CN105749649A - Continuous dust removal regeneration filtration dust remover - Google Patents
Continuous dust removal regeneration filtration dust remover Download PDFInfo
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- CN105749649A CN105749649A CN201610257233.9A CN201610257233A CN105749649A CN 105749649 A CN105749649 A CN 105749649A CN 201610257233 A CN201610257233 A CN 201610257233A CN 105749649 A CN105749649 A CN 105749649A
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- 239000000428 dust Substances 0.000 title claims abstract description 229
- 238000001914 filtration Methods 0.000 title claims description 13
- 230000008929 regeneration Effects 0.000 title claims description 12
- 238000011069 regeneration method Methods 0.000 title claims description 12
- 239000000463 material Substances 0.000 claims abstract description 35
- 230000005484 gravity Effects 0.000 claims description 21
- 239000002131 composite material Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims 7
- 239000003500 flue dust Substances 0.000 claims 3
- 229920001617 Vinyon Polymers 0.000 claims 1
- 239000000706 filtrate Substances 0.000 claims 1
- 230000001172 regenerating effect Effects 0.000 abstract description 14
- 238000004140 cleaning Methods 0.000 abstract description 8
- 238000000746 purification Methods 0.000 abstract description 7
- 238000012216 screening Methods 0.000 abstract description 3
- 238000004887 air purification Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 238000012546 transfer Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 13
- 230000009286 beneficial effect Effects 0.000 description 10
- 239000002245 particle Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 230000018109 developmental process Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 230000009916 joint effect Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 208000028571 Occupational disease Diseases 0.000 description 1
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- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/26—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies rotatable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/20—Combinations of devices covered by groups B01D45/00 and B01D46/00
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Geometry (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本发明公开了一种连续清灰再生过滤式除尘器,属于除尘装置技术领域。本发明的除尘器,包括除尘器箱体、滤筒、驱动滤筒旋转的驱动装置、集灰斗和清灰装置,所述除尘器箱体的下方设有集灰斗,所述滤筒安装于除尘器箱体内部,所述的清灰装置包括吸尘嘴,所述吸尘嘴沿滤筒高度方向贴于滤筒滤料的表面,且吸尘嘴上还设有振打装置,通过振打装置对滤筒滤料表面进行振打。本发明的除尘器除尘性能优异,阻力低,运行稳定可靠,是一种理想的更新换代技术装备,可广泛用于金属矿山选矿厂净化地表破碎、筛分、转运等地点的含尘空气净化,也可用于井下工作面风流净化,井下破碎峒室、溜井装卸矿、井下矿仓及二次破碎巷道中含尘空气的净化等。
The invention discloses a continuous dedusting regenerative filter dust collector, which belongs to the technical field of dust removal devices. The dust collector of the present invention includes a dust collector box, a filter cartridge, a drive device for driving the filter cartridge to rotate, a dust collecting hopper and a dust cleaning device. Inside the dust collector box, the dust removal device includes a dust suction nozzle, which is attached to the surface of the filter material of the filter cartridge along the height direction of the filter cartridge, and the dust suction nozzle is also provided with a vibrating device. The rapping device vibrates the surface of the filter material of the filter cartridge. The dust collector of the present invention has excellent dust removal performance, low resistance, and stable and reliable operation. It is an ideal replacement technical equipment and can be widely used in metal mine dressing plants to purify dusty air in places such as surface crushing, screening, and transfer. It can also be used for air purification of underground working faces, purification of dusty air in underground crushing chambers, shaft loading and unloading mines, underground ore bins and secondary crushing roadways, etc.
Description
技术领域technical field
本发明属于除尘装置技术领域,更具体地说,涉及一种连续清灰再生过滤式除尘器。The invention belongs to the technical field of dust removal devices, and more specifically relates to a continuous dust removal regeneration filter type dust collector.
背景技术Background technique
近年来,随着国家经济快速发展,矿产资源需求量加大,而矿产资源开发不可避免地会造成生态环境的破坏。其中,粉尘污染是对大气环境质量产生影响的一个重要因素,矿山生产过程产生的粉尘点多面广,治理难度较大,是影响矿山高效安全洁净生产的主要因素之一,它不仅污染环境,同时对原料本身也是一种损耗。矿山粉尘所造成的职业危害已被行业界充分认识,在采矿作业特别是露天开采的穿孔、转载、运输和选矿破碎筛分车间内,物料的输送、转运、破碎、筛分等工艺生产过程均会产生粉尘。为了给工人创造一个良好的工作环境,减少职业病的发生概率,需要做好矿山生产过程中的粉尘治理,将产尘点的粉尘进行有效控制,使其不向周围扩散,消除粉尘危害,从而实现矿产资源开发与生态环境保护的协调发展。In recent years, with the rapid development of the national economy, the demand for mineral resources has increased, and the development of mineral resources will inevitably cause damage to the ecological environment. Among them, dust pollution is an important factor that affects the quality of the air environment. The dust generated in the production process of mines has many areas and is difficult to control. It is one of the main factors affecting the efficient, safe and clean production of mines. It not only pollutes the environment, but also It is also a loss to the raw material itself. Occupational hazards caused by mine dust have been fully recognized by the industry. In mining operations, especially in the perforation, reloading, transportation and beneficiation crushing and screening workshops of mining operations, the production processes of material transportation, transfer, crushing and screening are all Dust will be generated. In order to create a good working environment for workers and reduce the probability of occupational diseases, it is necessary to do a good job in dust control in the production process of mines, to effectively control the dust at the point of dust production, so that it does not spread to the surroundings, and eliminates dust hazards, so as to achieve The coordinated development of mineral resources development and ecological environment protection.
现有技术中,对粉尘污染的治理,主要是通过收集或者采用特定方式降低空气中的固体颗粒污染物含量来实现的。在需风量达到要求时,除尘器是一个关键部件,除尘器效果的好坏直接影响环境质量的改善效果。目前对于此类粉尘的治理大多都是采用袋式除尘器,袋式除尘器以其效率高、粉尘适应性强、处理风量大等特点得到广泛应用,但是,袋式除尘器存在滤料清灰难,特别是当粉尘较潮湿时,采用压缩气体清灰会影响滤料的使用寿命。因此,研究一种经济、简便、除尘效率高、清灰效果好的新技术设备,对改善操作岗位工作环境和保护员工健康是非常有意义的。In the prior art, the treatment of dust pollution is mainly achieved by collecting or reducing the content of solid particle pollutants in the air by specific methods. When the required air volume meets the requirements, the dust collector is a key component, and the effect of the dust collector directly affects the improvement of the environmental quality. At present, bag type dust collectors are mostly used in the treatment of this kind of dust. Bag type dust collectors are widely used for their high efficiency, strong dust adaptability, and large processing air volume. Difficult, especially when the dust is relatively humid, the use of compressed air to remove dust will affect the service life of the filter material. Therefore, it is very meaningful to study a new technology equipment that is economical, simple, high dust removal efficiency and good dust removal effect to improve the working environment of the operator and protect the health of the employees.
滤筒除尘器具有袋式除尘器的功能,而其过滤速度大,在同等操作条件下的耐高温、抗疲劳破坏能力远高于布袋,在一定程度上克服了袋式除尘器滤料清灰难的不足。但由于受滤筒除尘器清灰方式和内部除灰结构的限制,从而影响了除尘器的操作性能和除尘性能,导致其气体处理能力下降,排灰机构可靠性差。The filter cartridge dust collector has the function of a bag filter, and its filtration speed is high. Under the same operating conditions, its high temperature resistance and fatigue resistance are much higher than those of the bag filter. Difficult enough. However, due to the limitations of the dust removal method and internal dust removal structure of the filter cartridge dust collector, the operational performance and dust removal performance of the dust collector are affected, resulting in a decrease in its gas processing capacity and poor reliability of the dust removal mechanism.
经检索,关于改善滤筒除尘器的清灰效果和除尘效率的专利报道已有相关公开。如,中国专利申请号:200710132004.5,申请日:2007年09月06日,发明创造名称为:吸嘴清灰的旋转滤筒除尘器,该申请案的除尘器包括除尘器壳体、壳体内的气体分布器、滤筒、隔板和滤筒的密封部件、位于旋转滤筒外侧的清灰吸嘴,依次相连的出气口、换向阀和外部清灰气体除尘器装置,上述滤筒为旋转滤筒,通过滤筒转动机构带动滤筒旋转,或者滤筒固定不动,吸嘴在滤筒内部转动,从而通过吸嘴能够对滤筒表面进行分段循环吸气清灰,并将吸附的粉尘送至外部清灰气体除尘器装置进行进一步处理,实现了除尘器过滤过程与清灰过程的同步且分开进行,可以连续、稳定地对含尘气体进行过滤,在一定程度上克服了袋式除尘器滤料清灰难的不足。但该申请案中吸嘴对滤筒表面灰尘的吸附能力有限,从而导致滤料清灰不充分,除尘器的气体处理能力和除尘效率仍有待进一步提高。After retrieval, patent reports on improving the dust removal effect and dust removal efficiency of filter cartridge dust collectors have been published. For example, Chinese patent application number: 200710132004.5, application date: September 06, 2007, the name of the invention is: Rotary filter cartridge dust collector for suction nozzle cleaning, the dust collector in this application includes the dust collector housing, the housing inside Gas distributor, filter cartridge, partition plate and sealing part of filter cartridge, dust cleaning nozzle located outside the rotating filter cartridge, connected gas outlet, reversing valve and external dust removal gas dust collector device in sequence, the above filter cartridge is a rotating The filter cartridge is driven to rotate through the filter cartridge rotating mechanism, or the filter cartridge is fixed, and the suction nozzle rotates inside the filter cartridge, so that the surface of the filter cartridge can be suctioned and cleaned in stages through the suction nozzle, and the adsorbed The dust is sent to the external dust removal gas dust collector device for further processing, which realizes the synchronization and separation of the dust removal process and the dust removal process, and can continuously and stably filter the dusty gas, which overcomes the bag type to a certain extent. It is difficult to clean the filter material of the dust collector. However, in this application, the suction nozzle has limited ability to absorb dust on the surface of the filter cartridge, which leads to insufficient dust removal of the filter material, and the gas processing capacity and dust removal efficiency of the dust collector still need to be further improved.
发明内容Contents of the invention
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的在于克服现有滤筒除尘器由于受清灰方式和内部除灰结构的限制,其滤料清灰不充分,效果较差,从而导致除尘器的除尘效率及滤料的使用寿命有待进一步提高的不足,提供了一种连续清灰再生过滤式除尘器。本发明的除尘器能够有效解决现有除尘装置存在的清灰困难等问题,具有除尘效率高、清灰效果优良、使用维护简便的优点,可广泛应用于厂矿企业的粉尘治理,有助于显著改善操作岗位的工作环境和保护员工的健康。The purpose of the present invention is to overcome the limitations of the existing filter cartridge dust collector due to the limitation of the dust removal method and the internal dust removal structure, the filter material is not fully cleaned, and the effect is poor, which leads to the dust removal efficiency of the dust collector and the service life of the filter material. The deficiency that needs to be further improved provides a continuous dust cleaning regenerative filter dust collector. The dust remover of the present invention can effectively solve the problems such as difficulty in dust removal existing in existing dust removal devices, has the advantages of high dust removal efficiency, excellent dust removal effect, and easy use and maintenance, can be widely used in dust control in factories and mines, and contributes significantly Improving the working environment of the operating positions and protecting the health of employees.
2.技术方案2. Technical solution
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的一种连续清灰再生过滤式除尘器,包括除尘器箱体、滤筒、驱动滤筒旋转的驱动装置、集灰斗和清灰装置,所述除尘器箱体的下方设有集灰斗,所述滤筒安装于除尘器箱体内部,所述的清灰装置包括吸尘嘴,所述吸尘嘴沿滤筒高度方向贴于滤筒滤料的表面,且吸尘嘴上还设有振打装置,通过振打装置对滤筒滤料表面进行振打。A kind of continuous dedusting regenerative filter type dust collector of the present invention comprises a dust collector box body, a filter cartridge, a driving device for driving the filter cartridge to rotate, a dust collection hopper and a dust removal device. An ash hopper, the filter cartridge is installed inside the dust collector box, the dust removal device includes a dust suction nozzle, and the dust suction nozzle is attached to the surface of the filter material of the filter cartridge along the height direction of the filter cartridge, and the dust suction nozzle is A rapping device is also provided to vibrate the surface of the filter material of the filter cartridge through the rapping device.
所述的振打装置包括滚轮、轴承、轴、偏心轮、支撑杆和振打杆,其中,所述滤筒滤料表面最上部和最下部的两个吸尘嘴上分别固定有轴承,通过轴承对轴进行安装支撑,轴的两端均固定有滚轮,且轴上与每个吸尘嘴对应处均安装有偏心轮,且偏心轮上固定有支撑杆,支撑杆的端部设有振打杆。The rapping device includes rollers, bearings, shafts, eccentric wheels, support rods and rapping rods, wherein the two dust suction nozzles on the uppermost and lowermost parts of the filter material surface of the filter cartridge are respectively fixed with bearings, through Bearings are used to install and support the shaft. Rollers are fixed at both ends of the shaft, and eccentric wheels are installed on the shaft corresponding to each suction nozzle, and a support rod is fixed on the eccentric wheel. The end of the support rod is provided with a vibrating Hit the pole.
更进一步地,所述除尘器箱体内还设有中箱体,所述的滤筒安装于中箱体内部,且除尘器箱体上部侧面的进气口通过重力沉降室与中箱体内部空间相连通。Furthermore, the dust collector box is also provided with a middle box body, the filter cartridge is installed inside the middle box body, and the air inlet on the upper side of the dust collector box body passes through the gravity settling chamber and the inner space of the middle box body. connected.
更进一步地,所述的重力沉降室沿中箱体的切线方向插入中箱体内部。Furthermore, the gravity settling chamber is inserted into the middle box along the tangential direction of the middle box.
更进一步地,所述的重力沉降室内设有导流板。Furthermore, deflectors are provided in the gravity settling chamber.
更进一步地,所述的清灰装置还包括集气管、吸风管、单机除尘装置和风机,其中,所述的吸尘嘴分别通过集气管、吸风管与单机除尘装置相连,且单机除尘装置的排气口设有风机。Furthermore, the dust removal device also includes an air collection pipe, a suction pipe, a single-machine dust removal device and a fan, wherein the dust suction nozzle is connected to the single-machine dust removal device through the air collection pipe and the suction pipe respectively, and the single-machine dust removal device The exhaust port of the device is provided with a fan.
更进一步地,所述的驱动装置安装于除尘器箱体的上方,该驱动装置包括减速机以及与滤筒固定相连的转轴,通过减速机驱动转轴转动,从而带动滤筒旋转。Furthermore, the drive device is installed above the dust collector box, and the drive device includes a reducer and a rotating shaft fixedly connected with the filter cartridge, and the reducer drives the rotating shaft to rotate, thereby driving the filter cartridge to rotate.
更进一步地,所述除尘器箱体的顶部设有与进气口相连通的排气管,且所述的风机通过管路与排气管相连。Furthermore, the top of the dust collector box is provided with an exhaust pipe connected to the air inlet, and the fan is connected to the exhaust pipe through a pipeline.
更进一步地,所述集灰斗的底部设有卸灰阀。Furthermore, a dust discharge valve is provided at the bottom of the dust collection hopper.
更进一步地,所述的滤筒采用DV化纤复合材料,所述的吸尘嘴采用聚乙烯塑料。Furthermore, the filter cartridge is made of DV chemical fiber composite material, and the dust suction nozzle is made of polyethylene plastic.
3.有益效果3. Beneficial effect
采用本发明提供的技术方案,与现有技术相比,具有如下有益效果:Compared with the prior art, the technical solution provided by the invention has the following beneficial effects:
(1)本发明的一种连续清灰再生过滤式除尘器,包括支架、固定于支架上方的除尘器箱体、滤筒、驱动滤筒旋转的驱动装置、集灰斗和清灰装置,其清灰装置包括吸尘嘴,所述吸尘嘴沿滤筒高度方向贴于滤筒滤料的表面,且吸尘嘴上设有振打装置。通过驱动装置带动滤筒旋转过滤,从而可以对滤筒滤料表面进行均匀连续清灰,清灰效率较高,而吸尘嘴上振打装置的设置可以实现滤筒转动时对滤料表面进行敲打,使吸附粉尘松软,在滤料上的粘附力减小,从而有利于吸尘嘴的吸尘清灰,延长了滤料的使用寿命。(1) A kind of continuous dedusting regenerative filter dust collector of the present invention, comprises support, is fixed on the deduster casing above the support, filter cartridge, drive device that drives the filter cartridge to rotate, ash collecting hopper and deashing device, its The dust cleaning device includes a dust suction nozzle, which is attached to the surface of the filter material of the filter cartridge along the height direction of the filter cartridge, and the dust suction nozzle is provided with a rapping device. The drive device drives the filter cartridge to rotate and filter, so that the surface of the filter material of the filter cartridge can be cleaned evenly and continuously, and the cleaning efficiency is high. Beating makes the adsorbed dust soft and the adhesion force on the filter material is reduced, which is beneficial to the dust removal of the vacuum nozzle and prolongs the service life of the filter material.
(2)本发明的一种连续清灰再生过滤式除尘器,其振打装置包括滚轮、轴承、轴、偏心轮、支撑杆和振打杆,其中,所述滤筒滤料表面最上部和最下部的两个吸尘嘴上分别固定有轴承,通过轴承对轴进行安装支撑,轴的两端均固定有滚轮,且轴上与每个吸尘嘴对应处均安装有偏心轮,且偏心轮上固定有支撑杆,支撑杆的端部设有振打杆。实际运行过程中滚轮在转动滤筒的带动下进行转动,从而带动轴承、轴、偏心轮一起进行转动,进而驱动支撑杆和振打杆共同对滤料表面进行振打,上述滚轮随滤筒一起转动过程中,也能够进一步增强滤筒的振动,即通过支撑杆、振打杆和滚轮的共同作用保证了对滤筒的振打效果。同时,本发明中通过转动滤筒的带动即可实现振打装置的振打,无需额外提供驱动源,且振打装置的振打频率随滤筒转动速度的变化而变化,能够实时适应对不同振打频率的需求。此外,本发明中通过将振打装置安装在吸尘嘴上,从而可以专门针对吸尘嘴所对应的吸尘区域进行振打,有利于提高振打效果。(2) A kind of continuous dedusting regenerative filter dust collector of the present invention, its rapping device comprises roller, bearing, axle, eccentric wheel, support bar and rapping bar, wherein, described filter cartridge filter material surface uppermost part and Bearings are respectively fixed on the two bottom nozzles, and the shaft is installed and supported by the bearings. Rollers are fixed at both ends of the shaft, and eccentric wheels are installed on the shaft corresponding to each nozzle, and the eccentric A supporting rod is fixed on the wheel, and a rapping rod is arranged at the end of the supporting rod. During the actual operation, the rollers rotate under the drive of the rotating filter cartridge, thereby driving the bearing, shaft, and eccentric wheel to rotate together, and then drive the support rod and the rapping rod to vibrate the surface of the filter material together. During the rotation process, the vibration of the filter cartridge can also be further enhanced, that is, the rapping effect on the filter cartridge is ensured through the joint action of the support rod, the rapping rod and the roller. At the same time, in the present invention, the rapping of the rapping device can be realized by driving the rotating filter cartridge without providing an additional driving source, and the rapping frequency of the rapping device changes with the rotation speed of the filter cartridge, which can be adapted to different filter cartridges in real time. rapping frequency requirements. In addition, in the present invention, by installing the rapping device on the dust suction nozzle, rapping can be performed specifically for the dust collection area corresponding to the dust suction nozzle, which is beneficial to improve the rapping effect.
(3)本发明的一种连续清灰再生过滤式除尘器,所述除尘器箱体内还设有中箱体,所述的滤筒安装于中箱体内部,且除尘器箱体上部侧面的进气口通过重力沉降室与中箱体内部空间相连通。通过重力沉降室的设置可以对含尘气体进行预沉降处理,使气体中的大颗粒粉尘在重力作用下沉降,直接进入集灰斗干式排出,而初步净化后含有微细粉尘的空气则进入中箱体,由中箱体中的滤筒进行进一步过滤除尘,从而大大降低了对滤筒表面滤料的压力,有利于延长滤料的使用寿命。(3) A kind of continuous dedusting regenerative filter dust collector of the present invention, described dust collector box body is also provided with middle box body, and described filter cartridge is installed in middle box body interior, and the upper side of dust collector box body The air inlet communicates with the inner space of the middle box through the gravity settling chamber. The dust-containing gas can be pre-sedimented through the setting of the gravity settling chamber, so that the large particles of dust in the gas will settle under the action of gravity, and directly enter the dust collecting hopper for dry discharge, while the air containing fine dust after preliminary purification will enter the middle The box is further filtered and dusted by the filter cartridge in the middle box, which greatly reduces the pressure on the filter material on the surface of the filter cartridge and is beneficial to prolong the service life of the filter material.
(4)本发明的一种连续清灰再生过滤式除尘器,其重力沉降室沿中箱体的切线方向插入中箱体内部,且重力沉降室内设有导流板,从而使气流旋转,有利于使大颗粒粉尘在离心力与重力的共同作用得到有效去除,进一步降低了大颗粒粉尘对滤料表面的压力作用。(4) A kind of continuous dedusting regenerative filter type dust collector of the present invention, its gravity settling chamber is inserted into the inside of middle box body along the tangential direction of middle box body, and deflector is provided in gravity settling chamber, thereby makes airflow rotate, has It is beneficial to effectively remove large particle dust under the joint action of centrifugal force and gravity, and further reduces the pressure effect of large particle dust on the surface of the filter material.
(5)本发明的一种连续清灰再生过滤式除尘器,所述的清灰装置还包括集气管、吸风管、单机除尘装置和风机,其中,所述的吸尘嘴分别通过集气管、吸风管与单机除尘装置相连,且单机除尘装置的排气口设有风机。吸尘嘴在滤筒表面吸收的粉尘经集气管、吸风管进入单机除尘装置,并通过风机由除尘器的排气口排出。本发明通过多机理除尘装置对不同粒径的粉尘进行分级处理,大大提高了除尘器的除尘效率,特别是对微细粉尘(<10μm)有较高的除尘效率,保证了其除尘效果。(5) A kind of continuous dedusting regenerative filter type dust collector of the present invention, described ash removal device also comprises air collection pipe, air suction pipe, stand-alone dust removal device and blower fan, wherein, described dust suction nozzle passes through air collection pipe respectively , The suction pipe is connected with the stand-alone dust removal device, and the exhaust port of the stand-alone dust removal device is equipped with a fan. The dust absorbed by the dust nozzle on the surface of the filter cartridge enters the single-unit dust removal device through the air collecting pipe and the suction pipe, and is discharged from the exhaust port of the dust collector through the fan. The invention classifies the dust with different particle sizes through the multi-mechanism dust removal device, which greatly improves the dust removal efficiency of the dust collector, especially has a higher dust removal efficiency for fine dust (<10 μm), and ensures the dust removal effect.
(6)本发明的一种连续清灰再生过滤式除尘器,结构简单,维修方便,可广泛用于金属矿山选矿厂净化地表破碎、筛分、转运等地点的含尘空气净化,也可用于井下工作面风流净化,井下破碎峒室、溜井装卸矿、井下矿仓及二次破碎巷道中含尘空气的净化等。(6) A kind of continuous dedusting regenerative filter type dust collector of the present invention, simple in structure, easy to maintain, can be widely used in the dust-laden air purification of places such as ground surface crushing, sieving, transshipment in metal mine concentrator, also can be used in Air flow purification of underground working face, purification of dusty air in underground crushing chambers, shaft loading and unloading mines, underground ore bins and secondary crushing roadways, etc.
附图说明Description of drawings
图1为本发明的一种连续清灰再生过滤式除尘器的结构示意图;Fig. 1 is the structural representation of a kind of continuous dedusting regenerative filter type deduster of the present invention;
图2为本发明的一种连续清灰再生过滤式除尘器的俯视示意图;Fig. 2 is a top view schematic diagram of a kind of continuous deashing regenerative filter type dust collector of the present invention;
图3为沿图2中A-A方向的剖视图;Fig. 3 is a sectional view along the A-A direction in Fig. 2;
图4为本发明的振打装置的正视示意图;Fig. 4 is the schematic front view of the rapping device of the present invention;
图5为本发明的振打装置的俯视示意图。Fig. 5 is a schematic top view of the rapping device of the present invention.
示意图中的标号说明:Explanation of the labels in the schematic diagram:
1、减速机;2、转轴;301、进气口;302、排气管;4、滤筒;5、中箱体;6、集灰斗;7、支架;8、卸灰阀;9、吸尘嘴;10、吸风管;11、集气管;12、单机除尘装置;13、风机;14、重力沉降室;15、滚轮;16、轴承;17、轴;18、支撑杆;19、偏心轮;20、振打杆。1. Reducer; 2. Rotating shaft; 301. Air inlet; 302. Exhaust pipe; 4. Filter cartridge; Dust suction nozzle; 10. Suction pipe; 11. Air collection pipe; 12. Stand-alone dust removal device; 13. Fan; 14. Gravity settling chamber; 15. Roller; 16. Bearing; 17. Shaft; 18. Support rod; 19. Eccentric wheel; 20, rapping rod.
具体实施方式detailed description
为进一步了解本发明的内容,现结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
如图1-图3所示,本实施例的一种连续清灰再生过滤式除尘器,包括支架7、固定于支架7上方的除尘器箱体、滤筒4、驱动滤筒4旋转的驱动装置、集灰斗6和清灰装置,所述除尘器箱体的下方设有集灰斗6,集灰斗6的底部设有卸灰阀8,本实施例的卸灰阀8采用星型锁气器。除尘器箱体内设有中箱体5,所述的滤筒4安装于中箱体5内部,该滤筒4采用DV化纤复合材料,具有容尘量大的特点。如图3所示,所述除尘器箱体上部侧面的进气口301通过重力沉降室14与中箱体5内部空间相连通,通过重力沉降室14的设置可以对含尘气体进行预沉降处理,使气体中的大颗粒粉尘在重力作用下沉降,直接进入集灰斗6并通过卸灰阀8干式排出,而初步净化后含有微细粉尘的空气则进入中箱体5,由中箱体5中的滤筒4进行进一步过滤除尘,从而大大降低了对滤筒4表面滤料的压力,有利于延长滤料的使用寿命。本实施例的重力沉降室14沿中箱体5的切线方向插入中箱体5内部,且重力沉降室14内设有导流板,从而使气流旋转,有利于使大颗粒粉尘在离心力与重力的共同作用得到有效去除,进一步降低了大颗粒粉尘对滤料表面的压力作用。如图1所示,本实施例的驱动装置安装于除尘器箱体的上方,该驱动装置包括减速机1以及与滤筒4固定相连的转轴2,通过减速机1驱动转轴2转动,从而带动滤筒4旋转。As shown in Fig. 1-Fig. 3, a kind of continuous dedusting regenerative filter dust collector of the present embodiment comprises bracket 7, the dust collector box body fixed on the top of bracket 7, filter cartridge 4, and the drive for driving filter cartridge 4 to rotate. device, ash collecting hopper 6 and ash cleaning device, the bottom of the dust collector box is provided with a dust collecting hopper 6, and the bottom of the ash collecting hopper 6 is provided with an ash unloading valve 8, and the ash unloading valve 8 of this embodiment adopts star type Air lock. A middle box body 5 is arranged in the box body of the dust collector, and the filter cartridge 4 is installed inside the middle box body 5. The filter cartridge 4 is made of DV chemical fiber composite material and has the characteristics of large dust holding capacity. As shown in Figure 3, the air inlet 301 on the upper side of the dust collector box communicates with the inner space of the middle box body 5 through the gravity settling chamber 14, and the dust-containing gas can be pre-sedimented by the setting of the gravity settling chamber 14 , so that the large particles of dust in the gas settle under the action of gravity, directly enter the ash collecting hopper 6 and dry discharge through the ash unloading valve 8, and the air containing fine dust after preliminary purification enters the middle box 5, and is discharged from the middle box The filter cartridge 4 in 5 is further filtered and dust-removed, thereby greatly reducing the pressure on the filter material on the surface of the filter cartridge 4, which is beneficial to prolong the service life of the filter material. The gravity settling chamber 14 of this embodiment is inserted into the inside of the middle box body 5 along the tangential direction of the middle box body 5, and a deflector is provided in the gravity settling chamber 14, so that the air flow is rotated, which is beneficial to make the large particle dust in the centrifugal force and gravity. The combined action of the dust is effectively removed, further reducing the pressure of large particles of dust on the surface of the filter material. As shown in Figure 1, the driving device of this embodiment is installed on the top of the dust collector box. The driving device includes a reducer 1 and a rotating shaft 2 fixedly connected with the filter cartridge 4. The reducing device 1 drives the rotating shaft 2 to rotate, thereby driving Filter cartridge 4 rotates.
如图1、图2所示,本实施例的清灰装置包括吸尘嘴9、集气管11、吸风管10、单机除尘装置12和风机13,所述吸尘嘴9采用聚乙烯塑料,且沿滤筒4高度方向贴于滤筒4滤料的表面,吸尘嘴9上还设有振打装置。通过驱动装置带动滤筒4旋转过滤,从而可以对滤筒4滤料表面进行均匀连续清灰,清灰效率较高,而吸尘嘴9上振打装置的设置可以实现滤筒4转动时对滤料表面进行敲打,使吸附粉尘松软,在滤料上的粘附力减小,从而有利于吸尘嘴9的吸尘清灰,延长了滤料的使用寿命。如图4、图5所示,本实施例的振打装置包括滚轮15、轴承16、轴17、偏心轮19、支撑杆18和振打杆20,其中,所述滤筒4滤料表面最上部和最下部的两个吸尘嘴9上分别固定有轴承16,通过轴承16对轴17进行安装支撑,轴17的两端均固定有滚轮15,且轴17上与每个吸尘嘴9对应处均安装有偏心轮19,且偏心轮19上固定有支撑杆18,支撑杆18的端部设有振打杆20。滚轮15与滤筒4表面接触,可以使滚轮15在转动滤筒4的带动下进行转动,从而带动轴承16、轴17、偏心轮19一起进行转动,进而驱动支撑杆18、振打杆20对滤料表面进行振打,上述滚轮15随滤筒4转动进行滚动过程中,也能够进一步增强滤筒4的振动,从而提高振打效果。本实施例中通过转动滤筒4的带动即可实现振打装置的振打,无需额外提供驱动源,且振打装置的振打频率随滤筒4转动速度的变化而变化,能够实时适应对不同振打频率的需求。此外,本实施例中通过将振打装置安装在吸尘嘴9上,从而可以专门针对吸尘嘴9所对应的吸尘区域进行振打,有利于提高振打效果。本实施例的吸尘嘴9分别通过集气管11、吸风管10与单机除尘装置12相连,且单机除尘装置12的排气口设有风机13。所述除尘器箱体的顶部设有与进气口301相连通的排气管302,且所述的风机13通过管路与排气管302相连。吸尘嘴9在滤筒4表面吸收的粉尘经集气管11、吸风管10进入单机除尘装置12,并通过风机13由除尘器的排气口排出。本发明通过多机理除尘装置对不同粒径的粉尘进行分级处理,大大提高了除尘器的除尘效率,特别是对微细粉尘(<10μm)有较高的除尘效率,保证了其除尘效果。上述单机除尘装置12可以与中箱体5一起设置在除尘器箱体内部,也可单独设置在除尘器箱体外部。本实施例的单机除尘装置12设置在除尘器箱体内部,且集气管11固定在中箱体5的外表面,从而使整个除尘器的结构更加紧凑。As shown in Fig. 1 and Fig. 2, the cleaning device of the present embodiment comprises a dust suction nozzle 9, an air collecting pipe 11, a suction pipe 10, a stand-alone dust removal device 12 and a blower fan 13, and the dust suction nozzle 9 adopts polyethylene plastic, And stick to the surface of filter cartridge 4 filter materials along the height direction of filter cartridge 4, also be provided with rapping device on the dust suction nozzle 9. The drive device drives the filter cartridge 4 to rotate and filter, so that the surface of the filter material of the filter cartridge 4 can be cleaned evenly and continuously, and the dust removal efficiency is high. The surface of the filter material is knocked to make the adsorbed dust soft, and the adhesive force on the filter material is reduced, which is beneficial to the dust removal of the dust suction nozzle 9 and prolongs the service life of the filter material. As shown in Fig. 4 and Fig. 5, the rapping device of the present embodiment includes a roller 15, a bearing 16, a shaft 17, an eccentric wheel 19, a support rod 18 and a rapping rod 20, wherein the filter cartridge 4 filter material surface is the most Bearings 16 are respectively fixed on the two suction nozzles 9 of the upper part and the bottom, and the shaft 17 is installed and supported by the bearings 16. The two ends of the shaft 17 are fixed with rollers 15, and each dust suction nozzle 9 is connected to the shaft 17. Corresponding positions are equipped with eccentric wheels 19, and support rods 18 are fixed on the eccentric wheels 19, and the ends of the support rods 18 are provided with rapping rods 20. The roller 15 is in contact with the surface of the filter cartridge 4, which can make the roller 15 rotate under the drive of the rotating filter cartridge 4, thereby driving the bearing 16, the shaft 17, and the eccentric wheel 19 to rotate together, and then driving the support rod 18 and the rapping rod 20 pairs The surface of the filter material is vibrated, and the above-mentioned roller 15 can further enhance the vibration of the filter cartridge 4 during the rolling process with the rotation of the filter cartridge 4, thereby improving the rapping effect. In this embodiment, the rapping of the rapping device can be realized by driving the rotating filter cartridge 4, without providing an additional driving source, and the rapping frequency of the rapping device changes with the change of the rotational speed of the filter cartridge 4, which can be adapted to the rapping device in real time. The need for different rapping frequencies. In addition, in this embodiment, by installing the rapping device on the dust suction nozzle 9, the vibration can be performed specifically for the dust collection area corresponding to the dust suction nozzle 9, which is beneficial to improve the rapping effect. The dust suction nozzle 9 of this embodiment is connected to the stand-alone dust removal device 12 through the air collecting pipe 11 and the suction pipe 10 respectively, and the exhaust port of the stand-alone dust removal device 12 is provided with a fan 13 . The top of the dust collector box is provided with an exhaust pipe 302 communicating with the air inlet 301, and the fan 13 is connected with the exhaust pipe 302 through a pipeline. The dust absorbed by the dust suction nozzle 9 on the surface of the filter cartridge 4 enters the stand-alone dust removal device 12 through the air collection pipe 11 and the suction pipe 10, and is discharged from the exhaust port of the dust collector through the fan 13. The invention classifies the dust with different particle sizes through the multi-mechanism dust removal device, which greatly improves the dust removal efficiency of the dust collector, especially has a higher dust removal efficiency for fine dust (<10 μm), and ensures the dust removal effect. The above-mentioned stand-alone dust removal device 12 can be arranged inside the dust collector box together with the middle box body 5, or can be separately arranged outside the dust collector box. The stand-alone dust removal device 12 of this embodiment is arranged inside the box of the dust collector, and the gas collecting pipe 11 is fixed on the outer surface of the middle box 5, so that the structure of the whole dust collector is more compact.
本实施例的连续清灰再生过滤式除尘器的除尘原理为:含尘气体首先由进气口301进入上重力沉降室14,含尘气体中的大颗粒粉尘在重力和离心力的作用下沉降,与气流分离,进入集灰斗6,并通过卸灰阀8干式排出。初步净化后含有微细粉尘的空气进入中箱体5,由中箱体5中滤筒4过滤后,干净的空气经排气管302排入大气。粉尘在滤料表面过滤初期,附着力较小时,即被吸尘嘴9吸出,吸尘嘴9上设振打装置敲打滤料表面,使滤料表面粉尘蓬松,清灰效果好,滤料使用寿命长。吸尘嘴9在滤筒4外吸气,吸尘嘴9吸收的粉尘(气流量为除尘器处理风量的10%)经集气管11、吸风管10进入单机除尘装置12进行进一步净化,并通过风机13与除尘器排气管302混合排放到大气中。同时滤筒4在减速机1、转轴2带动下匀速转动,保证吸尘嘴9上振打装置敲打和对滤筒4表面均匀连续清灰。本实施例的连续清灰再生过滤式除尘器可应用于厂矿企业的粉尘治理,具有经济、简便、除尘效率高的特点。The dedusting principle of the continuous dedusting regenerative filter dust collector of this embodiment is: the dusty gas first enters the upper gravity settling chamber 14 through the air inlet 301, and the large particle dust in the dusty gas settles under the action of gravity and centrifugal force. Separated from the air flow, it enters the ash collecting hopper 6 and is discharged dry through the ash unloading valve 8. After preliminary purification, the air containing fine dust enters the middle box body 5, and after being filtered by the filter cartridge 4 in the middle box body 5, the clean air is discharged into the atmosphere through the exhaust pipe 302. In the initial stage of dust filtering on the surface of the filter material, when the adhesion force is small, it is sucked out by the dust suction nozzle 9. The vibration device on the dust suction nozzle 9 knocks the surface of the filter material to make the dust on the surface of the filter material fluffy, and the dust removal effect is good. long life. The dust suction nozzle 9 sucks air outside the filter cartridge 4, and the dust (air flow rate is 10% of the dust collector's handling air volume) absorbed by the dust suction nozzle 9 enters the stand-alone dust removal device 12 through the air collecting pipe 11 and the suction pipe 10 for further purification, and It is mixed with the exhaust pipe 302 of the dust collector and discharged into the atmosphere through the fan 13. Simultaneously, the filter cartridge 4 rotates at a constant speed under the drive of the reducer 1 and the rotating shaft 2 to ensure that the rapping device on the dust suction nozzle 9 beats and evenly and continuously cleans the surface of the filter cartridge 4 . The continuous dedusting regenerative filter dust collector of this embodiment can be applied to dust control in factories and mines, and has the characteristics of economy, convenience and high dust removal efficiency.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The above schematically describes the present invention and its implementation, which is not restrictive, and what is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structural mode and embodiment similar to the technical solution, it shall all belong to the protection scope of the present invention .
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Effective date of registration: 20210621 Address after: 243002 no.388, Weida Avenue, Hanshan Economic Development Zone (South District), Maanshan City, Anhui Province Patentee after: Anhui Tianshun environmental protection filter material Co.,Ltd. Address before: 243002 Anhui province Ma'anshan Huashan Lake District Road No. 59 Patentee before: ANHUI University OF TECHNOLOGY |