CN105727710B - A kind of industry lampblack processing unit - Google Patents
A kind of industry lampblack processing unit Download PDFInfo
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- CN105727710B CN105727710B CN201610117604.3A CN201610117604A CN105727710B CN 105727710 B CN105727710 B CN 105727710B CN 201610117604 A CN201610117604 A CN 201610117604A CN 105727710 B CN105727710 B CN 105727710B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/75—Multi-step processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/002—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/60—Simultaneously removing sulfur oxides and nitrogen oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/62—Carbon oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/78—Liquid phase processes with gas-liquid contact
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/30—Alkali metal compounds
- B01D2251/304—Alkali metal compounds of sodium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/50—Inorganic acids
- B01D2251/504—Nitric acid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/30—Sulfur compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/40—Nitrogen compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/50—Carbon oxides
- B01D2257/502—Carbon monoxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/702—Hydrocarbons
- B01D2257/7027—Aromatic hydrocarbons
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
Abstract
The invention provides a kind of industry lampblack processing unit, belong to industrial waste gas processing technology field.It solves the technical problems such as existing industrial gas emission is big for environment pollution.This industry lampblack processing unit, including base and adapter sleeve, it is characterized in that, connection set upper side is sealedly connected with collecting pipe, some screen packs are provided with collecting pipe, described collecting pipe includes the first collecting pipe, second collecting pipe, 3rd collecting pipe and the 4th collecting pipe, 4th collecting pipe upper end is also sealedly connected with heat exchange tube arrangement, oil smoke is transported to water butt by the 4th collecting pipe upper end by connecting tube, store up lye tank, store up acid solution case, in process cartridge one and process cartridge two, successively filter and eliminate the acidic materials in oil smoke, alkaline matter, the harmful substance such as dust particle and CO gas.The present invention, which has, filters and removes the advantages of harmful substance scope is wide.
Description
Technical field
The invention belongs to industrial waste gas processing technology field, is related to a kind of apparatus for treating cooking fume, particularly a kind of industry oil
Fume treating device.
Background technology
In recent years, China developed area pollution aggravation, various regions industry fast development, but do not have in evolution
The processing of pollution is carried out in time, such as industry lampblack waste gas contains acidic materials, alkaline matter, carbon monoxide, dust granules etc.,
It is directly discharged to without timely processing in air, or processing is not discharged thoroughly, causes air to be contaminated, acid rain, mist occurs
Phenomena such as haze.Since China leader proposes sustainable development path, various regions are all very paid attention to, especially for work
The waste gas discharge of factory is more strict.
The content of the invention
The purpose of the present invention is the strict demand discharged for current factory to oil flue waste gas, it is proposed that a kind of industry lampblack
Processing unit, the technical problems to be solved by the invention are:How industry lampblack discharge pollution to environment is reduced.
The purpose of the present invention can be realized by following technical proposal:A kind of industry lampblack processing unit, including base and
Adapter sleeve, it is characterised in that adapter sleeve is made of metal material, and adapter sleeve lower end is sealedly connected with resilient sleeve, on adapter sleeve
End is sealedly connected with collecting pipe, and induced-draught fan is set in collecting pipe, some screen packs are provided with collecting pipe, the screen pack is located
Between induced-draught fan and adapter sleeve, described collecting pipe includes the first collecting pipe, the second collecting pipe, the 3rd collecting pipe and the 4th and received
Collector, linked together between the first collecting pipe and the second collecting pipe by helicitic texture, the second collecting pipe and the 3rd collecting pipe
Between linked together by helicitic texture, linked together between the 3rd collecting pipe and the 4th collecting pipe by helicitic texture,
Mounting seat one that is outwardly and being in annular shape is fixed with the inwall of the second collecting pipe in the first collecting pipe, second
Collecting pipe is fixed with outwardly at the inwall of the 3rd collecting pipe and is in circular mounting seat two, in the 3rd collecting pipe
It is fixed with the inwall of the 4th collecting pipe outwardly and divides in circular mounting seat three, described some screen packs
Not Wei coarse filtration net, middle screen pack and thin screen pack, the mesh of coarse filtration net, middle screen pack and thin screen pack three is by greatly successively
Diminish, described coarse filtration net is arranged in mounting seat one, and described middle screen pack is arranged in mounting seat two, described thin mistake
Filter screen is arranged in mounting seat three, and the 4th collecting pipe upper end is also sealedly connected with heat exchange tube arrangement, and heat exchange tube arrangement includes
Exchange inner tube and exchange outer tube, exchange inner tube and be arranged in exchange outer tube, exchange inner tube lower end and the 4th collecting pipe upper end is also close
Envelope connection, exchange the lower end of outer tube by an annular seal plate and exchange the outer wall of inner tube and be tightly connected, exchange outer tube upper end and
One tank seal connects;Water tank, which is in, to be exchanged above outer tube, is exchanged inner tube upper end and is passed and exchanges outer tube and water tank and connecting tube
One end sealing connection, exchanges and keeps sealing between inner tube and water tank, the adapter sleeve inwall be fixed with a ring be used to collect
The backflash of returned cold condensate, the bottom of the backflash offer fluid hole, and the sealing of described fluid hole is communicated with a transfusion
Pipe, a through hole is offered in the side wall of the adapter sleeve, the other end of the woven hose passes through described through hole, and is used with one
It is solid in the dust-collecting bucket connection of storage condensed water, the hole side sealing of through hole of the outer wall of the woven hose with being opened in adapter sleeve side wall
Fixed, described dust-collecting bucket is fixed on base;Water butt, storage lye tank and storage acid solution case are fixed with base, connecting tube
The other end is penetrated into water butt, sealing is kept between connecting tube and water butt, the end of connecting tube is in the liquid level of water butt
Below, described water butt top offers gas outlet one, is sealed on described gas outlet one and is communicated with a delivery pipe one, defeated
Send the other end of pipe one to penetrate into storage lye tank, keep sealing between delivery pipe one and storage lye tank, the end of delivery pipe one
Below the liquid level of storage lye tank, described storage alkali lye upper box part offers gas outlet two, the company of sealing on described gas outlet two
A delivery pipe two is connected with, the other end of delivery pipe two is penetrated into storage acid solution case, keeps close between delivery pipe two and storage acid solution case
Envelope, storage acid solution upper box part offer gas outlet three, process cartridge one are additionally provided with base, the top of process cartridge one offers air inlet
Mouthful, the bottom of process cartridge one offers gas outlet four, is sealed on the gas outlet three and is communicated with a delivery pipe three, delivery pipe three
The other end is connected with the air inlet of process cartridge one, and the filter for adsorbed gas, filtering dress are provided with process cartridge one
Put between air inlet and gas outlet four.
Its operation principle is as follows:By floor installation on the building of factory's oil smoke discharge mouth, the base can be by steel construction
Support is made, be fixed by screws in it is architectural, such as on the wall at oil smoke discharge pipe, by the company of present treatment device
Female connector, water butt, storage lye tank, storage acid solution case, process cartridge one and dust-collecting bucket etc. are fixed on base by support, toward water butt
Interior addition water, toward the interior addition alkali lye of storage lye tank, such as sodium hydroxide solution, addition acid solution in past storage acid solution case, such as nitric acid
Liquid, one end that resilient sleeve is not connected with adapter sleeve are free end, and the free end of resilient sleeve is connected with factory oil smoke discharge mouth, made
Oil smoke is entered in adapter sleeve, and oil smoke flows through the first collecting pipe, the second collecting pipe, the 3rd collecting pipe and the 4th collecting pipe, passes through
Large granular impurity, medium grain impurity and the fine grained that coarse filtration net, middle screen pack and thin screen pack are crossed in filtering fume step by step are miscellaneous
Matter, make filtering more fully, the induced-draught fan set in collecting pipe, oil smoke is flowed through collecting pipe more smoothly, be easy to oil smoke
Discharge.Because the upper end for exchanging outer tube connects with tank seal, the lower end of outer tube is exchanged by an annular seal plate with exchanging
The outer wall of inner tube is tightly connected, and exchanges the cavity volume that inner tube forms a generation heat exchange between outer tube with exchanging, the water collection in water tank
Gather in the cavity volume, due to the effect of convection current, the hot water in cavity volume rises, and the cold water in water tank declines, and is played to exchanging inner tube
The effect of cooling, because the oil smoke of discharge has higher temperature, when oil smoke, which flows through, exchanges inner tube, cooled by exchange inner tube,
Aqueous vapor in oil smoke is condensed into aqueous water, is flowed to along exchange inner tube wall, collection inside pipe wall and is fixed on returning for adapter sleeve inwall
In chute, backflash is connected by woven hose with dust-collecting bucket, the liquid Water Sproading of condensation is stored in dust-collecting bucket, so as to secondary
Using water resource, simultaneously as the effect of convection current, the cold water in water tank is heated to form hot water, there is provided plant produced or worker's life
Required hot water living, has the advantages of saving the energy.The liquid that oil smoke by inner tube is entered in water butt by connecting tube
In water, dust is set to be added in water, so as to filter out the dust in oil smoke, oil smoke enters storage lye tank by delivery pipe one
In, the acidic materials in oil smoke are neutralized using the akaline liquid stored up in lye tank, oil smoke enters storage by delivery pipe two again
In acid solution case, alkaline matter in oil smoke is neutralized by storing up the acidic liquid in acid solution case, oil smoke is entered by delivery pipe three again
Enter into process cartridge one, the pernicious gas crossed by the filter being arranged in process cartridge one in filtering fume.
Above-mentioned filter includes the first active carbon layer, the second activated carbon being from top to bottom arranged in process cartridge one
Layer, the 3rd active carbon layer and adsorbent sheet layers, adsorbent sheet layers include sheet frame, and sheet frame is arranged in process cartridge one, set on sheet frame
There is one layer of adsorbent.Pass through the gas in the first active carbon layer, the second active carbon layer, the 3rd active carbon layer and adsorbent sheet layers
Pernicious gas in adsorbent absorption oil smoke.
It is fixed with outwardly at the above-mentioned inwall of process cartridge one and is lived in circular positioning seat one, above-mentioned first
Property layer of charcoal be arranged on positioning seat one, be fixed with the described inwall of process cartridge one outwardly and in circular positioning seat
Two, the second above-mentioned active carbon layer is arranged on positioning seat two, be fixed with the described inwall of process cartridge one it is outwardly and
In the positioning seat three of annular shape, the 3rd above-mentioned active carbon layer is arranged on positioning seat three, consolidated at the described inwall of process cartridge one
It is fixed it is outwardly convex go out and be arranged in circular positioning seat four, above-mentioned sheet frame on positioning seat four.
PH sensor one is additionally provided with above-mentioned storage acid solution case, storage acid solution case also passes through a defeated acid solution Guan Yuyi acid
Liquid bucket is connected, and is provided with magnetic valve one and delivery pump one in defeated acid solution pipe, delivery pump one be in magnetic valve one and acid solution bucket it
Between, pH sensor two is additionally provided with described storage lye tank, storage lye tank also passes through a defeated alkali liquor pipe and a lye tank
It is connected, magnetic valve two and delivery pump two is provided with defeated alkali liquor pipe, delivery pump allows him to be between magnetic valve two and soda acid bucket,
PH sensor one, pH sensor two, magnetic valve one, magnetic valve two, delivery pump one and delivery pump two pass through circuit and one
Controller is connected, and described acid solution bucket and lye tank are fixed on base by support.Being stored in acid solution bucket has acid solution, alkali
Being stored in liquid bucket has alkali lye, and due to the neutralization to oil smoke middle acid substance and alkaline matter, the acid in acid solution case is stored up in loss
Alkali lye in liquid and storage lye tank, is supplemented, the He of pH sensor one by the alkali lye in the bronsted lowry acids and bases bronsted lowry liquid bucket in acid solution bucket
PH sensor two measure respectively storage acid solution case in acid solution pH value and storage lye tank in alkali lye pH value, measurement signal is anti-
Feed controller, when the pH value that pH sensor one and pH sensor two measure is not up to the value set, controller will be believed
Number send delivery pump one, delivery pump two, magnetic valve one and magnetic valve two to, will by starting delivery pump one and opening magnetic valve one
Acid solution in acid solution bucket is added in storage acid solution case, by starting delivery pump two and opening magnetic valve two by the alkali lye in lye tank
Add in storage lye tank, when the pH value that pH sensor one and pH sensor two measure reaches the value of setting, delivery pump
One and magnetic valve one close, delivery pump two and magnetic valve two are closed.
Outlet valve and water compensating valve are also associated with above-mentioned water tank, electric heating tube and TEMP are additionally provided with water tank
Device, described outlet valve are connected by water pipe with water butt, and magnetic valve three and water pump are provided with water pipe, and water pump is in electricity
Between magnet valve three and water butt, liquid level sensor, described electric heating tube, temperature sensor, magnetic valve are provided with water butt
3rd, water pump and liquid level sensor are connected by circuit with above-mentioned controller, and water compensating valve passes through pipeline and extraneous water source
It is connected.Water in water tank is heated by heat exchange tube arrangement, when the shortage of heat that heat exchange tube arrangement provides is so that water
When water in case reaches the temperature of setting, the temperature sensor in water tank sends the signal measured to controller, and controller passes
The number of delivering letters heats to electric heating tube to water, and when water temperature reaches the value of setting, temperature sensor transmits a signal to controller,
Electric heating tube is set to stop heating, the purpose of the water heating in water tank is for needed for industrial production use or worker's life.Work as storage
During water deficiency in bucket, signal is fed back to controller by liquid level sensor, and controller transmits a signal to magnetic valve three and water pump,
Start water pump and open magnetic valve three, the water in water tank is added in water butt by outlet valve, the water in water tank passes through benefit
Water valve is by extraneous water source supplement.The water of heating is added in water butt in water tank, and the impurity additionally aided in oil smoke dissolves in
To among water, play a part of improving filter effect.
Above-mentioned resilient sleeve is made up of elastomeric material, and resilient sleeve is enclosed on oil smoke discharge pipe, resilient sleeve by clip make its with
Oil smoke discharge pipe keeps sealing.Resilient sleeve is made of elastomeric material, has corrosion-resistant, low cost and other advantages.
Above-mentioned exchange inner tube includes lower straight portion, upper straight portion and the spire between lower straight portion and upper straight portion, lower straight
Portion and upper straight portion are in straight tube-like, and in the shape of a spiral, the upper end in upper straight portion is connected spire with one end of the connecting tube, upper straight portion
Lower end and the upper end of spire are connected, and the lower end of spire be connected with the upper end in lower straight portion, the lower directly lower end in portion and described the
Four collecting pipes are tightly connected.In the shape of a spiral, it is the contact surface for increasing oil smoke with exchanging inner tube that it is acted on to the spire of exchange inner tube
Product, improve the efficiency of heat exchange.
Above-mentioned exchange inner tube is made up of copper product, and copper has good thermal conductivity, improves heat exchanger effectiveness.
The gas outlet four of above-mentioned process cartridge one is connected by communicating pipe with a process cartridge two, the bottom of process cartridge two have into
Mouthful, the top of process cartridge two has outlet, and the gas outlet four of process cartridge one is connected by communicating pipe with the import of process cartridge two, locates
Reason cylinder two is provided with electrical heating wire, and the process cartridge two is fixed on by support on described base.Come out by process cartridge one
Oil smoke, by entering communicating pipe in process cartridge two, the interior electrical heating wire set of process cartridge two, its effect is lighted in oil smoke
Carbon monoxide, eliminate pollution of the carbon monoxide to air.
Above-mentioned controller is PLC or singlechip controller.
Compared with prior art, the present invention has advantages below:
1. by being provided with storage tank, storage lye tank and storage acid solution case, soot gas are successively by storage tank, storage lye tank
With storage acid solution case processing, efficiently eliminate carbide, sulfide, nitrogen oxides and the fragrant same clan in soot gas, give up
The poisonous and harmful substances such as acid, flue dust, improve soot gas clean-up effect.
2. the present invention, is heated by heat exchange tube arrangement to the water in water tank, plant produced or worker's life are supplied
It is required, there is the advantages of energy-conservation.
3. the present invention, by heat-exchange device, carries out condensation recovery to the aqueous vapor in oil smoke, improves the utilization of water resource
Efficiency.
4th, there is provided the screen pack of three different pore size sizes, three times filtering can efficiently trap, filter different-grain diameter
Smoke particle thing, fume purifying efficiency significantly improve.
5th, in the shape of a spiral, body is advantageous to hand in the shape of a spiral the spire two of the spire one of exchange inner tube and exchange outer tube
The soot gas in inner tube are changed with exchanging the heat transfer between the water in outer tube, energy recovery utilization rate can be improved, reduce enterprise
Industry pollution treatment cost.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the lateral partial structurtes sectional view of the present invention.
Fig. 3 is the internal structure schematic diagram of process cartridge one in the present invention.
In figure, 1, adapter sleeve;2nd, resilient sleeve;3rd, induced-draught fan;4th, the first collecting pipe;5th, the second collecting pipe;6th, the 3rd collect
Pipe;7th, the 4th collecting pipe;8th, mounting seat one;9th, mounting seat two;10th, mounting seat three;11st, coarse filtration net;12nd, middle screen pack;13、
Thin screen pack;14th, inner tube is exchanged;14a, lower straight portion;14b, upper straight portion;14c, spire;15th, outer tube is exchanged;16th, ring packing
Plate;17th, connecting tube;18th, backflash;19th, dust-collecting bucket;20th, water butt;21st, lye tank is stored up;22nd, acid solution case is stored up;23rd, delivery pipe
One;24th, delivery pipe two;25th, delivery pipe three;26th, the first active carbon layer;27th, the second active carbon layer;28th, the 3rd active carbon layer;
29th, adsorbent sheet layers;29a, sheet frame;29b, adsorbent;30th, positioning seat one;31st, positioning seat two;32nd, positioning seat three;33rd, it is fixed
Position seat four;34th, acid solution bucket;35th, lye tank;36th, process cartridge two;37th, water tank;38th, process cartridge one.
Embodiment
It is the specific embodiment of the present invention and with reference to accompanying drawing below, technical scheme is further described,
But the present invention is not limited to these embodiments.
As shown in Figure 1, Figure 2 and Figure 3, a kind of industry lampblack processing unit, including base and adapter sleeve 1, it is characterised in that
Adapter sleeve 1 is made of metal material, and the lower end of adapter sleeve 1 is sealedly connected with resilient sleeve 2, and the upper end of adapter sleeve 1 is sealedly connected with receipts
Collector, induced-draught fan 3 is set in collecting pipe, is provided with some screen packs in collecting pipe, screen pack is in induced-draught fan 3 and adapter sleeve
Between 1, collecting pipe includes the first collecting pipe 4, the second collecting pipe 5, the 3rd collecting pipe 6 and the 4th collecting pipe 7, the first collecting pipe 4
And second linked together by helicitic texture between collecting pipe 5, pass through screw thread between the second collecting pipe 5 and the 3rd collecting pipe 6
Structure links together, and is linked together between the 3rd collecting pipe 6 and the 4th collecting pipe 7 by helicitic texture, is collected first
Pipe 4 is fixed with outwardly at the inwall of the second collecting pipe 5 and is in circular mounting seat 1, in the second collecting pipe 5
Mounting seat 29 that is outwardly and being in annular shape is fixed with the inwall of the 3rd collecting pipe 6, is leaned in the 3rd collecting pipe 6
Mounting seat 3 10 that is outwardly and being in annular shape is fixed with the inwall of nearly 4th collecting pipe 7, some screen packs are respectively
Coarse filtration net 11, middle screen pack 12 and thin screen pack 13, the mesh of coarse filtration net 11, middle screen pack 12 and the thin three of screen pack 13
By diminishing successively greatly, coarse filtration net 11 is arranged in mounting seat 1, and middle screen pack 12 is arranged in mounting seat 29, thin screen pack
13 are arranged in mounting seat 3 10, and the upper end of the 4th collecting pipe 7 is also sealedly connected with heat exchange tube arrangement, and heat exchange tube arrangement includes
Exchange inner tube 14 and exchange outer tube 15, exchange inner tube 14 and be arranged in exchange outer tube 15, exchange the lower end of inner tube 14 and collected with the 4th
The upper end of pipe 7 also seals connection, and the lower end for exchanging outer tube 15 is connected by an annular seal plate 16 with exchanging the outer wall of inner tube 14 and sealing
Connect, exchange the upper end of outer tube 15 and connected with a water tank 37 sealing;Water tank 37, which is in, exchanges the top of outer tube 15, exchanges the upper end of inner tube 14 and wears
Go out to exchange outer tube 15 and water tank 37 to connect with one end sealing of connecting tube 17, exchange and keep sealing between inner tube 14 and water tank 37,
The inwall of adapter sleeve 1 is fixed with the backflash 18 for being used to collect returned cold condensate in a ring, and the bottom of backflash 18 offers out
Fluid apertures, fluid hole sealing are communicated with a woven hose, offer a through hole in the side wall of adapter sleeve 1, the other end of woven hose passes through
Through hole, and connected with one for storing the dust-collecting bucket 19 of condensed water, the outer wall of woven hose is with being opened in the logical of the side wall of adapter sleeve 1
The hole side sealing in hole is fixed, and dust-collecting bucket 19 is fixed on base;Water butt 20, storage lye tank 21 and storage acid are fixed with base
Liquid case 22, the other end of connecting tube 17 are penetrated into water butt 20, and sealing, connecting tube are kept between connecting tube 17 and water butt 20
17 end is in below the liquid level of water butt 20, and the top of water butt 20 offers gas outlet one, and connection is sealed on gas outlet one
Have a delivery pipe 1, the other end of delivery pipe 1 is penetrated into storage lye tank 21, delivery pipe 1 and storage lye tank 21 it
Between keep sealing, the end of delivery pipe 1 is in below the liquid level of storage lye tank 21, and storage lye tank 21 top offers outlet
Mouthfuls two, on gas outlet two sealing be communicated with a delivery pipe 2 24, the other end of delivery pipe 2 24 is penetrated into storage acid solution case 22, defeated
Send and keep sealing between pipe 2 24 and storage acid solution case 22, the top of storage acid solution case 22 offers gas outlet three, is also set up on base
There is process cartridge 1, the top of process cartridge 1 offers air inlet, and the bottom of process cartridge 1 offers gas outlet four, gas outlet three
Upper sealing is communicated with a delivery pipe 3 25, and the other end of delivery pipe 3 25 is connected with the air inlet of process cartridge 1, processing
The filter for adsorbed gas is provided with cylinder 1, filter is between air inlet and gas outlet four.
Filter includes the first active carbon layer 26, the second active carbon layer being from top to bottom arranged in process cartridge 1
27th, the 3rd active carbon layer 28 and adsorbent sheet layers 29, adsorbent sheet layers 29 include sheet frame 29a, and sheet frame 29a is arranged on process cartridge 1
It is interior, one layer of adsorbent 29b is provided with sheet frame 29a.Adsorbent 29b is the existing product of in the market, such as
The adsorbent of Anhui Province Hanshan County Tian Shuan Year environmental protection equipment Co., Ltd production(Number of patent application:2015105494002).
It is fixed with the inwall of process cartridge 1 outwardly and active in circular positioning seat 1, above-mentioned first
Layer of charcoal 26 is arranged on positioning seat 1, is fixed with outwardly at the described inwall of process cartridge 1 and is determined in circular
Position seat 2 31, the second above-mentioned active carbon layer 27 are arranged on positioning seat 2 31, are fixed with the described inwall of process cartridge 1
Positioning seat 3 32 that is outwardly and being in annular shape, the 3rd above-mentioned active carbon layer 28 is arranged on positioning seat 3 32, described
The inwall of process cartridge 1 at be fixed with outwardly and be arranged in circular positioning seat 4 33, above-mentioned sheet frame 29a
On positioning seat 4 33.
PH sensor one is additionally provided with storage acid solution case 22, storage acid solution case 22 also passes through a defeated acid solution Guan Yuyi acid solution
Bucket 34 is connected, and magnetic valve one and delivery pump one is provided with defeated acid solution pipe, delivery pump one is in magnetic valve one and acid solution bucket 34
Between, pH sensor two is additionally provided with described storage lye tank 21, storage lye tank 21 also passes through a defeated alkali liquor pipe and one
Lye tank 35 is connected, and magnetic valve two and delivery pump two are provided with defeated alkali liquor pipe, and delivery pump allows him to be in magnetic valve two and acid
Between alkali bucket, pH sensor one, pH sensor two, magnetic valve one, magnetic valve two, delivery pump one and delivery pump two pass through
Circuit is connected with a controller, and described acid solution bucket 34 and lye tank 35 are fixed on base by support.
Outlet valve and water compensating valve are also associated with water tank 37, electric heating tube and temperature sensor are additionally provided with water tank 37,
Described outlet valve is connected by water pipe with water butt 20, and magnetic valve three and water pump are provided with water pipe, and water pump is in electricity
Between magnet valve three and water butt 20, liquid level sensor, described electric heating tube, temperature sensor, electricity are provided with water butt 20
Magnet valve three, water pump and liquid level sensor are connected by circuit with above-mentioned controller, and water compensating valve passes through pipeline and the external world
Water source is connected.
Resilient sleeve 2 is made up of elastomeric material, and resilient sleeve 2 is enclosed on oil smoke discharge pipe, and resilient sleeve 2 makes itself and oil by clip
Cigarette delivery pipe keeps sealing.
Exchanging inner tube 14 includes lower straight portion 14a, upper straight portion 14b and the spiral shell between lower straight portion 14a and upper straight portion 14b
Rotation portion 14c, lower straight portion 14a and upper straight portion 14b be in straight tube-like, spire 14c in the shape of a spiral, upper directly portion 14b upper end with it is described
One end connection of connecting tube 17, upper straight portion 14b lower end be connecteds with spire 14c upper end, spire 14c lower end and it is lower directly
Portion 14a upper end connection, lower straight portion 14a lower end are tightly connected with the 4th described collecting pipe 7.
Inner tube 14 is exchanged to be made up of copper product.
The gas outlet four of process cartridge 1 is connected by communicating pipe with a process cartridge 2 36, the bottom of process cartridge 2 36 have into
Mouthful, the top of process cartridge 2 36 has outlet, and the gas outlet four of process cartridge 1 passes through communicating pipe and the import phase of process cartridge 2 36
Connection, process cartridge 2 36 are provided with electrical heating wire, and process cartridge 2 36 is fixed on base by support.
Controller is PLC or singlechip controller.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Although 1, adapter sleeve has more been used herein;2nd, resilient sleeve;3rd, induced-draught fan;4th, the first collecting pipe;5th, second receive
Collector;6th, the 3rd collecting pipe;7th, the 4th collecting pipe;8th, mounting seat one;9th, mounting seat two;10th, mounting seat three;11st, coarse filtration net;
12nd, middle screen pack;13rd, thin screen pack;14th, inner tube is exchanged;14a, lower straight portion;14b, upper straight portion;14c, spire;15th, exchange
Outer tube;16th, annular seal plate;17th, connecting tube;18th, backflash;19th, dust-collecting bucket;20th, water butt;21st, lye tank is stored up;22nd, store up
Acid solution case;23rd, delivery pipe one;24th, delivery pipe two;25th, delivery pipe three;26th, the first active carbon layer;27th, the second active carbon layer;
28th, the 3rd active carbon layer;29th, adsorbent sheet layers;29a, sheet frame;29b, adsorbent;30th, positioning seat one;31st, positioning seat two;
32nd, positioning seat three;33rd, positioning seat four;34th, acid solution bucket;35th, lye tank;36th, process cartridge two;37th, water tank;38th, process cartridge is first-class
Term, but it is not precluded from the possibility using other terms.It is used for the purpose of more easily describing and explaining using these terms
The essence of the present invention;Any additional limitation is construed as all to disagree with spirit of the present invention.
Claims (7)
1. a kind of industry lampblack processing unit, including base and adapter sleeve (1), it is characterised in that adapter sleeve (1) uses metal material
Material is made, and adapter sleeve (1) lower end is sealedly connected with resilient sleeve (2), and adapter sleeve (1) upper end is sealedly connected with collecting pipe, collecting pipe
It is middle that induced-draught fan (3) is set, some screen packs are provided with collecting pipe, the screen pack is in induced-draught fan (3) and adapter sleeve (1)
Between, described collecting pipe includes the first collecting pipe (4), the second collecting pipe (5), the 3rd collecting pipe (6) and the 4th collecting pipe
(7), linked together between the first collecting pipe (4) and the second collecting pipe (5) by helicitic texture, the second collecting pipe (5) and
Three collecting pipes are linked together between (6) by helicitic texture, pass through spiral shell between the 3rd collecting pipe (6) and the 4th collecting pipe (7)
Line structure links together, and is fixed with outwardly at inwall of the first collecting pipe (4) close to the second collecting pipe (5) and is in
Circular mounting seat one (8), it is fixed with inwall of the second collecting pipe (5) close to the 3rd collecting pipe (6) outwardly
And in circular mounting seat two (9), fixed at inwall of the 3rd collecting pipe (6) close to the 4th collecting pipe (7) outwardly convex
Mounting seat three (10) that is going out and being in annular shape, described some screen packs are respectively coarse filtration net (11), middle screen pack (12)
With thin screen pack (13), the mesh of coarse filtration net (11), middle screen pack (12) and thin screen pack (13) three by diminishing successively greatly,
Described coarse filtration net (11) is arranged in mounting seat one (8), and described middle screen pack (12) is arranged in mounting seat two (9),
Described thin screen pack (13) is arranged in mounting seat three (10), and the 4th collecting pipe (7) upper end is also sealedly connected with heat-exchange tube
Device, heat exchange tube arrangement include exchanging inner tube (14) and exchange outer tube (15), exchange inner tube (14) and be arranged on exchange outer tube
(15) in, exchange inner tube (14) lower end also seals with the 4th collecting pipe (7) upper end to be connected, and the lower end for exchanging outer tube (15) passes through one
Annular seal plate (16) is tightly connected with exchanging the outer wall of inner tube (14), is exchanged outer tube (15) upper end and is connected with a water tank (37) sealing
It is logical;Water tank (37), which is in, to be exchanged above outer tube (15), exchange inner tube (14) upper end pass exchange outer tube (15) and water tank (37) and
One end sealing connection of connecting tube (17), exchanges and keeps sealing between inner tube (14) and water tank (37), adapter sleeve (1) inwall
The backflash (18) for being used to collect returned cold condensate in a ring is fixed with, the bottom of the backflash (18) offers out liquid
Hole, the sealing of described fluid hole are communicated with a woven hose, a through hole, the transfusion are offered in the side wall of the adapter sleeve (1)
The other end of pipe passes through described through hole, and is connected with one for storing the dust-collecting bucket (19) of condensed water, the woven hose
The hole side sealing of through hole of the outer wall with being opened in adapter sleeve (1) side wall is fixed, and described dust-collecting bucket (19) is fixed on base;
Water butt (20), storage lye tank (21) and storage acid solution case (22), the other end of connecting tube (17) are fixed with base and penetrates into storage
In bucket (20), sealing is kept between connecting tube (17) and water butt (20), the end of connecting tube (17) is in water butt (20)
Liquid level below, described water butt (20) top offers gas outlet one, on described gas outlet one sealing be communicated with one
Delivery pipe one (23), delivery pipe one (23) other end are penetrated into storage lye tank (21), delivery pipe one (23) and storage lye tank
(21) sealing is kept between, the end of delivery pipe one (23) is in below the liquid level of storage lye tank (21), described storage lye tank
(21) top offers gas outlet two, is sealed on described gas outlet two and is communicated with a delivery pipe two (24), delivery pipe two
(24) other end is penetrated into storage acid solution case (22), is kept sealing between delivery pipe two (24) and storage acid solution case (22), is stored up acid solution
Case (22) top offers gas outlet three, and process cartridge one (38) is additionally provided with base, and process cartridge one (38) top offers
Air inlet, process cartridge one (38) bottom offer gas outlet four, are sealed on the gas outlet three and be communicated with a delivery pipe three
(25), the other end of delivery pipe three (25) is connected with the air inlet of process cartridge one (38), and use is provided with process cartridge one (38)
In the filter of adsorbed gas, filter is between air inlet and gas outlet four;
Is additionally provided with pH sensor one in described storage acid solution case (22), storage acid solution case (22) also by a defeated acid solution pipe with
One acid solution bucket (34) is connected, and magnetic valve one and delivery pump one are provided with defeated acid solution pipe, and delivery pump one is in the He of magnetic valve one
Between acid solution bucket (34), pH sensor two is additionally provided with described storage lye tank (21), storage lye tank (21) also passes through one
The defeated alkali liquor pipe of root is connected with a lye tank (35), magnetic valve two and delivery pump two is provided with defeated alkali liquor pipe, delivery pump allows him
Between magnetic valve two and soda acid bucket, pH sensor one, pH sensor two, magnetic valve one, magnetic valve two, delivery pump one
It is connected with delivery pump two by circuit with a controller, described acid solution bucket (34) and lye tank (35) are consolidated by support
It is scheduled on base;
Outlet valve and water compensating valve are also associated with described water tank (37), electric heating tube is additionally provided with water tank (37) and temperature passes
Sensor, described outlet valve are connected by water pipe with water butt (20), and magnetic valve three and water pump, water pump are provided with water pipe
Between magnetic valve three and water butt (20), liquid level sensor, described electric heating tube, temperature are provided with water butt (20)
Sensor, magnetic valve three, water pump and liquid level sensor are connected by circuit with above-mentioned controller, and water compensating valve passes through pipeline
It is connected with the water source in the external world;Controller is PLC.
A kind of 2. industry lampblack processing unit according to claim 1, it is characterised in that described filter include by
The first active carbon layer (26), the second active carbon layer (27), the 3rd active carbon layer being up to arranged on down in process cartridge one (38)
(28) and adsorbent sheet layers (29), adsorbent sheet layers (29) include sheet frame (29a), and sheet frame (29a) is arranged in process cartridge one (38),
One layer of adsorbent (29b) is provided with sheet frame (29a).
3. a kind of industry lampblack processing unit according to claim 2, it is characterised in that in described process cartridge one (38)
It is fixed with outwardly at wall and is arranged on positioning in circular positioning seat one (30), above-mentioned the first active carbon layer (26)
On one (30) of seat, positioning seat two (31) that is outwardly and being in annular shape is fixed with described process cartridge one (38) inwall,
Above-mentioned the second active carbon layer (27) is arranged on positioning seat two (31), is fixed with described process cartridge one (38) inwall outwards
Positioning seat three (32) that is protruding and being in annular shape, the 3rd above-mentioned active carbon layer (28) are arranged on positioning seat three (32), institute
Positioning seat four (33) that is outwardly and being in annular shape, above-mentioned sheet frame are fixed with process cartridge one (38) inwall stated
(29a) is arranged on positioning seat four (33).
4. a kind of industry lampblack processing unit according to claim 3, it is characterised in that the resilient sleeve (2) is by rubber
Material is made, and resilient sleeve (2) is enclosed on oil smoke discharge pipe, and resilient sleeve (2) makes it keep sealing with oil smoke discharge pipe by clip.
5. a kind of industry lampblack processing unit according to claim 4, it is characterised in that the exchange inner tube (14) includes
Straight portion (14a), upper straight portion (14b) and the spire (14c) between lower straight portion (14a) and upper straight portion (14b) down are lower straight
Portion (14a) and upper straight portion (14b) be in straight tube-like, spire (14c) in the shape of a spiral, the upper end in upper straight portion (14b) and the connection
Manage one end connection of (17), the lower end in upper straight portion (14b) is connected with the upper end of spire (14c), the lower end of spire (14c) and
The upper end connection of straight portion (14a) down, the lower end in lower straight portion (14a) are tightly connected with the 4th described collecting pipe (7).
6. a kind of industry lampblack processing unit according to claim 5, it is characterised in that the exchange inner tube (14) is by copper
Material is made.
7. a kind of industry lampblack processing unit according to claim 6, it is characterised in that described process cartridge one (38)
Gas outlet four is connected by communicating pipe with a process cartridge two (36), and process cartridge two (36) bottom has import, process cartridge two (36)
Top has outlet, and the gas outlet four of process cartridge one (38) is connected by communicating pipe with the import of process cartridge two (36), handles
Two (36) of cylinder are provided with electrical heating wire, and the process cartridge two (36) is fixed on by support on described base.
Priority Applications (2)
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CN201710973702.1A CN107537298A (en) | 2016-03-02 | 2016-03-02 | A kind of industry lampblack processing structure |
CN201610117604.3A CN105727710B (en) | 2016-03-02 | 2016-03-02 | A kind of industry lampblack processing unit |
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CN201610117604.3A CN105727710B (en) | 2016-03-02 | 2016-03-02 | A kind of industry lampblack processing unit |
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CN201710973702.1A Division CN107537298A (en) | 2016-03-02 | 2016-03-02 | A kind of industry lampblack processing structure |
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CN105727710A CN105727710A (en) | 2016-07-06 |
CN105727710B true CN105727710B (en) | 2017-12-15 |
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CN201710973702.1A Withdrawn CN107537298A (en) | 2016-03-02 | 2016-03-02 | A kind of industry lampblack processing structure |
CN201610117604.3A Active CN105727710B (en) | 2016-03-02 | 2016-03-02 | A kind of industry lampblack processing unit |
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CN106902603B (en) * | 2016-03-02 | 2018-12-28 | 李伟杰 | Industry lampblack processing unit with singlechip controller |
CN106731625A (en) * | 2017-01-13 | 2017-05-31 | 海宁蒙努皮革制品有限公司 | A kind of leather house exhaust processing unit |
CN107051047A (en) * | 2017-03-27 | 2017-08-18 | 从江县胜达活性炭有限公司 | A kind of exhaust gas cleaner of active carbon production equipment |
CN108303358B (en) * | 2018-01-30 | 2023-10-27 | 天津大学 | Oil smoke generating device |
CN109173656A (en) * | 2018-11-06 | 2019-01-11 | 长兴新亚环保机械科技有限公司 | A kind of industrial furnace exhaust gas processing unit |
Family Cites Families (10)
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JP2007309535A (en) * | 2006-05-16 | 2007-11-29 | Daido Steel Co Ltd | Exhaust gas treatment device for metal scrap melting furnace |
CN101869800B (en) * | 2009-04-24 | 2012-11-07 | 天津市润彤磬科技发展有限公司 | Method and system for purifying flue gas generated by incinerating waste materials |
CN201988321U (en) * | 2011-02-14 | 2011-09-28 | 民政部一零一研究所 | Incinerating smoke cleaning processing device |
KR101267634B1 (en) * | 2011-05-30 | 2013-05-27 | 현대제철 주식회사 | Oxygen Manufacturing Apparatus |
CN202289783U (en) * | 2011-09-29 | 2012-07-04 | 柯世苑 | Waste gas treatment equipment |
CN202289850U (en) * | 2011-10-11 | 2012-07-04 | 苏州科德技研有限公司 | Smoke burning disposal system for sludge |
CN202860348U (en) * | 2012-09-27 | 2013-04-10 | 安徽省电力科学研究院 | Purification treatment device for smoke gas generated by combustion of electric wires and cables |
CN203899430U (en) * | 2014-03-02 | 2014-10-29 | 中国瑞林工程技术有限公司 | System for processing incinerating gas |
CN104771927B (en) * | 2015-03-23 | 2016-05-04 | 湖北吴城环保科技有限公司 | The organic mixed solvent gas concentration unit of a kind of volatility |
CN205461601U (en) * | 2016-03-02 | 2016-08-17 | 郭燕蕾 | Coupling assembling among industrial oil cigarette processing apparatus |
-
2016
- 2016-03-02 CN CN201710973702.1A patent/CN107537298A/en not_active Withdrawn
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CN105727710A (en) | 2016-07-06 |
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Effective date of registration: 20180810 Address after: 215228 203, 23 building, 1188 west two ring road, Shengze Town, Wujiang District, Suzhou, Jiangsu. Patentee after: Suzhou Jing Tian love Environment Technology Co., Ltd. Address before: 215228 Xinya garden 1218, Sheng Dong Road, Shengze Town, Wujiang District, Suzhou, Jiangsu, 14-502 Patentee before: Guo Yanlei |
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