CN105750992A - Numerical control machining in-place automatic and rapid scrap removal device - Google Patents

Numerical control machining in-place automatic and rapid scrap removal device Download PDF

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Publication number
CN105750992A
CN105750992A CN201610312787.4A CN201610312787A CN105750992A CN 105750992 A CN105750992 A CN 105750992A CN 201610312787 A CN201610312787 A CN 201610312787A CN 105750992 A CN105750992 A CN 105750992A
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China
Prior art keywords
base
workpiece
scrap
place
workpiece overturning
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Application number
CN201610312787.4A
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Chinese (zh)
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CN105750992B (en
Inventor
林献坤
李志荣
刘涛
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University of Shanghai for Science and Technology
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University of Shanghai for Science and Technology
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Priority to CN201610312787.4A priority Critical patent/CN105750992B/en
Publication of CN105750992A publication Critical patent/CN105750992A/en
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Publication of CN105750992B publication Critical patent/CN105750992B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/005Devices for removing chips by blowing

Abstract

The invention relates to a numerical control machining in-place automatic and rapid scrap removal device which comprises a base, a workpiece overturning table, a limiting supporting rod and a rotary air blowing system. The two ends of the workpiece overturning table are installed on supporting bases on the two sides of the base through a shaft sleeve and a bearing respectively. One end of the workpiece overturning table is fixedly connected with an output shaft of an overturning motor which is fixed to the outer side face of the corresponding supporting base of the base. Four limiting supporting rods are arranged below the workpiece overturning table and fixedly connected to the base. The rotary air blowing system is installed on the base, located below a workpiece to be machined on the workpiece overturning table and used for removing surface scraps produced after the workpiece to be machined is machined. The device has the function of automatically and rapidly removing scraps in place; based on an existing machining center, after drilling and milling procedures are finished (a large amount of scraps are produced and need to be processed to continue machining), a workpiece can be directly subjected to scrape blowing through a scrap blowing device inside a machine tool without being dismounted.

Description

Digital control processing quick scrap-removing apparatus automatically in place
Technical field
The present invention relates to a kind of digital control processing quick scrap-removing apparatus automatically in place, Milling Machining process needs time-out and dismantles workpiece to carry out blowing the part of bits processing for boring.
Background technology
Nowadays part processing increasingly levels off to automatization, but for part machined part and automatization cannot be fully achieved, such as tapping, Milling Process, a lot of scrap often occurs after completing first operation, if processing can be caused very big harm by cleaning scrap not in time: occur that scrap can be stayed in hole when boring, if scrap processes not in time, so when tapping, screw tap is just easy to breaking, virtually increase cost, and the precision of screw thread and quality can be subject to certain impact;The scrap produced in the process of milling can be more, it does not have the scrap of cleaning can have a strong impact on suface processing quality in time.Therefore scrap must be removed clean after processing first operation.And do not have corresponding automatization at present and remove the machine of scrap; it is nearly all adopt manual type to adopt air gun to remove scrap; the degree of scrap removed by the part required for different accuracy and mode is also different: for the workpiece of low required precision for the time of saving; it is be all suspend lathe mostly; use air gun to be removed by scrap inside lathe, but can not all remove;The workpiece of high-precision requirement or the workpiece of tapping are necessary for part to disassemble, go to specify waste scrap place to blow bits.And be entirely by manually completing, not only waste time and energy, and in the process blow bits bad environments, and with a degree of potential safety hazard.
Summary of the invention
For case above, the present invention is to provide for a kind of digital control processing quick scrap-removing apparatus automatically in place, and this device can realize automatically blowing in the course of processing cutting, it is not necessary to suspends lathe and also dismantles workpiece, safely, save time, laborsaving.
For achieving the above object, the technical scheme is that. a kind of digital control processing quick scrap-removing apparatus automatically in place, including base, workpiece overturning platform, limited support bar, rotate scavenger system, described workpiece overturning platform two ends are arranged on the supporting seat of base both sides respectively through axle sleeve and bearing, workpiece overturning platform one end is fixing with the output shaft of upset motor to be connected, and described upset motor is fixed on the supporting seat lateral surface of base;Described workpiece overturning platform is connected with four limited support bars, limited support bar is fixedly connected on base, submounts is equipped with rotating scavenger system, and rotation scavenger system is positioned on workpiece overturning platform below workpiece to be processed, is used for removing part to be processed processing rear surface scrap.
Described rotation scavenger system includes hydraulic elevator platform, rotates inflatable body, and wherein, described hydraulic elevator platform is fixed on base;Described rotation inflatable body includes rotating disk, small rack, cylindrical cam axle, helical gear, deep groove ball bearing, telescoping tube, duplicate gear, spur gear, motor, electric machine support, three groups of small racks of fixing connection above described rotating disk, often group small rack installs cylindrical cam axle by deep groove ball bearing, fixing connection bevel gear on cylindrical cam axle, bevel gear is connected by meshing transmission with the bevel gear being arranged in the duplicate gear on rotating disk, duplicate gear is fitted with telescoping tube, and telescoping tube is connected with cylindrical cam axle, described motor is fixedly connected on rotating disk by electric machine support, motor output shaft is fixing connects spur gear, spur gear engages with the spur gear in duplicate gear and is connected;Described rotating disk is arranged on hydraulic elevator platform by thrust bearing and ball bearing, connects rotary tray motor below rotating disk.
It is connected by flat key between described upset motor and workpiece overturning platform;Described upset motor is fixed by screws on base.By using clamping plate and securing member fixing connection part to be processed on described workpiece overturning platform.Described limited support bar is support bar scalable, adjustment height.Described digital control processing quick scrap-removing apparatus automatically in place is arranged on the cross chute of lathe.
The invention has the beneficial effects as follows:
Using while minimizing cleaning scrap is taken time of this device, substantially increases the production efficiency of part and the productivity effect of company;And more step on the road of part process automation and go a step further;Ensure that the safety of operator simultaneously, relieve certain potential safety hazard.Being combined with machining center by this device, workpiece is in the course of processing, it is not necessary to dismounting workpiece carries out blowing bits, at the internal automatic scraps blowing away of lathe, convenient, fast, efficient.
Accompanying drawing explanation
Fig. 1 is the digital control processing quick main sectional view of scrap-removing apparatus structure automatically in place of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 rotates scavenger system structure sectional view.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated with embodiment.
As shown in Figure 1 to Figure 3, a kind of digital control processing quick scrap-removing apparatus automatically in place, including base 1, workpiece overturning platform 13, limited support bar 3, rotate scavenger system 100, described workpiece overturning platform 13 two ends are arranged on the supporting seat of base 1 both sides respectively through axle sleeve 8 and bearing 7, workpiece overturning platform 13 one end is fixing with the output shaft of upset motor 4 to be connected, and upset motor 4 is fixed on the supporting seat lateral surface of base 1;Workpiece overturning platform 13 is connected with four limited support bars 3, limited support bar 3 is fixedly connected on base 1, base 1 is fitted with rotation scavenger system, and rotation scavenger system is positioned on workpiece overturning platform 13 below workpiece to be processed 12, is used for removing part 12 to be processed and processes rear surface scrap.
Upset motor 4 uses flat key 6 to be connected with workpiece overturning platform 13;Upset motor 4 is fixed on base 1 by screw 5.Part 12 to be processed is by using clamping plate 11, and screw 9, nut 10 is fixed on roll-over table 13.Limited support bar 3 uses screw 2 to be fixed on base 1, limited support bar 3 adjustable-height.Whole bits blower is arranged on the cross chute of lathe.
Including hydraulic elevator platform 15 as it is shown on figure 3, rotate scavenger system, rotate inflatable body, wherein, hydraulic elevator platform 15 is fixed on base 1 by screw 14;Rotate inflatable body and include rotating disk 32, small rack 31, cylindrical cam axle 21, helical gear 23, nut 24, deep groove ball bearing 20, telescoping tube 22, nut 25, duplicate gear 26, spur gear 27, motor 28, electric machine support 29, screw 30.Three groups of small racks 31 are screwed respectively on rotating disk 32, and cylindrical cam axle 21 is arranged on small rack 31 by deep groove ball bearing 20, and bevel gear 23 is installed on cylindrical cam axle 21 and locks with nut 24;Duplicate gear 26 is arranged on rotating disk 32, then installs telescoping tube 22 and use nut 25 to lock, and telescoping tube 22 is connected with cylindrical cam axle 21;Electric machine support 29 is fixed on rotating disk 32 by screw 30, and motor 28 is bolted on electric machine support 29, and spur gear 27 is installed on motor 28, and engages with duplicate gear 26;Rotating disk 32 is arranged on hydraulic elevator platform 15 by thrust bearing 18 and ball bearing 17, and rotary tray motor 16 is arranged on rotating disk 32 by screw, and is connected with rotating disk 32 by flat key 19.
During use, first whole bits blower is arranged on the cross chute of lathe, the position of reset hydraulic elevator platform 15 is located at bottommost, the position of workpiece overturning platform 13 makes its level, and will be located in four limited support bars 3 below workpiece overturning platform 13 roll-over table and extend, make limited support bar 3 withstand workpiece overturning platform 13 and ensure that workpiece overturning platform 13 is horizontal;Then pass through use clamping plate 11, screw 9, part 12 to be processed is installed on workpiece overturning platform 13 by nut 10, open lathe when lathe proceeds to the job step needing to remove scrap, four limited support bar 3 rapid desufflation below workpiece overturning platform 13 are to bottommost, upset motor 4 drives workpiece overturning platform 13 to overturn 180 °, makes part 12 upper surface to be processed down, and upset motor 4 quits work.Now hydraulic elevator platform 15 rapidly increases to debris removal position, simultaneously motor 28 starts to rotate turn spur 27 and rotates, the duplicate gear 26 engaged is made to start to rotate and drive three bevel gears 23 engaged with duplicate gear 26 to rotate, thus driving cylindrical cam axle 21 to rotate, telescoping tube 22 is made to do linear reciprocating motion, it is achieved that the stretching of telescoping tube 22 and shortening, when the length adjustment of telescoping tube is to the size mated with part 12 to be processed, motor 28 quits work.Now rotary tray motor 16 starts quick rotation, the Chui Xie mechanism being arranged on rotating disk 32 is driven to rotate, simultaneous retractable pipe 22 starts injecting compressed air, compression air is by the umbrella aperture ejection of equal distribution on telescoping tube 22, and under rapid circular movement, part 12 surface to be processed is removed waste scrap.After removal scrap completes, motor 28 quickly reverses turn spur 27 and rotates, the duplicate gear 26 engaged is made to start to rotate and drive three bevel gears 23 engaged with duplicate gear 26 to rotate, thus driving cylindrical cam axle 21 to rotate, telescoping tube 22 is made quickly to regain, hydraulic elevator platform 15 quickly drops to bottommost simultaneously, now upset motor 4 drives workpiece overturning platform 13 quickly to rotate 180 °, part 12 to be processed is made upward and to be horizontal, limited support bar 3 below simultaneously quickly rises and support workpiece overturning platform 13 makes it keep level, then proceed with following process, remove scrap overall process without artificial interference, safety, reliably, efficiently.

Claims (6)

1. a digital control processing quick scrap-removing apparatus automatically in place, including base (1), workpiece overturning platform (13), limited support bar (3), rotate scavenger system, it is characterized in that: described workpiece overturning platform (13) two ends are arranged on the supporting seat of base (1) both sides respectively through axle sleeve (8) and bearing (7), workpiece overturning platform (13) one end is fixing with the output shaft of upset motor (4) to be connected, and described upset motor (4) is fixed on the supporting seat lateral surface of base (1);Described workpiece overturning platform (13) is connected with four limited support bars (3), limited support bar (3) is fixedly connected on base (1), base (1) is fitted with rotation scavenger system, and rotation scavenger system is positioned at upper part to be processed (12) lower section of workpiece overturning platform (13), it is used for removing workpiece to be processed (12) processing rear surface scrap.
2. digital control processing according to claim 1 quick scrap-removing apparatus automatically in place, it is characterised in that: described rotation scavenger system includes hydraulic elevator platform (15), rotates inflatable body, and wherein, described hydraulic elevator platform (15) is fixed on base (1);nullDescribed rotation inflatable body includes rotating disk (32)、Small rack (31)、Cylindrical cam axle (21)、Helical gear (23)、Deep groove ball bearing (20)、Telescoping tube (22)、Duplicate gear (26)、Spur gear (27)、Motor (28)、Electric machine support (29),Described rotating disk (32) is fixing above connects three groups of small racks (31),Often organize and small rack (31) installs cylindrical cam axle (21) by deep groove ball bearing (20),Upper fixing connection bevel gear (23) of cylindrical cam axle (21),Bevel gear (23) is connected by meshing transmission with the bevel gear in the duplicate gear (26) being arranged on rotating disk (32),Duplicate gear (26) is fitted with telescoping tube (22),And telescoping tube (22) is connected with cylindrical cam axle (21),Described motor (28) is fixedly connected on rotating disk (32) by electric machine support (29),Motor (28) output shaft is fixing connects spur gear (27),Spur gear (27) engages with the spur gear in duplicate gear (26) and is connected;Described rotating disk (32) is arranged on hydraulic elevator platform (15) by thrust bearing (18) and ball bearing (17), and rotating disk (32) connects rotary tray motor (16) below.
3. digital control processing according to claim 1 quick scrap-removing apparatus automatically in place, it is characterised in that: it is connected by flat key (6) between described upset motor (4) and workpiece overturning platform (13);Described upset motor (4) is fixed on base (1) by screw (5).
4. digital control processing according to claim 1 quick scrap-removing apparatus automatically in place, it is characterised in that: by using clamping plate (11) and securing member fixing connection part to be processed (12) on described workpiece overturning platform (13).
5. digital control processing according to claim 1 quick scrap-removing apparatus automatically in place, it is characterised in that: described limited support bar (3) is support bar scalable, adjustment height.
6. according to the arbitrary described digital control processing of claim 1-5 quick scrap-removing apparatus automatically in place, it is characterised in that: described digital control processing quick scrap-removing apparatus automatically in place is arranged on the cross chute of lathe.
CN201610312787.4A 2016-05-12 2016-05-12 Digital control processing automatic quick scrap-removing apparatus in place Expired - Fee Related CN105750992B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106737013A (en) * 2016-11-17 2017-05-31 天津利顺利科技发展有限公司 A kind of preparation method of die surface burnishing device
CN108705160A (en) * 2018-08-31 2018-10-26 宁波万盛智能科技股份有限公司 The internal thread scrap-removing apparatus of transmission shaft and anti-dandruff method
CN109175549A (en) * 2018-08-31 2019-01-11 宁波万盛智能科技股份有限公司 A kind of internal screw thread scrap-removing apparatus of transmission shaft and anti-dandruff method
CN109894917A (en) * 2018-12-29 2019-06-18 洛阳贵万精工机械有限公司 A kind of machine drilling impurity cleaning device
CN110153713A (en) * 2019-05-09 2019-08-23 天津市华天世纪机械有限公司 A kind of heavy castings rotation processing planer-type milling machine
CN112570757A (en) * 2020-11-10 2021-03-30 安徽机电职业技术学院 Counter bore processingequipment of area jetting function
CN114309689A (en) * 2021-12-24 2022-04-12 迈坤机械(江苏)有限公司 Turret with automatic cleaning function is prevented winding by smear metal

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JPS58137512A (en) * 1982-02-10 1983-08-16 Mitsubishi Heavy Ind Ltd Sweeping method of chip
CN1730173A (en) * 2005-07-21 2006-02-08 上海明兴开城超音波科技有限公司 Method for cleaning work-piece with complex shape and automatic turning device thereof
CN202592103U (en) * 2012-05-22 2012-12-12 东风德纳车桥有限公司 Automatic turning and precise positioning device
CN203091377U (en) * 2012-11-29 2013-07-31 浙江今飞凯达轮毂股份有限公司 Automatic cleaning device for vehicle hub
CN203408916U (en) * 2013-08-05 2014-01-29 宜昌英汉超声电气有限公司 Overturning type cleaning mechanism
CN104014573A (en) * 2014-05-20 2014-09-03 安徽合力股份有限公司 Automatic turnover tool for cleaning of box type shell workpiece
CN204892494U (en) * 2015-08-31 2015-12-23 江西佳时特数控技术有限公司 Automatic lineman's piece cleaning device is produced to metaplasia

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58137512A (en) * 1982-02-10 1983-08-16 Mitsubishi Heavy Ind Ltd Sweeping method of chip
CN1730173A (en) * 2005-07-21 2006-02-08 上海明兴开城超音波科技有限公司 Method for cleaning work-piece with complex shape and automatic turning device thereof
CN202592103U (en) * 2012-05-22 2012-12-12 东风德纳车桥有限公司 Automatic turning and precise positioning device
CN203091377U (en) * 2012-11-29 2013-07-31 浙江今飞凯达轮毂股份有限公司 Automatic cleaning device for vehicle hub
CN203408916U (en) * 2013-08-05 2014-01-29 宜昌英汉超声电气有限公司 Overturning type cleaning mechanism
CN104014573A (en) * 2014-05-20 2014-09-03 安徽合力股份有限公司 Automatic turnover tool for cleaning of box type shell workpiece
CN204892494U (en) * 2015-08-31 2015-12-23 江西佳时特数控技术有限公司 Automatic lineman's piece cleaning device is produced to metaplasia

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106737013A (en) * 2016-11-17 2017-05-31 天津利顺利科技发展有限公司 A kind of preparation method of die surface burnishing device
CN108705160A (en) * 2018-08-31 2018-10-26 宁波万盛智能科技股份有限公司 The internal thread scrap-removing apparatus of transmission shaft and anti-dandruff method
CN109175549A (en) * 2018-08-31 2019-01-11 宁波万盛智能科技股份有限公司 A kind of internal screw thread scrap-removing apparatus of transmission shaft and anti-dandruff method
CN109175549B (en) * 2018-08-31 2023-09-12 宁波万盛智能科技股份有限公司 Internal thread anti-dandruff device and anti-dandruff method of transmission shaft
CN108705160B (en) * 2018-08-31 2023-09-12 宁波万盛智能科技股份有限公司 Internal thread anti-dandruff device and anti-dandruff method of transmission shaft
CN109894917A (en) * 2018-12-29 2019-06-18 洛阳贵万精工机械有限公司 A kind of machine drilling impurity cleaning device
CN110153713A (en) * 2019-05-09 2019-08-23 天津市华天世纪机械有限公司 A kind of heavy castings rotation processing planer-type milling machine
CN112570757A (en) * 2020-11-10 2021-03-30 安徽机电职业技术学院 Counter bore processingequipment of area jetting function
CN114309689A (en) * 2021-12-24 2022-04-12 迈坤机械(江苏)有限公司 Turret with automatic cleaning function is prevented winding by smear metal

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Granted publication date: 20171103

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