, and more specifically, to a device for detecting whether the shelf crossbeam is qualified.
背景技术Background technique
现代化大生产促使工业生产社会化、专业化、高度机械化和自动化,这就要求物资的供应应分发及时、迅速、准确,同时也促使仓储技术得到了迅速的发展。钢货架作为仓储设备中的一员,是现代物流中心、配送中心必不可少的组成部分。货架是仓库现代化和提高效率的重要工具,货架泛指存放货物的架子,货架是用于存放成件物品的保管设备。例如,在一般的商店里,货物往往陈列在货架上,为了改善货物的陈列,以便于装在和卸载货物,而使用了大量不同的构件,其中,货架横梁的长度是否合格,直接影响货架能够正常安装,影响货架最终质量。Modern large-scale production promotes the socialization, specialization, high mechanization and automation of industrial production, which requires that the supply of materials should be distributed in a timely, rapid and accurate manner, and also promotes the rapid development of storage technology. As a member of storage equipment, steel shelves are an indispensable part of modern logistics centers and distribution centers. Shelves are an important tool for warehouse modernization and efficiency improvement. Shelves generally refer to shelves for storing goods, and shelves are storage equipment for storing items. For example, in general stores, goods are often displayed on shelves. In order to improve the display of goods and facilitate loading and unloading of goods, a large number of different components are used. Among them, whether the length of the shelf beam is qualified or not directly affects the ability of the shelf. Normal installation will affect the final quality of the shelf.
现有的货架横梁基本采用钣金构件快速冲压切断后制成,货架横梁形状为长条状,其两端分别开有一对安装孔,长条状的一条侧边向上翻起形成支撑面,并加强横梁的承重能力,在其支撑面上同样设置有若干对安装孔。货架横梁的长度是横梁货架横梁是否合格的一个非常重要的指标,同时在长度合格的情况下安装孔的位置也必须非常精确。然而货架横梁在生产的过程中需要经过冲压成型、冲孔、切断三个工序,对货架横梁的长度检测过程是在所有工艺完成后进行测量的,其测量方式往往是人工抽检;由于长度检测是所有工艺完成后进行的,因此,生产中的某一工序一旦出现故障而未及时发现,会导致呈批不合格产品出现,因此在生产线上设置一台用于检测货架横梁长度和安装孔位置是否合格的装置显得尤为必要。Existing shelf beams are basically made of sheet metal components after rapid stamping and cutting. The shape of the shelf beams is long strips, with a pair of mounting holes at both ends, and one side of the long strips is turned up to form a support surface. To strengthen the load-bearing capacity of the beam, several pairs of mounting holes are also arranged on its supporting surface. The length of the shelf beam is a very important indicator of whether the shelf beam is qualified. At the same time, the position of the installation hole must be very accurate when the length is qualified. However, the shelf beam needs to go through three processes of stamping, punching and cutting in the production process. The length detection process of the shelf beam is measured after all processes are completed. The measurement method is often manual sampling inspection; because the length detection is It is carried out after all the processes are completed. Therefore, once a fault occurs in a certain process in the production and is not found in time, it will lead to batches of unqualified products. Qualified devices are particularly necessary.
本发明的目的即为针对一种两端开有一对安装孔的钣金条状货架横梁进行自动连续检测,以及时了解是否出现故障,以便及时对前置工序进行反馈控制。The purpose of the present invention is to automatically and continuously detect a sheet metal strip shelf beam with a pair of installation holes at both ends, so as to know whether there is a failure in time, so as to timely feedback control the pre-process.
由于货架横梁的安装孔位置是固定的,因此,只要利用自学习的方法,选择一个标准件,利用工业相机对标准孔进行拍摄,作为标准图片,在进行待测货架横梁检测时,使用工业相机进行拍摄的图片与标准图片作对比,这样既可以通过安装孔的位置与标准件对比是否有偏差来判断待测货架横梁的长度,又可以通过观察拍摄到的安装孔是否有缺陷来判断安装孔是否合格。Since the position of the installation hole of the shelf beam is fixed, just use the self-learning method to select a standard part, use an industrial camera to take pictures of the standard hole, as a standard picture, and use an industrial camera when inspecting the shelf beam to be tested. The photographed picture is compared with the standard picture, so that the length of the shelf beam to be tested can be judged by whether the position of the mounting hole is deviated from the standard part, and the mounting hole can be judged by observing whether the photographed mounting hole is defective Eligibility.
但是利用工业相机拍摄的孔为离散的孔,同一个工业相机拍摄的两个安装孔的间距较大,导致拍摄出的图片处理难度较大,精度较低,而使用高精度的工业相机势必会增加总体成本,因此不符合实际的生产需要。However, the holes captured by an industrial camera are discrete holes, and the distance between the two installation holes captured by the same industrial camera is relatively large, resulting in difficult image processing and low precision, and the use of high-precision industrial cameras is bound to cause Increase the overall cost, so it does not meet the actual production needs.
发明内容Contents of the invention
本发明的目的在于针对上述现有技术的不足,提供一种利用轮循光源进行货架横梁安装孔检测的装置,该装置利用工业相机在切断工序之后对货架横梁的长度和安装孔的位置进行准确测量,且该装置无需人工操作,自动化程度高,能够及时了解货架横梁是否合格以便及时对前置其他工序进行调整,从而提高货架横梁整体的生产质量。The object of the present invention is to address the above-mentioned deficiencies in the prior art, and to provide a device for detecting the mounting holes of the shelf beams using a round-robin light source. The device uses an industrial camera to accurately measure the length of the shelf beams and the position of the mounting holes after the cutting process Measurement, and the device does not require manual operation and has a high degree of automation. It can know whether the shelf beam is qualified in time to adjust other pre-processes in time, thereby improving the overall production quality of the shelf beam.
本发明的技术方案是这样实现的:一种利用轮循光源进行货架横梁安装孔检测的装置,包括底座、输送带、接近开关、挡块、推送气缸、测量托架、相机固定架、图像拍摄模块、封闭壳体和压紧气缸,所述封闭壳体固定在底座上,所述输送带、接近开关、挡块、测量托架、相机固定架、图像拍摄模块和压紧气缸均设置在封闭壳体内部;所述输送带设置在底座上,输送带的进料口连接前置切断工序的出料口,所述输送带的末端沿输送带方向依次设置有接近开关和挡块,所述接近开关内嵌在底座上并用于检测相应位置的底座上是否有工件经过,所述挡块固定在底座上方并用于对工件进行限位;所述输送带的一侧设置有垂直于输送带运送方向设置的推送气缸,另一侧设置有测量托架,接近开关触发后控制推送气缸运动,推送气缸将输送带上的待测货架横梁推送到测量托架上;所述压紧气缸设置在测量托架上且靠近输送带的进料口,所述压紧气缸用于沿输送带运动方向压紧工件;所述相机固定架固定在测量托架正上方,相机固定架的左右两端通过两根支架固定在底座上;所述测量托架的两端通过两根转动轴连接底座,所述翻转驱动模块分别连接底座和测量托架,翻转驱动模块运动时驱动所述测量托架沿两根转动轴旋转;The technical solution of the present invention is realized in the following way: a device for detecting the mounting holes of shelf beams by using a round-robin light source, including a base, a conveyor belt, a proximity switch, a stopper, a push cylinder, a measuring bracket, a camera fixing frame, and an image shooting Module, closed housing and pressing cylinder, the closed housing is fixed on the base, the conveyor belt, proximity switch, stopper, measuring bracket, camera fixing frame, image capture module and pressing cylinder are all arranged in the closed Inside the housing; the conveyor belt is set on the base, the feed port of the conveyor belt is connected to the discharge port of the pre-cutting process, and the end of the conveyor belt is sequentially provided with a proximity switch and a stopper along the direction of the conveyor belt. The proximity switch is embedded in the base and is used to detect whether there is a workpiece passing on the base at the corresponding position; the stopper is fixed above the base and used to limit the workpiece; one side of the conveyor belt is provided with a The pushing cylinder is set in the direction, and the other side is provided with a measuring bracket. After the proximity switch is triggered, the movement of the pushing cylinder is controlled. The pushing cylinder pushes the beam of the shelf to be measured on the conveyor belt to the measuring bracket; the pressing cylinder is set in the measuring bracket. On the bracket and close to the feeding port of the conveyor belt, the compression cylinder is used to compress the workpiece along the moving direction of the conveyor belt; the camera holder is fixed directly above the measurement bracket, and the left and right ends of the camera holder pass through two The root bracket is fixed on the base; the two ends of the measuring bracket are connected to the base through two rotating shafts, and the turning drive module is respectively connected to the base and the measuring bracket, and the turning driving module drives the measuring bracket along the two the axis of rotation rotates;
所述图像拍摄模块包括平行光源、工业相机、分时控制器、反射镜组和半透半反镜组,所述平行光源设有四个,分别为第一平行光源、第二平行光源、第三平行光源和第四平行光源,所述分时控制器连接第一平行光源、第二平行光源、第三平行光源和第四平行光源并控制第一平行光源、第二平行光源、第三平行光源和第四平行光源依次轮流点亮,所述反射镜组包括第一反射镜、第二反射镜和第三反射镜,所述半透半反镜组包括第一半透半反镜、第二半透半反镜和第三半透半反镜,所述第一平行光源、第二平行光源、第三平行光源和第四平行光源均设置在所述测量托架底部,第一平行光源、第二平行光源、第三平行光源和第四平行光源呈方形分布,所述第一平行光源、第二平行光源、第三平行光源和第四平行光源分别用于提供垂直于工件并透过工件上四个安装孔的四条平行光线;所述第一平行光源的正上方从上至下依次设有工业相机、第一半透半反镜和第二半透半反镜,所述工业相机固定在相机固定架上,所述第二平行光源的正上方设有第一反射镜,所述第三平行光源的正上方从上至下依次设有第二反射镜和第三半透半反镜,所述第四平行光源的正上方设有第三反射镜;所述第一半透半反镜和第二反射镜的高度相同且均向输送带运动的方向倾斜45度设置,所述第二半透半反镜、第三半透半反镜、第一反射镜和第二反射镜的高度相同且均朝向垂直于输送带运动的方向倾斜45度设置;所述第一平行光源射出的平行光线依次经过第二半透半反镜和第一半透半反镜后照射到工业相机上,所述第二平行光源射出的平行光线依次经过第一反射镜、第二半透半反镜和第一半透半反镜后照射到工业相机上,所述第三平行光源射出的平行光线依次经过第三半透半反镜、第二反射镜和第一半透半反镜后照射到工业相机上,所述第四平行光源射出的平行光线依次经过第三反射镜、第三半透半反镜、第二反射镜和第一半透半反镜后照射到工业相机上。The image capturing module includes a parallel light source, an industrial camera, a time-sharing controller, a mirror group and a half-mirror group, and the parallel light source is provided with four, which are respectively a first parallel light source, a second parallel light source, a second parallel light source, and a second parallel light source. Three parallel light sources and the fourth parallel light source, the time-sharing controller connects the first parallel light source, the second parallel light source, the third parallel light source and the fourth parallel light source and controls the first parallel light source, the second parallel light source, the third parallel light source The light source and the fourth parallel light source are turned on in turn, the reflector group includes a first reflector, a second reflector and a third reflector, and the half-mirror group includes a first half-mirror, a second half-mirror Two half mirrors and a third half mirror, the first parallel light source, the second parallel light source, the third parallel light source and the fourth parallel light source are all arranged at the bottom of the measuring bracket, the first parallel light source , the second parallel light source, the third parallel light source and the fourth parallel light source are distributed in a square, and the first parallel light source, the second parallel light source, the third parallel light source and the fourth parallel light source are respectively used to provide Four parallel light rays of four mounting holes on the workpiece; an industrial camera, a first half-mirror and a second half-mirror are arranged in sequence directly above the first parallel light source, and the industrial camera fixed on the camera fixing frame, a first reflector is provided directly above the second parallel light source, and a second reflector and a third half-reflector are sequentially provided directly above the third parallel light source from top to bottom Mirror, the third reflector is provided directly above the fourth parallel light source; the height of the first half mirror and the second reflector are the same and are all inclined at 45 degrees to the direction of conveyor belt movement. The second half-mirror, the third half-mirror, the first reflector and the second reflector have the same height and are all inclined at 45 degrees to the direction perpendicular to the movement of the conveyor belt; the first parallel light source emits The parallel rays of light from the second parallel light source pass through the first reflector, the second half-mirror in sequence, and then irradiate the industrial camera. mirror and the first half-mirror and irradiates the industrial camera, and the parallel rays emitted by the third parallel light source pass through the third half-mirror, the second reflector and the first half-mirror in turn and irradiate To the industrial camera, the parallel light emitted by the fourth parallel light source sequentially passes through the third reflector, the third half mirror, the second reflector and the first half mirror, and then irradiates the industrial camera.
进一步的,所述第一反射镜、第一半透半反镜、第二半透半反镜和工业相机均与相机固定板固定连接并通过相机固定板固定在相机固定架上;所述第二反射镜、第三反射镜和第三半透半反镜固定在同一个镜组安装座上。Further, the first reflector, the first half-mirror, the second half-mirror and the industrial camera are all fixedly connected to the camera fixing plate and fixed on the camera fixing frame through the camera fixing plate; The second reflector, the third reflector and the third half-mirror are fixed on the same mirror group mount.
进一步的,还包括丝杠驱动机构,所述丝杠驱动机构包括定位电机、联轴器和滚珠丝杠,所述滚珠丝杠与输送带平行设置,所述滚珠丝杠通过轴承座固定在相机固定架上,所述滚珠丝杠的一端通过联轴器连接定位电机,所述滚珠丝杠上套装有滑块,所述镜组安装座与滑块固定连接,所述定位电机驱动所述滚珠丝杠转动时带动与滑块连接的镜组安装座在所述测量托架上方沿滚珠丝杠直线运动。Further, it also includes a screw drive mechanism, the screw drive mechanism includes a positioning motor, a coupling and a ball screw, the ball screw is arranged in parallel with the conveyor belt, and the ball screw is fixed on the camera through a bearing seat On the fixed frame, one end of the ball screw is connected to the positioning motor through a coupling, a slider is set on the ball screw, the mirror group mounting seat is fixedly connected to the slider, and the positioning motor drives the ball When the screw rotates, it drives the mounting seat of the mirror group connected with the slider to move linearly along the ball screw above the measuring bracket.
进一步的,所述推送气缸设置在所述输送带的中部,推送气缸的前端设置有第一推料板。Further, the push cylinder is arranged in the middle of the conveyor belt, and the front end of the push cylinder is provided with a first push plate.
进一步的,所述测量托架靠近所述输送带的一侧设置有斜坡面。Further, a slope surface is provided on a side of the measuring bracket close to the conveyor belt.
进一步的,所述输送带的进料口的左右两侧均设置有限位挡板。Further, limit baffles are provided on the left and right sides of the feed inlet of the conveyor belt.
进一步的,所述测量托架上设置有L型挡边,所述L型挡边的两条挡边相互垂直,L型挡边的一条挡边用于推送气缸压紧工件时工件另一端的限位,L型挡边的另一条挡边用于压紧气缸压紧工件时工件另一端的限位。Further, the measuring bracket is provided with L-shaped ribs, the two ribs of the L-shaped ribs are perpendicular to each other, and one rib of the L-shaped rib is used to push the cylinder to compress the workpiece at the other end of the workpiece. Limit, the other rib of the L-shaped rib is used to limit the other end of the workpiece when the compression cylinder compresses the workpiece.
进一步的,所述滑块上设有U型凹槽,相机固定架底部设有条型滑块,所述滑块通过U型凹槽套装在条形滑轨上。Further, the slider is provided with a U-shaped groove, and the bottom of the camera holder is provided with a bar-shaped slider, and the slider is set on the bar-shaped slide rail through the U-shaped groove.
进一步的,所述测量托架上设有磁栅尺,所述压紧气缸的活塞杆端部连接第二推料板,第二推料板上设置有与所述磁栅尺相配合的磁栅头。Further, the measuring bracket is provided with a magnetic scale, and the end of the piston rod of the pressing cylinder is connected to a second pusher plate, and the second pusher plate is provided with a magnetic scale matched with the magnetic scale. grid head.
进一步的,所述翻转驱动模块包括第一支座、第二支座和翻转气缸,第一支座固定在底座上,第二支座固定在测量托架上,翻转气缸的两端分别与第一支座和第二支座铰接。Further, the turning drive module includes a first support, a second support and a turning cylinder, the first support is fixed on the base, the second support is fixed on the measurement bracket, and the two ends of the turning cylinder are respectively connected to the first A support and a second support are hinged.
本发明的技术构思为:工件在前置切断工序中会由一条整体的长带状钣金件切断成一根一根的工件,在工件完成切断工序之后,切断后的工件依旧会被未切断的长条状钣金件推动向前运动,并由前置切断工序的出料口进入输送带前端的进料口处,由两块限位挡板限制工件的运动方向不会发生偏移,工件经过两块限位挡板进入检测装置;工件进入输送带后会被输送带带动加速运动,输送带设置的运动速度是前置切断工序中出料口处工件速度的1.5-2倍,工件在输送带的加速带动下迅速进入检测装置中,经过接近开关并抵达挡块位置,被挡块挡住无法继续运动,接近开关接收到工件经过的信号,并将该信号传输给控制器,控制器控制推送气缸开始运动,推送气缸将工件从输送带推送至测量托架上并被测量托架的L型挡边的一条挡边挡住,此时压紧气缸气缸运动,将工件向测量托架的L性挡边的另一条挡边方向压紧,当压紧气缸和推送气缸均完成压紧操作时,工件处于测量位置;当工件到达测量位置后,依次打开四个平行光源,利用工业相机拍摄四个平行光源发出的平行光线所成的图像,并利用图像识别技术对四个平行光源所成的图像进行分析,判断安装孔的中心和大小是否合格;若拍摄出的四个平行光源所成的图像相同,则表示待测货架横梁的安装孔合格,若拍摄出四个平行光源所成图像不重合或者图像存在缺斑,则表示待测货架横梁的安装孔不合格。The technical idea of the present invention is: the workpiece will be cut into individual workpieces by an integral long strip-shaped sheet metal part in the pre-cutting process, and after the workpiece completes the cutting process, the cut workpiece will still be uncut The strip-shaped sheet metal parts are pushed forward and enter the feed port at the front end of the conveyor belt from the discharge port of the pre-cutting process. The movement direction of the workpiece is restricted by two limit baffles so that the workpiece does not shift. Enter the detection device through two limit baffles; after the workpiece enters the conveyor belt, it will be accelerated by the conveyor belt, and the moving speed set by the conveyor belt is 1.5-2 times the speed of the workpiece at the outlet in the pre-cutting process. Driven by the acceleration of the conveyor belt, it quickly enters the detection device, passes through the proximity switch and reaches the stop position, and is blocked by the stopper and cannot continue to move. The proximity switch receives the signal of the workpiece passing and transmits the signal to the controller. The controller controls The push cylinder starts to move, and the push cylinder pushes the workpiece from the conveyor belt to the measuring bracket and is blocked by one of the L-shaped ribs of the measuring bracket. The other side of the permanent rib is pressed in the direction of the other side. When the compression cylinder and the push cylinder have completed the compression operation, the workpiece is at the measurement position; The image formed by the parallel light rays emitted by a parallel light source, and the image formed by the four parallel light sources is analyzed by image recognition technology to determine whether the center and size of the installation hole are qualified; if the image formed by the four parallel light sources is captured If the images are the same, it means that the mounting holes of the shelf beams to be tested are qualified. If the images taken by the four parallel light sources do not overlap or there are missing spots in the images, it means that the mounting holes of the shelf beams to be tested are unqualified.
测量完毕后,推送气缸和压紧气缸快速复位,翻转驱动模块运动,带动测量托架转动下料,下料完毕后翻转驱动模块带动测量托架回复到初始位置。After the measurement is completed, the push cylinder and the compression cylinder are quickly reset, the flip drive module moves, and the measurement bracket is driven to rotate and unload. After the blanking is completed, the flip drive module drives the measurement bracket to return to the initial position.
在压紧气缸运动的过程中,压紧气缸前端的磁栅头会在磁栅尺上运动,此时根据磁栅头的运动距离能够计算出工件的长度,该长度能够直接的读出,主要用于设定标准件时使用。During the movement of the pressing cylinder, the magnetic grating head at the front end of the compressing cylinder will move on the magnetic scale. At this time, the length of the workpiece can be calculated according to the moving distance of the magnetic grating head, and the length can be read directly. Mainly It is used when setting standard parts.
其中部分镜组是设置在丝杠驱动模块上,主要用于调整该部分镜组与工业相机之间的距离,以便适应不同长度的工件的测量。Some of the mirror groups are set on the lead screw drive module, which is mainly used to adjust the distance between the part of the mirror group and the industrial camera, so as to adapt to the measurement of workpieces of different lengths.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、本发明结构简单紧凑,生产成本低,安装孔的检测过程连续在线进行,无需中断生产过程,极大提高了生产效率和检测效率,并利用检测结果进行实时监控,有效避免生产过程中出现连续不合格的现象,提高了生产质量。1. The structure of the present invention is simple and compact, and the production cost is low. The detection process of the installation hole is continuously carried out online without interrupting the production process, which greatly improves the production efficiency and detection efficiency, and uses the detection results for real-time monitoring, effectively avoiding the occurrence of The continuous unqualified phenomenon improves the production quality.
2、本发明利用反射镜组和半透半反镜组将四个安装孔底部的平行光源射出的平行光集中照射到同一个工业相机上,并利用分时控制器控制四个平行光源依次轮流打开,利用工业相机依次拍摄四个平行光源发出的平行光线所成的图像,并利用图像识别技术对四个平行光源所成的图像进行分析,判断安装孔的中心和大小是否合格;若拍摄出的四个平行光源所成的图像相同,则表示待测货架横梁的安装孔合格,若拍摄出四个平行光源所成图像不重合或者图像存在缺斑,则表示待测货架横梁的安装孔不合格;该检测过程方便,检测速度快,检测精度高。2. The present invention utilizes the mirror group and the semi-transparent mirror group to irradiate the parallel light emitted by the parallel light sources at the bottom of the four installation holes onto the same industrial camera, and uses a time-sharing controller to control the four parallel light sources in turn. Turn it on, use an industrial camera to take pictures of the parallel light rays emitted by four parallel light sources in sequence, and use image recognition technology to analyze the images formed by the four parallel light sources to determine whether the center and size of the installation hole are qualified; If the images formed by the four parallel light sources are the same, it means that the installation holes of the shelf beams to be tested are qualified. Qualified; the detection process is convenient, the detection speed is fast, and the detection accuracy is high.
3、利用一个工业相机对重合的光束进行拍摄,能够拍摄出较大的图像,从而提高判断的准确性。3. Using an industrial camera to shoot the overlapping beams can take a larger image, thereby improving the accuracy of judgment.
4、本发明实现了检测过程的自动上料、自动检测和自动下料,整个过程无需人工处理,避免了人力检测易出现的各种人为因素导致的测量误差;整个装置自动化程度高,极大提高了检测效率和检测质量。4. The present invention realizes the automatic feeding, automatic detection and automatic unloading of the detection process, the whole process does not need manual processing, and avoids the measurement errors caused by various human factors that are easy to occur in manual detection; the whole device is highly automated and greatly The detection efficiency and detection quality are improved.
5、本发明通过丝杠驱动机构调整部分镜组的位置,能够满足不同尺寸货架横梁的检测,提高了检测设备的适用性。5. The present invention adjusts the position of some mirror groups through the screw drive mechanism, which can meet the detection of shelf beams of different sizes, and improves the applicability of the detection equipment.
6、本发明采用封闭壳体将整个测量装置与外界隔绝,提供了封闭的测量环境,不仅隔绝了光线,避免了外界光线的干扰对测量结果的影响,还能够防止外界环境对检测装置的污染,提高了设备的使用寿命。6. The present invention uses a closed casing to isolate the entire measurement device from the outside world, providing a closed measurement environment, which not only isolates light, avoids the influence of external light interference on the measurement results, but also prevents the external environment from polluting the detection device , improve the service life of the equipment.
附图说明Description of drawings
下面结合附图中的实施例对本发明作进一步的详细说明,但并不构成对本发明的任何限制。The present invention will be described in further detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.
图1是本发明一种利用轮循光源进行货架横梁安装孔检测的装置的立体图。Fig. 1 is a perspective view of a device for detecting installation holes of shelf crossbeams by using round-robin light sources according to the present invention.
图2是本发明一种利用轮循光源进行货架横梁安装孔检测的装置的主视图。Fig. 2 is a front view of a device for detecting installation holes of shelf crossbeams by using round-robin light sources according to the present invention.
图3是本发明一种利用轮循光源进行货架横梁安装孔检测的装置的俯视图。Fig. 3 is a top view of a device for detecting installation holes of shelf crossbeams by using round-robin light sources according to the present invention.
图4是本发明一种利用轮循光源进行货架横梁安装孔检测的装置的仰视图。Fig. 4 is a bottom view of a device for detecting installation holes of shelf crossbeams by using round-robin light sources according to the present invention.
图5是本发明图像拍摄模块的主视图。Fig. 5 is a front view of the image capturing module of the present invention.
图6是本发明图像拍摄模块的左视图。Fig. 6 is a left view of the image capturing module of the present invention.
图7是本发明第一平行光源的光路示意图。Fig. 7 is a schematic diagram of the optical path of the first parallel light source of the present invention.
图8是本发明第二平行光源的光路示意图。Fig. 8 is a schematic diagram of the optical path of the second parallel light source of the present invention.
图9是本发明第三平行光源的光路示意图。Fig. 9 is a schematic diagram of the optical path of the third parallel light source of the present invention.
图10是本发明第四平行光源的光路示意图。Fig. 10 is a schematic diagram of an optical path of a fourth parallel light source of the present invention.
图中,1-底座、2-工件、3-输送带、4-推送气缸、5-测量托架、6-工业相机、7-压紧气缸、8-接近开关、9-挡块、10-相机固定架、11-定位电机、12-滚珠丝杠、13-联轴器、14-滑块、15-限位挡板、16-L型挡边、17-支架、18-轴承座、19-第一推料板、20-第二推料板、21-条形滑轨、22-通孔、23-第一支座、24-第二支座、25-翻转气缸、26-第一平行光源、27-第二平行光源、28-第三平行光源、29-第四平行光源、30-第一半透半反镜、31-第二半透半反镜、32-第三半透半反镜、33-第一反射镜、24-第二反射镜、35-第三反射镜。In the figure, 1-base, 2-workpiece, 3-conveyor belt, 4-push cylinder, 5-measurement bracket, 6-industrial camera, 7-pressing cylinder, 8-proximity switch, 9-block, 10- Camera holder, 11-positioning motor, 12-ball screw, 13-coupling, 14-slider, 15-limit baffle, 16-L-shaped rib, 17-bracket, 18-bearing seat, 19 -The first pusher plate, 20-the second pusher plate, 21-strip slide rail, 22-through hole, 23-first support, 24-second support, 25-overturn cylinder, 26-first Parallel light source, 27-second parallel light source, 28-third parallel light source, 29-fourth parallel light source, 30-first half mirror, 31-second half mirror, 32-third half mirror Half mirror, 33-first reflector, 24-second reflector, 35-third reflector.
具体实施方式Detailed ways
下面结合附图对本发明进行进一步的说明:Below in conjunction with accompanying drawing, the present invention is further described:
参阅图1~10所示,本发明的一种利用轮循光源进行货架横梁安装孔检测的装置,包括底座1、输送带3、接近开关8、挡块9、推送气缸4、测量托架5、相机固定架10、图像拍摄模块、封闭壳体和压紧气缸7,所述封闭壳体固定在底座1上,所述输送带3、接近开关8、挡块9、测量托架5、相机固定架10、图像拍摄模块和压紧气缸7均设置在封闭壳体内部;所述输送带3设置在底座1上,输送带3的进料口连接前置切断工序的出料口,所述输送带3的末端沿输送带3方向依次设置有接近开关8和挡块9,所述接近开关8内嵌在底座1上并用于检测相应位置的底座1上是否有工件2经过,所述挡块9固定在底座1上方并用于对工件2进行限位;所述输送带3的一侧设置有垂直于输送带3运送方向设置的推送气缸4,另一侧设置有测量托架5,接近开关8触发后控制推送气缸4运动,推送气缸4将输送带3上的待测货架横梁推送到测量托架5上;所述压紧气缸7设置在测量托架5上且靠近输送带3的进料口,所述压紧气缸7用于沿输送带3运动方向压紧工件2;所述相机固定架固定在测量托架5正上方,相机固定架的左右两端通过两根支架17固定在底座1上;所述测量托架5的两端通过两根转动轴连接底座1,所述翻转驱动模块分别连接底座1和测量托架5,翻转驱动模块运动时驱动所述测量托架5沿两根转动轴旋转。Referring to Figures 1 to 10, a device for detecting mounting holes of shelf beams using a round-robin light source according to the present invention includes a base 1, a conveyor belt 3, a proximity switch 8, a stopper 9, a push cylinder 4, and a measuring bracket 5 , camera holder 10, image capture module, closed housing and compression cylinder 7, the closed housing is fixed on the base 1, the conveyor belt 3, proximity switch 8, block 9, measuring bracket 5, camera The fixed frame 10, the image capture module and the compression cylinder 7 are all arranged inside the closed housing; the conveyor belt 3 is arranged on the base 1, and the feed port of the conveyor belt 3 is connected to the discharge port of the pre-cutting process. The end of the conveyor belt 3 is sequentially provided with a proximity switch 8 and a stopper 9 along the direction of the conveyor belt 3. The proximity switch 8 is embedded in the base 1 and is used to detect whether a workpiece 2 passes by on the base 1 at the corresponding position. The block 9 is fixed above the base 1 and is used to limit the workpiece 2; one side of the conveyor belt 3 is provided with a push cylinder 4 perpendicular to the conveying direction of the conveyor belt 3, and the other side is provided with a measuring bracket 5, close to After the switch 8 is triggered, the push cylinder 4 is controlled to move, and the push cylinder 4 pushes the shelf beam to be measured on the conveyor belt 3 onto the measurement bracket 5; The feed port, the compression cylinder 7 is used to compress the workpiece 2 along the moving direction of the conveyor belt 3; the camera holder is fixed directly above the measuring bracket 5, and the left and right ends of the camera holder are fixed by two brackets 17 On the base 1; the two ends of the measuring bracket 5 are connected to the base 1 through two rotating shafts, and the turning drive module is respectively connected to the base 1 and the measuring bracket 5, and the turning driving module drives the measuring bracket 5 when it moves. Rotate about two axes of rotation.
所述图像拍摄模块包括平行光源、工业相机6、分时控制器、反射镜组和半透半反镜组,所述平行光源设有四个,分别为第一平行光源26、第二平行光源27、第三平行光源28和第四平行光源29,所述分时控制器连接第一平行光源、第二平行光源、第三平行光源和第四平行光源并控制第一平行光源、第二平行光源、第三平行光源和第四平行光源依次轮流点亮,所述反射镜组包括第一反射镜33、第二反射镜34和第三反射镜35,所述半透半反镜组包括第一半透半反镜30、第二半透半反镜31和第三半透半反镜32,所述第一平行光源26、第二平行光源27、第三平行光源28和第四平行光源29均设置在所述测量托架5底部,测量托架5上设有与四个平行光源位置相对应的四个通孔22,第一平行光源26、第二平行光源27、第三平行光源28和第四平行光源29呈方形分布,所述第一平行光源26、第二平行光源27、第三平行光源28和第四平行光源29分别用于提供垂直于工件2并透过工件2上四个安装孔的四条平行光线;所述第一平行光源26的正上方从上至下依次设有工业相机6、第一半透半反镜30和第二半透半反镜31,所述工业相机6固定在相机固定架10上,所述第二平行光源27的正上方设有第一反射镜33,所述第三平行光源28的正上方从上至下依次设有第二反射镜34和第三半透半反镜32,所述第四平行光源29的正上方设有第三反射镜35;所述第一半透半反镜30和第二反射镜34的高度相同且均向输送带3运动的方向倾斜45度设置,所述第二半透半反镜31、第三半透半反镜32、第一反射镜33和第二反射镜34的高度相同且均朝向垂直于输送带3运动的方向倾斜45度设置;所述第一平行光源26射出的平行光线依次经过第二半透半反镜31和第一半透半反镜30后照射到工业相机6上,所述第二平行光源27射出的平行光线依次经过第一反射镜33、第二半透半反镜31和第一半透半反镜30后照射到工业相机6上,所述第三平行光源28射出的平行光线依次经过第三半透半反镜32、第二反射镜34和第一半透半反镜30后照射到工业相机6上,所述第四平行光源29射出的平行光线依次经过第三反射镜35、第三半透半反镜32、第二反射镜34和第一半透半反镜30后照射到工业相机6上,上述四个平行光源射出的平行光线最终汇聚成一束照射到工业相机6上。Described image capture module comprises parallel light source, industrial camera 6, time-sharing controller, reflecting mirror group and half mirror group, described parallel light source is provided with four, is respectively the first parallel light source 26, the second parallel light source 27. The third parallel light source 28 and the fourth parallel light source 29, the time-sharing controller connects the first parallel light source, the second parallel light source, the third parallel light source and the fourth parallel light source and controls the first parallel light source, the second parallel light source The light source, the third parallel light source and the fourth parallel light source are turned on in turn, the reflector group includes the first reflector 33, the second reflector 34 and the third reflector 35, and the half-transparent half-mirror group includes the first Half mirror 30, the second half mirror 31 and the third half mirror 32, the first parallel light source 26, the second parallel light source 27, the third parallel light source 28 and the fourth parallel light source 29 are all arranged at the bottom of the measuring bracket 5, the measuring bracket 5 is provided with four through holes 22 corresponding to the positions of the four parallel light sources, the first parallel light source 26, the second parallel light source 27, the third parallel light source 28 and the fourth parallel light source 29 are distributed in a square shape, and the first parallel light source 26, the second parallel light source 27, the third parallel light source 28 and the fourth parallel light source 29 are respectively used to provide Four parallel light rays of four mounting holes; the industrial camera 6, the first half mirror 30 and the second half mirror 31 are successively arranged above the first parallel light source 26 from top to bottom. The industrial camera 6 is fixed on the camera holder 10, a first reflector 33 is arranged directly above the second parallel light source 27, and a second reflector 33 is arranged directly above the third parallel light source 28 from top to bottom. 34 and the third half mirror 32, the third reflector 35 is provided directly above the fourth parallel light source 29; the height of the first half mirror 30 and the second reflector 34 is the same and both The direction that conveyer belt 3 moves is inclined 45 degree and is arranged, and the height of described second half-mirror 31, the 3rd half-mirror 32, the first reflector 33 and the second reflector 34 are identical and all face vertical The direction in which the conveyor belt 3 moves is inclined at 45 degrees; the parallel rays emitted by the first parallel light source 26 pass through the second half-mirror 31 and the first half-mirror 30 sequentially and then irradiate the industrial camera 6, The parallel rays emitted by the second parallel light source 27 pass through the first reflector 33, the second half-mirror 31 and the first half-mirror 30 successively and then irradiate the industrial camera 6. The third parallel light source The parallel rays emitted by 28 pass through the third half-mirror 32, the second reflector 34 and the first half-mirror 30 and then irradiate on the industrial camera 6, and the parallel rays emitted by the fourth parallel light source 29 are sequentially After the third reflector 35, the third half-mirror 32, the second reflector 34 and the first half-mirror 30, it is irradiated onto the industrial camera 6, and the parallel rays emitted by the above four parallel light sources are finally converged into one The beam is irradiated on the industrial camera 6.
所述第一反射镜33、第一半透半反镜30、第二半透半反镜31和工业相机6均与相机固定板固定连接并通过相机固定板固定在相机固定架10上;所述第二反射镜34、第三反射镜35和第三半透半反镜32固定在同一个镜组安装座上。The first reflecting mirror 33, the first half-mirror 30, the second half-mirror 31 and the industrial camera 6 are all fixedly connected with the camera fixing plate and fixed on the camera fixing frame 10 by the camera fixing plate; The second reflector 34, the third reflector 35 and the third half mirror 32 are fixed on the same mirror group mount.
本装置还包括丝杠驱动机构,所述丝杠驱动机构包括定位电机11、联轴器13和滚珠丝杠12,所述滚珠丝杠12与输送带3平行设置,所述滚珠丝杠12通过轴承座18固定在相机固定架10上,所述滚珠丝杠12的一端通过联轴器13连接定位电机11,所述滚珠丝杠12上套装有滑块14,所述镜组安装座与滑块14固定连接,所述定位电机11驱动所述滚珠丝杠12转动时带动与滑块14连接的镜组安装座在所述测量托架5上方沿滚珠丝杠12直线运动。The device also includes a screw drive mechanism, the screw drive mechanism includes a positioning motor 11, a shaft coupling 13 and a ball screw 12, the ball screw 12 is arranged in parallel with the conveyor belt 3, and the ball screw 12 passes through The bearing seat 18 is fixed on the camera holder 10, one end of the ball screw 12 is connected to the positioning motor 11 through a coupling 13, the ball screw 12 is covered with a slider 14, and the mirror group mounting seat is connected to the slider. The block 14 is fixedly connected, and when the positioning motor 11 drives the ball screw 12 to rotate, it drives the mirror group mounting seat connected with the slider 14 to move linearly along the ball screw 12 above the measuring bracket 5 .
所述推送气缸4设置在所述输送带3的中部,推送气缸4的前端设置有第一推料板19。推送气缸4设置的位置并不仅限于输送带3的中部,还可以是输送带3中部靠近出料端的方向,其位置可调;推送气缸4的位置主要取决于需要检测的工件的长度,在推送气缸4位置调整时只要保证推送气缸4距离挡块9的距离等于工件长度的一半即可,这样就可以保证推送气缸4推送工件时一直处于工件的中部。第一推料板19与工件2的接触面为垂直于底座1的平面,且第一推料板20与工件的接触面平行于输送带的运动方向,推送气缸4运动时直接通过第一推料板20将工件向测量托架5方向平推。The pushing cylinder 4 is arranged in the middle of the conveyor belt 3 , and the front end of the pushing cylinder 4 is provided with a first pushing plate 19 . The position of the push cylinder 4 is not limited to the middle part of the conveyor belt 3, but also can be the direction in which the middle part of the conveyor belt 3 is close to the discharge end, and its position is adjustable; the position of the push cylinder 4 mainly depends on the length of the workpiece to be detected. As long as it is ensured that the distance between the push cylinder 4 and the stopper 9 is equal to half of the workpiece length during cylinder 4 position adjustment, it can be guaranteed that the push cylinder 4 is always in the middle of the workpiece when pushing the workpiece. The contact surface of the first pusher plate 19 and the workpiece 2 is a plane perpendicular to the base 1, and the contact surface of the first pusher plate 20 with the workpiece is parallel to the moving direction of the conveyor belt. The material plate 20 pushes the workpiece horizontally toward the measuring bracket 5 .
所述测量托架5靠近所述输送带3的一侧设置有斜坡面。测量托架5在翻转驱动模块的作用下绕转动轴旋转时若无该斜坡面的作用必然会导致测量托架5的边缘与底座1之间发生触碰,导致转动不能正常进行;同时斜坡面能够方便工件2从底座1进入测量托架5中,防止工件在底座1和测量托架5的连接处卡住。A slope surface is provided on the side of the measuring bracket 5 close to the conveyor belt 3 . When the measurement bracket 5 rotates around the rotation axis under the action of the overturning drive module, if there is no effect of the slope surface, it will inevitably cause contact between the edge of the measurement bracket 5 and the base 1, causing the rotation to not proceed normally; It is convenient for the workpiece 2 to enter the measuring bracket 5 from the base 1 and prevent the workpiece from being stuck at the joint between the base 1 and the measuring bracket 5 .
所述输送带3的进料口的左右两侧均设置有限位挡板15。两块限位挡板15平行设置,且两块限位挡板15之间的间距等于或略大于输送带的宽度,Limiting baffles 15 are provided on the left and right sides of the feeding port of the conveyor belt 3 . Two limit baffles 15 are arranged in parallel, and the distance between the two limit baffles 15 is equal to or slightly greater than the width of the conveyor belt,
所述测量托架5上设置有L型挡边16,所述L型挡边16的两条挡边相互垂直,L型挡边16的一条挡边用于推送气缸4压紧工件2时工件2另一端的限位,L型挡边16的另一条挡边用于压紧气缸7压紧工件2时工件2另一端的限位。The measuring bracket 5 is provided with an L-shaped rib 16, two ribs of the L-shaped rib 16 are perpendicular to each other, and one rib of the L-shaped rib 16 is used to push the cylinder 4 to compress the workpiece 2 when the workpiece 2. The spacing of the other end, the other rib of the L-shaped rib 16 is used for the spacing of the other end of the workpiece 2 when the compression cylinder 7 compresses the workpiece 2.
所述滑块14上设有U型凹槽,相机固定架底部设有条型滑块14,所述滑块14通过U型凹槽套装在条形滑轨21上。滑块14在条形滑轨21和滚珠丝杠12的共同作用下沿与输送带运动方向平行的方向做来回直线运动。The slider 14 is provided with a U-shaped groove, and the bottom of the camera holder is provided with a bar-shaped slider 14 , and the slider 14 is sleeved on the bar-shaped slide rail 21 through the U-shaped groove. The slide block 14 makes linear motion back and forth along the direction parallel to the moving direction of the conveyor belt under the joint action of the strip slide rail 21 and the ball screw 12 .
所述测量托架5上设有磁栅尺,所述压紧气缸7的活塞杆端部连接第二推料板20,第二推料板20上设置有与所述磁栅尺相配合的磁栅头。压紧气缸7运动时带动压紧气缸7前端的第二推料板20运动,第二推料板20运动时带动磁栅头同步运动,磁栅头检测压紧气缸7移动的距离,根据压紧气缸7初始位置时磁栅尺的数据可以计算出工件的长度。磁栅尺的主要作用是在更换测量不同尺寸的工件时,对标准工件长度的测量。The measuring bracket 5 is provided with a magnetic scale, and the end of the piston rod of the pressing cylinder 7 is connected to the second pushing plate 20, and the second pushing plate 20 is provided with a magnetic scale that matches the magnetic scale. Magnetic head. When the compression cylinder 7 moves, it drives the second pusher plate 20 at the front end of the compression cylinder 7 to move. When the second pusher plate 20 moves, it drives the magnetic grid head to move synchronously. The magnetic grid head detects the moving distance of the compression cylinder 7, and according to the pressure The length of the workpiece can be calculated from the data of the magnetic scale when the initial position of the cylinder 7 is tightened. The main function of the magnetic scale is to measure the length of the standard workpiece when replacing and measuring workpieces of different sizes.
所述翻转驱动模块包括第一支座23、第二支座24和翻转气缸25,第一支座23固定在底座1上,第二支座24固定在测量托架5上,翻转气缸25的两端分别与第一支座23和第二支座24铰接。翻转气缸25的底部与第一支座23铰接,翻转气缸26的活塞杆端部与第二支座24铰接,第一支座23是固定不动的,当翻转气缸25运动时会绕第一支座23进行转动,翻转气缸25的活塞杆端部会带动第二支座29绕测量托架的两根转动轴在一定角度内循环转动,翻转驱动模块实用凸轮机构原理,保证测量机构在一定角度范围内转动,方便下料工序的进行。Described overturn drive module comprises first support 23, second support 24 and overturn cylinder 25, and first support 23 is fixed on the base 1, and second support 24 is fixed on the measuring bracket 5, and the overturn cylinder 25 Both ends are hinged to the first support 23 and the second support 24 respectively. The bottom of the overturning cylinder 25 is hinged with the first support 23, and the piston rod end of the overturning cylinder 26 is hinged with the second support 24. The first support 23 is fixed, and will rotate around the first support when the overturning cylinder 25 moves. The support 23 rotates, and the end of the piston rod of the overturning cylinder 25 will drive the second support 29 to rotate circularly at a certain angle around the two rotation axes of the measuring bracket. It can be rotated within the range to facilitate the unloading process.
以上所举实施例为本发明的较佳实施方式,仅用来方便说明本发明,并非对本发明作任何形式上的限制,任何所属技术领域中具有通常知识者,若在不脱离本发明所提技术特征的范围内,利用本发明所揭示技术内容所作出局部更动或修饰的等效实施例,并且未脱离本发明的技术特征内容,均仍属于本发明技术特征的范围内。The above examples are preferred implementations of the present invention, and are only used to illustrate the present invention conveniently, and are not intended to limit the present invention in any form. Anyone with ordinary knowledge in the technical field, if they do not depart from the present invention, Within the scope of the technical features, the equivalent embodiments that utilize the technical content disclosed in the present invention to make partial changes or modifications without departing from the technical features of the present invention still belong to the scope of the technical features of the present invention.
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| WO2014208087A1 (en) * | 2013-06-27 | 2014-12-31 | パナソニック インテレクチュアル プロパティ コーポレーション オブ アメリカ | Motion sensor device having plurality of light sources |
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| CN205808345U (en) * | 2016-03-31 | 2016-12-14 | 浙江工业大学 | A kind of device utilizing repeating query light source to carry out guard frame rail installing hole detection |
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| CN101251368A (en) * | 2008-03-26 | 2008-08-27 | 浙江大学 | Detection Method of Shape and Position Parameters of Wheel Hub Mounting Holes Based on Image Recognition |
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