CN105742720B - Winding device for battery core winding lamination machine - Google Patents
Winding device for battery core winding lamination machine Download PDFInfo
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- CN105742720B CN105742720B CN201610255000.5A CN201610255000A CN105742720B CN 105742720 B CN105742720 B CN 105742720B CN 201610255000 A CN201610255000 A CN 201610255000A CN 105742720 B CN105742720 B CN 105742720B
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- 238000004804 winding Methods 0.000 title claims abstract description 108
- 238000003475 lamination Methods 0.000 title abstract description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 71
- 239000000463 material Substances 0.000 claims description 35
- 239000011111 cardboard Substances 0.000 claims description 19
- 238000010030 laminating Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 9
- 238000012545 processing Methods 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 229910001416 lithium ion Inorganic materials 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000003446 memory effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0583—Construction or manufacture of accumulators with folded construction elements except wound ones, i.e. folded positive or negative electrodes or separators, e.g. with "Z"-shaped electrodes or separators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Secondary Cells (AREA)
Abstract
Description
技术领域technical field
本发明涉及电池极片加工设备技术领域,特别是涉及一种电芯卷绕叠片机用卷绕装置。The invention relates to the technical field of battery pole piece processing equipment, in particular to a winding device for a battery core winding lamination machine.
背景技术Background technique
锂离子电池是性能卓越的新一代绿色高能电池,已成为高新技术发展的重点之一。锂离子电池具有以下特点:高电压、高容量、低消耗、无记忆效应、无公害、体积小、内阻小、自放电少、循环次数多。因其上述特点,锂离子电池已应用到移动电话、笔记本电脑、摄像机、数码相机等众多民用及军事领域。Lithium-ion battery is a new generation of green high-energy battery with excellent performance, and has become one of the focuses of high-tech development. Lithium-ion batteries have the following characteristics: high voltage, high capacity, low consumption, no memory effect, no pollution, small size, small internal resistance, less self-discharge, and more cycles. Because of the above-mentioned characteristics, lithium-ion batteries have been applied to many civilian and military fields such as mobile phones, notebook computers, video cameras, and digital cameras.
锂电池制造过程中,通常采用叠片机将锂电池电芯的正、负极片与隔膜做Z形叠片装配,制作成电芯。现有技术通用的叠片方式是叠片台来回移动式叠片,锂电池叠片设备的左右两取片机械臂机构在正极、负极两料槽中拾取极片,经过二次定位工作台定位后在叠片台上交替放料,叠片台在两个机械臂之间左右运动配合两个机械臂动作,叠完一片负极后再移动到正极进行叠片,并使隔离膜形成Z形将正负极片隔开,设备如此循环动作实现极组的叠片组装,当叠片数量达到设定的数值后,由电芯转移机械手将极组转至卷绕隔膜工位,卷绕机械手将极组夹紧,在极组外包隔膜,待极组外所包的隔膜达到设定的圈数后,裁刀裁断隔膜进行收尾贴胶,设备进入下一个极组的组装,与此同时在已经外包隔膜的极组上贴终止防松胶纸,形成完整电芯。In the manufacturing process of lithium batteries, a laminating machine is usually used to assemble the positive and negative electrodes and separators of lithium battery cells into Z-shaped laminations to make batteries. The common lamination method in the prior art is the lamination table moving back and forth. The left and right two picking mechanical arm mechanisms of the lithium battery lamination equipment pick up the pole pieces in the positive and negative troughs, and then position them on the secondary positioning workbench. Finally, the material is alternately discharged on the stacking table. The stacking table moves left and right between the two mechanical arms to cooperate with the two mechanical arms. After stacking a piece of negative electrode, it moves to the positive electrode for stacking, and makes the isolation film form a Z shape. The positive and negative pole pieces are separated, and the equipment moves in such a cycle to realize the lamination assembly of the pole group. When the number of stacks reaches the set value, the cell transfer manipulator will transfer the pole group to the winding diaphragm station, and the winding manipulator will The pole group is clamped, and the pole group is covered with a diaphragm. After the diaphragm wrapped outside the pole group reaches the set number of turns, the cutter cuts the diaphragm and glues the end, and the equipment enters the assembly of the next pole group. The terminal anti-loose adhesive tape is pasted on the pole group of the outer diaphragm to form a complete battery cell.
一方面,叠片台来回正负极之间,一次只能拾取一个极片,上片时间长导致叠片速度慢,叠片速度为50p/m左右,工作效率低,第二方面,整机结构复杂,叠片台在正负极之间来回运动运行不稳定,导致叠片效果不好。On the one hand, the stacking table can only pick up one pole at a time between the positive and negative electrodes. The long loading time leads to slow lamination speed. The lamination speed is about 50p/m, and the work efficiency is low. Second, the whole machine The structure is complex, and the lamination table moves back and forth between the positive and negative poles and the operation is unstable, resulting in poor lamination effect.
发明内容Contents of the invention
为解决上述问题,本发明提供一种结构简单、工作效率高、运行稳定、叠片效果好的电芯卷绕叠片机用卷绕装置。In order to solve the above problems, the present invention provides a winding device for a cell winding lamination machine with simple structure, high working efficiency, stable operation and good lamination effect.
本发明所采用的技术方案是:电芯卷绕叠片机用卷绕装置,包括用于两侧分别粘贴有正极片和负极片的隔膜片材上料的片材上料组件、用于对片材的隔膜进行裁切的片材裁切组件、用于夹住片材并带动片材旋转以将片材卷绕成电芯的第一卷绕组件和第二卷绕组件、用于电芯下料的电芯下料组件,所述第一卷绕组件和第二卷绕组件对称设置于片材上料组件和片材裁切组件连线的两侧,且第一卷绕组件和第二卷绕组件均位于片材裁切组件后方,所述电芯下料组件位于第一卷绕组件和第二卷绕组件的后方。The technical solution adopted in the present invention is: a winding device for a cell winding stacker, including a sheet feeding assembly for feeding a diaphragm sheet with positive and negative sheets pasted on both sides, The sheet cutting assembly for cutting the diaphragm of the sheet, the first winding assembly and the second winding assembly for clamping the sheet and driving the sheet to rotate to wind the sheet into an electric core, and for electric The cell blanking assembly for core blanking, the first winding assembly and the second winding assembly are symmetrically arranged on both sides of the line connecting the sheet feeding assembly and the sheet cutting assembly, and the first winding assembly and the The second winding assemblies are located behind the sheet material cutting assembly, and the cell blanking assembly is located behind the first winding assembly and the second winding assembly.
对上述技术方案的进一步改进为,所述第一卷绕组件包括第一底座、安装于第一底座上方的第一滑轨、滑设于第一滑轨的第一滑台、安装于第一滑台上用于夹住片材一侧的第一夹持部、驱动第一滑台沿第一滑轨滑动的第一滑动动力单元、驱动第一夹持部旋转的第一旋转动力单元;所述第二卷绕组件包括第二底座、安装于第二底座上方的第二滑轨、滑设于第二滑轨的第二滑台、安装于第二滑台上用于夹住片材背离第一卷绕组件一侧的第二夹持部、驱动第二滑台沿第二滑轨滑动的第二滑动动力单元、驱动第二夹持部旋转的第二旋转动力单元。A further improvement to the above technical solution is that the first winding assembly includes a first base, a first slide rail installed above the first base, a first sliding platform slid on the first slide rail, a first sliding table installed on the first The first clamping part on the slide table is used to clamp one side of the sheet, the first sliding power unit that drives the first slide table to slide along the first slide rail, and the first rotation power unit that drives the first clamping part to rotate; The second winding assembly includes a second base, a second slide rail installed above the second base, a second slide table slid on the second slide rail, and a second slide table installed on the second slide table for clamping the sheet The second clamping part on the side away from the first winding assembly, the second sliding power unit driving the second sliding table to slide along the second slide rail, and the second rotating power unit driving the second clamping part to rotate.
对上述技术方案的进一步改进为,所述电芯下料组件包括安装座、位于安装座上的第三滑台、滑设于第三滑台上的连接板、安装于连接板上用于夹取电芯的第三夹持部、驱动连接板沿第三滑台运动的第三动力单元。A further improvement to the above technical solution is that the cell blanking assembly includes a mounting base, a third sliding table located on the mounting base, a connecting plate slid on the third sliding table, and a connecting plate installed on the connecting plate for clamping Take the third clamping part of the electric core, and the third power unit that drives the connecting plate to move along the third slide table.
对上述技术方案的进一步改进为,所述片材裁切组件包括相对平行设置的两个支撑板、通过固定板安装于两个支撑板之间的上切刀和下切刀、驱动片材在裁切组件中运动的第四动力单元,所述上切刀和下切刀之间设有用于片材通过的间隙。A further improvement to the above technical solution is that the sheet material cutting assembly includes two supporting plates arranged relatively parallel, an upper cutter and a lower cutting knife installed between the two supporting plates through a fixing plate, and drives the sheet to cut The fourth power unit moving in the cutting assembly, there is a gap between the upper cutter and the lower cutter for the sheet to pass through.
对上述技术方案的进一步改进为,所述片材裁切组件还包括位于下切刀靠近片材上料组件一侧的转角过纸板、垂直卡设于转角过纸板上的两个定位杆、安装于下切刀上方用于裁切时固定电芯的两个定纸板、连接于两个支撑板之间且平行于上切刀和下切刀用于安装定纸板的固定轴,所述支撑板侧边还安装有光电传感器。A further improvement to the above technical solution is that the sheet cutting assembly also includes a corner passing cardboard located on the side of the lower cutting knife close to the sheet material feeding assembly, two positioning rods vertically clamped on the corner passing cardboard, installed on the The two fixed cardboards above the lower cutter are used to fix the battery when cutting, and are connected between the two support plates and are parallel to the upper cutter and the lower cutter. A photoelectric sensor is installed.
对上述技术方案的进一步改进为,两个支撑板上对称开设有U形槽,所述上切刀和下切刀均通过螺钉螺接于U形槽以调整上切刀和下切刀之间的间隙。A further improvement to the above technical solution is that U-shaped grooves are symmetrically opened on the two support plates, and the upper cutter and the lower cutter are screwed to the U-shaped grooves by screws to adjust the gap between the upper cutter and the lower cutter. .
对上述技术方案的进一步改进为,所述片材上料组件包括用于输送片材的上料输送带、驱动片材沿上料输送带运动的上料驱动单元。A further improvement to the above technical solution is that the sheet feeding assembly includes a feeding conveyor belt for conveying the sheet, and a feeding driving unit that drives the sheet to move along the feeding conveyor belt.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明通过片材上料组件上料,片材经片材裁切组件传输后被第一卷绕组件和第二卷绕组件对称夹住,并旋转叠片,当片材卷绕达到预设层数时,停止卷绕,片材裁切组件切断隔膜,得到电芯,再通过电芯下料组件将电芯转移至下一工作站。一方面,本发明自动化程度高,且采用卷绕叠片的方式,工作效率高,第二方面,第一卷绕组件和第二卷绕组件对称卷绕,片材两侧受力均匀,叠片效果好,有利于提高产品质量。1. In the present invention, the material is fed by the sheet feeding assembly. After the sheet is conveyed by the sheet cutting assembly, it is sandwiched symmetrically by the first winding assembly and the second winding assembly, and the lamination is rotated. When the sheet is wound up to When the number of layers is preset, the winding is stopped, the sheet cutting component cuts off the diaphragm, and the battery is obtained, and then the battery is transferred to the next workstation through the battery cutting component. On the one hand, the present invention has a high degree of automation, and adopts the method of winding laminated sheets, so the work efficiency is high. On the other hand, the first winding assembly and the second winding assembly are symmetrically wound, and the force on both sides of the sheet is uniform, and the stacking The film effect is good, which is conducive to improving product quality.
2、第一卷绕组件包括第一底座、安装于第一底座上方的第一滑轨、滑设于第一滑轨的第一滑台、安装于第一滑台上用于夹住片材一侧的第一夹持部、驱动第一滑台沿第一滑轨滑动的第一滑动动力单元、驱动第一夹持部旋转的第一旋转动力单元;第二卷绕组件包括第二底座、安装于第二底座上方的第二滑轨、滑设于第二滑轨的第二滑台、安装于第二滑台上用于夹住片材背离第一卷绕组件一侧的第二夹持部、驱动第二滑台沿第二滑轨滑动的第二滑动动力单元、驱动第二夹持部旋转的第二旋转动力单元。第一滑动动力单元和第二滑动动力单元分别驱动第一夹持部和第二夹持部沿第一滑轨和第二滑轨滑动至片材处,第一夹持部和第二夹持部对称夹住片材两侧,第一旋转动力单元和第二旋转动力单元分别驱动第一夹持部和第二夹持部旋转,以不断卷绕片材以进行卷绕叠片,当达到预定卷绕层数时,停止卷绕,第一夹持部和第二夹持部松开片材并移动至下一片材处去夹持下一片材,而卷绕后的片材被后续电芯下料组件夹住,第一卷绕组件和第二卷绕组件工作效率高,卷绕叠片效果好。2. The first winding assembly includes a first base, a first slide rail installed above the first base, a first slide table slid on the first slide rail, and a first slide table installed on the first slide table for clamping the sheet The first clamping part on one side, the first sliding power unit that drives the first sliding table to slide along the first slide rail, and the first rotating power unit that drives the first clamping part to rotate; the second winding assembly includes a second base , the second slide rail installed above the second base, the second slide table slid on the second slide rail, the second slide table installed on the second slide table for clamping the sheet on the side away from the first winding assembly The clamping part, the second sliding power unit driving the second sliding platform to slide along the second slide rail, and the second rotating power unit driving the second clamping part to rotate. The first sliding power unit and the second sliding power unit respectively drive the first clamping part and the second clamping part to slide along the first slide rail and the second slide rail to the sheet, and the first clamping part and the second clamping part The two sides of the sheet are clamped symmetrically, and the first rotary power unit and the second rotary power unit respectively drive the first clamping part and the second clamping part to rotate, so as to continuously wind the sheet for winding lamination. When the number of winding layers is predetermined, the winding is stopped, the first clamping part and the second clamping part release the sheet and move to the next sheet to clamp the next sheet, and the wound sheet is The subsequent cell blanking assembly is clamped, the first winding assembly and the second winding assembly have high working efficiency, and the winding stacking effect is good.
3、电芯下料组件包括安装座、位于安装座上的第三滑台、滑设于第三滑台上的连接板、安装于连接板上用于夹取电芯的第三夹持部、驱动连接板沿第三滑台运动的第三动力单元。第三夹持部随连接板直接在第三滑台滑动以夹取和放置电芯,结构简单,下料效率高。3. The cell blanking assembly includes a mounting seat, a third sliding table located on the mounting seat, a connecting plate slid on the third sliding table, and a third clamping part installed on the connecting plate for clamping the electric core 1. A third power unit that drives the connecting plate to move along the third sliding table. The third clamping part directly slides on the third sliding table with the connecting plate to clamp and place the battery cells, which has a simple structure and high cutting efficiency.
4、片材裁切组件包括相对平行设置的两个支撑板、通过固定板安装于两个支撑板之间的上切刀和下切刀、驱动片材在裁切组件中运动的第四动力单元,上切刀和下切刀之间设有用于片材通过的间隙。通过上切刀和下切刀相互配合切断隔膜,切割速度快,且裁切后切边整齐。4. The sheet material cutting assembly includes two support plates arranged in parallel, an upper cutter and a lower cutter installed between the two support plates through a fixed plate, and a fourth power unit that drives the sheet to move in the cutting assembly , There is a gap between the upper cutter and the lower cutter for the sheet to pass through. The diaphragm is cut off through the cooperation of the upper cutter and the lower cutter, the cutting speed is fast, and the trimming is neat after cutting.
5、片材裁切组件还包括位于下切刀靠近片材上料组件一侧的转角过纸板、垂直卡设于转角过纸板上的两个定位杆、安装于下切刀上方用于裁切时固定电芯的两个定纸板、连接于两个支撑板之间且平行于上切刀和下切刀用于安装定纸板的固定轴,支撑板侧边还安装有光电传感器。通过转角过纸板对片材进行支撑,防止片材在裁切过程中坍塌;通过定位杆对片材进行作用限位,防止片材输送过程中发生偏移,保证裁切时切边平齐;通过两个定纸板在裁切时固定片材,防止片材裁切时发生移动,以保证裁切效果;通过光电传感器检测通过片材的长度以确定需裁切的位置,进一步保证裁切的准确性,以提高产品质量。5. The sheet cutting assembly also includes a corner passing cardboard located on the side of the lower cutter close to the sheet material feeding assembly, two positioning rods vertically clamped on the corner passing cardboard, installed above the lower cutter for fixing when cutting The two fixed cardboards of the battery cell are connected between the two support plates and are parallel to the upper cutter and the lower cutter to install the fixed axis of the cardboard. The side of the support plate is also equipped with a photoelectric sensor. The sheet is supported by the cardboard at the corner to prevent the sheet from collapsing during the cutting process; the positioning rod is used to limit the sheet to prevent the sheet from shifting during the conveying process and ensure that the cutting edge is even when cutting; The sheet is fixed by two fixed cardboards during cutting to prevent the sheet from moving during cutting to ensure the cutting effect; the length of the sheet is detected by the photoelectric sensor to determine the position to be cut to further ensure the accuracy of cutting accuracy to improve product quality.
6、两个支撑板上对称开设有U形槽,上切刀和下切刀均通过螺钉螺接于U形槽以调整上切刀和下切刀之间的间隙。上切刀和下切刀之间的间隙可根据产品的大小进行调整,保证一次切割能彻底切断隔膜,提高裁切效率,也扩大了本发明的适用范围。6. U-shaped grooves are symmetrically opened on the two support plates, and the upper cutter and the lower cutter are screwed to the U-shaped grooves by screws to adjust the gap between the upper cutter and the lower cutter. The gap between the upper cutter and the lower cutter can be adjusted according to the size of the product, so as to ensure that the diaphragm can be completely cut off in one cut, which improves the cutting efficiency and expands the scope of application of the present invention.
附图说明Description of drawings
图1为本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2为本发明的主视图;Fig. 2 is the front view of the present invention;
图3为本发明的第一卷绕组件的立体图;3 is a perspective view of the first winding assembly of the present invention;
图4为本发明的第一卷绕组件的另一视角的立体图;Fig. 4 is a perspective view of another viewing angle of the first winding assembly of the present invention;
图5为本发明的第二卷绕组件的立体图;5 is a perspective view of a second winding assembly of the present invention;
图6为本发明的第二卷绕组件的另一视角的立体图;6 is a perspective view of another viewing angle of the second winding assembly of the present invention;
图7为本发明的电芯下料组件的立体图;Fig. 7 is a perspective view of the cell blanking assembly of the present invention;
图8为本发明的电芯下料组件的另一视角的立体图;Fig. 8 is a perspective view of another viewing angle of the cell blanking assembly of the present invention;
图9为本发明的片材裁切组件的立体图;Fig. 9 is a perspective view of the sheet material cutting assembly of the present invention;
图10为本发明的片材裁切组件的另一视角的立体图;Fig. 10 is a perspective view of another viewing angle of the sheet material cutting assembly of the present invention;
图11为本发明的片材上料组件的立体图;Fig. 11 is a perspective view of the sheet feeding assembly of the present invention;
图12为本发明的片材上料组件的主视图。Fig. 12 is a front view of the sheet feeding assembly of the present invention.
具体实施方式Detailed ways
下面将结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1和图2所示,分别为本发明的立体图和主视图。As shown in Fig. 1 and Fig. 2, they are respectively a perspective view and a front view of the present invention.
电芯卷绕叠片机用卷绕装置100,包括用于两侧分别粘贴有正极片和负极片的隔膜片材上料的片材上料组件110、用于对片材的隔膜进行裁切的片材裁切组件120、用于夹住片材并带动片材旋转以将片材卷绕成电芯的第一卷绕组件130和第二卷绕组件140、用于电芯下料的电芯下料组件150,第一卷绕组件130和第二卷绕组件140对称设置于片材上料组件110和片材裁切组件120连线的两侧,且第一卷绕组件130和第二卷绕组件140均位于片材裁切组件120后方,电芯下料组件150位于第一卷绕组件130和第二卷绕组件140的后方,片材上料组件110、片材裁切组件120、第一卷绕组件130、第二卷绕组件140和电芯下料组件150均安装于底板160上。The winding device 100 for the cell winding stacker includes a sheet feeding assembly 110 for feeding the separator sheet with the positive electrode sheet and the negative electrode sheet pasted on both sides respectively, and a sheet material feeding assembly 110 for cutting the separator of the sheet The sheet cutting assembly 120, the first winding assembly 130 and the second winding assembly 140 for clamping the sheet and driving the sheet to rotate to wind the sheet into a cell, and the cell blanking assembly The cell blanking assembly 150, the first winding assembly 130 and the second winding assembly 140 are symmetrically arranged on both sides of the line connecting the sheet feeding assembly 110 and the sheet cutting assembly 120, and the first winding assembly 130 and the The second winding assembly 140 is located behind the sheet cutting assembly 120, the cell unloading assembly 150 is located behind the first winding assembly 130 and the second winding assembly 140, the sheet feeding assembly 110, the sheet cutting assembly The assembly 120 , the first winding assembly 130 , the second winding assembly 140 and the cell blanking assembly 150 are all installed on the bottom plate 160 .
如图3和图4所示,分别为本发明的第一卷绕组件不同视角的立体图。As shown in FIG. 3 and FIG. 4 , they are perspective views of different viewing angles of the first winding assembly of the present invention.
第一卷绕组件130包括第一底座131、安装于第一底座131上方的第一滑轨132、滑设于第一滑轨132的第一滑台133、安装于第一滑台133上用于夹住片材一侧的第一夹持部134、驱动第一滑台133沿第一滑轨132滑动的第一滑动动力单元135、驱动第一夹持部134旋转的第一旋转动力单元136。The first winding assembly 130 includes a first base 131, a first slide rail 132 installed above the first base 131, a first slide table 133 slid on the first slide rail 132, and a first slide table 133 installed on the first slide table 133. The first clamping part 134 that clamps one side of the sheet, the first sliding power unit 135 that drives the first sliding table 133 to slide along the first slide rail 132, and the first rotating power unit that drives the first clamping part 134 to rotate 136.
如图5和图6所示,分别为本发明的第二卷绕组件不同视角的立体图。As shown in FIG. 5 and FIG. 6 , they are perspective views of different viewing angles of the second winding assembly of the present invention.
第二卷绕组件140包括第二底座141、安装于第二底座141上方的第二滑轨142、滑设于第二滑轨142的第二滑台143、安装于第二滑台143上用于夹住片材背离第一卷绕组件130一侧的第二夹持部144、驱动第二滑台143沿第二滑轨142滑动的第二滑动动力单元145、驱动第二夹持部144旋转的第二旋转动力单元146。第一滑动动力单元135和第二滑动动力单元145分别驱动第一夹持部134和第二夹持部144沿第一滑轨132和第二滑轨142滑动至片材处,第一夹持部134和第二夹持部144对称夹住片材两侧,第一旋转动力单元136和第二旋转动力单元146分别驱动第一夹持部134和第二夹持部144旋转,以不断卷绕片材以进行卷绕叠片,当达到预定卷绕层数时,停止卷绕,第一夹持部134和第二夹持部144松开片材并移动至下一片材处去夹持下一片材,而卷绕后的片材被后续电芯下料组件150夹住,第一卷绕组件130和第二卷绕组件140工作效率高,卷绕叠片效果好。The second winding assembly 140 includes a second base 141, a second slide rail 142 installed above the second base 141, a second slide table 143 slidingly arranged on the second slide rail 142, and a second slide table 143 installed on the second slide table 143. The second clamping part 144 that clamps the sheet on the side away from the first winding assembly 130, the second sliding power unit 145 that drives the second sliding table 143 to slide along the second slide rail 142, and drives the second clamping part 144 The second rotary power unit 146 rotates. The first sliding power unit 135 and the second sliding power unit 145 respectively drive the first clamping part 134 and the second clamping part 144 to slide along the first slide rail 132 and the second slide rail 142 to the sheet, and the first clamping part 134 and the second clamping part 144 clamp both sides of the sheet material symmetrically, and the first rotary power unit 136 and the second rotary power unit 146 respectively drive the first clamping part 134 and the second clamping part 144 to rotate to continuously roll Wrap around the sheet to wind the lamination. When the predetermined number of winding layers is reached, the winding is stopped, and the first clamping part 134 and the second clamping part 144 release the sheet and move to the next sheet to remove the clamping. Hold the next sheet, and the wound sheet is clamped by the subsequent cell blanking assembly 150, the first winding assembly 130 and the second winding assembly 140 have high working efficiency, and the effect of winding the stack is good.
如图7和图8所示,分别为本发明的电芯下料组件不同视角的立体图。As shown in FIG. 7 and FIG. 8 , they are perspective views of the cell blanking assembly of the present invention from different angles of view.
电芯下料组件150包括安装座151、位于安装座151上的第三滑台152、滑设于第三滑台152上的连接板153、安装于连接板153上用于夹取电芯的第三夹持部154、驱动连接板153沿第三滑台152运动的第三动力单元155。第三夹持部154随连接板153直接在第三滑台152滑动以夹取和放置电芯,结构简单,下料效率高。The cell blanking assembly 150 includes a mounting base 151, a third sliding platform 152 located on the mounting base 151, a connecting plate 153 slidably arranged on the third sliding platform 152, and a connecting plate 153 installed on the connecting plate 153 for clamping the electric core. The third clamping portion 154 and the third power unit 155 drive the connecting plate 153 to move along the third slide 152 . The third clamping part 154 directly slides on the third sliding platform 152 along with the connecting plate 153 to clamp and place the battery cells, which has a simple structure and high cutting efficiency.
如图9和图10所示,分别为本发明的片材裁切组件不同视角的立体图。As shown in FIG. 9 and FIG. 10 , they are perspective views of the sheet cutting assembly of the present invention from different angles of view.
片材裁切组件120包括相对平行设置的两个支撑板121、通过固定板安装于两个支撑板121之间的上切刀122和下切刀123、驱动片材在裁切组件中运动的第四动力单元124,上切刀122和下切刀123之间设有用于片材通过的间隙。通过上切刀122和下切刀123相互配合切断隔膜,切割速度快,且裁切后切边整齐。The sheet cutting assembly 120 includes two supporting plates 121 arranged in parallel, an upper cutter 122 and a lower cutting knife 123 installed between the two supporting plates 121 through a fixing plate, and a second device for driving the sheet to move in the cutting assembly. Four power units 124, gaps for the passage of sheets are provided between the upper cutter 122 and the lower cutter 123. The upper cutting knife 122 and the lower cutting knife 123 cooperate with each other to cut the diaphragm, the cutting speed is fast, and the trimming is neat after cutting.
片材裁切组件120还包括位于下切刀123靠近片材上料组件110一侧的转角过纸板125、垂直卡设于转角过纸板125上的两个定位杆126、安装于下切刀123上方用于裁切时固定电芯的两个定纸板127、连接于两个支撑板121之间且平行于上切刀122和下切刀123用于安装定纸板127的固定轴128,支撑板121侧边还安装有光电传感器121a。通过转角过纸板125对片材进行支撑,防止片材在裁切过程中坍塌;通过定位杆126对片材进行作用限位,防止片材输送过程中发生偏移,保证裁切时切边平齐;通过两个定纸板127在裁切时固定片材,防止片材裁切时发生移动,以保证裁切效果;通过光电传感器121a检测通过片材的长度以确定需裁切的位置,进一步保证裁切的准确性,以提高产品质量。The sheet cutting assembly 120 also includes a corner passing cardboard 125 positioned at the side of the lower cutting knife 123 close to the sheet material feeding assembly 110, two positioning rods 126 vertically clamped on the corner passing cardboard 125, and installed on the bottom cutting knife 123 for use. When cutting, the two fixed cardboards 127 for fixing the electric core are connected between the two support plates 121 and are parallel to the upper cutter 122 and the lower cutter 123 for installing the fixed axis 128 of the cardboard 127, and the side of the support plate 121 A photo sensor 121a is also installed. The sheet is supported by the cardboard 125 at the corner to prevent the sheet from collapsing during the cutting process; the positioning rod 126 is used to limit the sheet to prevent the sheet from shifting during conveying and ensure that the cutting edge is flat during cutting Qi; through two fixed boards 127 to fix the sheet when cutting, to prevent the sheet from moving when cutting, to ensure the cutting effect; to determine the position to be cut by detecting the length of the sheet through the photoelectric sensor 121a, further Ensure the accuracy of cutting to improve product quality.
两个支撑板121上对称开设有U形槽121b,上切刀122和下切刀123均通过螺钉螺接于U形槽121b以调整上切刀122和下切刀123之间的间隙。上切刀122和下切刀123之间的间隙可根据产品的大小进行调整,保证一次切割能彻底切断隔膜,提高裁切效率,也扩大了本发明的适用范围。U-shaped grooves 121b are symmetrically formed on the two support plates 121 , and the upper cutter 122 and the lower cutter 123 are screwed to the U-shaped grooves 121b to adjust the gap between the upper cutter 122 and the lower cutter 123 . The gap between the upper cutter 122 and the lower cutter 123 can be adjusted according to the size of the product, so as to ensure that the diaphragm can be completely cut off in one cut, which improves the cutting efficiency and expands the scope of application of the present invention.
如图11和图12所示,分别为本发明的片材上料组件的立体图和主视图。As shown in Fig. 11 and Fig. 12, they are respectively a perspective view and a front view of the sheet feeding assembly of the present invention.
片材上料组件110包括用于输送片材的上料输送带111、驱动片材沿上料输送带111运动的上料驱动单元112。The sheet feeding assembly 110 includes a feeding conveyor belt 111 for conveying the sheet, and a feeding driving unit 112 for driving the sheet to move along the feeding conveyor belt 111 .
本发明通过片材上料组件110上料,片材经片材裁切组件120传输后被第一卷绕组件130和第二卷绕组件140对称夹住,并旋转叠片,当片材卷绕达到预设层数时,停止卷绕,片材裁切组件120切断隔膜,得到电芯,再通过电芯下料组件150将电芯转移至下一工作站。一方面,本发明自动化程度高,且采用卷绕叠片的方式,工作效率高,第二方面,第一卷绕组件130和第二卷绕组件140对称卷绕,片材两侧受力均匀,叠片效果好,有利于提高产品质量。The present invention feeds material through the sheet feeding assembly 110, and the sheet is symmetrically clamped by the first winding assembly 130 and the second winding assembly 140 after being conveyed by the sheet cutting assembly 120, and the lamination is rotated, when the sheet roll When the winding reaches the preset number of layers, the winding is stopped, and the sheet cutting component 120 cuts off the diaphragm to obtain the battery cell, and then the battery cell is transferred to the next workstation through the cell cutting component 150 . On the one hand, the present invention has a high degree of automation, and adopts the method of winding laminated sheets, so the work efficiency is high. On the other hand, the first winding assembly 130 and the second winding assembly 140 are symmetrically wound, and the force on both sides of the sheet is even , The lamination effect is good, which is conducive to improving product quality.
本发明的工作原理为:Working principle of the present invention is:
首先,两侧分别粘贴有正极片和负极片的隔膜片材,在上料驱动单元112的的作用下,随上料输送带111被输送至片材裁切组件120;Firstly, the diaphragm sheets with the positive electrode sheet and the negative electrode sheet pasted on both sides are transported to the sheet material cutting assembly 120 along with the feeding conveyor belt 111 under the action of the feeding drive unit 112;
然后,片材上料至片材裁切组件120,经转角过纸板125后在第四动力单元124的作用下通过上切刀122和下切刀123之间的间隙;Then, the sheet is fed to the sheet cutting assembly 120, passes through the cardboard 125 through the corner, and passes through the gap between the upper cutter 122 and the lower cutter 123 under the action of the fourth power unit 124;
然后,片材通过片材裁切组件120后到达第一卷绕组件130和第二卷绕组件140中间,第一滑动动力单元135和第二滑动动力单元145分别驱动第一夹持部134和第二夹持部144沿第一滑轨132和第二滑轨142滑动至片材处,第一夹持部134和第二夹持部144对称夹住片材两侧,第一旋转动力单元136和第二旋转动力单元146分别驱动第一夹持部134和第二夹持部144旋转,以不断卷绕片材以进行卷绕叠片,当达到预定卷绕层数时,停止卷绕,第一夹持部134和第二夹持部144松开片材并移动至下一片材处去夹持下一片材,而卷绕后的片材被后续电芯下料组件150夹住,Then, the sheet passes through the sheet cutting assembly 120 and reaches the middle of the first winding assembly 130 and the second winding assembly 140, and the first sliding power unit 135 and the second sliding power unit 145 respectively drive the first clamping part 134 and The second clamping part 144 slides to the sheet along the first slide rail 132 and the second slide rail 142, the first clamping part 134 and the second clamping part 144 symmetrically clamp both sides of the sheet, and the first rotating power unit 136 and the second rotating power unit 146 respectively drive the first clamping part 134 and the second clamping part 144 to rotate, so as to continuously wind the sheet to wind the lamination, and when the predetermined number of winding layers is reached, the winding is stopped , the first clamping part 134 and the second clamping part 144 loosen the sheet and move to the next sheet to clamp the next sheet, and the wound sheet is clamped by the subsequent cell blanking assembly 150 live,
然后,片材裁切组件120的上切刀122和下切刀123切断电芯的隔膜,Then, the upper cutter 122 and the lower cutter 123 of the sheet material cutting assembly 120 cut off the diaphragm of the electric core,
最后,裁切后,电芯下料组件150的第三动力单元155驱动第三夹持部154沿滑台滑动以将电芯转运至下一工作站。Finally, after cutting, the third power unit 155 of the cell blanking assembly 150 drives the third clamping part 154 to slide along the slide table to transfer the cells to the next workstation.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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CN106935899B (en) * | 2017-04-15 | 2019-03-19 | 上海豪骋智能科技有限公司 | New-energy automobile power battery lamination device |
CN108899571B (en) * | 2018-06-26 | 2022-10-11 | 深圳市格林晟科技有限公司 | Rotary lamination device and lamination method |
CN108666610B (en) * | 2018-07-06 | 2023-06-06 | 珠海华冠科技股份有限公司 | Pole piece inserting and cutting device, working method thereof and cylindrical battery core sheet making winding machine |
CN112563551A (en) * | 2019-09-26 | 2021-03-26 | 无锡先导智能装备股份有限公司 | Battery cell winding equipment and battery cell winding method |
CN112751089B (en) * | 2020-12-31 | 2022-05-06 | 漳州华锐锂能新能源科技有限公司 | Low-cost long-life cylindrical battery cell manufacturing device and process |
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