CN105728850A - Automatic turning system for saw blades - Google Patents
Automatic turning system for saw blades Download PDFInfo
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- CN105728850A CN105728850A CN201610263768.7A CN201610263768A CN105728850A CN 105728850 A CN105728850 A CN 105728850A CN 201610263768 A CN201610263768 A CN 201610263768A CN 105728850 A CN105728850 A CN 105728850A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D65/00—Making tools for sawing machines or sawing devices for use in cutting any kind of material
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Abstract
本发明公开了一种锯片自动翻转系统,包括提升装置、行走装置和翻转装置,提升装置包括一个沿竖直方向移动的丝杠,行走装置包括固定板和滑轨,丝杠上端穿过固定板连接有第一步进电动机,下端安装有第二步进电动机,第二步进电动机下端通过丝杠螺母副安装有主板,主板下端两侧通过连接板对称安装有磁铁,固定板通过立柱支撑,立柱下端通过下横梁安装有主轴,主轴右侧端部连接有端盖,主轴上部连接有运动轮,运动轮通过左侧连接套连接有步进电动机,运动轮与滑轨滑动连接。本发明无需手工操作,可大幅度减轻工人劳动强度,不仅提高生产效益、改善生产环境、提高产品质量,而且达到锯片生产线的高效、自动化目的。
The invention discloses an automatic turning system for saw blades, which includes a lifting device, a running device and a turning device. The lifting device includes a screw that moves vertically. The board is connected with the first stepping motor, the lower end is installed with the second stepping motor, the lower end of the second stepping motor is installed with the main board through the screw nut pair, the two sides of the lower end of the main board are symmetrically installed with magnets through the connecting plate, and the fixed plate is supported by the column , the lower end of the column is equipped with a main shaft through the lower beam, the right end of the main shaft is connected with an end cover, the upper part of the main shaft is connected with a moving wheel, the moving wheel is connected with a stepping motor through the left connecting sleeve, and the moving wheel is slidably connected with the slide rail. The invention does not need manual operation, can greatly reduce the labor intensity of workers, not only improves production efficiency, production environment, and product quality, but also achieves the purpose of high efficiency and automation of the saw blade production line.
Description
技术领域technical field
本发明涉及机械领域,具体涉及一种锯片自动翻转系统。The invention relates to the mechanical field, in particular to an automatic saw blade turning system.
背景技术Background technique
冶金锯片就是粉末冶金锯片,是一种广泛应用于钢铁工业中的重要零件。近年来我国钢铁工业发展迅速,钢铁产品品种齐全,在管、棒、型材生产过程中,冶金锯片作为一种重要的切断工具广泛应用于定尺锯切、去除头尾的工作中,针对不同的钢材品种、不同的工作状态,所采用的锯片种类也各不相同。在钢铁产品的种类中,最为常用的管材、棒材、型材、线材以及板带产品,在管、棒、型材、冷弯型材(板带材的深精加工产品)的生产过程中,都要使用冶金锯片进行在线切割,完成去头尾、定尺的工艺要求。随着我国钢铁工业的快速发展,我国的钢材产量连续多年居世界首位,钢铁企业所用的锯片品种和锯片数量越来越多,冶金锯片的国产化程度越来越高,在其生产和应用方面已经逐渐与国际接轨,应用越来越广泛。冶金锯片制造中一道重要工序就是磨削。传统的机械零件加工工件翻转主要由人力手工完成,从而带来生产效率低、工人劳动强度大、安全可靠性差、产品质量不稳定、生产成本增加等问题。Metallurgy saw blade is powder metallurgy saw blade, which is an important part widely used in iron and steel industry. In recent years, my country's iron and steel industry has developed rapidly, and there are complete varieties of iron and steel products. In the production process of pipes, rods, and profiles, metallurgical saw blades are widely used as an important cutting tool in the work of sawing to length and removing heads and tails. Different types of steel, different working conditions, the types of saw blades used are also different. Among the types of steel products, the most commonly used pipes, bars, profiles, wires and strip products, in the production process of tubes, bars, profiles, and cold-formed profiles (deeply processed products of plate and strip), all Use metallurgical saw blades for on-line cutting to complete the process requirements of head and tail removal and sizing. With the rapid development of my country's iron and steel industry, my country's steel output ranks first in the world for many years in a row. The variety and quantity of saw blades used by iron and steel enterprises are increasing, and the degree of localization of metallurgical saw blades is getting higher and higher. And the application has been gradually in line with international standards, and the application is more and more extensive. An important process in the manufacture of metallurgical saw blades is grinding. The turnover of traditional mechanical parts processing workpieces is mainly done manually by manpower, which brings problems such as low production efficiency, high labor intensity, poor safety and reliability, unstable product quality, and increased production costs.
发明内容Contents of the invention
为解决上述问题,本发明提供了一种锯片自动翻转系统,能够大幅度减轻工人劳动强度、提高生产效益、改善生产环境、提高产品质量。In order to solve the above problems, the present invention provides an automatic turning system for saw blades, which can greatly reduce the labor intensity of workers, improve production efficiency, improve the production environment, and improve product quality.
为实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:
一种锯片自动翻转系统,包括提升装置、行走装置和翻转装置,所述提升装置包括一个沿竖直方向移动的丝杠,所述行走装置包括固定板和滑轨,丝杠上端穿过固定板连接有第一步进电动机,下端安装有第二步进电动机,第二步进电动机下端通过丝杠螺母副安装有主板,所述的主板下端两侧通过连接板对称安装有磁铁,所述的固定板通过立柱支撑,所述的立柱下端通过下横梁安装有主轴,主轴右侧端部连接有端盖,主轴上部连接有运动轮,所述的运动轮通过左侧连接套连接有步进电动机,运动轮与滑轨滑动连接,所述的翻转机构包括两对用于夹紧锯片的夹头,夹头外侧连有杠杆,杠杆通过销轴带动实现锯片翻转,所述的销轴上端连接有活塞杆,活塞杆外套接有缸筒,活塞杆内部安装有活塞,活塞杆上端连接有液压缸缸底,所述缸筒通过支撑板连在固定杆上,所述的固定杆下端通过连接盘连接有旋转轴,旋转轴一侧连接有第三步进电动机。An automatic turning system for saw blades, comprising a lifting device, a running device and a turning device, the lifting device includes a screw that moves vertically, the running device includes a fixed plate and a slide rail, the upper end of the screw passes through the fixed The board is connected with a first stepping motor, and a second stepping motor is installed at the lower end, and a main board is installed at the lower end of the second stepping motor through a screw nut pair, and magnets are symmetrically installed on both sides of the lower end of the main board through a connecting plate, and the The fixed plate is supported by a column, the lower end of the column is equipped with a main shaft through the lower beam, the right end of the main shaft is connected with an end cover, the upper part of the main shaft is connected with a movement wheel, and the movement wheel is connected with a stepping wheel through a left connecting sleeve. The motor, the moving wheel and the slide rail are slidingly connected. The flipping mechanism includes two pairs of chucks for clamping the saw blade. A lever is connected to the outside of the chuck. The lever is driven by a pin shaft to realize the flipping of the saw blade. The pin shaft The upper end is connected with a piston rod, the outer casing of the piston rod is connected with a cylinder, the inside of the piston rod is installed with a piston, the upper end of the piston rod is connected with the bottom of the hydraulic cylinder, the cylinder is connected to the fixed rod through a support plate, and the lower end of the fixed rod A rotating shaft is connected through the connection plate, and a third stepping motor is connected to one side of the rotating shaft.
优选地,所述第一步进电动机通过电机支架安装在固定板上。Preferably, the first stepping motor is mounted on the fixing plate through a motor bracket.
优选地,所述第三步进电动机通过电机支撑安装在箱体上。Preferably, the third stepping motor is mounted on the box through a motor support.
本发明具有以下有益效果:The present invention has the following beneficial effects:
无需手工操作,可大幅度减轻工人劳动强度,不仅提高生产效益、改善生产环境、提高产品质量,而且达到锯片生产线的高效、自动化目的。Without manual operation, it can greatly reduce the labor intensity of workers, not only improve production efficiency, improve the production environment, improve product quality, but also achieve the purpose of high efficiency and automation of the saw blade production line.
附图说明Description of drawings
图1为本发明实施例一种锯片自动翻转系统的结构示意图。Fig. 1 is a schematic structural diagram of an automatic saw blade turning system according to an embodiment of the present invention.
图2为本发明实施例一种锯片自动翻转系统中提升装置和行走装置的结构示意图。Fig. 2 is a structural schematic diagram of a lifting device and a traveling device in an automatic saw blade turning system according to an embodiment of the present invention.
图3为本发明实施例一种锯片自动翻转系统中翻转机构的结构示意图。Fig. 3 is a structural schematic diagram of a turning mechanism in a saw blade automatic turning system according to an embodiment of the present invention.
具体实施方式detailed description
为了使本发明的目的及优点更加清楚明白,以下结合实施例对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objects and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1-3所示,本发明实施例提供了一种锯片自动翻转系统,包括提升装置6、行走装置和翻转装置4,所述提升装置6包括一个沿竖直方向移动的丝杠22,所述行走装置包括固定板21和滑轨1,丝杠22上端穿过固定板21连接有第一步进电动机11,下端安装有第二步进电动机12,第二步进电动机12下端通过丝杠螺母副13安装有主板14,所述的主板14下端两侧通过连接板15对称安装有磁铁16,所述的磁铁16通过被步进电动机12带动的丝杠22通过丝杠螺母副13上下往复运动从而吸取并提升锯片38,所述的固定板21通过立柱20支撑,所述的立柱20下端通过下横梁9安装有主轴19,主轴19右侧端部连接有端盖18,主轴19上部连接有运动轮17,所述的运动轮17通过左侧连接套8连接有步进电动机7,运动轮17与滑轨1滑动连接,将锯片38放到物料盛放台5或翻转装置4。所述的翻转机构4包括两对用于夹紧锯片38的夹头37,夹头37外侧连有杠杆36,杠杆36通过销轴35带动实现锯片38翻转,所述的销轴35上端连接有活塞杆29,活塞杆29外套接有缸筒30,活塞杆29内部安装有活塞31,活塞杆29上端连接有液压缸缸底32,所述缸筒30通过支撑板33连在固定杆34上,所述的固定杆34下端通过连接盘27连接有旋转轴26,旋转轴26一侧连接有第三步进电动机25。As shown in Figures 1-3, the embodiment of the present invention provides an automatic turning system for saw blades, including a lifting device 6, a traveling device and a turning device 4, and the lifting device 6 includes a screw 22 that moves vertically , the walking device includes a fixed plate 21 and a slide rail 1, the upper end of the screw 22 passes through the fixed plate 21 and is connected with a first stepping motor 11, the lower end is equipped with a second stepping motor 12, and the lower end of the second stepping motor 12 passes through The lead screw nut pair 13 is equipped with a main board 14, and the two sides of the lower end of the main board 14 are symmetrically installed with magnets 16 through the connecting plate 15. Reciprocate up and down to absorb and lift the saw blade 38, the fixed plate 21 is supported by the column 20, the lower end of the column 20 is equipped with the main shaft 19 through the lower beam 9, the right end of the main shaft 19 is connected with the end cover 18, the main shaft The upper part of 19 is connected with a moving wheel 17, the moving wheel 17 is connected with a stepper motor 7 through the left connecting sleeve 8, the moving wheel 17 is slidingly connected with the slide rail 1, and the saw blade 38 is placed on the material holding platform 5 or turned over device 4. The overturning mechanism 4 includes two pairs of chucks 37 for clamping the saw blade 38. The outside of the chucks 37 is connected with a lever 36. The lever 36 is driven by the pin shaft 35 to realize the flipping of the saw blade 38. The upper end of the pin shaft 35 is Connected with a piston rod 29, the outer casing of the piston rod 29 is connected with a cylinder barrel 30, a piston 31 is installed inside the piston rod 29, the upper end of the piston rod 29 is connected with a hydraulic cylinder bottom 32, and the cylinder barrel 30 is connected to the fixed rod through a support plate 33 34 , the lower end of the fixed rod 34 is connected to the rotating shaft 26 through the connection plate 27 , and the third stepping motor 25 is connected to one side of the rotating shaft 26 .
所述第一步进电动机11通过电机支架10安装在固定板21上。The first stepping motor 11 is mounted on the fixing plate 21 through the motor bracket 10 .
所述第三步进电动机25通过电机支撑24安装在箱体23上。The third stepping motor 25 is installed on the box body 23 through the motor support 24 .
本具体实施的工作原理为:步进电机7运动,运动轮17沿着滑轨1行走达到确定位置,步进电机11通过丝杠22带动固定在连接盘15上的磁铁16下移,吸取锯片38后回复初始位置,运动轮17带动行走装置将锯片38置于翻转装置4上,活塞31运动,杠杆36带动夹头37夹紧锯片38,步进电机25工作,实现锯片38翻转。The working principle of this specific implementation is: the stepping motor 7 moves, and the moving wheel 17 walks along the slide rail 1 to reach a certain position. After the blade 38 returns to the initial position, the moving wheel 17 drives the walking device to place the saw blade 38 on the turning device 4, the piston 31 moves, the lever 36 drives the chuck 37 to clamp the saw blade 38, and the stepper motor 25 works to realize the saw blade 38. Flip.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be It is regarded as the protection scope of the present invention.
Claims (3)
- null1. a saw blade automatic turning system,It is characterized in that,Including lifting device、Running gear and turning device,Described lifting device includes a leading screw vertically moved,Described running gear includes fixing plate and slide rail,Leading screw upper end is connected to the first stepping motor through fixing plate,Lower end is provided with the second stepping motor,Second stepping motor lower end is provided with mainboard by screw pair,Described both sides, mainboard lower end are symmetrically installed with Magnet by connecting plate,Described fixing plate passes through upright supports,Described column lower end is provided with main shaft by sill,Main shaft right-hand end is connected to end cap,Main shaft top is connected to moving wheel,Described moving wheel is connected to stepping motor by left side adapter sleeve,Moving wheel and slide rail are slidably connected,Described switching mechanism includes two pairs of chucks for clamping saw blade,Lever it is connected with outside chuck,Lever is driven by bearing pin and realizes saw blade upset,Described bearing pin upper end is connected to piston rod,Cylinder barrel it is socketed with outside piston rod,Piston rod inner is provided with piston,Piston rod upper end is connected to cylinder bottoms of hydraulic cylinders,Described cylinder barrel is connected on fixing bar by gripper shoe,Described fixing bar lower end is connected to rotating shaft by connection dish,Rotating shaft side is connected to the 3rd stepping motor.
- 2. a kind of saw blade automatic turning system according to claim 1, it is characterised in that described first stepping motor is arranged on fixing plate by electric machine support.
- 3. a kind of saw blade automatic turning system according to claim 1, it is characterised in that described 3rd stepping motor is arranged on casing by motor support.
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| CN201610263768.7A CN105728850B (en) | 2016-04-20 | 2016-04-20 | A kind of saw blade automatic turning system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610263768.7A CN105728850B (en) | 2016-04-20 | 2016-04-20 | A kind of saw blade automatic turning system |
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| CN105728850A true CN105728850A (en) | 2016-07-06 |
| CN105728850B CN105728850B (en) | 2018-07-13 |
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| CN205519926U (en) * | 2016-04-20 | 2016-08-31 | 唐山学院 | Automatic upset system of saw bit |
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| JPH08174449A (en) * | 1994-12-26 | 1996-07-09 | Mitsubishi Motors Corp | Work transfer robot |
| CN202245294U (en) * | 2011-09-29 | 2012-05-30 | 黑旋风锯业股份有限公司 | Automatic turn-over device |
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