CN105743257B - A kind of individual layer lap winding magnetic flux switches brushless electric machine - Google Patents
A kind of individual layer lap winding magnetic flux switches brushless electric machine Download PDFInfo
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Abstract
本发明公开了一种单层叠绕组磁通切换无刷电机,其单层叠绕组设计方法与传统的双层集中绕组“一个线圈对应一个定子铁心单元”的固定结构不同,而是以线圈短距角最小为原则选择定子槽放置线圈的两个导体边,以获得最大节距因数。此外,每个定子槽中只放置属于同一相绕组的导线,提高了不同相绕组之间的绝缘能力。本发明的绕组设计方法使得磁通切换无刷电机线圈节距因数达到1,不仅提高了每相空载感应电势的基波幅值和功率(转矩)密度,还降低了绕组嵌线和绝缘工艺的难度,体现出该单层叠绕组磁通切换无刷电机的优越性。
The invention discloses a single-layer stacked winding magnetic flux switching brushless motor. The design method of the single-layer stacked winding is different from the fixed structure of the traditional double-layer concentrated winding "one coil corresponds to one stator core unit". The minimum is the principle of choosing the stator slots to place the two conductor sides of the coils to obtain the maximum pitch factor. In addition, only wires belonging to the same phase winding are placed in each stator slot, which improves the insulation capacity between different phase windings. The winding design method of the present invention makes the coil pitch factor of the magnetic flux switching brushless motor reach 1, which not only improves the fundamental wave amplitude and power (torque) density of the no-load induced potential of each phase, but also reduces the embedded wire and insulation of the winding The difficulty of the process reflects the superiority of the single-layer stacked winding flux switching brushless motor.
Description
技术领域technical field
本发明属于电机绕组结构设计领域,涉及一种基于磁通切换无刷电机的单层叠绕组设计方法,该绕组结构能够有效提高磁通切换电机的绕组因数及功率密度,改善传统磁通切换电机的性能,适用于大功率应用场合。The invention belongs to the field of motor winding structure design, and relates to a single-layer stacked winding design method based on a flux-switching brushless motor. performance, suitable for high power applications.
背景技术Background technique
磁通切换永磁电机作为一种新型的定子永磁型电机,其定子铁心由“U”形导磁铁心与切向交替充磁的永磁体拼装而成,易于形成聚磁效应,电枢线圈横跨在两个“U”形导磁铁心和中间嵌入的一块永磁体所组成的定子铁心单元的两侧定子槽中,使得电枢反应磁场和永磁磁场在磁路上并联,具有较强的抗去磁能力,与双凸极电机和磁通反向电机相比,具有更高的转矩(功率)密度和可靠性,特别适用于高性能驱动及大功率应用领域。其电枢绕组采用分数槽集中式绕组线圈,每个线圈横跨在一个定子铁心单元的两侧槽中,端部短,用铜量小,铜耗小,有效提高电机效率。此外,磁通切换电机固有的绕组互补性可以有效减少或抵消永磁磁链和空载感应电势波形中的偶次谐波分量,使得该电机在采用分数槽集中式电枢绕组和转子直槽的条件下就可以获得较高的正弦度,特别适合于交流调速的应用场合。Flux switching permanent magnet motor is a new type of stator permanent magnet motor. Its stator core is assembled from a "U" shaped magnetic core and tangentially alternately magnetized permanent magnets, which is easy to form a magnetic concentration effect. The armature coil It straddles the stator slots on both sides of the stator core unit composed of two "U"-shaped permeable cores and a permanent magnet embedded in the middle, so that the armature reaction magnetic field and the permanent magnetic field are connected in parallel on the magnetic circuit, which has a strong Anti-demagnetization ability, compared with doubly salient motors and flux reversal motors, has higher torque (power) density and reliability, especially suitable for high-performance drives and high-power applications. The armature winding adopts fractional slot concentrated winding coils, each coil straddles the slots on both sides of a stator core unit, the ends are short, the amount of copper used is small, and the copper consumption is small, which effectively improves the efficiency of the motor. In addition, the inherent winding complementarity of the flux switching motor can effectively reduce or cancel the even harmonic components in the permanent magnet flux linkage and no-load induced potential waveform, so that the motor adopts fractional slot concentrated armature winding and rotor straight slot Higher sine degree can be obtained under certain conditions, especially suitable for AC speed regulation applications.
基于以上优点,现有的磁通切换无刷电机及基于磁通切换原理的新型拓扑结构均采用分数槽集中式电枢绕组。然而,分数槽集中式绕组结构存在自身固有的缺陷,包括:Based on the above advantages, the existing flux-switching brushless motor and the new topology based on the principle of flux switching all adopt fractional slot centralized armature windings. However, the fractional-slot concentrated winding structure has its own inherent drawbacks, including:
1)额外的谐波分量及其引起的寄生效应,如噪声、震动、转矩波动、不平衡磁拉力等;1) Additional harmonic components and the parasitic effects they cause, such as noise, vibration, torque fluctuation, unbalanced magnetic pull, etc.;
2)每个电枢线圈横跨在一个定子铁心单元的两侧定子槽中,线圈跨距被固定为定子槽距,且线圈节距角永不等于转子极距,导致线圈空载感应电势节距因数恒小于 1,限制了磁通切换电机每相空载感应电势基波分量的幅值;2) Each armature coil straddles the stator slots on both sides of a stator core unit, the coil span is fixed as the stator slot pitch, and the coil pitch angle is never equal to the rotor pole pitch, resulting in no-load induction potential of the coil The distance factor is always less than 1, which limits the amplitude of the no-load induced potential fundamental component of each phase of the flux switching motor;
3)削弱了凸极效应,使磁阻转矩几乎为0;3) The salient pole effect is weakened, so that the reluctance torque is almost 0;
4)对于双层集中绕组而言,每个定子槽中放置着不同相绕组的导线,给相间绝缘增加了难度等。4) For the double-layer concentrated winding, wires of different phase windings are placed in each stator slot, which increases the difficulty of phase-to-phase insulation.
这些问题在节距因数低、绕组互补性差的磁通切换电机中体现得尤为突出,极大地限制了电机的出力和整体性能。These problems are especially prominent in flux-switching motors with low pitch factor and poor winding complementarity, which greatly limit the output and overall performance of the motor.
发明内容Contents of the invention
技术问题:本发明所要解决的技术问题是:提供一种单层叠绕组磁通切换无刷电机及其绕组设计方法,改变电枢线圈的形成方式,使得每相绕组空载感应电势节距因数达到1,有效提高每相空载感应电势基波分量的幅值,从而提高转矩(功率)密度。Technical problem: The technical problem to be solved by the present invention is to provide a single-layer stacked winding flux-switching brushless motor and its winding design method, changing the formation method of the armature coil, so that the no-load induced potential pitch factor of each phase winding reaches 1. Effectively increase the amplitude of the fundamental wave component of the no-load induced potential of each phase, thereby increasing the torque (power) density.
技术方案:本发明是一种单层叠绕组磁通切换无刷电机,该无刷电机的电枢绕组采用线圈跨距大于定子槽距的单层叠绕组连接方式,每个电枢线圈横跨在多个定子铁心单元两侧的定子槽中,每个定子槽中只放置着属于同一相绕组的线圈导体;电枢绕组线圈2的数量等于定子槽数的一半,不同相绕组线圈之间有交叠;其创新点在于该单层叠绕组连接方式,不再仅限于传统集中式绕组连接方式的一个定子铁心单元对应一个电枢线圈的固定结构,而是将线圈按照短距角最小原则选择定子槽放置其两个导体边,使得线圈节距角等于转子极距,从而使得线圈短距角为0,以获得最大节距因数,使得每相绕组空载感应电势的节距因数达到1,有效提高每相空载感应电势基波分量的幅值,从而提高转矩功率密度;该m相单层叠绕组设计方法具体包括以下步骤:Technical solution: The present invention is a single-layer stacked winding magnetic flux switching brushless motor. The armature winding of the brushless motor adopts a single-layer stacked winding connection method with a coil span greater than the stator slot pitch. Each armature coil spans multiple In the stator slots on both sides of a stator core unit, only coil conductors belonging to the same phase winding are placed in each stator slot; the number of armature winding coils 2 is equal to half of the number of stator slots, and there is overlap between the coils of different phase windings ; Its innovation is that the single-layer stacked winding connection method is no longer limited to the fixed structure of one stator core unit corresponding to one armature coil in the traditional centralized winding connection method, but the coil is placed in the stator slot according to the principle of minimum short-distance angle Its two conductor sides make the coil pitch angle equal to the rotor pole pitch, so that the short pitch angle of the coil is 0, so as to obtain the maximum pitch factor, so that the pitch factor of the no-load induced potential of each phase winding reaches 1, effectively improving each The magnitude of the fundamental component of the phase no-load induced potential, thereby increasing the torque power density; the m-phase single-layer winding design method specifically includes the following steps:
1)首先根据电机定子槽数Ns和转子极数Nr确定相邻两个定子槽导体空载感应电势之间的相位差α(电角度),公式如下:1) First, the phase difference α (electrical angle) between the no-load induced potentials of conductors in two adjacent stator slots is determined according to the number of stator slots N s of the motor and the number of rotor poles N r , the formula is as follows:
依次画出Ns个槽导体空载感应电势所对应的星形相量图;Draw the star phasor diagram corresponding to the no-load induced potential of N s slot conductors in turn;
2)基于槽导体空载感应电势星形相量图,将空载感应电势相位相差180°电角度的两个槽导体连接成一个线圈的两个导体边,一共可以形成Ns/2个相互独立的线圈;2) Based on the star-shaped phasor diagram of the no-load induced potential of the slot conductor, two slot conductors whose no-load induced potential phase difference is 180° electrical angle are connected to form two conductor sides of a coil, and a total of N s /2 independent coils can be formed. the coil;
3)基于2)中所得Ns/2个线圈的空载感应电势星形图,将具有绕组互补性的两个线圈串联组成一个线圈组,由此一共形成Ns/4个线圈组,每个线圈组中的两个线圈空载感应电势的相位差为0°或180°电角度,因此线圈组空载感应电势基波分量的分布因数为1,并且单个线圈空载感应电势中的偶次谐波分量相互抵消,使得线圈组空载感应电势的谐波含量降低;以每相绕组空载感应电势最大化为原则,将Ns/4个线圈组中空载感应电势相位差最小的Ns/(4m)个线圈组连接成一相绕组,从而得到第一相绕组的线圈构成;如果不存在具有绕组互补性的线圈,则将Ns/2个线圈中空载感应电势相位差最小的Ns/(2m)个线圈连接组成一相绕组,从而得到第一相绕组的线圈构成;其中m是相数;3) Based on the no-load induced potential star diagram of N s /2 coils obtained in 2), two coils with complementary windings are connected in series to form a coil group, thus forming a total of N s /4 coil groups, each The phase difference of the no-load induced potential of two coils in a coil group is 0° or 180° electrical angle, so the distribution factor of the fundamental wave component of the no-load induced potential of the coil group is 1, and the even in the no-load induced potential of a single coil The sub-harmonic components cancel each other out, so that the harmonic content of the no-load induction potential of the coil group is reduced; based on the principle of maximizing the no-load induction potential of each phase winding, the phase difference of the no-load induction potential in the N s /4 coil groups is the smallest N s /(4m) coil groups are connected into a phase winding, so as to obtain the coil composition of the first phase winding; if there is no coil with winding complementarity, the phase difference of the no-load induced potential among the N s /2 coils is the smallest The N s /(2m) coils are connected to form a phase winding, so as to obtain the coil composition of the first phase winding; where m is the number of phases;
4)根据m相对称绕组中各相绕组之间的相位关系,即相邻两相绕组空载感应电势之间的相位差为2π/m(m≥3)或者π/m(m=2),依次确定其他m-1相绕组的线圈构成,从而得到m相对称电枢绕组的构成方式。4) According to the phase relationship between the phase windings in the m-phase symmetrical winding, that is, the phase difference between the no-load induced potentials of adjacent two-phase windings is 2π/m (m≥3) or π/m (m=2) , determine the coil composition of the other m-1 phase windings in turn, so as to obtain the composition mode of the m-phase symmetrical armature winding.
其中,in,
该电机的定子槽数Ns和转子极数Nr满足以下等式之一:The number of stator slots N s and the number of rotor poles N r of the motor satisfy one of the following equations:
其中,Ns、Nr、k均为正整数,定子槽数Ns为相数m的偶数倍。Among them, N s , N r , and k are all positive integers, and the number of stator slots N s is an even multiple of the number of phases m.
该电机的每个电枢线圈的两个导体边均各自独占一整个定子槽,而不与其它相线圈导体共用。The two conductor sides of each armature coil of the motor occupy an entire stator slot, and are not shared with other phase coil conductors.
该电机的电枢绕组线圈的数量是定子槽数Ns的一半。The number of armature winding coils of this motor is half of the number N s of stator slots.
所述步骤2)中,所形成的相互独立的线圈,任意线圈的节距等于极距,即为整距线圈。In the step 2), for the mutually independent coils formed, the pitch of any coil is equal to the pole pitch, that is, full-pitch coils.
按照步骤2)所形成的任意线圈的两个导体空载感应电势相位相差180°电角度,能够保证每个线圈空载感应电势取得最大值,即线圈两个导体空载感应电势的标量和,线圈节距因数为1。According to step 2), the two conductor no-load induced potentials of any coil formed have a phase difference of 180° electrical angle, which can ensure that the no-load induced potential of each coil obtains the maximum value, that is, the scalar sum of the no-load induced potentials of the two conductors of the coil, The coil pitch factor is 1.
所述步骤3)中,具有绕组互补性的两个线圈,如果两个互补线圈的空载感应电势相位差为180°电角度,则反向串联;如果两个互补线圈的空载感应电势相位差为0 度,则正向串联。In said step 3), the two coils with winding complementarity, if the no-load induced potential phase difference of the two complementary coils is 180° electrical angle, then reversely connected in series; if the no-load induced potential phase difference of the two complementary coils If the difference is 0 degrees, they are connected in forward direction.
所述的无刷电机,其励磁源为永磁体、电励磁线圈或者结合永磁体与电励磁线圈的混合励磁,或采用记忆永磁方式。The excitation source of the brushless motor is a permanent magnet, an electric excitation coil, or a hybrid excitation combining a permanent magnet and an electric excitation coil, or a memory permanent magnet method.
本发明方法用于指导特定齿槽配合的磁通切换无刷电机的电枢绕组线圈的形成以及每相绕组组成形式,目的在于尽量减小线圈空载感应电势短距角,增大空载感应电势基波节距因数,提高空载感应电势基波幅值和磁通切换电机的功率密度。本发明旨在提高电机节距因数和空载感应电势基波幅值的同时,降低绕组嵌线和绝缘工艺的难度,适用于发电机设计和电动机设计,既适合于纯永磁励磁电机,也适用于纯电励磁电机及混合励磁电机。The method of the present invention is used to guide the formation of the armature winding coil of the magnetic flux switching brushless motor with specific cogging and the composition form of each phase winding. The pitch factor of the fundamental wave of the electric potential increases the amplitude of the fundamental wave of the no-load induced electric potential and the power density of the flux switching motor. The invention aims at improving the pitch factor of the motor and the amplitude of the fundamental wave of the no-load induced potential, while reducing the difficulty of the winding embedding and insulation process. It is suitable for pure electric excitation motors and hybrid excitation motors.
有益效果:与现有技术相比,本发明的电枢线圈不再仅限于一个定子铁心单元对应一个电枢线圈的固定结构,而是将线圈按照短距角最小原则选择定子槽放置其两个导体边,以获得最大节距因数,使电机实现以下的优点:Beneficial effects: Compared with the prior art, the armature coil of the present invention is no longer limited to a fixed structure in which one stator core unit corresponds to one armature coil, but the coil is placed in two stator slots according to the principle of minimum short-distance angle. conductor side to obtain the maximum pitch factor, enabling the motor to achieve the following advantages:
1)采用叠绕组连接方式,使得每个线圈空载感应电势的节距因数提高,从而提高线圈空载感应电势基波分量的幅值;1) The overlapping winding connection method is used to increase the pitch factor of the no-load induced potential of each coil, thereby increasing the amplitude of the fundamental component of the no-load induced potential of the coil;
2)每相绕组由感应电势相位差最小的线圈连接而成,使得每相绕组空载感应电势的基波绕组因数高,从而提高每相空载感应电势基波分量的幅值;2) Each phase winding is connected by the coil with the smallest phase difference of the induced potential, so that the fundamental winding factor of the no-load induced potential of each phase winding is high, thereby increasing the amplitude of the fundamental component of the no-load induced potential of each phase;
3)进一步地,电机转矩(功率)得到有效改善,极大地提高了电机的转矩(功率)密度;3) Further, the motor torque (power) is effectively improved, which greatly increases the torque (power) density of the motor;
4)采用单层叠绕组连接方式,每个定子槽中只放置属于同一相绕组的导线,提高了不同相绕组之间的绝缘能力,降低了绝缘难度和绝缘成本,并提高了槽利用率。4) The single-layer stacked winding connection method is adopted, and only the wires belonging to the same phase winding are placed in each stator slot, which improves the insulation capacity between different phase windings, reduces insulation difficulty and insulation cost, and improves slot utilization.
附图说明Description of drawings
图1是一台三相定子24槽转子16极单层叠绕组磁通切换永磁无刷电机的横向剖视结构示意图。Figure 1 is a schematic cross-sectional structure diagram of a three-phase stator, 24-slot rotor, and 16-pole single-layer stacked winding flux-switching permanent magnet brushless motor.
图2是一台定子24槽转子16极磁通切换永磁无刷电机的槽导体电势星形图及采用三相单层叠绕组结构的线圈空载感应电势星形图。其中,槽导体n’与n的空载感应电势极性相反,即A1(201,204’)、A2(207,210’)、A3(213,216’)、A4(219,222’) 中,201,204’极性相反,207,210’极性相反,213,216’极性相反,219,222’极性相反;其它两相B1、C1也如此。槽导体空载感应电势n与(n+1)’的相位差为120° (电角度),相邻槽导体空载感应电势n与n+1的相位差α为60°(电角度)。Fig. 2 is a star diagram of the slot conductor potential of a permanent magnet brushless motor with 24 slots in the stator and a 16-pole magnetic flux switching permanent magnet motor, and a star diagram of the no-load induced potential of the coil with a three-phase single-layer stacked winding structure. Among them, the no-load induction potential polarity of the slot conductor n' is opposite to that of n, that is, in A1 (201, 204'), A2 (207, 210'), A3 (213, 216'), and A4 (219, 222') , 201, 204' are opposite in polarity, 207, 210' in opposite polarity, 213, 216' in opposite polarity, 219, 222' in opposite polarity; the same is true for the other two phases B1 and C1. The phase difference between the no-load induced potential n and (n+1)’ of the slot conductor is 120° (electrical angle), and the phase difference α between the no-load induced potential n and n+1 of the adjacent slot conductor is 60° (electrical angle).
图3是一台定子24槽转子16极磁通切换永磁无刷电机采用三相双层分数槽集中式电枢绕组结构的线圈连接方式。Figure 3 shows the coil connection method of a three-phase double-layer fractional slot centralized armature winding structure for a permanent magnet brushless motor with 24 slots in the stator and a 16-pole magnetic flux switching permanent magnet motor.
图4是一台定子24槽转子16极磁通切换永磁无刷电机采用三相单层叠绕组结构的线圈连接方式。Figure 4 shows the coil connection method of a three-phase single-layer stacked winding structure for a permanent magnet brushless motor with 24 slots in the stator and a 16-pole magnetic flux switching permanent magnet motor.
图5是一台定子24槽转子16极磁通切换永磁无刷电机分别采用图2两种电枢绕组结构的转矩随电流密度变化的特性。Fig. 5 shows the characteristics of the torque variation with the current density of a permanent magnet brushless motor with 24 slots in the stator and a 16-pole magnetic flux switching permanent magnet brushless motor respectively adopting the two armature winding structures in Fig. 2 .
具体实施方式Detailed ways
下面结合实施例和说明书附图对本发明做进一步说明。The present invention will be further described below in conjunction with the embodiments and the accompanying drawings.
本发明的一种单层叠绕组磁通切换无刷电机,包括定子1、转子4和转轴5,转子4与定子1相对,且转子4和定子1之间有间隙,转轴5固定连接在转子4上。所述的定子1和转子4均为凸极结构。定子1包括定子铁心单元和单层叠绕组线圈2。每个定子铁心单元包括两个U形定子铁心101和一块永磁体3,永磁体3嵌至在两个 U形定子铁心101之间。永磁体3切向充磁,且相邻的两块永磁体3的充磁方向相反。相邻的两个定子铁心单元之间形成定子槽201。单层叠绕组线圈2横跨在多个定子铁心单元两侧的定子槽中,不同相绕组线圈之间有交叠。每个定子槽中只放置着属于同一相绕组的线圈导体,电枢绕组线圈2的数量等于定子槽数的一半。定、转子铁心由导磁材料制成。永磁体3由永磁材料制成,优选由钕铁硼、铁氧体,或者钐钴制成。A single-layer stacked winding magnetic flux switching brushless motor of the present invention includes a stator 1, a rotor 4 and a rotating shaft 5, the rotor 4 is opposite to the stator 1, and there is a gap between the rotor 4 and the stator 1, and the rotating shaft 5 is fixedly connected to the rotor 4 superior. Both the stator 1 and the rotor 4 are salient pole structures. The stator 1 includes a stator core unit and a single-layer laminated winding coil 2 . Each stator core unit includes two U-shaped stator cores 101 and a permanent magnet 3 embedded between the two U-shaped stator cores 101 . The permanent magnets 3 are magnetized tangentially, and the directions of magnetization of two adjacent permanent magnets 3 are opposite. A stator slot 201 is formed between two adjacent stator core units. The single-layer laminated winding coil 2 straddles the stator slots on both sides of multiple stator core units, and the winding coils of different phases overlap. Only coil conductors belonging to the same phase winding are placed in each stator slot, and the number of armature winding coils 2 is equal to half of the number of stator slots. The stator and rotor cores are made of magnetically permeable materials. The permanent magnet 3 is made of permanent magnet material, preferably NdFeB, ferrite, or samarium cobalt.
进一步,所述的电枢绕组线圈2的数量等于定子槽201的数量Ns的一半,Ns为相数m的偶数倍,即Ns=2jm,j为正整数。Further, the number of armature winding coils 2 is equal to half of the number N s of the stator slots 201 , N s is an even multiple of the phase number m, ie N s =2jm, j is a positive integer.
进一步,所述的转子4可位于定子1的内部,也可位于定子1的外部。Further, the rotor 4 can be located inside the stator 1 or outside the stator 1 .
进一步,所述的转子4的极数Nr与定子槽数Ns之间满足下列等式之一:Further, one of the following equations is satisfied between the number of poles N r of the rotor 4 and the number of slots N s of the stator:
其中,Ns、Nr、k均为正整数。Wherein, N s , N r , and k are all positive integers.
进一步,所述的单层叠绕组磁通切换无刷电机既可以为纯永磁励磁电机,亦可以为纯电励磁电机,或混合励磁电机,包括在线充退磁记忆电机,并且,该电机既可以作发电运行,又可以作电动运行。Further, the single-layer laminated winding flux-switching brushless motor can be a pure permanent magnet excitation motor, a pure electric excitation motor, or a hybrid excitation motor, including an online charging and demagnetization memory motor, and the motor can be used as a The power generation operation can also be used for electric operation.
与传统的磁通切换无刷电机不同,本发明提出的单层叠绕组磁通切换无刷电机,采用单层叠绕组连接方式,每个电枢线圈横跨多个定子铁心单元,不同相绕组线圈之间有交叠,且每个线圈的两个导体边均各自独占一整个定子槽,而不与其它相线圈导体共用。具体的实施方案如下:Different from the traditional flux-switching brushless motor, the single-layer stacked winding flux-switching brushless motor proposed by the present invention adopts a single-layer stacked winding connection mode, and each armature coil spans multiple stator core units, and the winding coils of different phases There is an overlap between them, and the two conductor sides of each coil occupy an entire stator slot, and are not shared with other phase coil conductors. Concrete implementation scheme is as follows:
1)首先根据电机定子槽数Ns和转子极数Nr确定相邻两个定子槽导体空载感应电势之间的相位差α(电角度),公式如下:1) First, the phase difference α (electrical angle) between the no-load induced potentials of conductors in two adjacent stator slots is determined according to the number of stator slots N s of the motor and the number of rotor poles N r , the formula is as follows:
依次画出Ns个槽导体空载感应电势所对应的相量星形图。Draw the phasor star diagram corresponding to the no-load induced potential of N s slot conductors in turn.
2)基于槽导体电势星形图,将空载感应电势相位相差180°电角度电角度的两个槽导体连接成一个线圈的两个导体边,这两个导体边中电流极性相反,且线圈节距等于极距,即为整距线圈。由此,一共可以形成Ns/2个整距线圈,这Ns/2个整距线圈的节距因数均为1;2) Based on the slot conductor potential star diagram, connect two slot conductors whose no-load induced potential phase difference is 180° electrical angle to form two conductor sides of a coil, and the current polarity in these two conductor sides is opposite, and The coil pitch is equal to the pole pitch, that is, the full-pitch coil. Thus, a total of N s /2 full-pitch coils can be formed, and the pitch factors of these N s /2 full-pitch coils are all 1;
3)基于这Ns/2个线圈的空载感应电势星形图,将具有绕组互补性的两个线圈串联成一个线圈组(若两个互补线圈的空载感应电势相位差为180°电角度,则反向串联;若两个互补线圈的空载感应电势相位差为0°,则正向串联),由此一共形成Ns/4个线圈组,每个线圈组中的两个线圈空载感应电势的相位差为0°或180°电角度,因此线圈组空载感应电势基波分量的分布因数为1,并且单个线圈空载感应电势中的偶次谐波分量相互抵消,使得线圈组空载感应电势的谐波含量降低。然后,以每相绕组空载感应电势最大化为原则,将Ns/4个线圈组中空载感应电势相位差最小的Ns/(4m)个线圈组连接成一相绕组,从而得到第一相绕组的线圈构成。需要说明的是,如果不存在具有绕组互补性的线圈,则将Ns/2个线圈中线圈空载感应电势相位差最小的Ns/(2m) 个线圈连接成一相绕组,从而得到第一相绕组的线圈构成。3) Based on the no-load induced potential star diagram of the N s /2 coils, two coils with complementary windings are connected in series to form a coil group (if the no-load induced potential phase difference of the two complementary coils is 180° If the phase difference of the no-load induced potential of the two complementary coils is 0°, then they are connected in forward direction), thus forming a total of N s /4 coil groups, and the two coils in each coil group The phase difference of the no-load induction potential is 0° or 180° electrical angle, so the distribution factor of the fundamental component of the no-load induction potential of the coil group is 1, and the even harmonic components in the no-load induction potential of a single coil cancel each other out, so that The harmonic content of the no-load induced potential of the coil group is reduced. Then, based on the principle of maximizing the no-load induction potential of each phase winding, the N s /(4m) coil groups with the smallest no-load induction potential phase difference among the N s /4 coil groups are connected into a phase winding, thus obtaining the first The coils of the phase windings form. It should be noted that if there is no coil with winding complementarity, the N s /(2m) coils with the smallest no-load induced potential phase difference among the N s /2 coils are connected to form a one-phase winding, thus obtaining the first The coils of the phase windings form.
4)根据m相对称绕组中各相绕组之间的相位关系,即相邻两相绕组空载感应电势之间的相位差为2π/m(m≥3)或者π/m(m=2),依次确定其他m-1相绕组的线圈构成,从而得到m相对称电枢绕组的构成方式。4) According to the phase relationship between the phase windings in the m-phase symmetrical winding, that is, the phase difference between the no-load induced potentials of adjacent two-phase windings is 2π/m (m≥3) or π/m (m=2) , determine the coil composition of the other m-1 phase windings in turn, so as to obtain the composition mode of the m-phase symmetrical armature winding.
按照上述流程设计单层叠绕组,既可以保证磁通切换电机的绕组互补性得到发挥,又能提高线圈空载感应电势节距因数,提高电磁转矩的平均值,同时可以降低相间绝缘的工艺难度和成本。Designing single-layer stacked windings according to the above process can not only ensure the complementarity of the windings of the flux switching motor, but also improve the coil no-load induced potential pitch factor, increase the average value of the electromagnetic torque, and reduce the process difficulty of phase-to-phase insulation and cost.
以一台三相定子24槽转子16极单层叠绕组磁通切换永磁无刷电机为例,其电机拓扑结构如图1所示,定子上共24个定子铁心单元和24个定子槽,分别为第一定子槽201、第二定子槽202、第三定子槽203、…、第二十四定子槽224,共有12个电枢绕组线圈2,分别为第一线圈A1、…、第四线圈A4、第五线圈B1、…、第八线圈 B4、第九线圈C1、…、第十二线圈C4,且每个电枢线圈横跨在三个定子铁心单元两侧的定子槽中,每个定子槽只被一相电枢绕组线圈占用。转子上共16个转子极,满足(1)中的公式3。其三相单层叠绕组结构具体的设计流程如下:Taking a three-phase stator, 24-slot rotor, 16-pole single-layer stacked winding flux-switching permanent magnet brushless motor as an example, its motor topology is shown in Figure 1. There are 24 stator core units and 24 stator slots on the stator, respectively. It is the first stator slot 201, the second stator slot 202, the third stator slot 203, ..., the twenty-fourth stator slot 224, and there are 12 armature winding coils 2, respectively the first coil A1, ..., the fourth Coil A4, fifth coil B1, ..., eighth coil B4, ninth coil C1, ..., twelfth coil C4, and each armature coil straddles the stator slots on both sides of the three stator core units, each The stator slots are only occupied by one-phase armature winding coils. There are a total of 16 rotor poles on the rotor, satisfying formula 3 in (1). The specific design process of its three-phase single-layer stacked winding structure is as follows:
1)根据电机定子槽数Ns=24和转子极数Nr=16确定相邻两个定子槽导体空载感应电势之间的相位差α=60°(电角度),由此获得24个定子槽导体的空载感应电势相量星形图,如图2所示。1) According to the number of motor stator slots N s =24 and the number of rotor poles N r =16, determine the phase difference α=60° (electrical angle) between the no-load induced potentials of two adjacent stator slot conductors, thus obtaining 24 The no-load induced potential phasor star diagram of the stator slot conductor is shown in Fig. 2.
2)基于槽导体电势星形图,首先判断并获得空载感应电势相位相差180度电角度的槽导体组合,分别是:2) Based on the potential star diagram of the slot conductor, first judge and obtain the combination of slot conductors with a phase difference of no-load induced potential of 180 degrees in electrical angle, which are:
第一定子槽201、第七定子槽207、第十三定子槽213、第十九定子槽219与第四定子槽204、第十定子槽210、第十六定子槽216、第二十二定子槽222,The first stator slot 201, the seventh stator slot 207, the thirteenth stator slot 213, the nineteenth stator slot 219 and the fourth stator slot 204, the tenth stator slot 210, the sixteenth stator slot 216, the twenty-second stator slot 222,
第二定子槽202、第八定子槽208、第十四定子槽214、第二十定子槽220与第二十三槽导体223、第五定子槽205、第十一定子槽211、第十七定子槽217,The second stator slot 202, the eighth stator slot 208, the fourteenth stator slot 214, the twentieth stator slot 220 and the twenty-third slot conductor 223, the fifth stator slot 205, the eleventh stator slot 211, the tenth stator slot seven stator slots 217,
第三定子槽203、第九定子槽209、第十五定子槽215、第二十一定子槽221 与第六定子槽206、第十二定子槽212、第十八定子槽218、第二十四定子槽224,The third stator slot 203, the ninth stator slot 209, the fifteenth stator slot 215, the twenty-first stator slot 221 and the sixth stator slot 206, the twelfth stator slot 212, the eighteenth stator slot 218, the second fourteen stator slots 224,
将上述每个定子槽的槽导体组合中的两个槽导体串联成一个线圈,每个槽导体不可重复组合,则一共形成12个相互独立的线圈,分别是第一线圈A1、第二线圈A2、第三线圈A3、第四线圈A4、第五线圈B1、第六线圈B2、第七线圈 B3、第八线圈B4、第九线圈C1、第十线圈C2、第十一线圈C3、第十二线圈C4,每个线圈的两个导体边的空载感应电势相位相反。由于线圈的空载感应电势等于其两个导体边感应电势的相量差,则在以上连接方式下,能够保证每个线圈空载感应电势取得最大值,即线圈两个导体边空载感应电势的标量和,节距因数为1,是传统的分数槽集中式绕组连接方式(如图3所示)节距因数的两倍。Connect the two slot conductors in the slot conductor combination of each stator slot above in series to form a coil, and each slot conductor cannot be combined repeatedly, so a total of 12 mutually independent coils are formed, namely the first coil A1 and the second coil A2 , third coil A3, fourth coil A4, fifth coil B1, sixth coil B2, seventh coil B3, eighth coil B4, ninth coil C1, tenth coil C2, eleventh coil C3, twelfth coil Coil C4, the no-load induced potential phases of the two conductor sides of each coil are opposite. Since the no-load induced potential of the coil is equal to the phasor difference of the induced potential of its two conductor sides, in the above connection mode, it can be guaranteed that the no-load induced potential of each coil reaches the maximum value, that is, the no-load induced potential of the two conductor sides of the coil The scalar sum of , the pitch factor is 1, which is twice the pitch factor of the traditional fractional slot concentrated winding connection method (as shown in Figure 3).
3)接着判断该电机是否具有绕组互补性,根据磁通切换电机具有绕组互补性所需满足的定子槽数与转子极数关系,该定子24槽转子16极磁通切换电机并不具备绕组互补性,故直接将12个线圈中空载感应电势相位差最小的4个线圈连接成一相绕组,从而得到第一相绕组的线圈构成,即由第一线圈A1、第二线圈A2、第三线圈A3和第四线圈A4构成的A相绕组。该相绕组的四个线圈空载感应电势相位相同,因此其分布因数为1。3) Next, determine whether the motor has winding complementarity. According to the relationship between the number of stator slots and the number of rotor poles that the flux switching motor needs to satisfy the winding complementarity, the stator 24-slot rotor 16-pole flux switching motor does not have winding complementarity. Therefore, among the 12 coils, the 4 coils with the smallest no-load induced potential phase difference are directly connected into a phase winding, so as to obtain the coil composition of the first phase winding, that is, the first coil A1, the second coil A2, and the third coil The A-phase winding formed by A3 and the fourth coil A4. The no-load induced potentials of the four coils of this phase winding have the same phase, so their distribution factor is 1.
4)在三相对称绕组中,B、C相绕组分别与A相绕组相差+120°、-120°电角度,因而可以方便地获得B、C相绕组的线圈构成,如图4所示。4) In the three-phase symmetrical winding, the B and C phase windings are respectively +120° and -120° electrical angle different from the A phase winding, so the coil composition of the B and C phase windings can be easily obtained, as shown in Figure 4.
为体现本发明的绕组设计方法的优点,这里列出了按照传统的分数槽集中式绕组连接方式和本专利提出的单层叠绕组连接方式的三相绕组结构,如图3和图4所示。按照双层分数槽集中式绕组连接方式,每个线圈横跨在相邻的两个定子槽中,线圈两个导体边的空载感应电势相位差即为相邻两个定子槽导体空载感应电势之间的相位差,为120度电角度,故每个线圈空载感应电势的节距因数为0.5;而本发明的三相单层叠绕组的每个电枢线圈横跨在三个定子齿单元两侧的定子槽中,线圈两个导体边的空载感应电势相位差即为相邻两个定子槽导体空载感应电势之间的相位差的三倍,为360度电角度,即节距等于极距,故每个线圈空载感应电势的节距因数为1,为传统的分数槽集中式电枢线圈节距因数的两倍。In order to reflect the advantages of the winding design method of the present invention, the three-phase winding structure according to the traditional fractional slot centralized winding connection method and the single-layer stacked winding connection method proposed by this patent is listed here, as shown in Fig. 3 and Fig. 4 . According to the double-layer fractional slot centralized winding connection method, each coil spans two adjacent stator slots, and the no-load induced potential phase difference between the two conductor sides of the coil is the no-load induced potential of the two adjacent stator slot conductors. The phase difference between the potentials is 120 degrees of electrical angle, so the pitch factor of the no-load induced potential of each coil is 0.5; and each armature coil of the three-phase single-layer stacked winding of the present invention spans three stator teeth In the stator slots on both sides of the unit, the phase difference of the no-load induced potentials on the two conductor sides of the coil is three times the phase difference between the no-load induced potentials of the two adjacent stator slot conductors, which is 360 degrees electrical angle, that is, the node The distance is equal to the pole distance, so the pitch factor of the no-load induced potential of each coil is 1, which is twice the pitch factor of the traditional fractional slot centralized armature coil.
图5为该定子24槽转子16极磁通切换永磁无刷电机在图3和图4两种电枢绕组结构下的转矩-电流密度曲线。通过比较可知,在单层叠绕组连接方式下,电机的电磁转矩在不同的槽电流密度下均比传统连接方式下的电磁转矩大,且当电流密度比较小时,这个差距更大。当电流密度为5A/mm2时,单层叠绕组磁通切换永磁无刷电机的出力是传统集中式绕组磁通切换永磁电机出力的1.75倍。比较结果充分体现出本发明的单层叠绕组磁通切换无刷电机绕组设计方法具有创新性和优越性。Fig. 5 is the torque-current density curve of the 16-pole magnetic flux switching permanent magnet brushless motor with 24 slots in the stator and the two armature winding structures in Fig. 3 and Fig. 4 . Through comparison, it can be seen that under the single-layer stacked winding connection method, the electromagnetic torque of the motor is larger than that under the traditional connection method under different slot current densities, and the difference is even greater when the current density is relatively small. When the current density is 5A/mm 2 , the output of the single-layer stacked winding flux-switching permanent magnet brushless motor is 1.75 times that of the traditional centralized winding flux-switching permanent magnet motor. The comparison results fully demonstrate that the design method of the single-layer stacked winding magnetic flux switching brushless motor winding of the present invention has innovation and superiority.
以上仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干可以预期的改进和等同替换,这些对本发明权利要求进行改进和等同替换后的技术方案,均落入本发明的保护范围。The above are only preferred embodiments of the present invention, and it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some conceivable improvements and equivalent replacements can also be made, which are essential to the present invention. The technical solutions after the claims are improved and replaced by equivalents all fall into the protection scope of the present invention.
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| RU200689U1 (en) * | 2020-07-07 | 2020-11-05 | Федеральное Государственное Бюджетное Образовательное Учреждение Высшего Образования «Новосибирский Государственный Технический Университет» | AC electric machine winding |
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| CN105743257A (en) | 2016-07-06 |
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