CN105750604A - Press-type PCD milling cutter for CFRP milling and manufacturing method - Google Patents
Press-type PCD milling cutter for CFRP milling and manufacturing method Download PDFInfo
- Publication number
- CN105750604A CN105750604A CN201610271695.6A CN201610271695A CN105750604A CN 105750604 A CN105750604 A CN 105750604A CN 201610271695 A CN201610271695 A CN 201610271695A CN 105750604 A CN105750604 A CN 105750604A
- Authority
- CN
- China
- Prior art keywords
- cutter
- milling
- pcd
- blades
- milling cutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003801 milling Methods 0.000 title claims abstract description 124
- 239000004918 carbon fiber reinforced polymer Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 29
- 238000007906 compression Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 13
- 239000000956 alloy Substances 0.000 claims description 7
- 238000000227 grinding Methods 0.000 claims description 7
- 229910045601 alloy Inorganic materials 0.000 claims description 6
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 6
- 238000005476 soldering Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 4
- 238000003754 machining Methods 0.000 abstract 1
- 239000002131 composite material Substances 0.000 description 9
- 229910003460 diamond Inorganic materials 0.000 description 6
- 239000010432 diamond Substances 0.000 description 6
- 210000001138 Tears Anatomy 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,PD94bWwgdmVyc2lvbj0nMS4wJyBlbmNvZGluZz0naXNvLTg4NTktMSc/Pgo8c3ZnIHZlcnNpb249JzEuMScgYmFzZVByb2ZpbGU9J2Z1bGwnCiAgICAgICAgICAgICAgeG1sbnM9J2h0dHA6Ly93d3cudzMub3JnLzIwMDAvc3ZnJwogICAgICAgICAgICAgICAgICAgICAgeG1sbnM6cmRraXQ9J2h0dHA6Ly93d3cucmRraXQub3JnL3htbCcKICAgICAgICAgICAgICAgICAgICAgIHhtbG5zOnhsaW5rPSdodHRwOi8vd3d3LnczLm9yZy8xOTk5L3hsaW5rJwogICAgICAgICAgICAgICAgICB4bWw6c3BhY2U9J3ByZXNlcnZlJwp3aWR0aD0nODVweCcgaGVpZ2h0PSc4NXB4JyB2aWV3Qm94PScwIDAgODUgODUnPgo8IS0tIEVORCBPRiBIRUFERVIgLS0+CjxyZWN0IHN0eWxlPSdvcGFjaXR5OjEuMDtmaWxsOiNGRkZGRkY7c3Ryb2tlOm5vbmUnIHdpZHRoPSc4NS4wJyBoZWlnaHQ9Jzg1LjAnIHg9JzAuMCcgeT0nMC4wJz4gPC9yZWN0Pgo8dGV4dCB4PSczNS4wJyB5PSc1My42JyBjbGFzcz0nYXRvbS0wJyBzdHlsZT0nZm9udC1zaXplOjIzcHg7Zm9udC1zdHlsZTpub3JtYWw7Zm9udC13ZWlnaHQ6bm9ybWFsO2ZpbGwtb3BhY2l0eToxO3N0cm9rZTpub25lO2ZvbnQtZmFtaWx5OnNhbnMtc2VyaWY7dGV4dC1hbmNob3I6c3RhcnQ7ZmlsbDojM0I0MTQzJyA+QzwvdGV4dD4KPHBhdGggZD0nTSA1My42LDM1LjAgTCA1My42LDM0LjkgTCA1My42LDM0LjggTCA1My42LDM0LjcgTCA1My41LDM0LjcgTCA1My41LDM0LjYgTCA1My40LDM0LjUgTCA1My40LDM0LjQgTCA1My4zLDM0LjMgTCA1My4zLDM0LjIgTCA1My4yLDM0LjIgTCA1My4xLDM0LjEgTCA1My4wLDM0LjEgTCA1Mi45LDM0LjAgTCA1Mi44LDM0LjAgTCA1Mi44LDMzLjkgTCA1Mi43LDMzLjkgTCA1Mi42LDMzLjkgTCA1Mi41LDMzLjkgTCA1Mi40LDMzLjkgTCA1Mi4zLDMzLjkgTCA1Mi4yLDMzLjkgTCA1Mi4xLDMzLjkgTCA1Mi4wLDM0LjAgTCA1MS45LDM0LjAgTCA1MS44LDM0LjEgTCA1MS43LDM0LjEgTCA1MS42LDM0LjIgTCA1MS42LDM0LjMgTCA1MS41LDM0LjMgTCA1MS40LDM0LjQgTCA1MS40LDM0LjUgTCA1MS40LDM0LjYgTCA1MS4zLDM0LjcgTCA1MS4zLDM0LjggTCA1MS4zLDM0LjkgTCA1MS4zLDM1LjAgTCA1MS4zLDM1LjEgTCA1MS4zLDM1LjIgTCA1MS4zLDM1LjMgTCA1MS4zLDM1LjQgTCA1MS40LDM1LjUgTCA1MS40LDM1LjYgTCA1MS40LDM1LjcgTCA1MS41LDM1LjcgTCA1MS42LDM1LjggTCA1MS42LDM1LjkgTCA1MS43LDM2LjAgTCA1MS44LDM2LjAgTCA1MS45LDM2LjEgTCA1Mi4wLDM2LjEgTCA1Mi4xLDM2LjEgTCA1Mi4yLDM2LjIgTCA1Mi4zLDM2LjIgTCA1Mi40LDM2LjIgTCA1Mi41LDM2LjIgTCA1Mi42LDM2LjIgTCA1Mi43LDM2LjIgTCA1Mi44LDM2LjIgTCA1Mi44LDM2LjEgTCA1Mi45LDM2LjEgTCA1My4wLDM2LjAgTCA1My4xLDM2LjAgTCA1My4yLDM1LjkgTCA1My4zLDM1LjkgTCA1My4zLDM1LjggTCA1My40LDM1LjcgTCA1My40LDM1LjYgTCA1My41LDM1LjUgTCA1My41LDM1LjQgTCA1My42LDM1LjMgTCA1My42LDM1LjIgTCA1My42LDM1LjEgTCA1My42LDM1LjAgTCA1Mi40LDM1LjAgWicgc3R5bGU9J2ZpbGw6IzAwMDAwMDtmaWxsLXJ1bGU6ZXZlbm9kZDtmaWxsLW9wYWNpdHk6MTtzdHJva2U6IzAwMDAwMDtzdHJva2Utd2lkdGg6MC4wcHg7c3Ryb2tlLWxpbmVjYXA6YnV0dDtzdHJva2UtbGluZWpvaW46bWl0ZXI7c3Ryb2tlLW9wYWNpdHk6MTsnIC8+CjxwYXRoIGQ9J00gNTMuNiw0OS4wIEwgNTMuNiw0OC45IEwgNTMuNiw0OC44IEwgNTMuNiw0OC43IEwgNTMuNSw0OC42IEwgNTMuNSw0OC41IEwgNTMuNCw0OC40IEwgNTMuNCw0OC4zIEwgNTMuMyw0OC4yIEwgNTMuMyw0OC4xIEwgNTMuMiw0OC4xIEwgNTMuMSw0OC4wIEwgNTMuMCw0OC4wIEwgNTIuOSw0Ny45IEwgNTIuOCw0Ny45IEwgNTIuOCw0Ny44IEwgNTIuNyw0Ny44IEwgNTIuNiw0Ny44IEwgNTIuNSw0Ny44IEwgNTIuNCw0Ny44IEwgNTIuMyw0Ny44IEwgNTIuMiw0Ny44IEwgNTIuMSw0Ny45IEwgNTIuMCw0Ny45IEwgNTEuOSw0Ny45IEwgNTEuOCw0OC4wIEwgNTEuNyw0OC4wIEwgNTEuNiw0OC4xIEwgNTEuNiw0OC4yIEwgNTEuNSw0OC4zIEwgNTEuNCw0OC4zIEwgNTEuNCw0OC40IEwgNTEuNCw0OC41IEwgNTEuMyw0OC42IEwgNTEuMyw0OC43IEwgNTEuMyw0OC44IEwgNTEuMyw0OC45IEwgNTEuMyw0OS4wIEwgNTEuMyw0OS4xIEwgNTEuMyw0OS4yIEwgNTEuMyw0OS4zIEwgNTEuNCw0OS40IEwgNTEuNCw0OS41IEwgNTEuNCw0OS42IEwgNTEuNSw0OS43IEwgNTEuNiw0OS43IEwgNTEuNiw0OS44IEwgNTEuNyw0OS45IEwgNTEuOCw0OS45IEwgNTEuOSw1MC4wIEwgNTIuMCw1MC4wIEwgNTIuMSw1MC4xIEwgNTIuMiw1MC4xIEwgNTIuMyw1MC4xIEwgNTIuNCw1MC4xIEwgNTIuNSw1MC4xIEwgNTIuNiw1MC4xIEwgNTIuNyw1MC4xIEwgNTIuOCw1MC4xIEwgNTIuOCw1MC4wIEwgNTIuOSw1MC4wIEwgNTMuMCw0OS45IEwgNTMuMSw0OS45IEwgNTMuMiw0OS44IEwgNTMuMyw0OS44IEwgNTMuMyw0OS43IEwgNTMuNCw0OS42IEwgNTMuNCw0OS41IEwgNTMuNSw0OS40IEwgNTMuNSw0OS4zIEwgNTMuNiw0OS4zIEwgNTMuNiw0OS4yIEwgNTMuNiw0OS4xIEwgNTMuNiw0OS4wIEwgNTIuNCw0OS4wIFonIHN0eWxlPSdmaWxsOiMwMDAwMDA7ZmlsbC1ydWxlOmV2ZW5vZGQ7ZmlsbC1vcGFjaXR5OjE7c3Ryb2tlOiMwMDAwMDA7c3Ryb2tlLXdpZHRoOjAuMHB4O3N0cm9rZS1saW5lY2FwOmJ1dHQ7c3Ryb2tlLWxpbmVqb2luOm1pdGVyO3N0cm9rZS1vcGFjaXR5OjE7JyAvPgo8cGF0aCBkPSdNIDUzLjYsMzkuNyBMIDUzLjYsMzkuNiBMIDUzLjYsMzkuNSBMIDUzLjYsMzkuNCBMIDUzLjUsMzkuMyBMIDUzLjUsMzkuMiBMIDUzLjQsMzkuMSBMIDUzLjQsMzkuMCBMIDUzLjMsMzguOSBMIDUzLjMsMzguOSBMIDUzLjIsMzguOCBMIDUzLjEsMzguNyBMIDUzLjAsMzguNyBMIDUyLjksMzguNiBMIDUyLjgsMzguNiBMIDUyLjgsMzguNiBMIDUyLjcsMzguNSBMIDUyLjYsMzguNSBMIDUyLjUsMzguNSBMIDUyLjQsMzguNSBMIDUyLjMsMzguNSBMIDUyLjIsMzguNiBMIDUyLjEsMzguNiBMIDUyLjAsMzguNiBMIDUxLjksMzguNyBMIDUxLjgsMzguNyBMIDUxLjcsMzguOCBMIDUxLjYsMzguOCBMIDUxLjYsMzguOSBMIDUxLjUsMzkuMCBMIDUxLjQsMzkuMSBMIDUxLjQsMzkuMiBMIDUxLjQsMzkuMiBMIDUxLjMsMzkuMyBMIDUxLjMsMzkuNCBMIDUxLjMsMzkuNSBMIDUxLjMsMzkuNiBMIDUxLjMsMzkuNyBMIDUxLjMsMzkuOCBMIDUxLjMsMzkuOSBMIDUxLjMsNDAuMCBMIDUxLjQsNDAuMSBMIDUxLjQsNDAuMiBMIDUxLjQsNDAuMyBMIDUxLjUsNDAuNCBMIDUxLjYsNDAuNSBMIDUxLjYsNDAuNSBMIDUxLjcsNDAuNiBMIDUxLjgsNDAuNyBMIDUxLjksNDAuNyBMIDUyLjAsNDAuNyBMIDUyLjEsNDAuOCBMIDUyLjIsNDAuOCBMIDUyLjMsNDAuOCBMIDUyLjQsNDAuOCBMIDUyLjUsNDAuOCBMIDUyLjYsNDAuOCBMIDUyLjcsNDAuOCBMIDUyLjgsNDAuOCBMIDUyLjgsNDAuOCBMIDUyLjksNDAuNyBMIDUzLjAsNDAuNyBMIDUzLjEsNDAuNiBMIDUzLjIsNDAuNiBMIDUzLjMsNDAuNSBMIDUzLjMsNDAuNCBMIDUzLjQsNDAuMyBMIDUzLjQsNDAuMyBMIDUzLjUsNDAuMiBMIDUzLjUsNDAuMSBMIDUzLjYsNDAuMCBMIDUzLjYsMzkuOSBMIDUzLjYsMzkuOCBMIDUzLjYsMzkuNyBMIDUyLjQsMzkuNyBaJyBzdHlsZT0nZmlsbDojMDAwMDAwO2ZpbGwtcnVsZTpldmVub2RkO2ZpbGwtb3BhY2l0eToxO3N0cm9rZTojMDAwMDAwO3N0cm9rZS13aWR0aDowLjBweDtzdHJva2UtbGluZWNhcDpidXR0O3N0cm9rZS1saW5lam9pbjptaXRlcjtzdHJva2Utb3BhY2l0eToxOycgLz4KPHBhdGggZD0nTSA1My42LDQ0LjMgTCA1My42LDQ0LjIgTCA1My42LDQ0LjEgTCA1My42LDQ0LjAgTCA1My41LDQzLjkgTCA1My41LDQzLjggTCA1My40LDQzLjcgTCA1My40LDQzLjcgTCA1My4zLDQzLjYgTCA1My4zLDQzLjUgTCA1My4yLDQzLjQgTCA1My4xLDQzLjQgTCA1My4wLDQzLjMgTCA1Mi45LDQzLjMgTCA1Mi44LDQzLjIgTCA1Mi44LDQzLjIgTCA1Mi43LDQzLjIgTCA1Mi42LDQzLjIgTCA1Mi41LDQzLjIgTCA1Mi40LDQzLjIgTCA1Mi4zLDQzLjIgTCA1Mi4yLDQzLjIgTCA1Mi4xLDQzLjIgTCA1Mi4wLDQzLjMgTCA1MS45LDQzLjMgTCA1MS44LDQzLjMgTCA1MS43LDQzLjQgTCA1MS42LDQzLjUgTCA1MS42LDQzLjUgTCA1MS41LDQzLjYgTCA1MS40LDQzLjcgTCA1MS40LDQzLjggTCA1MS40LDQzLjkgTCA1MS4zLDQ0LjAgTCA1MS4zLDQ0LjEgTCA1MS4zLDQ0LjIgTCA1MS4zLDQ0LjMgTCA1MS4zLDQ0LjQgTCA1MS4zLDQ0LjUgTCA1MS4zLDQ0LjYgTCA1MS4zLDQ0LjcgTCA1MS40LDQ0LjggTCA1MS40LDQ0LjggTCA1MS40LDQ0LjkgTCA1MS41LDQ1LjAgTCA1MS42LDQ1LjEgTCA1MS42LDQ1LjIgTCA1MS43LDQ1LjIgTCA1MS44LDQ1LjMgTCA1MS45LDQ1LjMgTCA1Mi4wLDQ1LjQgTCA1Mi4xLDQ1LjQgTCA1Mi4yLDQ1LjQgTCA1Mi4zLDQ1LjUgTCA1Mi40LDQ1LjUgTCA1Mi41LDQ1LjUgTCA1Mi42LDQ1LjUgTCA1Mi43LDQ1LjUgTCA1Mi44LDQ1LjQgTCA1Mi44LDQ1LjQgTCA1Mi45LDQ1LjQgTCA1My4wLDQ1LjMgTCA1My4xLDQ1LjMgTCA1My4yLDQ1LjIgTCA1My4zLDQ1LjEgTCA1My4zLDQ1LjEgTCA1My40LDQ1LjAgTCA1My40LDQ0LjkgTCA1My41LDQ0LjggTCA1My41LDQ0LjcgTCA1My42LDQ0LjYgTCA1My42LDQ0LjUgTCA1My42LDQ0LjQgTCA1My42LDQ0LjMgTCA1Mi40LDQ0LjMgWicgc3R5bGU9J2ZpbGw6IzAwMDAwMDtmaWxsLXJ1bGU6ZXZlbm9kZDtmaWxsLW9wYWNpdHk6MTtzdHJva2U6IzAwMDAwMDtzdHJva2Utd2lkdGg6MC4wcHg7c3Ryb2tlLWxpbmVjYXA6YnV0dDtzdHJva2UtbGluZWpvaW46bWl0ZXI7c3Ryb2tlLW9wYWNpdHk6MTsnIC8+Cjwvc3ZnPgo= [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000875 corresponding Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 235000019580 granularity Nutrition 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 210000001519 tissues Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/10—Shank-type cutters, i.e. with an integral shaft
- B23C5/1009—Ball nose end mills
- B23C5/1018—Ball nose end mills with permanently fixed cutting inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/28—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
- B23P15/34—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools milling cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2200/00—Details of milling cutting inserts
- B23C2200/28—Angles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2210/00—Details of milling cutters
- B23C2210/20—Number of cutting edges
- B23C2210/203—Number of cutting edges four
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2222/00—Materials of tools or workpieces composed of metals, alloys or metal matrices
- B23C2222/28—Details of hard metal, i.e. cemented carbide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2226/00—Materials of tools or workpieces not comprising a metal
- B23C2226/27—Composites, e.g. fibre reinforced composites
Abstract
The invention discloses a press-type PCD milling cutter for CFRP milling and a manufacturing method and relates to the technical field of milling cutters.When the milling cutter is used for machining a CFRP workpiece, axial cutting force can be offset, vibration can be reduced, and meanwhile layering, tearing and burr defects can be well inhibited.Two front milling cutter grooves are symmetrically formed in the front end of a milling cutter body, and two rear milling cutter grooves are symmetrically formed in the rear portions of the two front milling cutter grooves.The two front milling cutter grooves and the two rear milling cutter grooves are arranged sequentially and alternately, and the rear portions of the two front milling cutter grooves and the front portions of the two rear milling cutter grooves partially coincide in the axial direction.A PCD milling blade is welded in each front milling cutter groove, and a PCD milling blade is welded in each rear milling cutter groove.The four PCD milling blades are all arranged obliquely.The included angles formed between all the PCD milling blades and the center axis of the milling cutter body are the same.Every two adjacent PCD milling blades are opposite in inclining direction.A chip groove is formed in one side of the front surface of each PCD milling blade.The press-type PCD milling cutter is used for CFRP milling, and the defect that an upper surface and a lower surface are layered can be overcome.
Description
Technical field
The present invention relates to milling cutter technical field, a kind of compression type PCD milling cutter for CFRP Milling Process and manufacture method.
Background technology
Progress along with science and technology, CFRP(carbon fibre composite) it is widely used to the high-end manufacture fields such as Aero-Space due to its superior physical property and mechanical performance, the most less to the achievement in research of the Milling Process of carbon fibre composite, this is because the fibre reinforced materials hardness of CFRP is high, tissue in stratiform, heterogeneous body, anisotropic feature, belong to difficult-to-machine material.Currently, that commonly uses in various composite formed processing has whole hard alloy material milling cutter or high-speed steel material milling cutter, but the cutter of both materials all can not well overcome the problems referred to above when processing CFRP, if the slotting cutter using conventional material to make reluctantly carries out milling, in milling process, easily produce vibration and cause the composite being cut that burr occurs, and composite can be layered by spreading by cutting force effect.Tool failure that at present layering after CFRP Milling Process, tear cause and part rejection the most seriously constrain the application of CFRP.A kind of slotting cutter being exclusively used in cutting carbon fibre composite is badly in need of being employed.
PCD(polycrystalline diamond) belong to superhard material, its heat conductivity is good and cutting edge is sharp, its cutter made has wide range of applications, prominent performance is had in the field processing various composites, and along with the development of artificial diamond's Stone technique, it manufactures and processing cost is progressively reduced, and the cutter of PCD material becomes a kind of preferable cutter of processing CFRP.
Summary of the invention
It is an object of the invention to provide a kind of compression type PCD milling cutter for CFRP Milling Process and manufacture method, this milling cutter, when processing CFRP workpiece, can offset axial cutting force, reduce vibration, can well suppress layering, tear and veining defect simultaneously.
The present invention uses PCD cutter blade and carbide-tipped milling cutter main body integral solder, and the side edge of PCD cutter blade is compressive, can offset axial cutting force, reduce vibration, the most well inhibits processing CFRP workpiece layering, tear and veining defect.
Realize above-mentioned purpose, the technical scheme is that
A kind of compression type PCD milling cutter for CFRP Milling Process, including milling body, the material of described milling body is hard alloy, and the front end of the outer circumference surface of milling body is provided with four milling cutter grooves and four chip areas；nullThe described compression type PCD milling cutter for CFRP Milling Process also includes four PCD cutter blades，Four described cutter blades include two preposition cutter blades and two rearmounted cutter blades，Two described preposition cutter blades are welded in any two symmetrically arranged milling cutter groove，And two preposition cutter blades are arranged on the front end of milling cutter groove，Two described rearmounted cutter blades are welded in remaining two symmetrically arranged milling cutter grooves，And two rearmounted cutter blades are positioned at the rear portion of two preposition cutter blades，Two preposition cutter blades and two rearmounted cutter blades are arranged alternately successively，The rear portion of two preposition cutter blades partially overlaps vertically with the front portion of two rearmounted cutter blades，Four described PCD cutter blades are all obliquely installed，It is equipped with identical angle between each PCD cutter blade and milling cutter body central axis，And the most adjacent two PCD cutter blade incline directions are contrary，The rake face side of each PCD cutter blade is provided with a described chip area，Described chip area next-door neighbour's PCD cutter blade is arranged.
A kind of manufacture method of the compression type PCD milling cutter for CFRP Milling Process, described manufacture method step is:
Step one: the four of milling body chip areas and four milling cutter film traps are ground processing by grinding machine；
Step 2: use method four PCD cutter blades of welding of high-frequency induction heating soldering on four described milling cutter film traps, and with slow wire feeding cutting machine, four PCD cutter blades are carried out linear cutter thick, smart respectively.
The present invention provides the benefit that relative to prior art:
1. two preposition cutter blades are welded in any two symmetrically arranged milling cutter groove, and two preposition cutter blades are arranged on the front end of milling cutter groove, two rearmounted cutter blades are welded in remaining two symmetrically arranged milling cutter grooves, and two rearmounted cutter blades are positioned at the rear portion of two preposition cutter blades, two preposition cutter blades and two rearmounted cutter blades are arranged alternately successively, the rear portion of two preposition cutter blades partially overlaps vertically with the front portion of two rearmounted cutter blades, four PCD cutter blades are all obliquely installed, it is equipped with identical angle between each PCD cutter blade and milling cutter body central axis, and the most adjacent two PCD cutter blade incline directions are contrary, make cutter under high speed rotating, the most adjacent two PCD cutter blades are rendered as compression type state.
2. compression type PCD milling cutter is used for polish or microstoning, and therefore cutter blade has selected the PCD material that intensity height, good toughness, shock resistance are good.
3. the present invention uses the cutter structure that side edge lateral tilting combines, and when processing thicker CFRP workpiece, workpiece axial force is inwardly directed by surface, it is to avoid the generation of upper and lower surface lamination defect, is also greatly reduced the generation of burr and tearing defect simultaneously.Cutter hub uses hard alloy bar, and cutter blade uses PCD material, makes cutter entirety have high rigidity, high-wearing feature, high intensity, high abrasion and long-life performance；Various enhancing composite can be processed very well；Groove milling, hole and edges of boards, surface is clean and tidy, impulse-free robustness tearing defect.
4. the present invention uses the cutter structure that adjacent cutting side edge inclination angle is contrary, cutter is when high speed rotating, adjacent cutting sword is in compressing shape, the upper and lower surface of work piece CFRP can be pushed down, effectively avoid CFRP upper and lower surface burr and the generation of tear, greatly reduce the disqualification rate of CFRP Milling Process.
5. due to the existence at inclination angle, reducing milling cutter and cut out impulsive force, processing is trembled little, and cutter rigidity is high, and cutting noise is substantially reduced, and tool failure defect reduces, tool bit life, and machined surface quality is high.
6. using high-frequency induction heating soldering, welding process need not fixture, and cutter manufacture technique simplifies, and production efficiency improves, and manufacturing cost reduces.
7. the method for the present invention can reduce tool grinding excess, it is possible to obtains preferable surface quality.
8. use the method for high-frequency induction heating soldering to be weldingly fixed in milling cutter groove by PCD cutter blade, during use, the compression type PCD milling cutter of the present invention is assemblied on CNC process equipment, by compression type blade type, milling cutter add man-hour vibration little, chip removal good, milling axial force points to material internal, and processing carbon fiber is without layering.Milling Speed is up to 800 ~ 1000m/min, and cutter life is long, and work efficiency is high.
Accompanying drawing explanation
Fig. 1 is the front view of the compression type PCD milling cutter for CFRP Milling Process of the present invention；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is the front view of milling body；
Fig. 4 is the axonometric drawing of PCD cutter blade；
Fig. 5 is all tooth geometric angle schematic diagrams of PCD cutter blade.
In figure, milling body 1, milling cutter groove 2, PCD cutter blade 3, preposition cutter blade 3-1, rearmounted cutter blade 3-2, chip area 4, week tooth cutting edge 5, rake face 6, rear knife face 7.
Detailed description of the invention
Detailed description of the invention one: as shown in Fig. 1 ~ Fig. 4, present embodiment discloses a kind of compression type PCD milling cutter for CFRP Milling Process, including milling body 1, the material of described milling body 1 is hard alloy, and the front end of the outer circumference surface of milling body 1 is provided with four milling cutter grooves 2 and four chip areas 4；nullThe described compression type PCD milling cutter for CFRP Milling Process also includes the diamond that four PCD cutter blade 3(selection granularities are thinner，The thinnest wearability of diamond grit is the highest，Diamond grit is preferably 30 μm)，Four described cutter blades 3 include two preposition cutter blade 3-1 and two rearmounted cutter blade 3-2，Two described preposition cutter blade 3-1 are welded in any two symmetrically arranged milling cutter groove 2，And two preposition cutter blade 3-1 are arranged on the front end of milling cutter groove 2，Two described rearmounted cutter blade 3-2 are welded in remaining two symmetrically arranged milling cutter grooves 2，And two rearmounted cutter blade 3-2 are positioned at the rear portion of two preposition cutter blade 3-1，Two preposition cutter blade 3-1 and two rearmounted cutter blade 3-2 are arranged alternately successively，The rear portion of two preposition cutter blade 3-1 partially overlaps vertically with the front portion of two rearmounted cutter blade 3-2，Four described PCD cutter blades 3 are all obliquely installed，It is equipped with identical angle theta between each PCD cutter blade 3 and milling cutter body 1 central axis，And the most adjacent two PCD cutter blade 3 incline directions are contrary，The rake face side of each PCD cutter blade 3 is provided with a described chip area 4，Described chip area 4 is close to PCD cutter blade 3 and arranges.
The thickness of PCD cutter blade 3 is 1mm, and hard alloy layer thickness is 0.7mm.When PCD cutter blade 3 welds with milling body 1, the thickness of hard alloy layer can not be the least, to avoid causing layering because of the stress difference between PCD cutter blade 3 and milling body 1 faying face.
Detailed description of the invention two: as it is shown in figure 1, a kind of compression type PCD milling cutter for CFRP Milling Process described in detailed description of the invention one, the angle theta between described each PCD cutter blade 3 and milling cutter body 1 central axis is 4 °.Cutter is under high speed rotating, and the most adjacent two PCD cutter blades 3 are rendered as compression type state.This technical scheme for the low easy layering of composite interlayer bond strength, upper and lower finished surface is easily generated the defect such as burr, tear has good processing to show.
Detailed description of the invention three: as shown in Figures 1 and 2, a kind of compression type PCD milling cutter for CFRP Milling Process described in detailed description of the invention one, between rake face and chip area 4 groove bottom of described each PCD cutter blade 3, angulation β is 90 ° (being also the angle of chip area 4).
Detailed description of the invention four: as shown in Fig. 1, Fig. 4 and Fig. 5, a kind of compression type PCD milling cutter for CFRP Milling Process described in detailed description of the invention one, the length of four described PCD cutter blades 3 is 6mm, anterior angle f of all tooth cutting edges 5 of four PCD cutter blades 3 is 3 °, and the relief angle α f of all tooth cutting edges of four PCD cutter blades 3 is 10 °.The effect of this technical scheme is: the biggest so cutting force of anterior angle of all tooth cutting edges is the least, corresponding working angles is the most stable, the processing effect of work piece is more preferable, but the anterior angle of week tooth cutting edge is crossed conference and made that cutting edge is thinning to be caused stress to be concentrated being easily generated tipping and affect cutter life；The relief angle of all tooth cutting edges mainly contacts with machined surface, the biggest then contact area of relief angle of all tooth cutting edges is the least, corresponding cutter also can reduce with the frictional force of work piece machined surface, working angles also can more be stablized, but the relief angle of week tooth cutting edge is excessive again such that cutting edge is thinning, and then makes cutter tipping.From this, angle angle is moderate in terms of the selection of week tooth cutting edge it is noted that before and after selecting cutter week tooth cutting edge.
Detailed description of the invention five: as shown in Fig. 1 ~ Fig. 4, the manufacture method of compression type PCD milling cutter described in any claim in detailed description of the invention one to four, described manufacture method step is:
Step one: four chip areas 4 of milling body 1 and four milling cutter film traps 2 are ground processing by grinding machine；
Step 2: use method four PCD cutter blades 3 of welding of high-frequency induction heating soldering on four described milling cutter film traps 2, and with slow wire feeding cutting machine, four PCD cutter blades 3 are carried out linear cutter thick, smart respectively.
Pulse voltage during slow wire feeding cutting machine linear cutter is 150V, pulse current is 5A.
PCD cutter blade 3 is welded in the milling cutter groove 2 of milling body 1 by the present invention by the method for high-frequency induction heating soldering, PCD cutter blade 3 sharpens technique and mainly uses resin anchoring agent diamond grinding wheel to carry out grinding, and PCD cutter blade 3 surface roughness Ra after grinding is between 0.02 ~ 0.1 μm.
All teeth of the PCD cutter blade 3 radially side of each PCD cutter blade 3 (described all teeth be) include that week tooth cutting edge 5, rake face 6 and rear knife face 7(are as shown in Figure 5).
Although the present invention discloses as above with preferred embodiment; but it is not limited to the present invention's; those skilled in the art can also do other changes in spirit of the present invention; and be applied in the NM field of the present invention; certainly, these changes done according to present invention spirit all should be included in scope of the present invention.
Claims (5)
1., for a compression type PCD milling cutter for CFRP Milling Process, including milling body (1), the material of described milling body (1) is hard alloy, and the front end of the outer circumference surface of milling body (1) is provided with four milling cutter grooves (2) and four chip areas (4)；nullIt is characterized in that: the described compression type PCD milling cutter for CFRP Milling Process also includes four PCD cutter blades (3)，Four described cutter blades (3) include two preposition cutter blades (3-1) and two rearmounted cutter blades (3-2)，Two described preposition cutter blades (3-1) are welded in any two symmetrically arranged milling cutter groove (2)，And two preposition cutter blades (3-1) are arranged on the front end of milling cutter groove (2)，Two described rearmounted cutter blades (3-2) are welded in remaining two symmetrically arranged milling cutter grooves (2)，And two rearmounted cutter blades (3-2) are positioned at the rear portion of two preposition cutter blades (3-1)，Two preposition cutter blades (3-1) and two rearmounted cutter blades (3-2) are arranged alternately successively，The rear portion of two preposition cutter blades (3-1) partially overlaps vertically with the front portion of two rearmounted cutter blades (3-2)，Four described PCD cutter blades (3) are all obliquely installed，Identical angle (θ) it is equipped with between each PCD cutter blade (3) and milling cutter body (1) central axis，And the most adjacent two PCD cutter blade (3) incline directions are contrary，The rake face side of each PCD cutter blade (3) is provided with a described chip area (4)，Described chip area (4) next-door neighbour's PCD cutter blade (3) is arranged.
A kind of compression type PCD milling cutter for CFRP Milling Process the most according to claim 1, it is characterised in that: the described angle (θ) between each PCD cutter blade (3) and milling cutter body (1) central axis is 4 °.
A kind of compression type PCD milling cutter for CFRP Milling Process the most according to claim 1, it is characterised in that: between rake face and chip area (4) groove bottom of described each PCD cutter blade (3), angulation (β) is 90 °.
A kind of compression type PCD milling cutter for CFRP Milling Process the most according to claim 1, it is characterized in that: the length of four described PCD cutter blades (3) is 6mm, the anterior angle (f) of all tooth cutting edges (5) of four PCD cutter blades (3) is 3 °, and the relief angle (α f) of all tooth cutting edges of four PCD cutter blades (3) is 10 °.
5. the manufacture method of compression type PCD milling cutter described in any claim in a Claims 1-4, it is characterised in that: described manufacture method step is:
Step one: four chip areas (4) of milling body (1) and four milling cutter film traps (2) are ground processing by grinding machine；
Step 2: upper method four the PCD cutter blades (3) of welding using high-frequency induction heating soldering of four described milling cutter film traps (2), and with slow wire feeding cutting machine, four PCD cutter blades (3) are carried out linear cutter thick, smart respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610271695.6A CN105750604A (en) | 2016-04-28 | 2016-04-28 | Press-type PCD milling cutter for CFRP milling and manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610271695.6A CN105750604A (en) | 2016-04-28 | 2016-04-28 | Press-type PCD milling cutter for CFRP milling and manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105750604A true CN105750604A (en) | 2016-07-13 |
Family
ID=56324964
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610271695.6A Pending CN105750604A (en) | 2016-04-28 | 2016-04-28 | Press-type PCD milling cutter for CFRP milling and manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105750604A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106112082A (en) * | 2016-08-31 | 2016-11-16 | 成都晶脉精密机械有限公司 | A kind of not isoclinic angle PCD milling cutter processing fibrous composite |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01281810A (en) * | 1987-06-25 | 1989-11-13 | Stellram Sa | Milling cutter |
| EP0619163A1 (en) * | 1993-04-05 | 1994-10-12 | Ledermann GmbH | Process for manufacturing cutting tools and cutting tool |
| CN201151007Y (en) * | 2007-12-18 | 2008-11-19 | 吴照勇 | Novel T-shaped slot milling cutter |
| CN102172823A (en) * | 2011-01-13 | 2011-09-07 | 上海大学 | Multi-blade polycrystalline diamond (PCD) milling tool for processing carbon fiber reinforced plastics and manufacturing method thereof |
| CN102922024A (en) * | 2011-08-12 | 2013-02-13 | 深圳市中天精密工具有限公司 | Milling cutter used for processing forming surface |
| US20130223941A1 (en) * | 2010-08-05 | 2013-08-29 | Guehring Ohg | Machining tool and method for producing same |
| CN203197354U (en) * | 2013-04-25 | 2013-09-18 | 重庆市江津区通达机械厂 | T-shaped slotting cutter with replaceable blade |
| CN103658795A (en) * | 2012-09-26 | 2014-03-26 | 深圳市中天精密工具有限公司 | Polycrystalline diamond milling cutter |
| CN203936446U (en) * | 2014-07-21 | 2014-11-12 | 哈尔滨理工大学 | The milling cutter of processing carbon fibre composite |
| CN105149666A (en) * | 2015-10-29 | 2015-12-16 | 江苏中晟钻石工具有限公司 | Novel PCD milling tool generating few accumulated chips at tool edge |
| CN105195800A (en) * | 2015-10-28 | 2015-12-30 | 江苏中晟钻石工具有限公司 | High-efficiency integral PCD milling cutter |
| CN105364153A (en) * | 2015-11-26 | 2016-03-02 | 株洲钻石切削刀具股份有限公司 | Flat-end vertical milling cutter |
-
2016
- 2016-04-28 CN CN201610271695.6A patent/CN105750604A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01281810A (en) * | 1987-06-25 | 1989-11-13 | Stellram Sa | Milling cutter |
| EP0619163A1 (en) * | 1993-04-05 | 1994-10-12 | Ledermann GmbH | Process for manufacturing cutting tools and cutting tool |
| CN201151007Y (en) * | 2007-12-18 | 2008-11-19 | 吴照勇 | Novel T-shaped slot milling cutter |
| US20130223941A1 (en) * | 2010-08-05 | 2013-08-29 | Guehring Ohg | Machining tool and method for producing same |
| CN102172823A (en) * | 2011-01-13 | 2011-09-07 | 上海大学 | Multi-blade polycrystalline diamond (PCD) milling tool for processing carbon fiber reinforced plastics and manufacturing method thereof |
| CN102922024A (en) * | 2011-08-12 | 2013-02-13 | 深圳市中天精密工具有限公司 | Milling cutter used for processing forming surface |
| CN103658795A (en) * | 2012-09-26 | 2014-03-26 | 深圳市中天精密工具有限公司 | Polycrystalline diamond milling cutter |
| CN203197354U (en) * | 2013-04-25 | 2013-09-18 | 重庆市江津区通达机械厂 | T-shaped slotting cutter with replaceable blade |
| CN203936446U (en) * | 2014-07-21 | 2014-11-12 | 哈尔滨理工大学 | The milling cutter of processing carbon fibre composite |
| CN105195800A (en) * | 2015-10-28 | 2015-12-30 | 江苏中晟钻石工具有限公司 | High-efficiency integral PCD milling cutter |
| CN105149666A (en) * | 2015-10-29 | 2015-12-16 | 江苏中晟钻石工具有限公司 | Novel PCD milling tool generating few accumulated chips at tool edge |
| CN105364153A (en) * | 2015-11-26 | 2016-03-02 | 株洲钻石切削刀具股份有限公司 | Flat-end vertical milling cutter |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106112082A (en) * | 2016-08-31 | 2016-11-16 | 成都晶脉精密机械有限公司 | A kind of not isoclinic angle PCD milling cutter processing fibrous composite |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5878086B2 (en) | Cutting tool manufacturing method | |
| CN105014127B (en) | The method of rotary cutter especially drill bit and the such rotary cutter of manufacture | |
| JP5620929B2 (en) | Cutting insert, cutting tool, and method of manufacturing a cut product using the same | |
| CN105834499A (en) | Staggered PCD milling cutter used for processing reinforced fiber polymer and method | |
| JP2004074394A5 (en) | Radius end mill and manufacturing method of forging die | |
| CN201168805Y (en) | Soft metal ultralong deep hole processing tool bit | |
| CN106794525A (en) | Tangential cutting insert and the milling cutter including the cutting tip | |
| CN106270701B (en) | High speed sculpture single-edge ball milling cutter | |
| CN105750604A (en) | Press-type PCD milling cutter for CFRP milling and manufacturing method | |
| CN205834329U (en) | A kind of broken line type for processing CFRP does not wait cutting edge inclination PCD milling cutter | |
| WO2017033658A1 (en) | Circular saw blade with tips | |
| KR960007687Y1 (en) | End mill | |
| CN205798538U (en) | A kind of composite drill bit for processing step hole | |
| CN107414159A (en) | A kind of slotting cutter of processing high-hardness material | |
| CN108513549A (en) | Cutting element and its manufacturing method | |
| JP4834183B1 (en) | Drill | |
| CN201419257Y (en) | End surface cutter for digital control vertical lathes | |
| JP6797873B2 (en) | Drill for carbon fiber composite material | |
| CN212310961U (en) | Spiral three-edge milling cutter | |
| CN105312638B (en) | Pcb board target drill and its processing method | |
| CN104227093B (en) | Drill point centering countersinking cutter | |
| CN209363680U (en) | A kind of diamond bit to drill and ream for composite material | |
| CN103480894B (en) | Milling and drilling integrated tool for processing salt-core | |
| CN211052554U (en) | Novel rhombus numerical control blade for slotting | |
| JP2018043296A (en) | End mill, method of manufacturing end mill, and method of repolishing end mill |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160713 |