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Wire bending machine and bending system

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Publication number
CN105728589A
CN105728589A CN 201610069273 CN201610069273A CN105728589A CN 105728589 A CN105728589 A CN 105728589A CN 201610069273 CN201610069273 CN 201610069273 CN 201610069273 A CN201610069273 A CN 201610069273A CN 105728589 A CN105728589 A CN 105728589A
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CN
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bending
wire
machine
clamp
wires
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CN 201610069273
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Chinese (zh)
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周彦恒
王硕
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北京正齐口腔医疗技术有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire

Abstract

The invention discloses a wire bending machine and a bending system and relates to the field of medical equipment. The wire bending machine and the bending system mainly aim to improve the bending efficiency and the accuracy of arch wires. According to the main technical scheme, the wire bending machine comprises a wire bending machine body, a fixed clamp, a fixed clamp controller, a machining assembly and a machining assembly controller; the fixed clamp is arranged on the wire bending machine body and is used for clamping and fixing the arch wires; the fixed clamp controller is electrically connected to the fixed clamp and is used for controlling the fixed clamp to clamp and fix the arch wires; the machining assembly comprises a drive arm and a bending part, the bending part is arranged at one end of the drive arm, and the drive arm is used for driving the bending part to bend the arch wires; the machining assembly controller is electrically connected to the machining assembly and is used for controlling the drive arm to drive the bending part to bend the arch wires. The wire bending machine and the bending system are mainly used for bending the arch wires.

Description

弯丝机及弯制系统 Wire bending machines and bending systems

技术领域 FIELD

[0001]本发明涉及医疗器械领域,特别是涉及一种弯丝机及弯制系统。 [0001] The present invention relates to the field of medical devices, particularly to a wire bending machine and bending system.

背景技术 Background technique

[0002] 随着医疗技术的不断发展,越来越多的医疗器械随之出现,其中,一些医疗器械,如正畸弓丝,或者一些医疗器械的部件,如唇弓、卡环等是特定形状的弓丝。 [0002] With the continuous development of medical technology, more and more medical devices appears, wherein a number of medical devices, such as orthodontic archwire, a number of medical devices or components, such as labial, snap rings and the like are specific the shape of the arch wire. 在对医疗器械进行制作的过程中,通常需要根据用户的需求对弓丝进行弯制。 In the process of production of medical devices usually requires bending of the arch wire according to the needs of users.

[0003]目前,主要通过人工方式对弓丝进行弯制,即主要通过医疗器械的制作人员手工弯制弓丝。 [0003] At present, mainly bending of the arch wire by artificial means, that is, mainly through the production staff of medical devices manual bending arch wire. 然而,通过人工方式费时费力,导致弓丝的弯制效率较低,此外,通过人工方式容易出现错误,造成弯制误差,导致弓丝的弯制精确度较低。 However, by manually time consuming, resulting in a lower archwire bending efficiency, in addition, manually by error prone, resulting in bending errors, resulting in a lower accuracy of bending the archwire.

发明内容 SUMMARY

[0004]有鉴于此,本发明提供一种弯丝机及弯制系统,主要目的在于能够实现对弓丝进行自动弯制,从而保证提高弓丝弯制的效率和精确度。 [0004] Accordingly, the present invention provides a wire bending machine and bending system of the main object can be achieved automatically archwire bending, thus ensuring better efficiency and accuracy of the archwire bending.

[0005]依据本发明一方面,提供了 一种弯丝机:包括: [0005] According to one aspect of the present invention, there is provided a wire bending machine: comprising:

[0006] 弯丝机本体; [0006] The wire bending machine main body;

[0007]固定夹具,所述固定夹具设置在所述弯丝机本体上,用于夹持固定所述弓丝; [0007] The fixture, the fixture is provided on the wire bending machine main body, for holding the arch wire is fixed;

[0008]固定夹具控制器,所述固定夹具控制器,所述固定夹具控制器与所述固定夹具电连接,用于控制所述固定夹具夹持固定所述弓丝; [0008] The controller fixture, the fixture controller, the controller and the fixing jig fixture electrically connected, for controlling the fixing holder holding the arch wire is fixed;

[0009] 加工部件,所述加工部件包括驱动臂和弯制部,所述弯制部设置在所述驱动臂的一端,所述驱动臂用于驱动所述弯制部对所述弓丝进行弯制加工; [0009] processing means, said processing means comprising a drive arm and a bending portion, the bending portion provided at one end of the drive arm, the drive arm for driving the bending section for the archwire bending processing;

[0010]加工部件控制器,所述加工部件控制器与所述加工部件电连接,用于控制所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工。 [0010] The components of the controller processing, the controller and the processing means is electrically connected to the processing means, the processing system for bending the archwire section for controlling the driving of said drive arm bends.

[0011]优选地,所述弯制部为移动夹具,所述移动夹具用于夹持所述弓丝的一端;所述驱动臂用于驱动所述移动夹具沿所述弓丝的轴线方向进行转动,使所述弓丝绕其轴线方向弯制。 [0011] Preferably, the bending portion to move the jig, the jig for moving the clamping end of the arch wire; said drive axis for driving the moving direction of the arm along the arch wire clamp is rotated, about the axial direction archwire bending.

[0012]优选地,所述弯制部为移动刀具,所述移动刀具的一端用于固定在所述弓丝上;所述驱动臂用于驱动所述移动刀具对所述弓丝进行挤压,使所述弓丝向径向方向弯制。 [0012] Preferably, the bending portion to move the tool, the tool for moving one end fixed to the archwire; the actuating arm for driving the movement of the extrusion tool archwire , so that the arch wire bending in the radial direction.

[0013] 进一步地,所述弯丝机还包括: [0013] Further, the wire bending machine further comprising:

[0014]送料部件,所述送料部件设置在所述弯丝机本体上,用于输送所述弓丝。 [0014] The feeding member, the feeding member provided on the wire bending machine main body, for conveying the archwire.

[0015]依据本发明另一方面,提供一种弯制系统,包括:弯丝机、终端设备; [0015] According to another aspect of the present invention, there is provided a bending system, comprising: a bending machine, the terminal equipment;

[0016]所述弯丝机包括:弯丝机本体;固定夹具,所述固定夹具设置在所述弯丝机本体上,用于夹持固定所述弓丝;固定夹具控制器,所述固定夹具控制器,所述固定夹具控制器与所述固定夹具电连接,用于控制所述固定夹具夹持固定所述弓丝;加工部件,所述加工部件包括驱动臂和弯制部,所述弯制部设置在所述驱动臂的一端,所述驱动臂用于驱动所述弯制部对所述弓丝进行弯制加工;加工部件控制器,所述加工部件控制器与所述加工部件电连接,用于控制所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工。 [0016] The wire bending machine comprising: a wire bending machine body; a fixture, the fixture is provided on the wire bending machine main body, for holding the arch wire is fixed; fixture controller, the fixed clamp controller, the controller and the fixing jig fixture electrically connected, for controlling the fixing holder holding the arch wire is fixed; processing means, said processing means comprising a drive arm and a bending portion, said bending portion provided at one end of the drive arm, the drive arm for driving the bending section of the arch wire for bending processing; processing components of the controller, the controller and the machining member machining member electrically connected, for controlling the drive of the bending arm driving portion of the arch wire for bending processing.

[0017]所述终端设备,用于获取所述弓丝对应的弯制形状信息,所述弯制形状信息包括所述弓丝对应的固定信息与弯制信息; [0017] The terminal device for acquiring bending information of the archwire shape corresponding to the bending shape information includes fixed information and bending information corresponding to the archwire;

[0018]所述终端设备与所述固定夹具控制器通信连接,还用于向所述固定夹具控制器发送所述固定信息; [0018] The controller communication terminal device connected to the fixing jig, further configured to send the information to the fixed fixture controller;

[0019]所述固定夹具控制器,具体用于根据所述固定信息,控制所述固定夹具夹持固定所述弓丝; [0019] The fixture controller, specifically, according to the fixed information for controlling the fixing holder holding the arch wire is fixed;

[0020]所述终端设备与所述加工部件控制器通信连接,还用于向所述加工部件控制器发送所述弯制信息; [0020] The terminal device is connected to the controller in communication with the processing means further configured to send the information to the bending processing components of the controller;

[0021]所述加工部件控制器,具体用于根据所述弯制信息,控制所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工。 [0021] The components of the controller processing, in particular for bending according to the information, controls the drive of the bending arm driving portion of the arch wire for bending processing.

[0022] 进一步地,所述弯制系统还包括: [0022] Further, the bending system further comprises:

[0023]传感器,所述传感器设置在所述加工部件本体上,用于获取弯制后的弓丝的弯制形状信息; [0023] a sensor disposed on the main body processing member for bending the shape information obtaining archwire after the bending;

[0024]所述终端设备,还用于检测所述弯制形状信息是否符合预设弯制形状信息,若所述弯制形状信息不符合预设弯制形状信息,则计算所述弯制后的弓丝对应的过度弯制信息。 [0024] The terminal device is further configured to detect the bending shape information satisfies the predetermined bending shape information, if the information does not comply bending shape bending preset shape information, is calculated the bending excessive bending arch wire corresponding information.

[0025]进一步地,所述终端设备,还用于向所述加工部件控制器发送所述过度弯制信息; [0025] Further, the terminal device, the processing means is further configured to transmit the control information over bending;

[0026]所述加工部件控制器,还用于根据所述过度弯制信息,控制所述驱动臂驱动所述弯制部对所述弓丝进行过度弯制加工。 [0026] The components of the controller processing, for further information based on the over-bending, controls the drive of the bending arm driving portion of the arch wire undue bending processing.

[0027] 进一步地,所述弯制系统还包括: [0027] Further, the bending system further comprises:

[0028]加热器,所述加热器设置在所述弯制部上; [0028] a heater is provided on the bending portion;

[0029]所述加热器,用于对所述过度弯制后的弓丝进行加热,使得所述过度弯制后的弓丝维持弯制形状。 [0029] The heater for heating the archwire after the over-bending, such that excessive bending of the bow Siwei holding the bending shape.

[0030] 优选地,所述传感器为光学传感器, [0030] Preferably, the sensor is an optical sensor,

[0031]所述光学传感器,用于获取弯制后的弓丝的弯制形状; [0031] The optical sensor, for acquiring the archwire bending the bending shape;

[0032]所述终端设备,具体用于检测所述弯制形状是否符合预设弯制形状。 [0032] the terminal device, particularly for detecting whether the bending shape conforms to a predetermined shape by bending.

[0033] 优选地,所述传感器为力学传感器, [0033] Preferably, the sensor is a mechanical sensor,

[0034]所述力学传感器,用于获取弯制后的弓丝对应的回复力; [0034] The mechanical sensor, for obtaining the restoring force of the bending of the arch wire corresponding to;

[0035]所述终端设备,具体还用于根据所述回复力,检测所述弯制后的弓丝是否达到预设弯制形状。 The [0035] the terminal device, in particular for further, according to the restoring force, after detecting the archwire bending reaches a preset bending shape.

[0036]借由上述技术方案,本发明实施例提供的技术方案至少具有下列优点: [0036] by means of the above technical solutions, embodiments of the present invention provide a technical solution with at least the following advantages:

[0037]本发明实施例提供了一种弯丝机及弯制系统。 Embodiment [0037] The present invention provides a wire bending machine and bending system. 首先所述弯丝机包括:弯丝机本体;固定夹具和加工部件,所述固定夹具设置在所述弯丝机本体上,用于夹持固定所述弓丝;固定夹具控制器,所述固定夹具控制器,所述固定夹具控制器与所述固定夹具电连接,用于控制所述固定夹具夹持固定所述弓丝;所述加工部件,所述加工部件包括驱动臂和弯制部,所述弯制部设置在所述驱动臂的一端,用于所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工;加工部件控制器,所述加工部件控制器与所述加工部件电连接,用于控制所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工。 The first wire bending machine comprising: a wire bending machine main body; and a processing member fixing jig, the fixing jig disposed on the wire bending machine main body, for holding the arch wire is fixed; fixture controller, said fixture controller, the controller is connected to the fixing jig fixture electrically, for controlling the fixing holder holding the arch wire is fixed; said processing means, said processing means comprising a drive arm and a bending portion a bending portion provided at one end of said drive arm, said drive arm for driving the bending section of the arch wire for bending processing; processing components of the controller, the controller of the processing member said processing means electrically connected to said drive arm for controlling the drive of the bending portion for bending the arch wire processing. 与现有技术通过人工方式进行弓丝的弯制相比,本发明实施例能够实现对弓丝进行自动弯制,从而保证提高弓丝弯制的效率和精确度。 Compared with the prior art for bending the archwire by artificial means, embodiments of the present invention can be achieved automatically archwire bending, thus ensuring better efficiency and accuracy of the archwire bending.

附图说明 BRIEF DESCRIPTION

[0038]图1为本发明实施例一的弯丝机的结构示意图; [0038] FIG. 1 is a schematic configuration example of a bending machine wire embodiment of the invention;

[0039]图2为本发明实施例一的弯丝机的结构示意图; [0039] FIG. 2 is a schematic configuration example of a bending machine wire embodiment of the invention;

[0040]图3为本发明实施例一的成角弯折刀具对弓丝进行弯制的过程; [0040] The procedure of Example 3 is bent at an angle of a tool for the bending of the arch wire embodiment of the present invention;

[0041]图4为本发明实施例一的弧形弯折刀具对弓丝进行弯制的过程。 [0041] FIG. 4 process embodiment of a curved arch wire bending tool for bending the embodiment of the present invention.

具体实施方式 detailed description

[0042]下面结合附图和实施例对本发明作进一步的详细说明。 Drawings and embodiments of the present invention will be further described in detail [0042] below in conjunction.

[0043] 实施例一: [0043] Example a:

[0044]如图1和图2所示,本发明实施例提供一种弯丝机,用于对弓丝进行弯制加工,具体地,可以用于对正畸临床上使用的各种形态、材质、尺寸的弓丝进行自动弯制。 [0044] FIGS. 1 and 2, an embodiment of the present invention to provide a wire bending machine for bending of the arch wire for processing, in particular, be used in various forms for use in the orthodontic treatment, material, size of automatic archwire bending. 包括不锈钢及镍钛等记忆性金属材料。 Including stainless steel and nickel-titanium memory metal material. 弯制的形态包括各种正畸第一、二、三序列的弯曲以及各种曲,如Ω曲及T型曲等、各种矫治器部件,如唇弓、卡环等。 Including various forms of orthodontic bending a first, two, three bending sequence and all the song, such as Ω and T-Qu Qu et al., The various appliance components, such as labial, snap rings and the like. 同时可以用于其他如修复体、矫治器、种植体、医疗器械的制作。 While for other such restorations, appliance, implant, production of medical equipment.

[0045]需要说明的是,在图2中未标记出固定夹具控制器2和加工部件控制器4。 [0045] Note that the fixing jig unlabelled controller 2 and the processing components of the controller 4 in FIG. 2.

[0046]所述弯丝机包括:弯丝机本体;固定夹具1、固定夹具控制器2、加工部件3、加工部件控制器4。 The [0046] wire bending machine comprising: a wire bending machine main body; a fixture, the fixture controller 2, processing means 3, processing means 4 controller. 所述固定夹具I设置在所述弯丝机本体上,用于夹持固定所述弓丝。 I the fixing jig disposed on the wire bending machine main body, for holding the arch wire is fixed. 在使用弯丝机的过程中,所述固定夹具I在夹持固定所述弓丝时,会使所述弓丝暴露一部分。 Bending the wire during use of the machine, the fixing jig is fixed to the holder when I archwire, will expose a portion of the archwire.

[0047]所述固定夹具控制器2,所述固定夹具控制器2与所述固定夹具I电连接,用于控制所述固定夹具I夹持固定所述弓丝。 The [0047] controller 2 fixture, the fixture controller 2 is connected to the electrical fixture I, I for controlling the fixture holding the arch wire is fixed. 通过固定夹具控制器2控制所述固定夹具I夹持固定所述弓丝,能够实现自动控制所述固定夹具I夹持固定所述弓丝,从而能够提高弓丝夹持固定的效率。 2 by the controller controlling the fixing jig is fixed to the holder fixing jig I archwire, the automatic control of the holding and fixing the fixing jig I archwire, thereby improving the efficiency of the archwire fixing nip.

[0048] 所述加工部件3包括驱动臂31和弯制部32,所述弯制部32设置在所述驱动臂31的一端,所述驱动臂31用于驱动所述弯制部对所述弓丝进行弯制加工。 [0048] The processing means 3 includes a drive arm 31 and the bending portion 32, a bending portion 32 disposed at one end of the driving arm 31, the drive arm 31 for driving the bending section in the arch wire were bending process. 加工部件3对所述弓丝暴露的部分进行弯制。 The processing member 3 exposed part archwire bending. 当弓丝部分达到预设弯制形状时,所述固定夹具I松开弓丝,并继续送出弓丝,在移动完成后,固定夹具再次夹住弓丝,继续将弓丝弯制成预设弯制形状。 When the arch wire reaches the predetermined bending shape portion, the fixing jig I release the archwire and archwire continued feeding, after the movement is completed, the archwire clamping fixture again, made to continue to a preset bend archwire bending shape.

[0049]例如,所述弯制部32可以为移动夹具,所述移动夹具用于夹持所述弓丝的一端;所述驱动臂31用于驱动所述移动夹具沿所述弓丝的轴线方向进行转动,使所述弓丝绕其轴线方向弯制。 [0049] For example, the bending portion 32 may be a mobile clamp, a moving clamp for clamping one end of the arch wire; axis of the drive arm 31 for driving the movement of the clamp along the archwire rotational direction, the archwire bending direction about its axis. 当所述弯制部32为移动夹具时,所述驱动臂31可以的一端设置在一个固定基座上,另一端为设置有移动夹具,处于游离状态,所述驱动臂31可以有六个自由度,从而相对于固定夹具进行三个方向的平移和以及三个方向的旋转。 When the bending portion 32 to move the clamp, the actuating arm 31 may be provided on one end of a fixed base, the other end is provided with a mobile clamp, in a free state, the drive arm 31 may have six free degree so as to perform translation and three directions and three rotational directions with respect to the fixing jig.

[0050]又例如,所述弯制部32为移动刀具,所述移动刀具的一端用于固定在所述弓丝上;所述驱动臂31用于驱动所述移动刀具对所述弓丝进行挤压,使所述弓丝向径向方向弯制。 [0050] As another example, the bending portion 32 to move the tool, the tool for moving one end fixed to the archwire; the drive arm 31 for driving the movement of the tool for the archwire pressing, so that the arch wire bending in the radial direction. 具体地,移动刀具可以依据对被弯折对象的操作形式的不同被设计成不同的样式。 In particular, the tool may be designed to move different patterns depending on the operation form of the object is bent. 例如,移动刀具可以为成角弯折刀具、弧线弯折刀具、切断刀具等。 For example, the tool may be moved into a bending tool angle, arc bending tool, the cutting tool.

[0051]当所述移动刀具为成角弯折刀具时,成角弯折刀具卡住所述弓丝,然后由所述驱动臂31驱动成角弯折刀具进行转动,将弓丝弯折到预定弯折的角度;如图3所示,图3展示了成角弯折刀具对弓丝进行弯制的过程,即将所述弓丝的Pl点弯折到Al角度、将所述弓丝P2点弯折到A2角度的过程:将弓丝送到弯丝机本体外;当弓丝上的Pl点到达成角弯折刀具内缘时,停止输送弓丝,固定夹具I夹持固定弓丝,成角弯折刀具卡住所述弓丝;然后由所述驱动臂31驱动成角弯折刀具进行转动,将弓丝弯折到Al角度;成角弯折刀具退回到初始位置;固定夹具I松开弓丝,继续送出弓丝,当当弓丝上P2点到达成角弯折刀具内缘时,停止输送弓丝,固定夹具I夹持固定弓丝,成角弯折刀具卡住所述弓丝;然后由所述驱动臂31驱动成角弯折刀具进行转动,将弓丝弯折到A2角度。 [0051] When the tool is moved angled bent tool, stuck tool is bent at an angle to the archwire, and then driven by the driving arm 31 rotates the tool is bent at an angle, bent into the archwire predetermined bending angle; as shown, FIG. 3 illustrates the process of angled bending tool for bending of the arch wire 3, i.e. the point Pl archwire is bent to an angle Al, the archwire P2 the bending angle of the point A2 to the process: bending the archwire to the wire feeder of the present in vitro; Pl when a point on the archwire bending angle reaching the edge of the tool, stop flow archwire, holding and fixing the fixing jig I archwire , the angular archwire bending tool jammed; and the drive arm 31 is driven by the bending tool is rotated at an angle, the archwire is bent to an angle Al; angled bending tool is retracted to the initial position; a fixture when I release the archwire archwire feeding continues, the point P2 coupons archwire bending angle reaching the edge of the tool, stop flow archwire, fixed holding fixture I archwire, the stuck tool is bent at an angle archwire; then driven by the driving arm 31 is bent at an angle the tool is rotated, the archwire is bent to an angle A2. 弯折Al角度和A2角度的成角弯折刀具可以不同的两个刀具,可以沿两个不同的轴设置。 Al and A2 bending angle of the bending angle of the tool can be angled two different tools may be arranged along two different axes.

[0052]当所述移动刀具为弧线弯折刀具时,弧线弯折刀具抵住所述弓丝,然后由所述驱动臂31驱动弧线弯折刀具向上运动或者向下运动,将弓丝弯折到预定弯曲弧度,如图4所示,图4展示了弧线弯折刀具对弓丝进行弯制的过程,即弧线弯折刀具将弓丝弯折成预定弯曲弧度的过程:将弓丝送到弯丝机本体外,弧线弯折刀具移动到弓丝下方,向上运动与弓丝接触,继续向上运行,使弓丝变形,继续送出弓丝,弓丝与弧线弯折刀具持续接触并弯折成弧形。 [0052] When the bending tool moving the tool is an arc, the arc is bent against the arch wire cutter, and then driving by the arc driving arm 31 is bent upward or downward movement of the tool movement, the archwire is bent to a predetermined curvature of, as shown in FIG. 4, FIG. 4 illustrates the process of the arch wire arc bending tool for bending, i.e. bending tool to curve archwire bent into a predetermined curvature of the process: archwire bending wire machine according to the in vitro, the arc is bent downward to move the tool archwire in contact with the upward movement of the archwire and continue upward, so that deformation of the archwire, continue feeding an archwire, and arc bending tool archwire continuous contact and bent in an arc.

[0053]当所述移动刀具为切断刀具时,弓丝完成弯制过程,所述驱动臂31驱动切断刀具向弓丝运动并与之接触后继续运动直至切断弓丝。 [0053] When the tool is moved the cutting edge, the archwire bending process is completed, the cutting blade drive arm 31 continues driving after exercise motion and in contact with the archwire to the archwire until the cutting.

[0054]所述加工部件控制器4与所述加工部件3电连接,用于控制所述驱动臂31驱动所述弯制部32对所述弓丝进行弯制加工。 [0054] The processing components of the controller 4 is electrically connected to the processing means 3, the drive arm 32 for controlling the driving of the arch wire 31 for bending the bending portion processing. 通过加工部件控制器4控制所述驱动臂31驱动所述弯制部32对所述弓丝进行弯制加工,能够实现对所述弓丝进行自动弯制加工,从而能够提高弓丝弯制的效率和精确度。 Said processing member is driven by the controller 4 controls the drive arm 31 of the bending portion 32 of the arch wire for bending processing can be achieved automatically to the arch wire bending processing, thereby improving the bending of the archwire efficiency and accuracy.

[0055]所述弯丝机还包括:送料部件5,所述送料部件设置在所述弯丝机本体上,用于输送所述弓丝。 The [0055] wire bending machine further comprising: a feed member 5, a feed member disposed on said wire bending machine main body, for conveying the archwire. 其中,所述送料部件5可以包括卷盘器,使得弓丝呈盘状储存在送料部件5中,当所述卷盘器转动时,将弓丝推入固定夹具中进行弯折。 Wherein said feed member 5 may include a reel, a disk-shaped such that the archwire is stored in the feed member 5, when the reel is rotated, the archwire is pushed into the fixture, bending.

[0056]本发明实施例提供了一种弯丝机。 Embodiment [0056] The present invention provides a wire bending machine. 首先所述弯丝机包括:弯丝机本体;固定夹具和加工部件,所述固定夹具设置在所述弯丝机本体上,用于夹持固定所述弓丝;固定夹具控制器,所述固定夹具控制器,所述固定夹具控制器与所述固定夹具电连接,用于控制所述固定夹具夹持固定所述弓丝;所述加工部件,所述加工部件包括驱动臂和弯制部,所述弯制部设置在所述驱动臂的一端,用于所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工;加工部件控制器,所述加工部件控制器与所述加工部件电连接,用于控制所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工。 The first wire bending machine comprising: a wire bending machine main body; and a processing member fixing jig, the fixing jig disposed on the wire bending machine main body, for holding the arch wire is fixed; fixture controller, said fixture controller, the controller is connected to the fixing jig fixture electrically, for controlling the fixing holder holding the arch wire is fixed; said processing means, said processing means comprising a drive arm and a bending portion a bending portion provided at one end of said drive arm, said drive arm for driving the bending section of the arch wire for bending processing; processing components of the controller, the controller of the processing member said processing means electrically connected to said drive arm for controlling the drive of the bending portion for bending the arch wire processing. 与现有技术通过人工方式进行弓丝的弯制相比,本发明实施例能够实现对弓丝进行自动弯制,从而保证提高弓丝弯制的效率和精确度。 Compared with the prior art for bending the archwire by artificial means, embodiments of the present invention can be achieved automatically archwire bending, thus ensuring better efficiency and accuracy of the archwire bending.

[0057] 实施例二 [0057] Second Embodiment

[0058]本发明实施例提供一种弯制系统,包括:弯丝机,终端设备、其中,弯丝机的结构和工作原理和上述的结构和工作原理相同,在此不做赘述。 [0058] An embodiment provides a bending system according to the present invention comprises: structure and working principle bending machine, the terminal device, wherein the bending machine and said wire structure and working principle of the same, which is not repeated herein. 所述终端设备可以为计算机、手机等,本发明实施例不做限定。 The terminal device may be a computer, a cell phone and the like, not limited in embodiments of the present invention.

[0059]所述终端设备,用于获取所述弓丝对应的弯制形状信息,所述弯制形状信息包括所述弓丝对应的固定信息与弯制信息;其中,所述弓丝对应的固定信息可以为对所述弓丝进行弯制加工,所述需要固定关键点的位置,具体可以为固定关键点的空间坐标。 [0059] The terminal device for acquiring bending the archwire shape information corresponding to the bending shape information includes fixed information and bending information corresponding to the archwire; wherein the corresponding archwire fixed information can be performed for the arch wire bending process, the need for fixing the position of the key points, specifically a fixed spatial coordinates of critical points. 所述弯制信息可以为所述弓丝弯制点的位置和需要弯折的动作参数,所述弓丝弯制点的位置具体可以为弯制点的空间坐标。 The location information may be bending the arch wire bending point and the action required bending parameters, the position of the arch wire bending point may be specific spatial coordinates of the bending points.

[0060]所述终端设备与所述固定夹具控制器2通信连接,用于向所述固定夹具控制器2发送所述固定信息。 [0060] The communication terminal device connected to the controller 2 and the fixing jig, for transmitting the fixed information to the controller 2 fixture. 所述固定夹具控制器2,具体用于根据所述固定信息,控制所述固定夹具夹I持固定所述弓丝。 The fixture controller 2, specifically, according to the fixed information for controlling the fixing jig is fixed to the holding clip I archwire.

[0061]所述终端设备与所述加工部件控制器4通信连接,用于向所述加工部件控制器发送所述弯制信息。 4 the communication [0061] terminal equipment and the working member connected to the controller for transmitting information to the bending of the processing member controller. 所述加工部件控制器4,具体用于根据所述弯制信息,控制所述驱动臂31驱动所述弯制部32对所述弓丝进行弯制加工。 The processing components of the controller 4, particularly according to the bending information, controls the drive arm 31 for driving the bending section 32 for the arch wire bending processing.

[0062]对于本发明实施例,通过终端设备,获取所述弓丝对应的弯制形状信息,向所述固定夹具控制器2发送所述固定信息;向所述加工部件控制器4发送所述弯制信息,能够实现自动控制弯丝机对所述弓丝进行自动弯制,进而保证提高弓丝弯制的效率和精确性。 [0062] Example embodiments of the present invention, the terminal device acquires bending information of the archwire shape corresponding to the fixed information transmitted to the controller 2 to the fixing jig; send to the processing means of the controller 4 bending information, the automatic control of the bending wire feeder for automatic bending arch wire, thereby ensuring efficiency and accuracy of the archwire bending.

[0063]所述弯制系统还包括:传感器,所述传感器设置在所述弯制部32上,用于获取弯制后的弓丝的弯制形状信息。 [0063] The bending system further comprises: a sensor disposed in the bending portion 32, a bending shape information acquiring archwire after the bending. 在实际的应用中,有些金属材料如镍钛具有一定的弹性,因此当相应的力加到上时,会发生一定程度的回弹。 In practical applications, some metals, such as nickel-titanium material has a certain elasticity, so that when force is applied to the respective certain degree of springback occur. 当弓丝的材料为这些具有弹性的金属材料时,对弓丝进行30度的弯曲加工,弓丝回弹后可能出现27度的永久形变。 When the archwire material is a metal material having elasticity such, the archwire bending of 30 degrees, 27 degrees of permanent deformation may occur after archwire rebound. 因此,为了弥补回弹,需要对弓丝进行过度弯制,在对弓丝进行过度弯制之前,需要获取弯制后的弓丝的弯制形状信息,检测所述弯制形状信息是否符合预设弯制形状信息。 Accordingly, in order to compensate for springback, the need for over-bending the archwire in the archwire before over-bending, bending shape information needs to acquire the archwire bending, the bending shape detecting whether the information matches the pre- bending shape information provided.

[0064] 例如,所述传感器为光学传感器,所述光学传感器,用于获取弯制后的弓丝的弯制形状。 [0064] For example, the sensor is an optical sensor, the optical sensor, the shape of the arch wire for bending the bending after the acquisition. 具体地,当弓丝被弯制后,弯制部32释放弓丝,然后通过弯制部32上的光学传感器获取弯制后的弓丝的弯制形状。 Specifically, when the arch wire is bending, the bending unit 32 releases the archwire and archwire shape bending acquired after bending by an optical sensor in the bending portion 32.

[0065] 又例如,所述传感器为力学传感器,所述力学传感器,用于获取弯制后的弓丝对应的回复力。 [0065] As another example, the sensor is a mechanical sensor, a mechanical sensor, for acquiring the restoring force of the archwire corresponding to the bending. 所述弓丝对应的回复力为固定夹具I与所述弯制部32之间产生的回复力,当弓丝为预设弯制形状时,所述回复力为零,则确认完成弓丝的弯制工作。 Corresponding to the arch wire fixing jig I restoring force restoring force generated between the bending portion 32 and, when the archwire is predetermined bending shape, the restoring force is zero, then confirm the completion of the archwire bending work.

[0066]所述终端设备,还用于检测所述弯制形状信息是否符合预设弯制形状信息,若所述弯制形状信息不符合预设弯制形状信息,则根据所述弯制形状信息,计算所述弯制后的弓丝对应的过度弯制信息。 [0066] The terminal device is further configured to detect the bending shape information satisfies predetermined bending shape information, if the information does not comply bending shape bending preset shape information, according to the bending shape information, calculates the excessive bending information corresponding to the archwire bending. 当所述传感器为光学传感器时,所述终端设备,具体用于检测所述弯制形状是否符合预设弯制形状。 When the sensor is an optical sensor, the terminal device, particularly for detecting whether said shaped to conform to a predetermined bending shape bending. 当所述传感器为力学传感器时,所述终端设备,具体还用于根据所述回复力,检测所述弯制后的弓丝是否达到预设弯制形状。 When the sensor is a mechanical sensor, a terminal device, in particular for further, according to the restoring force, after detecting the archwire bending reaches a preset bending shape.

[0067]需要说明的是,所述计算所述弯制后的弓丝对应的过度弯制信息包括:根据所述弓丝对应的材料,从过度弯曲数据库中获取与所述弯制信息对应的过度弯制信息,其中,所述过度弯曲数据库保存有不同材料弓丝分别对应的不同的弯曲信息、以及所述弯度信息对应的过度弯制信息。 [0067] Incidentally, the calculated archwire excessive bending information corresponding to the said bending comprises: according to the archwire material corresponding to acquire the information corresponding to bending excessively bent from the database excessive bending information, wherein the database held excessive bending the archwire material corresponding to different respective different bending information, as well as excessive bending information of information corresponding to the camber.

[0068]当所述过度弯曲数据库中不存在与所述弯制信息对应的过度弯制信息时,可以通过持续的对弓丝进行过度弯制,使得弓丝达到预设弯制形状,并在所述过度弯曲数据库中记录下将所述弓丝弯制到预设弯制形状,需要的过度弯制信息,以便于下次对弓丝进行同样弯制时,能够直接调用所述过度弯制信息,实现一次弯制,从而能够提高弓丝的弯制效率。 [0068] When excessive bending information and the bending information corresponding to the absence of excessive bending in the database, continuing by the arch wire over-bending, such that the predetermined bending Sida bow shape and the database records the excessive bending when the bending of the arch wire to a predetermined bending shape, bending over the information required to perform the same bending of the arch wire to the next, can be called directly over the bending information to achieve a bending, thereby improving the efficiency of bending arch wire.

[0069]所述终端设备,还用于向所述加工部件控制器4发送所述过度弯制信息。 [0069] The terminal device is further configured to transmit the processing member 4 excessive bending controller information.

[0070]所述加工部件控制器4,还用于根据所述过度弯制信息,控制所述驱动臂31驱动所述弯制部32对所述弓丝进行过度弯制加工。 [0070] The processing components of the controller 4, further according to said excessive bending information, controls the drive arm 31 of the 32 pairs of driving the bending section of the archwire undue bending processing.

[0071]所述弯制系统还包括:加热器,所述加热器设置在所述弯制部32上。 The [0071] bending system further comprises: a heater disposed in the bending portion 32.

[0072]所述加热器,用于对所述过度弯制后的弓丝进行加热,使得所述过度弯制后的弓丝维持弯制形状。 [0072] The heater for heating the archwire after the over-bending, such that excessive bending of the bow Siwei holding the bending shape. 具体地,所述加热器可以为电阻式加热器,当弓丝在弯曲到一定形状后,电流通过弓丝可以起到加热的作用,从而使得弓丝维持预制的弯曲形态。 In particular, the heater may be a resistive heater, when the archwire is bent in a certain shape, can function as a heating current through the archwire, so that the holding bow Siwei preformed curved configuration.

[0073]本发明实施例提供了一种弯制系统。 Embodiment [0073] The present invention provides a bending system. 首先所述弯丝机包括:弯丝机本体;固定夹具和加工部件,所述固定夹具设置在所述弯丝机本体上,用于夹持固定所述弓丝;固定夹具控制器,所述固定夹具控制器,所述固定夹具控制器与所述固定夹具电连接,用于控制所述固定夹具夹持固定所述弓丝;所述加工部件,所述加工部件包括驱动臂和弯制部,所述弯制部设置在所述驱动臂的一端,用于所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工;加工部件控制器,所述加工部件控制器与所述加工部件电连接,用于控制所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工。 The first wire bending machine comprising: a wire bending machine main body; and a processing member fixing jig, the fixing jig disposed on the wire bending machine main body, for holding the arch wire is fixed; fixture controller, said fixture controller, the controller is connected to the fixing jig fixture electrically, for controlling the fixing holder holding the arch wire is fixed; said processing means, said processing means comprising a drive arm and a bending portion a bending portion provided at one end of said drive arm, said drive arm for driving the bending section of the arch wire for bending processing; processing components of the controller, the controller of the processing member said processing means electrically connected to said drive arm for controlling the drive of the bending portion for bending the arch wire processing. 与现有技术通过人工方式进行弓丝的弯制相比,本发明实施例能够实现对弓丝进行自动弯制,从而保证提高弓丝弯制的效率和精确度。 Compared with the prior art for bending the archwire by artificial means, embodiments of the present invention can be achieved automatically archwire bending, thus ensuring better efficiency and accuracy of the archwire bending.

[0074]通过以上的实施方式的描述,所属领域的技术人员可以清楚地了解到本发明可借助软件加必需的通用硬件的方式来实现,当然也可以通过硬件,但很多情况下前者是更佳的实施方式。 [0074] By the above described embodiments, those skilled in the art may clearly understand that the present invention may be implemented by software plus necessary universal hardware implemented, also be implemented by hardware, but the former is preferred in many cases embodiments. 基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品存储在可读取的存储介质中,如计算机的软盘,硬盘或光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本发明各个实施例所述的方法。 Based on such understanding, the technical solutions of the present invention in essence or the part contributing to the prior art may be embodied in a software product out, in the storage medium may be readable, such as a floppy disk of the computer software product is stored and the like, a hard disk or optical disk, and include several instructions that enable a computer device (may be a personal computer, a server, or network device) to execute the methods according to embodiments of the present invention.

[0075]以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。 [0075] The above are only specific embodiments of the present invention, but the scope of the present invention is not limited thereto, any skilled in the art in the art within the technical scope of the present invention is disclosed, variations may readily occur or Alternatively, it shall fall within the protection scope of the present invention. 因此,本发明的保护范围应以所述权利要求的保护范围为准。 Accordingly, the scope of the present invention should be defined by the scope of the claims.

Claims (10)

1.一种弯丝机,用于对弓丝进行弯制加工,其特征在于,包括: 弯丝机本体; 固定夹具,所述固定夹具设置在所述弯丝机本体上,用于夹持固定所述弓丝; 固定夹具控制器,所述固定夹具控制器,所述固定夹具控制器与所述固定夹具电连接,用于控制所述固定夹具夹持固定所述弓丝; 加工部件,所述加工部件包括驱动臂和弯制部,所述弯制部设置在所述驱动臂的一端,所述驱动臂用于驱动所述弯制部对所述弓丝进行弯制加工; 加工部件控制器,所述加工部件控制器与所述加工部件电连接,用于控制所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工。 A wire bending machine for bending of the arch wire for processing, characterized by comprising: a wire bending machine body; a fixture, the fixture is provided on the wire bending machine main body, for clamping fixing the arch wire; fixture controller, said controller fixing clamp, the fixing clamp controller electrically connected with the fixing jig, for controlling the fixing holder holding the arch wire is fixed; processing means, said processing means comprising a drive arm and a bending portion, the bending portion provided at one end of the drive arm, the drive arm for driving the bending section of the arch wire for bending processing; processing member a controller, the controller and the processing means is electrically connected to the processing means for controlling the driving arm drives the bending portion of the arch wire for bending processing.
2.根据权利要求1所述的弯丝机,其特征在于, 所述弯制部为移动夹具,所述移动夹具用于夹持所述弓丝的一端; 所述驱动臂用于驱动所述移动夹具沿所述弓丝的轴线方向进行转动,使所述弓丝绕其轴线方向弯制。 The wire bending machine according to claim 1, wherein said bending portion to move the jig, the jig for moving the clamping end of the arch wire; said drive arm for driving said moving the jig along the axial direction of the archwire is rotated about the axial direction archwire bending.
3.根据权利要求1所述的弯丝机,其特征在于, 所述弯制部为移动刀具,所述移动刀具的一端用于固定在所述弓丝上; 所述驱动臂用于驱动所述移动刀具对所述弓丝进行挤压,使所述弓丝向径向方向弯制。 The wire bending machine according to claim 1, wherein said bending portion to move the tool, the tool is moved to an end fixed to the archwire; the actuating arm for driving the moving said tool to squeeze the arch wire, the arch wire bending in the radial direction.
4.根据权利要求1所述的弯丝机,其特征在于,所述弯丝机还包括: 送料部件,所述送料部件设置在所述弯丝机本体上,用于输送所述弓丝。 The wire bending machine according to claim 1, wherein said wire bending machine further comprising: a feeding member, the feeding member provided on the wire bending machine main body, for conveying the archwire.
5.—种弯制系统,其特征在于,包括:权利要求1-4任一项所述的弯丝机、终端设备; 所述终端设备,用于获取所述弓丝对应的弯制形状信息,所述弯制形状信息包括所述弓丝对应的固定信息与弯制信息; 所述终端设备与所述固定夹具控制器通信连接,还用于向所述固定夹具控制器发送所述固定信息; 所述固定夹具控制器,具体用于根据所述固定信息,控制所述固定夹具夹持固定所述弓丝; 所述终端设备与所述加工部件控制器通信连接,还用于向所述加工部件控制器发送所述弯制信息; 所述加工部件控制器,具体用于根据所述弯制信息,控制所述驱动臂驱动所述弯制部对所述弓丝进行弯制加工。 5.- species bending system, characterized by comprising: a wire bending machine according to any one of claims 1 to 4, the terminal device; and the terminal device for acquiring bending information of a shape corresponding to the archwire the bending information includes the shape information and the fixed information bending the archwire corresponding to; the terminal device and the fixing jig communication connection controller further configured to send the controller to the fixing jig fixed information ; the fixture controller, specifically, according to the fixed information for controlling the fixing holder holding the arch wire is fixed; the terminal device in communication with the controller connected to the processing means, said further configured to the controller transmits the processing member bending information; and the processing components of the controller, particularly for bending according to the information, controls the drive of the bending arm driving portion of the arch wire for bending processing.
6.根据权利要求5所述的弯制系统,其特征在于,所述弯制系统还包括: 传感器,所述传感器设置在所述弯制部上,用于获取弯制后的弓丝的弯制形状信息;所述终端设备,还用于检测所述弯制形状信息是否符合预设弯制形状信息,若所述弯制形状信息不符合预设弯制形状信息,则计算所述弯制后的弓丝对应的过度弯制信息。 The bending system according to claim 5, wherein said bending system further comprises: a sensor disposed in the bending portion, for bending the bending obtain archwire shape information system; the terminal device is further configured to detect the bending shape information satisfies a predetermined bending shape information, if the information does not comply bending shape bending preset shape information, is calculated the bending excessive bending information corresponding to the archwire.
7.根据权利要求6所述的弯制系统,其特征在于, 所述终端设备,还用于向所述加工部件控制器发送所述过度弯制信息; 所述加工部件控制器,还用于根据所述过度弯制信息,控制所述驱动臂驱动所述弯制部对所述弓丝进行过度弯制加工。 The bending system according to claim 6, characterized in that the terminal device, the processing means is further configured to transmit the control information over bending; the processing components of the controller is further configured the excessive bending of the information, controls the drive of the bending arm driving portion of the arch wire undue bending processing.
8.根据权利要求7所述的弯制系统,其特征在于,所述弯制系统还包括: 加热器,所述加热器设置在所述弯制部上; 所述加热器,用于对所述过度弯制后的弓丝进行加热,使得所述过度弯制后的弓丝维持弯制形状。 The bending system according to claim 7, wherein said bending system further comprises: a heater disposed in the bending portion; the heater, for the after said archwire bending excessively heated, so that excessive bending of the bow Siwei holding the bending shape.
9.根据权利要求6所述的弯制系统,其特征在于,所述传感器为光学传感器, 所述光学传感器,用于获取弯制后的弓丝的弯制形状; 所述终端设备,具体用于检测所述弯制形状是否符合预设弯制形状。 9. The bending system according to claim 6, wherein said sensor is an optical sensor, the optical sensor, for acquiring the archwire curved shape by bending; the terminal device, in particular with the bending shape to detecting whether the predetermined bending shape.
10.根据权利要求6所述的弯制系统,其特征在于,所述传感器为力学传感器, 所述力学传感器,用于获取弯制后的弓丝对应的回复力; 所述终端设备,具体还用于根据所述回复力,检测所述弯制后的弓丝是否达到预设弯制形状。 10. The system of bending according to claim 6, wherein said sensor is a mechanical sensor, a mechanical sensor, a restoring force for the corresponding archwire acquired after bending; the terminal device, further specific the restoring force for the archwire after detecting the bending reaches a predetermined bending shape.
CN 201610069273 2016-02-01 2016-02-01 Wire bending machine and bending system CN105728589A (en)

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US20140076015A1 (en) * 2009-05-04 2014-03-20 Friedrich Riemeier Apparatus and method for customized shaping of orthodontic archwires and other medical devices
CN204501038U (en) * 2015-04-07 2015-07-29 佳木斯大学 Arch former for the orthodontic
CN205386612U (en) * 2016-02-01 2016-07-20 北京正齐口腔医疗技术有限公司 Curved silk machine and curved system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090197217A1 (en) * 2001-04-13 2009-08-06 Orametrix, Inc. Robot and method for bending orthodontic archwires and other medical devices
US20060107720A1 (en) * 2004-11-22 2006-05-25 Ruedger Rubbert Method and device for shaping an orthodontic archwire
US20140076015A1 (en) * 2009-05-04 2014-03-20 Friedrich Riemeier Apparatus and method for customized shaping of orthodontic archwires and other medical devices
CN204501038U (en) * 2015-04-07 2015-07-29 佳木斯大学 Arch former for the orthodontic
CN205386612U (en) * 2016-02-01 2016-07-20 北京正齐口腔医疗技术有限公司 Curved silk machine and curved system

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