CN105750731A - Laser welding device for automobile shift fork - Google Patents

Laser welding device for automobile shift fork Download PDF

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Publication number
CN105750731A
CN105750731A CN201410785032.7A CN201410785032A CN105750731A CN 105750731 A CN105750731 A CN 105750731A CN 201410785032 A CN201410785032 A CN 201410785032A CN 105750731 A CN105750731 A CN 105750731A
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laser
cylinder
mounting seat
welding
auxiliary
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CN105750731B (en
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李栋全
段林勇
唐景龙
陈根余
陈燚
高云峰
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Hans Laser Technology Industry Group Co Ltd
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Hans Laser Technology Industry Group Co Ltd
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Abstract

本发明涉及激光加工技术领域,公开了一种汽车拨叉激光焊接装置。该焊接装置包括激光器、光纤、激光焊接头、机械手、PLC控制系统和焊接辅助装置,其中工件安装在焊接辅助装置;所述激光器用于发射出激光;光纤将所述激光传输至激光焊接头;激光焊接头用于将激光准直聚焦后作用在工件上进行加工;机械手带动激光焊接头进行移动;焊接辅助装置用于对工件进行旋转、定位和压紧;PLC控制系统分别连接激光器、机械手和焊接辅助装置实现自动化控制。本发明焊接装置的结构简单、操作方便、自动化程度高且焊接强度和精度高。

The invention relates to the technical field of laser processing, and discloses a laser welding device for an automobile shift fork. The welding device includes a laser, an optical fiber, a laser welding head, a manipulator, a PLC control system and a welding auxiliary device, wherein the workpiece is installed on the welding auxiliary device; the laser is used to emit laser light; the optical fiber transmits the laser light to the laser welding head; The laser welding head is used to collimate and focus the laser and act on the workpiece for processing; the manipulator drives the laser welding head to move; the welding auxiliary device is used to rotate, position and compress the workpiece; the PLC control system is respectively connected to the laser, manipulator and The welding auxiliary device realizes automatic control. The welding device of the invention has the advantages of simple structure, convenient operation, high degree of automation and high welding strength and precision.

Description

一种汽车拨叉激光焊接装置A laser welding device for an automobile shift fork

技术领域technical field

本发明涉及激光焊接技术领域,更具体的说,特别涉及一种汽车拨叉激光焊接装置。The invention relates to the technical field of laser welding, and more specifically, relates to a laser welding device for an automobile shift fork.

背景技术Background technique

汽车拨叉是汽车变速箱中非常重要的一种零件,主要是用来拨动滑移齿轮,改变其在齿轮轴上的位置。汽车拨叉一般包括弹簧板72和锁止板73(参阅图2所示),两者需要焊接在控制轴71上,其焊接精度和焊接强度要求高。然而,传统的汽车拨叉焊接装置,其焊接精度差、变形大、焊接强度差、表面成型不好,且不易实现自动化。满足不了现代工业和生活对高质量、高精度、高效、美观的要求。The car shift fork is a very important part in the car gearbox, mainly used to move the sliding gear and change its position on the gear shaft. An automobile shift fork generally includes a spring plate 72 and a locking plate 73 (see FIG. 2 ), both of which need to be welded on the control shaft 71 , and the requirements for welding precision and welding strength are high. However, the traditional automotive shift fork welding device has poor welding precision, large deformation, poor welding strength, poor surface shape, and is not easy to automate. It cannot meet the requirements of modern industry and life for high quality, high precision, high efficiency and beauty.

发明内容Contents of the invention

本发明的目的在于针对现有技术存在的技术问题,提供一种汽车拨叉激光焊接装置,其结构简单、操作方便、自动化程度高且焊接强度和精度高。The object of the present invention is to solve the technical problems in the prior art and provide a laser welding device for an automobile shift fork, which has simple structure, convenient operation, high degree of automation and high welding strength and precision.

为了解决以上提出的问题,本发明采用的技术方案为:In order to solve the problems raised above, the technical solution adopted in the present invention is:

一种汽车拨叉激光焊接装置,该焊接装置包括激光器、光纤、激光焊接头、机械手、PLC控制系统和焊接辅助装置,其中工件安装在焊接辅助装置;A laser welding device for an automobile shift fork, the welding device includes a laser, an optical fiber, a laser welding head, a manipulator, a PLC control system and a welding auxiliary device, wherein a workpiece is installed on the welding auxiliary device;

所述激光器用于发射出激光;光纤将所述激光传输至激光焊接头;激光焊接头用于将激光准直聚焦后作用在工件上进行加工;机械手带动激光焊接头进行移动;焊接辅助装置用于对工件进行旋转、定位和压紧;PLC控制系统分别连接激光器、机械手和焊接辅助装置实现自动化控制。The laser is used to emit laser light; the optical fiber transmits the laser light to the laser welding head; the laser welding head is used to collimate and focus the laser and act on the workpiece for processing; the manipulator drives the laser welding head to move; the welding auxiliary device is used It is used to rotate, position and press the workpiece; the PLC control system is respectively connected to the laser, manipulator and welding auxiliary device to realize automatic control.

所述焊接辅助装置包括主驱动模块、从驱动模块、辅助定位模块和连接基板,其中主驱动模块和从驱动模块设置在连接基板的上端面,辅助定位模块设置在连接基板的下端面;The welding auxiliary device includes a main drive module, a slave drive module, an auxiliary positioning module and a connecting base plate, wherein the main drive module and the slave driving module are arranged on the upper end surface of the connecting base plate, and the auxiliary positioning module is arranged on the lower end face of the connecting base plate;

所述主驱动模块用于驱动工件旋转,从驱动模块和辅助定位模块用于对工件进行定位和压紧。The main driving module is used to drive the workpiece to rotate, and the slave driving module and the auxiliary positioning module are used to position and compress the workpiece.

所述主驱动模块包括伺服电机、紧固套、连接套、仿形轴套、第一导轨、第一滑块、安装板、气缸安装板和气缸;The main drive module includes a servo motor, a fastening sleeve, a connecting sleeve, a profiling sleeve, a first guide rail, a first slider, a mounting plate, a cylinder mounting plate and a cylinder;

所述第一导轨和气缸安装板固定在连接基板上,第一滑块设置在第一导轨上;气缸设置在气缸安装板,安装板设置在第一滑块上并连接气缸的输出端;伺服电机固定在安装板上,连接套通过紧固套设置在伺服电机的输出轴上,仿形轴套设置在连接套内腔,仿形轴套的内孔与工件配合;伺服电机和气缸连接PLC控制系统。The first guide rail and the cylinder mounting plate are fixed on the connection base plate, the first slider is arranged on the first guide rail; the cylinder is arranged on the cylinder installation plate, and the installation plate is arranged on the first slider and connected to the output end of the cylinder; the servo The motor is fixed on the mounting plate, the connecting sleeve is set on the output shaft of the servo motor through the tightening sleeve, the profiling sleeve is set in the inner cavity of the connecting sleeve, and the inner hole of the profiling sleeve is matched with the workpiece; the servo motor and the cylinder are connected to the PLC Control System.

所述连接套中心沿轴向加工形成缺口。A notch is formed in the center of the connecting sleeve along the axial direction.

所述从驱动模块包括基准轴、轴承座、定位气缸、定位气缸安装座、安装座、第二滑块和第二导轨;The slave drive module includes a reference shaft, a bearing seat, a positioning cylinder, a positioning cylinder mounting seat, a mounting seat, a second slider and a second guide rail;

所述定位气缸安装座设置在连接基板上,定位气缸安装在定位气缸安装座上并连接PLC控制系统;第二导轨也设置在连接基板上,第二滑块设置在第二导轨上,安装座设置在第二滑块上并与定位气缸的输出端连接;轴承座设置在安装座上,基准轴水平设置在轴承座上,并与工件位置相对应。The positioning cylinder mounting seat is arranged on the connecting substrate, and the positioning cylinder is installed on the positioning cylinder mounting seat and connected to the PLC control system; the second guide rail is also arranged on the connecting substrate, and the second slide block is arranged on the second guide rail, and the mounting seat It is arranged on the second slider and connected with the output end of the positioning cylinder; the bearing seat is arranged on the mounting seat, and the reference axis is horizontally arranged on the bearing seat and corresponds to the position of the workpiece.

所述从驱动模块还包括压块、压紧气缸、连杆、销座和定位销;The slave drive module also includes a pressing block, a pressing cylinder, a connecting rod, a pin seat and a positioning pin;

压紧气缸和销座设置在安装座上,定位销活动设置在销座,并与工件上的定位孔配合;压块套装在基准轴的外表面,并铰接在轴承座上,连杆的两端分别连接定位销和压块的端部,压块所述端部的端面还连接压紧气缸的输出端;压紧气缸连接PLC控制系统。The compression cylinder and pin seat are set on the mounting seat, and the positioning pin is movably set on the pin seat, and cooperates with the positioning hole on the workpiece; the pressing block is set on the outer surface of the reference shaft, and is hinged on the bearing seat. The ends are respectively connected to the positioning pin and the end of the briquetting block, and the end face of the end of the briquetting block is also connected to the output end of the compression cylinder; the compression cylinder is connected to the PLC control system.

所述销座在安装座上的位置能够进行调整。The position of the pin seat on the mounting seat can be adjusted.

所述辅助定位模块包括安装座、辅助定位气缸、导轨、滑块、连接板、辅助定位块、旋转支撑块、辅助压紧气缸、旋转压块和支架,其中安装座为L形结构;The auxiliary positioning module includes a mounting seat, an auxiliary positioning cylinder, a guide rail, a slider, a connecting plate, an auxiliary positioning block, a rotating support block, an auxiliary pressing cylinder, a rotating pressing block and a bracket, wherein the mounting seat is an L-shaped structure;

所述第三导轨设置在安装座长边的一个侧面上,第三滑块安装在第三导轨上,辅助定位气缸安装在安装座的短边上;连接板底面与第三滑块固定,还与辅助定位气缸的输出轴连接,辅助定位块固定在连接板上;The third guide rail is arranged on one side of the long side of the mounting seat, the third slider is installed on the third guide rail, and the auxiliary positioning cylinder is installed on the short side of the mounting seat; the bottom surface of the connecting plate is fixed with the third slider, and It is connected with the output shaft of the auxiliary positioning cylinder, and the auxiliary positioning block is fixed on the connecting plate;

旋转支撑块设置在安装座长边的端部上,压紧气缸通过支架设置在安装座长边的另一侧面上,旋转压块一端铰接在旋转支撑块上,另一端与压紧气缸连接;辅助定位模块穿过连接基板并通过支架设置在连接基板上;辅助定位气缸和压紧气缸连接PLC控制系统。The rotating support block is arranged on the end of the long side of the mounting seat, and the compression cylinder is arranged on the other side of the long side of the mounting seat through the bracket. One end of the rotating pressing block is hinged on the rotating supporting block, and the other end is connected to the pressing cylinder; The auxiliary positioning module passes through the connecting substrate and is arranged on the connecting substrate through a bracket; the auxiliary positioning cylinder and the pressing cylinder are connected to the PLC control system.

所述焊接装置采用两个激光器和两个激光焊接头,机械手同时带动两个激光焊接头进行焊接。The welding device uses two lasers and two laser welding heads, and the manipulator simultaneously drives the two laser welding heads for welding.

与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:

1、本发明中将工件设置在焊接辅助装置上实现工件的旋转和定位,通过机械手带动激光焊接头自动运行到预设位置,激光器发射短时脉冲激光,经光纤传输、焊接头聚焦后照射在焊接位置形成激光点焊,整个焊接装置的结构简单、容易操作;此外,通过PLC控制系统实现焊接装置的自动化控制,从而提高整个装置的焊接精度和焊接强度。1. In the present invention, the workpiece is set on the welding auxiliary device to realize the rotation and positioning of the workpiece. The laser welding head is driven to the preset position automatically by the manipulator, and the laser emits short-time pulsed laser light, which is transmitted by the optical fiber and focused by the welding head. The welding position forms laser spot welding, and the structure of the whole welding device is simple and easy to operate; in addition, the automatic control of the welding device is realized through the PLC control system, thereby improving the welding accuracy and welding strength of the whole device.

2、本发明中焊接辅助装置采用主驱动模块、从驱动模块和辅助定位模块实现工件的旋转和定位,主驱动模块通过伺服电机和气缸,并通过导轨和滑块配合完成工件旋转;从驱动模块和辅助定位模块通过定位气缸和压紧气缸,从驱动模块还通过定位销和压块完成控制轴的定位和锁止板压紧;辅助定位模块还通过旋转压块完成弹簧板和锁止板轴向定位和锁止板压紧;因此整个焊接辅助装置结构简单、操作方便且可靠地完成工件的定位、旋转和压紧,从而保证焊接装置的焊接可靠性。2. The welding auxiliary device in the present invention adopts the main drive module, the slave drive module and the auxiliary positioning module to realize the rotation and positioning of the workpiece. The main drive module completes the workpiece rotation through the servo motor and cylinder, and cooperates with the guide rail and the slider; the slave drive module And the auxiliary positioning module completes the positioning of the control shaft and the locking plate compression through the positioning cylinder and the compression cylinder through the positioning pin and the pressing block from the driving module; the auxiliary positioning module also completes the spring plate and the locking plate shaft by rotating the pressing block Press against the positioning and locking plate; therefore, the entire welding auxiliary device has a simple structure, is easy to operate and can reliably complete the positioning, rotation and pressing of the workpiece, thereby ensuring the welding reliability of the welding device.

附图说明Description of drawings

图1为本发明汽车拨叉激光焊接装置的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the laser welding device for an automobile shift fork according to the present invention.

图2为本发明待加工的工件结构示意图。Fig. 2 is a schematic diagram of the structure of the workpiece to be processed in the present invention.

图3为本发明焊接辅助装置的结构示意图。Fig. 3 is a schematic structural view of the welding auxiliary device of the present invention.

图4为本发明主驱动模块的结构示意图。Fig. 4 is a schematic structural diagram of the main driving module of the present invention.

图5为本发明从驱动模块的结构示意图。Fig. 5 is a schematic structural diagram of the slave driving module of the present invention.

图6为本发明辅助定位模块的结构示意图。Fig. 6 is a schematic structural diagram of the auxiliary positioning module of the present invention.

附图标记说明:1-激光器、2-光纤、3-激光焊接头、4-机械手、5-PLC控制系统、6-焊接辅助装置、61-主驱动模块、62-从驱动模块、63-辅助定位模块、64-连接基板、611-伺服电机、612-紧固套、613-连接套、614-仿形轴套、615-第一导轨、616-第一滑块、617-安装板、618-气缸安装板、619-气缸、621-压块、622-基准轴、623-轴承座、624-压紧气缸、625-定位气缸、626-定位气缸安装座、627-安装座、628-第二滑块、629-第二导轨、6210-连杆、6211-销座、6212-定位销、631-安装座、632-辅助定位气缸、633-第三导轨、634-第三滑块、635-连接板、636-辅助定位块、637-旋转支撑块、638-辅助压紧气缸、639-旋转压块、640-支架、71-控制轴、72-弹簧板、73-锁止板Description of reference signs: 1-laser, 2-optical fiber, 3-laser welding head, 4-manipulator, 5-PLC control system, 6-welding auxiliary device, 61-main drive module, 62-slave drive module, 63-auxiliary Positioning module, 64-connecting base plate, 611-servo motor, 612-tightening sleeve, 613-connecting sleeve, 614-profiling bushing, 615-first guide rail, 616-first slider, 617-installation plate, 618 -Cylinder mounting plate, 619-cylinder, 621-briquetting block, 622-reference shaft, 623-bearing seat, 624-pressing cylinder, 625-positioning cylinder, 626-positioning cylinder mounting seat, 627-mounting seat, 628-th Second slider, 629-second guide rail, 6210-connecting rod, 6211-pin seat, 6212-locating pin, 631-mounting seat, 632-auxiliary positioning cylinder, 633-third guide rail, 634-third slider, 635 -connecting plate, 636-auxiliary positioning block, 637-rotary support block, 638-auxiliary compression cylinder, 639-rotary pressing block, 640-bracket, 71-control shaft, 72-spring plate, 73-locking plate

具体实施方式detailed description

为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the understanding of the disclosure of the present invention more thorough and comprehensive.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.

参阅图1所示,本发明提供的一种汽车拨叉激光焊接装置,该焊接装置包括激光器1、光纤2、激光焊接头3、机械手4、PLC控制系统5和焊接辅助装置6,其中工件安装在焊接辅助装置6上。Referring to shown in Fig. 1, a kind of automobile shift fork laser welding device provided by the present invention, this welding device comprises laser 1, optical fiber 2, laser welding head 3, manipulator 4, PLC control system 5 and welding auxiliary device 6, wherein workpiece installation On welding aid 6.

所述激光器1用于将电能转化为光能,发射出激光;所述光纤2用于传输激光,光纤2的一端连接激光器1,另一端连接激光焊接头3;所述激光焊接头3用于将激光准直、聚焦,以获得高能量密度的激光,可用于工件的焊接;所述机械手4用于安装激光焊接头3,并带动激光焊接头3完成相应的行走轨迹;所述PLC控制系统5分别连接激光器1、机械手4和焊接辅助装置6,实现自动化控制。The laser 1 is used to convert electrical energy into light energy and emit laser light; the optical fiber 2 is used to transmit laser light, one end of the optical fiber 2 is connected to the laser 1, and the other end is connected to the laser welding head 3; the laser welding head 3 is used for Collimate and focus the laser to obtain high-energy-density laser, which can be used for workpiece welding; the manipulator 4 is used to install the laser welding head 3, and drives the laser welding head 3 to complete the corresponding walking track; the PLC control system 5 respectively connect the laser 1, the manipulator 4 and the welding auxiliary device 6 to realize automatic control.

如附图3所示,所述焊接辅助装置6包括主驱动模块61、从驱动模块62、辅助定位模块63和连接基板64,其中连接基板64将主驱动模块61、从驱动模块62、辅助定位模块63通过螺栓和定位销连接在一起,即主驱动模块61和从驱动模块62设置在连接基板64的上端面,辅助定位模块63设置在连接基板64下端面的中部。As shown in accompanying drawing 3, described auxiliary welding device 6 comprises main drive module 61, slave drive module 62, auxiliary positioning module 63 and connection base plate 64, wherein connection base plate 64 main drive module 61, slave drive module 62, auxiliary positioning The modules 63 are connected together by bolts and positioning pins, that is, the main driving module 61 and the slave driving module 62 are arranged on the upper end surface of the connecting base plate 64 , and the auxiliary positioning module 63 is arranged on the middle part of the lower end surface of the connecting base plate 64 .

如附图4所示,所述主驱动模块61主要用于驱动工件旋转,以配合机械手4完成圆形焊缝的焊接,包括伺服电机611、紧固套612、连接套613、仿形轴套614、第一导轨615、第一滑块616、安装板617、气缸安装板618和气缸619。As shown in Figure 4, the main drive module 61 is mainly used to drive the rotation of the workpiece to cooperate with the manipulator 4 to complete the welding of the circular seam, including a servo motor 611, a fastening sleeve 612, a connecting sleeve 613, and a profiling shaft sleeve. 614 , a first guide rail 615 , a first slider 616 , a mounting plate 617 , a cylinder mounting plate 618 and a cylinder 619 .

所述第一导轨615和气缸安装板618固定在连接基板64上,第一滑块616设置在第一导轨615上并能够沿导轨方向滑动。所述安装板617是由钢板焊接而成的结构件,固定在第一滑块615上,伺服电机611可由PLC控制系统5控制,固定在安装板617上并用于驱动工件精准旋转;紧固套612通过螺钉将伺服电机611的输出轴与连接套613连接在一起;所述仿形轴套614通过键与连接套613连接,仿形轴套614的内孔根据控制轴71(参阅图2)仿形制造而成,安装时将控制轴71一端插入仿形轴套614,当仿形轴套614转动时,可带动控制轴71转动,且不发生相对转动。The first guide rail 615 and the cylinder mounting plate 618 are fixed on the connection base plate 64, and the first slider 616 is arranged on the first guide rail 615 and can slide along the direction of the guide rail. The mounting plate 617 is a structural member welded by steel plates, fixed on the first slider 615, the servo motor 611 can be controlled by the PLC control system 5, fixed on the mounting plate 617 and used to drive the workpiece to rotate accurately; the tightening sleeve 612 connects the output shaft of the servo motor 611 with the connection sleeve 613 through screws; the profiling shaft sleeve 614 is connected with the connection sleeve 613 through a key, and the inner hole of the profiling shaft sleeve 614 is according to the control shaft 71 (refer to FIG. 2 ) It is manufactured by profiling. When installing, one end of the control shaft 71 is inserted into the profiling sleeve 614. When the profiling sleeve 614 rotates, it can drive the control shaft 71 to rotate without relative rotation.

气缸619用螺栓固定在气缸安装板618上并连接PLC控制系统5,其作用是驱动安装板617在第一导轨615上滑动,使仿形轴套614压紧或松开控制轴71。The cylinder 619 is fixed on the cylinder mounting plate 618 with bolts and connected to the PLC control system 5. Its effect is to drive the mounting plate 617 to slide on the first guide rail 615, so that the profiling shaft sleeve 614 is pressed or loosened the control shaft 71.

上述中,连接套613中心沿轴向加工形成缺口,由于仿形轴套614设置在连接套613内腔,从而方便仿形轴套614的安装和拆卸。In the above, the center of the connecting sleeve 613 is machined to form a gap along the axial direction. Since the profiling sleeve 614 is arranged in the inner cavity of the connecting sleeve 613 , the installation and disassembly of the profiling sleeve 614 is facilitated.

如附图5所示,所述从驱动模块62主要用于使控制轴71轴向定位,将锁止板73压紧,并配合主驱动使工件旋转的作用,包括压块621、基准轴622、轴承座623、压紧气缸624、定位气缸625、定位气缸安装座626、安装座627、第二滑块628、第二导轨629、连杆6210、销座6211和定位销6212。As shown in Figure 5, the slave drive module 62 is mainly used to axially position the control shaft 71, press the locking plate 73, and cooperate with the main drive to rotate the workpiece, including a pressing block 621, a reference shaft 622 , Bearing seat 623, compression cylinder 624, positioning cylinder 625, positioning cylinder mounting seat 626, mounting seat 627, second slide block 628, second guide rail 629, connecting rod 6210, pin seat 6211 and positioning pin 6212.

所述定位气缸安装座626固定在连接基板64上,定位气缸安装座626上安装有定位气缸625。所述第二导轨629也固定在连接基板64上,第二滑块628设置在第二导轨629上并沿导轨方向自由滑动。所述安装座627是由钢板焊接而成的结构件,通过螺栓固定在第二滑块628上,作为一个载体,压紧气缸624、轴承座623和销座6211均固定在安装座627上,轴承座623位于销座6211上方,安装座627与定位气缸625的输出端连接,定位气缸625可驱动安装座627沿第二导轨629运动。The positioning cylinder mount 626 is fixed on the connecting base plate 64 , and the positioning cylinder 625 is mounted on the positioning cylinder mount 626 . The second guide rail 629 is also fixed on the connection base plate 64, and the second sliding block 628 is arranged on the second guide rail 629 and freely slides along the direction of the guide rail. The mounting seat 627 is a structural member welded by steel plates, and is fixed on the second slider 628 by bolts. As a carrier, the compression cylinder 624, the bearing seat 623 and the pin seat 6211 are all fixed on the mounting seat 627. The bearing seat 623 is located above the pin seat 6211 , the mounting seat 627 is connected to the output end of the positioning cylinder 625 , and the positioning cylinder 625 can drive the mounting seat 627 to move along the second guide rail 629 .

所述销座6211内安装有铜套,定位销6212安装在销座6211的铜套内,并可沿轴向自由滑动,销座6211在安装座627上的位置可调,因此方便调整定位销6212的位置。所述定位销6212用于定位锁止板73,即定位销212与锁止板73上的定位孔配合,使锁止板73与控制轴71的相对位置固定,定位销6212经表面淬火及镀铬后,具有较高的耐磨性。A copper sleeve is installed in the pin seat 6211, and the positioning pin 6212 is installed in the copper sleeve of the pin seat 6211, and can slide freely in the axial direction. The position of the pin seat 6211 on the mounting seat 627 is adjustable, so it is convenient to adjust the positioning pin 6212 location. The positioning pin 6212 is used for positioning the locking plate 73, that is, the positioning pin 212 cooperates with the positioning hole on the locking plate 73, so that the relative position between the locking plate 73 and the control shaft 71 is fixed, and the positioning pin 6212 is hardened and chrome-plated on the surface. After that, it has high wear resistance.

所述基准轴622用于使控制轴71轴向定位,并协助主驱动模块61使工件旋转,基准轴622通过轴承设置在轴承座623上,即基准轴622可轴向自由转动,其端部与控制轴71的位置相对应。压块621套装在基准轴622的外表面,并铰接在轴承座623上,用于将锁止板73压紧。The reference shaft 622 is used to axially position the control shaft 71 and assist the main drive module 61 to rotate the workpiece. The reference shaft 622 is arranged on the bearing seat 623 through a bearing, that is, the reference shaft 622 can rotate freely in the axial direction. Corresponds to the position of the control shaft 71 . The pressing block 621 is sleeved on the outer surface of the reference shaft 622 and hinged on the bearing seat 623 for pressing the locking plate 73 tightly.

连杆6210一端连接定位销6212,一端连接压块621的端部,压块621所述端部的端面还连接压紧气缸624的输出端。当压紧气缸624驱动压块621运动时,可同时带动定位销6212运动,实现锁止板73的定位。压紧气缸624和定位气缸625也均连接PLC控制系统5。One end of the connecting rod 6210 is connected to the positioning pin 6212 , and the other end is connected to the end of the pressing block 621 , and the end surface of the end of the pressing block 621 is also connected to the output end of the pressing cylinder 624 . When the pressing cylinder 624 drives the pressing block 621 to move, it can simultaneously drive the positioning pin 6212 to move to realize the positioning of the locking plate 73 . The compression cylinder 624 and the positioning cylinder 625 are also connected to the PLC control system 5 .

如附图6所示,所述辅助定位模块63主要用于使弹簧板72和锁止板73轴向定位,并将弹簧板72压紧,包括安装座631、辅助定位气缸632、第三导轨633、第三滑块634、连接板635、辅助定位块636、旋转支撑块637、辅助压紧气缸638、旋转压块639和支架640,其中安装座631由钢板焊接而成,作为载体固定在连接基板64上,安装座631为L形结构。As shown in Figure 6, the auxiliary positioning module 63 is mainly used to axially position the spring plate 72 and the locking plate 73, and press the spring plate 72, including a mounting seat 631, an auxiliary positioning cylinder 632, and a third guide rail. 633, the third slide block 634, connecting plate 635, auxiliary positioning block 636, rotating support block 637, auxiliary pressing cylinder 638, rotating pressing block 639 and support 640, wherein mounting seat 631 is welded by steel plate, fixed on the On the connection substrate 64 , the mounting seat 631 is an L-shaped structure.

所述第三导轨633固定在安装座631长边的一个侧面上,第三滑块634安装在第三导轨633上,并可沿第三导轨633自由滑动。辅助定位气缸632安装在安装座631的短边上。所述连接板635底面与第三滑块634固定,还与辅助定位气缸632的输出轴连接。所述辅助定位块636固定在连接板635上,用于弹簧板72和锁止板73的轴向定位,并通过辅助定位气缸632驱动到达设定位置。The third guide rail 633 is fixed on one side of the long side of the mounting seat 631 , and the third sliding block 634 is installed on the third guide rail 633 and can slide freely along the third guide rail 633 . The auxiliary positioning cylinder 632 is installed on the short side of the mounting seat 631 . The bottom surface of the connecting plate 635 is fixed to the third sliding block 634 and also connected to the output shaft of the auxiliary positioning cylinder 632 . The auxiliary positioning block 636 is fixed on the connecting plate 635 for the axial positioning of the spring plate 72 and the locking plate 73 , and is driven to a set position by the auxiliary positioning cylinder 632 .

所述旋转支撑块637固定在安装座631长边的端部上,其上设有旋转轴。所述辅助压紧气缸638用于驱动压块639将弹簧板72压紧,其通过支架640设置在安装座631长边的另一侧面上。旋转压块639一端安装在旋转支撑块637的旋转轴上,一端与辅助压紧气缸638连接,辅助压紧气缸638可驱动旋转压块639绕旋转轴旋转将弹簧板压紧。辅助定位气缸634和辅助压紧气缸632也均连接PLC控制系统5。The rotating support block 637 is fixed on the end of the long side of the mounting seat 631, and a rotating shaft is arranged on it. The auxiliary pressing cylinder 638 is used to drive the pressing block 639 to press the spring plate 72 , which is arranged on the other side of the long side of the mounting base 631 through the bracket 640 . One end of the rotary pressing block 639 is installed on the rotating shaft of the rotating support block 637, and one end is connected with the auxiliary pressing cylinder 638, which can drive the rotating pressing block 639 to rotate around the rotating shaft to compress the spring plate. The auxiliary positioning cylinder 634 and the auxiliary pressing cylinder 632 are also connected to the PLC control system 5 .

整个辅助定位模块63穿过连接基板64,并通过支架固定在连接基板上。旋转压块639的端部和辅助定位块636的顶端分别与弹簧板72和锁止板73配合。The entire auxiliary positioning module 63 passes through the connecting base plate 64 and is fixed on the connecting base plate through a bracket. The end of the rotating pressing block 639 and the top end of the auxiliary positioning block 636 cooperate with the spring plate 72 and the locking plate 73 respectively.

本发明的工作原理如下:The working principle of the present invention is as follows:

人工将仿形轴套614、弹簧板72和锁止板73套在控制轴71上,手动按“准备”按扭,PLC控制系统5给出命令,辅助定位模块63的辅助定位气缸632进气,将辅助定位块636推至设定位置;人工将工件放置在辅助定位块636上,使弹簧板72和锁止板73分别位于辅助定位块636的两侧。Manually put the profiling shaft sleeve 614, the spring plate 72 and the locking plate 73 on the control shaft 71, manually press the "ready" button, the PLC control system 5 gives a command, and the auxiliary positioning cylinder 632 of the auxiliary positioning module 63 takes in air , push the auxiliary positioning block 636 to the set position; manually place the workpiece on the auxiliary positioning block 636 so that the spring plate 72 and the locking plate 73 are respectively located on both sides of the auxiliary positioning block 636 .

从驱动模块62的定位气缸625进气,推动安装座627及其上的基准轴622运动到设定位置;主驱动模块61上的气缸619进气,推动安装板617、仿形轴套614及控制轴71沿轴向运动,使控制轴71的基准面定位、压紧在基准轴622的基准面上。这时,从驱动模块62上的压紧气缸624进气,推动压块621和定位销6212向前运动,使定位销6212插入锁止板73的定位孔中,并使压块621将锁止板73压紧、固定好。辅助定位模块63上的辅助压紧气缸638进气,驱动旋转压块639绕旋转支撑块637的旋转轴旋转,使旋转压块639将弹簧板72压紧、固定好。Air intake from the positioning cylinder 625 of the driving module 62 pushes the mounting base 627 and the reference shaft 622 on it to move to the set position; the air cylinder 619 on the main driving module 61 pushes the mounting plate 617, the profiling shaft sleeve 614 and The control shaft 71 moves in the axial direction, so that the reference plane of the control shaft 71 is positioned and pressed against the reference plane of the reference shaft 622 . At this time, the intake air from the compression cylinder 624 on the drive module 62 pushes the briquetting block 621 and the positioning pin 6212 to move forward, so that the locating pin 6212 is inserted into the positioning hole of the locking plate 73, and the briquetting block 621 will be locked. Plate 73 is compressed and fixed. The auxiliary pressing cylinder 638 on the auxiliary positioning module 63 takes in air, and drives the rotating pressing block 639 to rotate around the rotation axis of the rotating supporting block 637, so that the rotating pressing block 639 compresses and fixes the spring plate 72 well.

当各零件到位后,PLC控制系统5给出命令,控制机械手4带动激光焊接头3运动到弹簧板72左侧的设定位置,激光器1发射短时脉冲激光,经光纤2传输后被激光焊接头3中的聚焦,被聚焦的激光与工件轴线成一定角度照射在控制轴71与弹簧板72的接触处,形成激光点焊。控制机械手4带动激光焊接头3运动至左侧另一设定位置,完成另一个位置的激光点焊,经过2次以上的激光点焊后,将弹簧板72焊接在控制轴71上,但还未非常牢固地连接在一起。控制机械手4带动激光焊接头3运动至锁止板73左侧的设定位置,使激光束与工件轴线成一定夹角,激光器1发射短时脉冲激光完成一次激光点焊,在多个位置进行激光点焊后,将锁止板73焊接在控制轴71上,但还未非常牢固地连接在一起。When the parts are in place, the PLC control system 5 gives a command to control the manipulator 4 to drive the laser welding head 3 to move to the set position on the left side of the spring plate 72, and the laser 1 emits a short-time pulse laser, which is transmitted by the optical fiber 2 and then welded by the laser. Focusing in the head 3, the focused laser is irradiated at the contact between the control shaft 71 and the spring plate 72 at a certain angle to the axis of the workpiece to form laser spot welding. Control the manipulator 4 to drive the laser welding head 3 to move to another set position on the left side to complete laser spot welding at another position. After more than 2 times of laser spot welding, the spring plate 72 is welded on the control shaft 71, but still Not very firmly connected together. Control the manipulator 4 to drive the laser welding head 3 to move to the set position on the left side of the locking plate 73, so that the laser beam forms a certain angle with the axis of the workpiece, and the laser 1 emits a short-time pulse laser to complete a laser spot welding, which is carried out at multiple positions After laser spot welding, the locking plate 73 is welded on the control shaft 71, but it is not connected together very firmly.

为了使弹簧板72、锁止板73牢固地焊接在控制轴71上,要形成连续圆形焊缝。激光点焊完成后,PLC控制系统5发出命令,使压紧气缸624和辅助压紧气缸638同时排气,使定位销6212退出、压块621和旋转压块639松开,辅助定位气缸632排气,使辅助定位块636向下运动,退出定位区域。上述三个气缸动作到位后,PLC控制系统5给出命令,使机械手4带动激光焊接头3运动到锁止板73的左侧,并保持激光点焊时的激光入射方向,激光器1发射激光,同时伺服电机611驱动控制轴71开始旋转,当伺服电机611驱动控制轴71旋转一圈时,激光束在锁止板73与控制轴71的接触位置形成连续的圆形焊缝。同样,机械手4带动激光焊接头3运动到弹簧板72的左侧,完成弹簧板72与控制轴71的激光连续焊接。In order to weld the spring plate 72 and the locking plate 73 firmly on the control shaft 71, a continuous circular weld seam should be formed. After the laser spot welding is completed, the PLC control system 5 issues an order to make the compression cylinder 624 and the auxiliary compression cylinder 638 exhaust simultaneously, so that the positioning pin 6212 is withdrawn, the briquetting block 621 and the rotary briquetting block 639 are released, and the auxiliary positioning cylinder 632 is rowed. Gas, make the auxiliary positioning block 636 move downwards, exit the positioning area. After the above-mentioned three cylinders are in place, the PLC control system 5 gives an order to make the manipulator 4 drive the laser welding head 3 to move to the left side of the locking plate 73, and keep the laser incident direction during laser spot welding, and the laser 1 emits laser light. Simultaneously, the servo motor 611 drives the control shaft 71 to start rotating. When the servo motor 611 drives the control shaft 71 to rotate once, the laser beam forms a continuous circular weld at the contact position between the locking plate 73 and the control shaft 71 . Similarly, the manipulator 4 drives the laser welding head 3 to move to the left side of the spring plate 72 to complete the continuous laser welding of the spring plate 72 and the control shaft 71 .

焊接完成后,气缸619和定位气缸625排气,使基准轴622和连接套613退出,取下焊好的工件,并从焊好的工件上取下仿形轴套614。将仿形轴套614、弹簧板72和锁止板73装在下一个准备焊接的控制轴71上,并一起放在焊接辅助装置6上,准备焊接。After the welding is completed, the air cylinder 619 and the positioning cylinder 625 are exhausted, the reference shaft 622 and the connecting sleeve 613 are withdrawn, the welded workpiece is taken off, and the profiling shaft sleeve 614 is removed from the welded workpiece. The profiling shaft sleeve 614, the spring plate 72 and the locking plate 73 are installed on the next control shaft 71 ready to be welded, and placed together on the welding auxiliary device 6, ready for welding.

本发明根据实际需要可以增加激光器1、光纤2、激光焊接头3的数量,使一个机械手4带动两个激光焊接头3同时实施焊接,即两个激光焊接头3分别同时对弹簧板72和锁止板73进行激光点焊或激光连续焊接,从而提高整个焊接装置的焊接效率。The present invention can increase the number of lasers 1, optical fibers 2, and laser welding heads 3 according to actual needs, so that one manipulator 4 drives two laser welding heads 3 to perform welding at the same time, that is, the two laser welding heads 3 simultaneously perform welding on the spring plate 72 and the lock respectively. The stop plate 73 is subjected to laser spot welding or laser continuous welding, thereby improving the welding efficiency of the entire welding device.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (9)

1. an automobile shift fork laser soldering device, it is characterized in that: this welder includes laser instrument (1), optical fiber (2), laser welding system (3), mechanical hand (4), PLC control system (5) and auxiliary welding equipment (6), and wherein workpiece is arranged on auxiliary welding equipment (6);
Described laser instrument (1) is used for launching laser;Optical fiber (2) is by described Laser Transmission to laser welding system (3);Laser welding system (3) acts on after laser alignment being focused on and is processed on workpiece;Mechanical hand (4) drives laser welding system (3) to move;Auxiliary welding equipment (6) is for rotating workpiece, position and compressing;PLC control system (5) connecting laser (1), mechanical hand (4) and auxiliary welding equipment (6) respectively realize Automated condtrol.
2. automobile shift fork laser soldering device according to claim 1, it is characterized in that: described auxiliary welding equipment (6) include main driving module (61), from drive module (62), auxiliary positioning module (63) and connection substrate (64), wherein main driving module (61) and from drive module (62) be arranged on connect substrate (64) upper surface, auxiliary positioning module (63) be arranged on connect substrate (64) lower surface;
Described main driving module (61) is used for driving workpiece to rotate, from driving module (62) and auxiliary positioning module (63) for workpiece being positioned and compressing.
3. automobile shift fork laser soldering device according to claim 2, it is characterised in that: described main driving module (61) includes servomotor (611), adapter sleeve (612), adapter sleeve (613), profiling axle sleeve (614), the first guide rail (615), the first slide block (616), installing plate (617), cylinder mounting plate (618) and cylinder (619);
Described first guide rail (615) and cylinder mounting plate (618) are fixed in connection substrate (64), and the first slide block (616) is arranged on the first guide rail (615);Cylinder (619) is arranged on cylinder mounting plate (618), and installing plate (617) is arranged on the first slide block (616) and connects the outfan of cylinder (619);Servomotor (611) is fixed on installing plate (617), adapter sleeve (613) is arranged on the output shaft of servomotor (611) by adapter sleeve (612), profiling axle sleeve (614) is arranged on adapter sleeve (613) inner chamber, the endoporus of profiling axle sleeve (614) and work pieces mate;Servomotor (611) and cylinder (619) connect PLC control system (5).
4. automobile shift fork laser soldering device according to claim 3, it is characterised in that: described adapter sleeve (613) is centrally along being axially processed to form breach.
5. the automobile shift fork laser soldering device according to Claims 2 or 3, it is characterised in that: described from driving module (62) to include reference axis (622), bearing block (623), positioning cylinder (625), positioning cylinder mounting seat (626), mounting seat (627), the second slide block (628) and the second guide rail (629);
Described positioning cylinder mounting seat (626) is arranged in connection substrate (64), and positioning cylinder (625) is arranged on positioning cylinder mounting seat (626) and above and connects PLC control system (5);Second guide rail (629) is also disposed at connecting on substrate (64), second slide block (628) is arranged on the second guide rail (629), and mounting seat (627) is arranged on the second slide block (628) and above and is connected with the outfan of positioning cylinder (625);Bearing block (623) is arranged in mounting seat (627), and reference axis (622) is horizontally set on bearing block (623), and corresponding with the location of workpiece.
6. automobile shift fork laser soldering device according to claim 5, it is characterised in that: described from driving module (62) also to include briquetting (621), compression cylinder (624), connecting rod (6210), key seat (6211) and alignment pin (6212);
Compression cylinder (624) and key seat (6211) are arranged in mounting seat (627), and alignment pin (6212) is movably arranged on key seat (6211), and coordinates with the hole, location on workpiece;Briquetting (621) is sleeved on the outer surface of reference axis (622), and it is hinged on bearing block (623), the two ends of connecting rod (6210) connect alignment pin (6212) and the end of briquetting (621) respectively, and the end face of briquetting (621) described end is also connected with the outfan of compression cylinder (624);Compression cylinder (624) connects PLC control system (5).
7. automobile shift fork laser soldering device according to claim 5, it is characterised in that: the described key seat (6211) position in mounting seat (627) can be adjusted.
8. the automobile shift fork laser soldering device according to claim 2 or 7, it is characterized in that: described auxiliary positioning module (63) includes mounting seat (631), auxiliary positioning cylinder (632), guide rail (633), slide block (634), connecting plate (635), auxiliary positioning block (636), rotates a bracer (637), auxiliary compression cylinder (638), rotates briquetting (639) and support (640), and wherein mounting seat (631) is L-shaped structure;
Described 3rd guide rail (633) is arranged on a side on mounting seat (631) long limit, 3rd slide block (634) is arranged on the 3rd guide rail (633), and auxiliary positioning cylinder (632) is arranged on the minor face of mounting seat (631);Connecting plate (635) bottom surface is fixed with the 3rd slide block (634), is also connected with the output shaft of auxiliary positioning cylinder (632), and auxiliary positioning block (636) is fixed on connecting plate (635);
Rotate a bracer (637) and be arranged on the end on mounting seat (631) long limit, compression cylinder (638) is arranged on the another side on mounting seat (631) long limit by support (640), rotating briquetting (639) one end to be hinged on rotation bracer (637), the other end is connected with compression cylinder (638);Auxiliary positioning module (63) is through connecting substrate (64) and being arranged in connection substrate (64) by support (640);Auxiliary positioning cylinder (632) and compression cylinder (638) connect PLC control system (5).
9. automobile shift fork laser soldering device according to claim 1, it is characterized in that: described welder adopts two laser instrument (1) and two laser welding systems (3), and mechanical hand (4) drives two laser welding systems (3) to weld simultaneously.
CN201410785032.7A 2014-12-17 2014-12-17 A kind of automobile shift fork laser soldering device Active CN105750731B (en)

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CN110091065A (en) * 2019-05-29 2019-08-06 大族激光科技产业集团股份有限公司 Shift fork welds clamping tooling, welding equipment and welding method
CN110434454A (en) * 2019-08-19 2019-11-12 大族激光科技产业集团股份有限公司 Fixture, welding system and welding method for reverse gear assembly
CN110524114A (en) * 2019-09-25 2019-12-03 南京英田激光科技有限公司 A kind of refrigerator-freezer door-plate laser automatic welding device
CN110899972A (en) * 2019-11-29 2020-03-24 大族激光科技产业集团股份有限公司 A kind of high-pressure oil pump bracket welding device and welding method
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CN113172340A (en) * 2021-05-26 2021-07-27 北京和筑科技有限公司 Laser welding equipment and laser welding method based on same
CN114289868A (en) * 2021-12-31 2022-04-08 南京萃智激光应用技术研究院有限公司 Short-pulse laser-assisted continuous laser welding processing device and processing method
CN114769853A (en) * 2022-04-19 2022-07-22 台州市圣西亚金刚石设备有限公司 Laser welding device for annular welding

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CN107552959A (en) * 2017-10-19 2018-01-09 江门市霈霖卫浴科技有限公司 Gondola water faucet automatic welding machine
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CN107639491A (en) * 2017-11-01 2018-01-30 湖南宇晶机器股份有限公司 A kind of wandering star is campaign-styled efficiently to sweep edge polishing machine
CN107825297A (en) * 2017-11-01 2018-03-23 湖南宇晶机器股份有限公司 A kind of main axis transmission system for sweeping side machine
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CN112388153B (en) * 2019-08-14 2022-09-23 大族激光科技产业集团股份有限公司 Shifting fork assembly combination welding fixture and shifting fork assembly combination welding system
CN112388153A (en) * 2019-08-14 2021-02-23 大族激光科技产业集团股份有限公司 Shifting fork assembly combination welding fixture and shifting fork assembly combination welding system
CN110434454A (en) * 2019-08-19 2019-11-12 大族激光科技产业集团股份有限公司 Fixture, welding system and welding method for reverse gear assembly
CN110524114A (en) * 2019-09-25 2019-12-03 南京英田激光科技有限公司 A kind of refrigerator-freezer door-plate laser automatic welding device
CN110524114B (en) * 2019-09-25 2024-02-06 南京英田激光科技有限公司 Automatic laser welding equipment for refrigerator door plate
CN110899972A (en) * 2019-11-29 2020-03-24 大族激光科技产业集团股份有限公司 A kind of high-pressure oil pump bracket welding device and welding method
CN110899972B (en) * 2019-11-29 2022-01-11 大族激光科技产业集团股份有限公司 Welding device and welding method for high-pressure oil pump bracket
CN113172340A (en) * 2021-05-26 2021-07-27 北京和筑科技有限公司 Laser welding equipment and laser welding method based on same
CN114289868A (en) * 2021-12-31 2022-04-08 南京萃智激光应用技术研究院有限公司 Short-pulse laser-assisted continuous laser welding processing device and processing method
CN114769853A (en) * 2022-04-19 2022-07-22 台州市圣西亚金刚石设备有限公司 Laser welding device for annular welding
CN114769853B (en) * 2022-04-19 2023-08-11 台州市圣西亚金刚石设备有限公司 Laser welding device for ring welding

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