CN105728369B - Power transformer oil stain cleaning plant - Google Patents

Power transformer oil stain cleaning plant Download PDF

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Publication number
CN105728369B
CN105728369B CN201610186285.1A CN201610186285A CN105728369B CN 105728369 B CN105728369 B CN 105728369B CN 201610186285 A CN201610186285 A CN 201610186285A CN 105728369 B CN105728369 B CN 105728369B
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China
Prior art keywords
cleaning
ear plate
swing
support rod
cylinder
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CN201610186285.1A
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CN105728369A (en
Inventor
丛金兹
董宜强
吕春梅
范加辉
杨涛
张文
葛海燕
魏文峰
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State Grid Shandong Electric Power Company Pingyin Power Supply Co
State Grid Corp of China SGCC
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State Grid Shandong Electric Power Company Pingyin Power Supply Co
State Grid Corp of China SGCC
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Priority to CN201610186285.1A priority Critical patent/CN105728369B/en
Publication of CN105728369A publication Critical patent/CN105728369A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143Wipes

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  • Cleaning In General (AREA)

Abstract

Power transformer oil stain cleaning plant, for solving the problems, such as that oil stain is difficult to cleaning on transformer.Installation support bar is hinged on car body, elevating ram is provided between car body and support bar, in the be hinged installation oscillating rod in the upper end of support bar, oscillating oil cylinder is provided between oscillating rod and support bar;Swash plate is provided with the top of oscillating rod, installs case is provided with swash plate, rotating disk is rotatablely equipped with installs case, the drive mechanism of driving rotating disk rotation is provided with installs case, some springs are provided with one end of rotating disk, cleaning brush is fixed with the free end of some springs, cleaning device is provided with cleaning brush;Clean bucket is provided with car body, cleaning agent is filled in clean bucket, mesh screen is provided with the inner chamber of clean bucket, some through holes are provided with mesh screen.The device, swash plate is placed in by suitable operating position by elevating ram and oscillating oil cylinder, then motor acts, and can realize the rotation of cleaning brush, and cleaning brush is realized with place to be cleaned friction and oil stain is cleared up.

Description

电力变压器油迹清理装置Power Transformer Oil Stain Cleaning Device

技术领域technical field

本发明涉及电力变压器清洁技术领域,具体地说是一种电力变压器油迹清理装置。The invention relates to the technical field of power transformer cleaning, in particular to a power transformer oil stain cleaning device.

背景技术Background technique

在变压器中,变压器油起到良好的绝缘与散热功能。变压器运行过程中,经常出现渗漏油的问题,油迹、油渍附着在设备外壳及地面上难以清理。同时变压器检修过程中,也经常有充、放油工作,容易发生跑油污染设备、地面。因此需要对现场变压器油油渍、油迹进行有效清理。现在变压器油清理方法,一种是在油渍上均匀地撒上白土,使白土把油渍充分吸收,然后将白土清理干净;另一种是用汽油或专用变压器油清洗剂对油渍进行刷洗,然后用清扫布擦拭干净。撒白土的方法适用于油迹新鲜、油量较大的情况,老油迹、油量较小白土无法有效吸附油渍,起不到除油效果;另外适用于油污地点面积大、比较平整的情况,否则白土不易清理打扫;最后白土为粉尘状物品,现场应用对人员呼吸健康有较大影响。采用汽油或清洗剂的方法,需要人工用清洁件蘸取,然后挨处进行刷洗,最后用清扫布依次擦拭干净。该方法耗费人力物力,工作效率低,对时间长久的老油迹清理效果不佳。In transformers, transformer oil plays a good role in insulation and heat dissipation. During the operation of the transformer, the problem of oil leakage often occurs, and oil stains and oil stains adhere to the equipment casing and the ground and are difficult to clean. At the same time, in the process of transformer maintenance, there are often oil charging and draining tasks, which are prone to oil leakage and pollution of equipment and ground. Therefore, it is necessary to effectively clean up the on-site transformer oil stains and oil stains. The current transformer oil cleaning method, one is to evenly sprinkle white clay on the oil stains, so that the white clay can fully absorb the oil stains, and then clean the white clay; cloth to wipe clean. The method of sprinkling white clay is suitable for the situation where the oil stain is fresh and the oil volume is relatively large. Old oil stains and oil volume are small. , otherwise the white clay is not easy to clean up; finally, the white clay is a dust-like item, and the on-site application has a great impact on the respiratory health of personnel. The method of using gasoline or cleaning agent needs to be manually dipped with cleaning parts, then scrubbed everywhere, and finally wiped clean with a cleaning cloth in turn. This method consumes manpower and material resources, has low work efficiency, and has a poor effect on cleaning old oil stains for a long time.

发明内容Contents of the invention

本发明的目的在于提供一种电力变压器油迹清理装置,用于解决变压器上油迹难以清理的问题。The purpose of the present invention is to provide a power transformer oil stain cleaning device, which is used to solve the problem that the oil stain on the transformer is difficult to clean.

本发明解决其技术问题所采取的技术方案是:电力变压器油迹清理装置,其特征是,它包括车体、支撑杆、举升油缸、摆动杆、摆动油缸、斜板、安装箱、转盘和清洁刷,所述支撑杆的下端铰接安装在车体上,在所述车体与支撑杆之间设有举升油缸,在所述支撑杆的上端铰接安装有摆动杆,在所述摆动杆与支撑杆之间设有摆动油缸;在所述摆动杆的顶部设有斜板,在所述斜板上设有安装箱,在所述安装箱上转动安装有转盘,在所述安装箱中设有驱动转盘旋转的驱动机构,在所述转盘的一端设有若干弹簧,若干所述弹簧位于若干同心设置的圆周上,且每一圆周上的弹簧均匀设置,在若干弹簧的自由端固定有清洁刷,在所述清洁刷上设有清洁件;在所述车体上设有清洁桶,在所述清洁桶中盛有清洁剂,在所述清洁桶的内腔中设有网筛,在所述网筛上设有若干通孔。The technical solution adopted by the present invention to solve the technical problem is: a power transformer oil stain cleaning device, which is characterized in that it includes a car body, a support rod, a lifting cylinder, a swing rod, a swing cylinder, a swash plate, an installation box, a turntable and Cleaning brush, the lower end of the support rod is hingedly installed on the car body, a lifting oil cylinder is provided between the car body and the support rod, and a swing rod is hingedly installed on the upper end of the support rod, and the swing rod There is a swing oil cylinder between the support rod and a slant plate on the top of the swing rod, and an installation box is arranged on the slant plate, and a turntable is installed on the installation box. In the installation box A driving mechanism for driving the turntable to rotate is provided, and a plurality of springs are arranged at one end of the turntable, and the plurality of springs are located on several concentrically arranged circles, and the springs on each circle are evenly arranged, and fixed on the free ends of the several springs. A cleaning brush is provided with a cleaning piece on the cleaning brush; a cleaning bucket is provided on the car body, a cleaning agent is contained in the cleaning bucket, and a mesh screen is arranged in the inner cavity of the cleaning bucket, Several through holes are arranged on the mesh screen.

进一步地,所述驱动机构包括电机、主动齿轮、从动齿轮、小齿轮和齿圈,在所述安装箱的内腔中设有支架,在所述支架上固定有电机,在所述电机输出端设有主动齿轮,在所述支架上转动安装有小齿轮,在小齿轮的齿轮轴上固定有与主动齿轮啮合配合的从动齿轮,在转盘的安装端固定有齿圈,齿圈转动安装在安装箱的内腔中并与小齿轮啮合配合。Further, the drive mechanism includes a motor, a driving gear, a driven gear, a pinion and a ring gear, a bracket is provided in the inner cavity of the installation box, a motor is fixed on the bracket, and the output of the motor is There is a driving gear at the end, and a pinion is rotated on the bracket, and a driven gear that meshes with the driving gear is fixed on the gear shaft of the pinion. In the inner cavity of the installation box and meshed with the pinion.

进一步地,在所述安装箱的内腔中设有轴承,所述齿圈固定在轴承内嵌中。Further, a bearing is provided in the inner cavity of the installation box, and the ring gear is fixed in the bearing inlay.

进一步地,所述清洁件为海绵。Further, the cleaning element is a sponge.

进一步地,在所述网筛的外壁上设有凸起,在所述清洁桶的内壁上设有与凸起配合的滑槽。Further, a protrusion is provided on the outer wall of the mesh screen, and a chute cooperating with the protrusion is provided on the inner wall of the cleaning bucket.

进一步地,在所述车体上设有第一耳板,所述支撑杆的下端与第一耳板铰接。Further, a first ear plate is provided on the vehicle body, and the lower end of the support rod is hinged to the first ear plate.

进一步地,在所述车体上设有第二耳板,所述举升油缸的缸筒与第二耳板铰接。Further, a second ear plate is provided on the vehicle body, and the cylinder barrel of the lift cylinder is hinged to the second ear plate.

进一步地,在支撑杆上设有第三耳板,所述第三耳板与举升油缸的活塞杆铰接。Further, a third ear plate is provided on the support rod, and the third ear plate is hinged to the piston rod of the lifting cylinder.

进一步地,在所述支撑杆上设有第四耳板,所述第四耳板与摆动油缸的缸筒铰接。Further, a fourth ear plate is provided on the support rod, and the fourth ear plate is hinged to the cylinder barrel of the swing cylinder.

进一步地,在摆动杆上设有第五耳板,所述第五耳板与摆动油缸的活塞杆铰接。Further, a fifth lug is provided on the swing rod, and the fifth lug is hinged to the piston rod of the swing cylinder.

本发明的有益效果是:本发明提供的电力变压器油迹清理装置,通过举升油缸和摆动油缸将斜板置于高处并使之处于合适的工作位置,然后驱动电机动作,便可实现清洁刷的旋转,清洁刷与待清洁处摩擦实现对油迹清理。The beneficial effects of the present invention are: the power transformer oil stain cleaning device provided by the present invention can realize cleaning by placing the swash plate at a high place and making it in a suitable working position through the lifting cylinder and the swing cylinder, and then driving the motor to operate. With the rotation of the brush, the cleaning brush rubs against the area to be cleaned to clean up the oil stains.

附图说明Description of drawings

图1为本发明的示意图;Fig. 1 is a schematic diagram of the present invention;

图2为清洁桶的剖视图;Fig. 2 is a sectional view of the cleaning barrel;

图3为隔板的示意图;Fig. 3 is the schematic diagram of dividing plate;

图4为清洁器的示意图;Fig. 4 is the schematic diagram of cleaner;

图中:1车体,11第一耳板,12第二耳板,2支撑杆,21第三耳板,22第四耳板,3举升油缸,31铰接,4摆动杆,41第五耳板,42摆动油缸,5斜板,6安装箱,61小齿轮,62轴承,63支架,64从动齿轮,65主动齿轮,66电机,7转盘,71弹簧,72齿圈,8清洁刷,81清洁件,9清洁桶,91滑槽,92网筛,93通孔,94凸起。In the figure: 1 car body, 11 first lug plate, 12 second lug plate, 2 support rod, 21 third lug plate, 22 fourth lug plate, 3 lifting cylinder, 31 hinge, 4 swing rod, 41 fifth Ear plate, 42 swing cylinder, 5 inclined plate, 6 installation box, 61 pinion, 62 bearing, 63 bracket, 64 driven gear, 65 driving gear, 66 motor, 7 turntable, 71 spring, 72 ring gear, 8 cleaning brush , 81 cleaning parts, 9 cleaning buckets, 91 chute, 92 mesh screen, 93 through holes, 94 protrusions.

具体实施方式detailed description

下面结合附图对本发明进行详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings.

如图1所示,车体1为本发明的基础,在车体的顶部设有一对第一耳板11和一对第二耳板12,在第一耳板上铰接31安装有支撑杆2,在第二耳板上铰接31安装有举升油缸3,在支撑杆上设有第三耳板21和第四耳板22,举升油缸的活塞杆与第三耳板铰接。在支撑杆的顶部铰接31安装有摆动杆4,在摆动杆上固定有第五耳板41,在第四耳板与第五耳板之间设有摆动油缸42,在摆动杆的顶部固定有斜板5。As shown in Figure 1, the car body 1 is the basis of the present invention, a pair of first lugs 11 and a pair of second lugs 12 are arranged on the top of the car body, and a support rod 2 is installed on the hinge 31 on the first lugs. A lift cylinder 3 is mounted on the second ear plate hinged 31, a third ear plate 21 and a fourth ear plate 22 are provided on the support rod, and the piston rod of the lift cylinder is hinged to the third ear plate. A swing rod 4 is installed on the top hinge 31 of the support rod, a fifth ear plate 41 is fixed on the swing rod, a swing oil cylinder 42 is provided between the fourth ear plate and the fifth ear plate, and a swing rod 42 is fixed on the top of the swing rod. Inclined plate 5.

在斜板上固定有安装箱6,如图4所示,安装箱为中空结构,在安装箱的内腔中固定有支架63,在支架上固定有电机66,在电机输出端设有主动齿轮65,在安装箱的内腔中固定有轴承62,在轴承内圈中固定有齿圈72,在支架上转动安装有小齿轮61,小齿轮与齿圈啮合配合,在小齿轮的齿轮轴上固定有从动齿轮64,从动齿轮与主动齿轮啮合配合。在齿圈上固定有转盘7,电机、主动齿轮、从动齿轮、小齿轮和齿圈构成了驱动机构,当驱动机构工作时,可驱动转盘的旋转。在转盘的自由端固定有若干弹簧71,转盘为圆形结构,若干弹簧位于若干同心设置的圆周上,且每一圆周上的弹簧沿周向均匀设置。弹簧的安装端焊接固定在转盘上,在弹簧的自由端固定有清洁刷8,在清洁刷上固定有清洁件81,清洁件用于实现对变压器油的擦拭。清洁件可以为海绵件,以便于吸附清洁剂和水,由于通过举升油缸、摆动油缸不能保证清洁件的作用面与待清洁处完全接触,弹簧的设置可使得清洁件的作用面与待清洁处完全贴合,进而保证清洁的效果。Mounting box 6 is fixed on the inclined plate, as shown in Figure 4, the mounting box is a hollow structure, a support 63 is fixed in the inner cavity of the mounting box, a motor 66 is fixed on the support, and a driving gear is provided at the output end of the motor 65. A bearing 62 is fixed in the inner cavity of the installation box, a ring gear 72 is fixed in the inner ring of the bearing, and a pinion 61 is rotated on the bracket. The pinion and the ring gear mesh and cooperate. On the pinion shaft A driven gear 64 is fixed, and the driven gear meshes with the driving gear. The rotating disk 7 is fixed on the ring gear, and the motor, the driving gear, the driven gear, the pinion and the ring gear constitute the driving mechanism, which can drive the rotation of the rotating disk when the driving mechanism works. Several springs 71 are fixed on the free end of the turntable. The turntable is a circular structure. The several springs are located on several concentrically arranged circles, and the springs on each circle are evenly arranged along the circumferential direction. The mounting end of the spring is welded and fixed on the turntable, a cleaning brush 8 is fixed on the free end of the spring, and a cleaning piece 81 is fixed on the cleaning brush, and the cleaning piece is used for wiping the transformer oil. The cleaning piece can be a sponge piece, so as to absorb detergent and water. Since the lifting cylinder and the swinging cylinder cannot ensure that the working surface of the cleaning piece is in full contact with the place to be cleaned, the setting of the spring can make the working surface of the cleaning piece and the place to be cleaned completely contact. The place fits perfectly, thus ensuring the cleaning effect.

在车体上设有清洁桶9,如图2所示,清洁桶为上端敞口的圆柱形结构,在清洁桶中盛有清洁剂,在清洁桶的内壁上设有一对滑槽91,在清洁桶的内腔中设有圆形的网筛92,如图3所示,在网筛上设有通孔93,通孔的设置可方便颗粒等污物落在清洁桶的底部,以保持清洁桶中上层清洁剂的洁净度。在网筛的两侧分别设有凸起94,凸起位于滑槽中,以实现网筛的安装和限位。Car body is provided with clean barrel 9, as shown in Figure 2, clean barrel is the cylindrical structure of upper end opening, and cleaning agent is filled in clean barrel, is provided with a pair of chute 91 on the inwall of clean barrel, in The inner cavity of the cleaning bucket is provided with a circular mesh screen 92, as shown in Figure 3, the mesh screen is provided with a through hole 93, the setting of the through hole can facilitate dirt such as particles to fall on the bottom of the cleaning bucket, to keep The cleanliness of the upper layer of cleaner in the cleaning bucket. Protrusions 94 are respectively arranged on both sides of the mesh screen, and the projections are located in the chute to realize the installation and positioning of the mesh screen.

工作时,通过举升油缸和摆动油缸的动作,将斜板置于合适的工作位置,启动电机后,转盘旋转,进而清洁刷实现对待清洁处的油迹清洁。When working, the swash plate is placed in a suitable working position through the action of the lifting cylinder and the swing cylinder. After starting the motor, the turntable rotates, and then the cleaning brush realizes the cleaning of the oil stains on the place to be cleaned.

Claims (1)

1.电力变压器油迹清理装置,其特征是,它包括车体、支撑杆、举升油缸、摆动杆、摆动油缸、斜板、安装箱、转盘和清洁刷,所述支撑杆的下端铰接安装在车体上,在所述车体与支撑杆之间设有举升油缸,在所述支撑杆的上端铰接安装有摆动杆,在所述摆动杆与支撑杆之间设有摆动油缸;在所述摆动杆的顶部设有斜板,在所述斜板上设有安装箱,在所述安装箱上转动安装有转盘,在所述安装箱中设有驱动转盘旋转的驱动机构,在所述转盘的一端设有若干弹簧,若干所述弹簧位于若干同心设置的圆周上,且每一圆周上的弹簧均匀设置,在若干弹簧的自由端固定有清洁刷,在所述清洁刷上设有清洁件;在所述车体上设有清洁桶,在所述清洁桶中盛有清洁剂,在所述清洁桶的内腔中设有网筛,在所述网筛上设有若干通孔;1. Power transformer oil stain cleaning device, characterized in that it includes a car body, a support rod, a lifting cylinder, a swing rod, a swing cylinder, a swash plate, an installation box, a turntable and a cleaning brush, and the lower end of the support rod is hingedly installed On the vehicle body, a lifting oil cylinder is provided between the vehicle body and the support rod, a swing rod is hingedly mounted on the upper end of the support rod, and a swing cylinder is provided between the swing rod and the support rod; The top of the swing rod is provided with a sloping plate, and an installation box is arranged on the slant plate, and a turntable is installed on the installation box, and a driving mechanism for driving the turntable to rotate is arranged in the installation box. One end of the turntable is provided with some springs, and some of the springs are located on several concentrically arranged circles, and the springs on each circle are evenly arranged, and cleaning brushes are fixed on the free ends of some springs, and the cleaning brushes are provided with Cleaning parts: a cleaning bucket is provided on the car body, a cleaning agent is contained in the cleaning bucket, a mesh screen is provided in the inner cavity of the cleaning bucket, and several through holes are arranged on the mesh screen ; 所述驱动机构包括电机、主动齿轮、从动齿轮、小齿轮和齿圈,在所述安装箱的内腔中设有支架,在所述支架上固定有电机,在所述电机输出端设有主动齿轮,在所述支架上转动安装有小齿轮,在小齿轮的齿轮轴上固定有与主动齿轮啮合配合的从动齿轮,在转盘的安装端固定有齿圈,齿圈转动安装在安装箱的内腔中并与小齿轮啮合配合;The driving mechanism includes a motor, a driving gear, a driven gear, a pinion and a ring gear, a bracket is arranged in the inner cavity of the installation box, a motor is fixed on the bracket, and a motor is installed at the output end of the motor. The driving gear is installed with a pinion rotating on the bracket, and the driven gear meshing with the driving gear is fixed on the gear shaft of the pinion, and the ring gear is fixed on the installation end of the turntable, and the ring gear is installed in the installation box in rotation. In the inner cavity and meshed with the pinion; 在所述安装箱的内腔中设有轴承,所述齿圈固定在轴承内嵌中;A bearing is provided in the inner cavity of the installation box, and the ring gear is fixed in the bearing; 所述清洁件为海绵;The cleaning element is a sponge; 在所述网筛的外壁上设有凸起,在所述清洁桶的内壁上设有与凸起配合的滑槽;A protrusion is provided on the outer wall of the mesh screen, and a chute matching the protrusion is provided on the inner wall of the cleaning bucket; 在所述车体上设有第一耳板,所述支撑杆的下端与第一耳板铰接;在所述车体上设有第二耳板,所述举升油缸的缸筒与第二耳板铰接;在支撑杆上设有第三耳板,所述第三耳板与举升油缸的活塞杆铰接;在所述支撑杆上设有第四耳板,所述第四耳板与摆动油缸的缸筒铰接;在摆动杆上设有第五耳板,所述第五耳板与摆动油缸的活塞杆铰接。A first ear plate is provided on the vehicle body, and the lower end of the support rod is hinged to the first ear plate; a second ear plate is provided on the vehicle body, and the cylinder barrel of the lifting cylinder is connected to the second ear plate. The ear plate is hinged; a third ear plate is provided on the support rod, and the third ear plate is hinged with the piston rod of the lifting cylinder; a fourth ear plate is provided on the support rod, and the fourth ear plate is connected to the The cylinder barrel of the swing oil cylinder is hinged; the fifth ear plate is arranged on the swing rod, and the fifth ear plate is hinged with the piston rod of the swing oil cylinder.
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CN106423922B (en) * 2016-09-28 2018-08-07 国网山东省电力公司章丘市供电公司 Oil in transformer of electric substation mark cleaning plant
CN106623158B (en) * 2017-01-04 2020-03-06 国网山东省电力公司冠县供电公司 Transformer oil stain cleaning device
CN108722940B (en) * 2018-05-21 2020-08-04 马珣 Automatic clamping treatment instrument for medical stethoscope
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