CN105715285A - Spool Assembly of Relief Safety Valve - Google Patents
Spool Assembly of Relief Safety Valve Download PDFInfo
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- CN105715285A CN105715285A CN201610051707.4A CN201610051707A CN105715285A CN 105715285 A CN105715285 A CN 105715285A CN 201610051707 A CN201610051707 A CN 201610051707A CN 105715285 A CN105715285 A CN 105715285A
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- 239000007788 liquid Substances 0.000 claims abstract description 72
- 238000007789 sealing Methods 0.000 claims description 63
- 238000006073 displacement reaction Methods 0.000 abstract description 6
- 230000004308 accommodation Effects 0.000 description 17
- 230000001105 regulatory effect Effects 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000005065 mining Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000003245 coal Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D15/00—Props; Chocks, e.g. made of flexible containers filled with backfilling material
- E21D15/50—Component parts or details of props
- E21D15/51—Component parts or details of props specially adapted to hydraulic, pneumatic, or hydraulic-pneumatic props, e.g. arrangements of relief valves
- E21D15/512—Arrangement of valves
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D23/00—Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
- E21D23/16—Hydraulic or pneumatic features, e.g. circuits, arrangement or adaptation of valves, setting or retracting devices
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Safety Valves (AREA)
Abstract
Description
技术领域technical field
本发明属于涉及煤矿综采液压支架,具体地说,本发明涉及一种溢流安全阀的阀芯组件。The invention belongs to coal mine fully mechanized mining hydraulic support, in particular, the invention relates to a valve core assembly of an overflow safety valve.
背景技术Background technique
随着煤矿综采液压支架的大规模的实施和发展,综采工作对液压支架的要求也越来越严格,这样就对保护支架液压油缸的安全阀有了进一步的要求,尤其是对安全阀的使用寿命和可靠性有了更一步的要求,当来自液压支架顶部的压力造成被动力时,安全阀能否在承受高压的情况下,短时间及时充分稳定的卸荷直接影响支架的使用寿命和支护安全。它不仅会损害密封件、管道和液压元件,而且还会引起震动和噪声;有时使某些压力控制的液压元件产生误差。With the large-scale implementation and development of coal mine fully mechanized mining hydraulic supports, fully mechanized mining work has more and more stringent requirements for hydraulic supports, so there are further requirements for the safety valve of the hydraulic cylinder of the protection support, especially for the safety valve There are further requirements for the service life and reliability of the hydraulic support. When the pressure from the top of the hydraulic support causes passive force, whether the safety valve can unload in a short time, fully and stably under the condition of high pressure directly affects the service life of the support. and support security. It will not only damage seals, pipes and hydraulic components, but also cause vibration and noise; sometimes cause errors in certain pressure-controlled hydraulic components.
目前使用的安全阀,主要包括阀壳、进液接头、阀芯、阀套、复位弹簧、弹簧座和调压螺丝。在阀壳内部弹簧腔中,复位弹簧一端抵在与阀壳为螺纹连接的调压螺丝上,另一端抵在可移动的弹簧座上。阀体插入阀壳另一端且与阀壳为螺纹连接,阀体内部设有用于容纳阀套的空腔,阀芯位于阀套内,阀芯的端部与弹簧座接触,用于推动弹簧座移动实现安全阀的开启。The safety valve currently used mainly includes a valve housing, a liquid inlet joint, a valve core, a valve sleeve, a return spring, a spring seat and a pressure regulating screw. In the inner spring chamber of the valve casing, one end of the return spring abuts on the pressure regulating screw which is threadedly connected with the valve casing, and the other end abuts on the movable spring seat. The valve body is inserted into the other end of the valve casing and is threadedly connected with the valve casing. There is a cavity inside the valve body for accommodating the valve sleeve. The valve core is located in the valve sleeve. The end of the valve core is in contact with the spring seat for pushing the spring seat. The movement realizes the opening of the safety valve.
现有安全阀的溢流通道是采用环绕设置于阀芯侧壁上的过液孔,过液孔孔径小,导致排液流量小、流量损失大,而且由于阀芯与弹簧座相配合,弹簧座承受复位弹簧施加的轴向作用力,导致阀芯受力状况不好,工作过程中压力波动较大,进而导致安全阀的关闭压力一般都不理想,最终会导致与安全阀连接的液压元件如高压油缸的油液过多流失造成浪费。阀芯与阀套之间的密封效果不理想,阀芯表面设置的用于安装密封件的沟槽加工精度不易控制。另外,阀壳内部的弹簧腔处于开放状态,防尘、防水和防锈效果差,减少安全阀的使用寿命。The overflow channel of the existing safety valve adopts the liquid passage hole arranged around the side wall of the valve core. The diameter of the liquid passage hole is small, resulting in small discharge flow and large flow loss. The seat bears the axial force exerted by the return spring, which leads to poor stress on the valve core and large pressure fluctuations during the working process, which leads to generally unsatisfactory closing pressure of the safety valve, and eventually leads to failure of the hydraulic components connected to the safety valve. Such as the excessive loss of oil in the high-pressure cylinder causes waste. The sealing effect between the valve core and the valve sleeve is not ideal, and the processing accuracy of the grooves provided on the surface of the valve core for installing the seal is not easy to control. In addition, the spring cavity inside the valve housing is in an open state, and the dustproof, waterproof and rustproof effects are poor, which reduces the service life of the safety valve.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提供一种溢流安全阀的阀芯组件,目的是降低压力波动。The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention provides a valve core assembly of an overflow safety valve, the purpose of which is to reduce pressure fluctuations.
为了实现上述目的,本发明采取的技术方案为:溢流安全阀的阀芯组件,其特征在于:包括螺帽和设置于螺帽内的阀垫,阀垫具有用于与溢流安全阀的进液接头相配合的密封面,且密封面为球面。In order to achieve the above object, the technical solution adopted by the present invention is: the valve core assembly of the overflow safety valve, which is characterized in that it includes a nut and a valve pad arranged in the nut, and the valve pad has a The matching sealing surface of the liquid inlet joint, and the sealing surface is a spherical surface.
所述进液接头包括与溢流安全阀的阀壳连接的接头本体以及与接头本体固定连接且与所述螺帽和阀垫相配合的密封部,进液接头具有进液孔,阀壳具有排液孔。The liquid inlet joint includes a joint body connected to the valve housing of the overflow safety valve and a sealing part that is fixedly connected with the joint body and matches the nut and the valve pad. The liquid inlet joint has a liquid inlet hole, and the valve housing has a drain hole.
所述阀芯组件还包括与所述螺帽相配合对所述阀垫进行轴向限位的螺堵。The valve core assembly also includes a screw plug that cooperates with the nut to axially limit the valve pad.
所述螺帽具有第一容置腔、容纳所述阀垫的第二容置腔和用于容纳螺堵的第三容置腔,第一容置腔、第二容置腔和第三容置腔为依次设置,螺堵用于封闭第二容置腔。The nut has a first accommodating cavity, a second accommodating cavity for accommodating the valve pad and a third accommodating cavity for accommodating the screw plug, the first accommodating cavity, the second accommodating cavity and the third accommodating cavity The cavities are arranged sequentially, and the screw plug is used to close the second accommodating cavity.
所述螺帽的端面上设有用于将油液引导至排液孔的油道,当所述阀垫与所述密封部分离后,所述进液孔中的油液经油道流至所述排液孔处。The end surface of the nut is provided with an oil passage for guiding the oil to the drain hole. When the valve pad is separated from the sealing part, the oil in the liquid inlet hole flows to the oil passage through the oil passage. at the drain hole.
所述油道与所述排液孔位于所述阀壳的同一径向线上。The oil passage and the drain hole are located on the same radial line of the valve housing.
所述进液接头具有密封部,该密封部为可嵌入所述螺帽的第一容置腔中且与所述阀垫接触的台阶结构,所述第二容置腔的直径大于第一容置腔的直径。The liquid inlet joint has a sealing portion, which is a stepped structure that can be embedded in the first accommodation cavity of the nut and contacts the valve pad, and the diameter of the second accommodation cavity is larger than that of the first accommodation cavity. The diameter of the cavity.
所述进液接头具有密封部,该密封部具有依次设置且外直径逐渐增大的第一轴段、第二轴段和第三轴段,第三轴段与所述接头本体固定连接,第一轴段与所述阀垫相配合,第二轴段的外直径不大于所述一容置腔的直径。The liquid inlet joint has a sealing part, and the sealing part has a first shaft section, a second shaft section and a third shaft section arranged in sequence with gradually increasing outer diameters, the third shaft section is fixedly connected to the joint body, and the second shaft section A shaft section matches with the valve pad, and the outer diameter of the second shaft section is not larger than the diameter of the accommodating cavity.
所述第二轴段的长度不小于所述第一容置腔的深度。The length of the second shaft section is not less than the depth of the first accommodating cavity.
本发明的阀芯组件,应用于溢流安全阀,可用于控制进液孔至排液孔的油路的通断,当阀芯组件远离进液接头后可实现大流量溢流,安全阀流量大大提高,短时间的快速溢流可以缩小阀芯组件的轴向位移,阀芯组件轴向位移缩小可以使复位弹簧的轴向形变减小,最终可以降低压力波动。The spool assembly of the present invention is applied to the overflow safety valve and can be used to control the on-off of the oil passage from the inlet hole to the discharge hole. When the spool assembly is far away from the inlet joint, a large flow overflow can be realized, and the flow rate of the safety valve Greatly improved, the short-term rapid overflow can reduce the axial displacement of the valve core assembly, and the reduction of the axial displacement of the valve core assembly can reduce the axial deformation of the return spring, and finally reduce the pressure fluctuation.
附图说明Description of drawings
本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, the contents shown are:
图1是具有本发明阀芯组件的溢流安全阀的剖视图;Fig. 1 is a cross-sectional view of an overflow safety valve with a spool assembly of the present invention;
图2是溢流安全阀处于开启状态时的剖视图;Fig. 2 is a cross-sectional view of the overflow safety valve when it is in an open state;
图3是本发明阀芯组件的剖视图;Fig. 3 is a sectional view of the valve core assembly of the present invention;
图4是进液接头的剖视图;Fig. 4 is a sectional view of the liquid inlet joint;
图5是图4中I处放大图;Fig. 5 is an enlarged view at I place among Fig. 4;
图6是螺帽的剖视图;Fig. 6 is the sectional view of nut;
图7是弹簧座的剖视图;Fig. 7 is a sectional view of the spring seat;
图8是第一种结构的阀垫与密封部配合示意图;Fig. 8 is a schematic diagram of cooperation between the valve pad and the sealing part of the first structure;
图9是处于开启状态时第一种结构阀垫与密封部配合示意图;Fig. 9 is a schematic diagram of cooperation between the valve pad and the sealing part of the first structure when it is in the open state;
图10是第二种结构的阀垫的剖视图;Fig. 10 is the sectional view of the valve pad of the second structure;
图11是处于关闭状态时第二种结构阀垫的受力示意图;Fig. 11 is a schematic diagram of the force of the valve pad of the second structure when it is in the closed state;
图12是处于关闭状态时第二种结构阀垫与密封部配合示意图;Fig. 12 is a schematic diagram of cooperation between the valve pad and the sealing part of the second structure when it is in the closed state;
图13是处于开启状态时第二种结构阀垫与密封部配合示意图;Fig. 13 is a schematic diagram of cooperation between the valve pad and the sealing part of the second structure when it is in the open state;
图中标记为:Labeled in the figure:
1、调压螺丝;2、复位弹簧;1. Pressure regulating screw; 2. Return spring;
3、阀壳;31、排液孔;32、弹簧腔;3. Valve housing; 31. Drain hole; 32. Spring cavity;
4、弹簧座;41、第一凸台;42、导向段;43、第二凸台;4. Spring seat; 41. The first boss; 42. The guide section; 43. The second boss;
5、螺帽;51、大径腔;52、第二容置腔;53、第三容置腔;54、小径腔;55、油道;6、螺堵;61、定位孔;62、六角孔;5. Nut; 51. Large diameter chamber; 52. Second accommodation chamber; 53. Third accommodation chamber; 54. Small diameter chamber; 55. Oil passage; 6. Screw plug; 61. Positioning hole; 62. Hexagon hole;
7、阀垫;71、密封面;72、圆环面;8、进液接头;81、接头本体;82、第一轴段;83、第二轴段;84、第三轴段;9、第一密封圈;10、第二密封圈。7. Valve pad; 71. Sealing surface; 72. Torus; 8. Inlet joint; 81. Joint body; 82. First shaft section; 83. Second shaft section; 84. Third shaft section; 9. The first sealing ring; 10, the second sealing ring.
具体实施方式detailed description
下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本发明的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。The specific embodiment of the present invention will be described in further detail by describing the embodiments below with reference to the accompanying drawings, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present invention, and contribute to its implementation.
如图1至图7所示,为采用本发明阀芯组件的一种溢流安全阀,该溢流安全阀包括具有排液孔31的阀壳3、具有进液孔的进液接头8和复位机构,进液孔通过阀壳3内部的卸荷腔与排液孔31连通且三者形成安全阀的溢流通道。该溢流安全阀还包括本发明的阀芯组件,本发明的阀芯组件为可移动的设置于阀壳3内且用于控制溢流通道通断,阀芯组件位于进液接头8与复位机构之间,阀芯组件且用于控制进液孔的开闭,即阀芯组件通过移动控制进液孔的开闭实现溢流通道通断的控制。As shown in Figures 1 to 7, it is a kind of overflow safety valve using the spool assembly of the present invention, which includes a valve housing 3 with a liquid discharge hole 31, a liquid inlet joint 8 with a liquid inlet hole and The reset mechanism, the liquid inlet hole communicates with the liquid discharge hole 31 through the unloading chamber inside the valve housing 3 and the three form an overflow channel of the safety valve. The overflow safety valve also includes the spool assembly of the present invention, the spool assembly of the present invention is movably arranged in the valve housing 3 and is used to control the on-off of the overflow passage, the spool assembly is located at the liquid inlet joint 8 and reset Among the mechanisms, the spool assembly is used to control the opening and closing of the liquid inlet hole, that is, the spool assembly controls the opening and closing of the liquid inlet hole by moving to realize the control of the on-off of the overflow channel.
现有技术的安全阀一般接在煤矿综采液压支架上且装有压力介质的液压元件如液压缸上,当液压缸内部液体处于安全阀的工作调定压力内时,溢流安全阀在弹簧预紧力作用下,处于关闭状态;当液压缸受外力作用内部压力高于安全阀调定压力时,液压介质压力超过弹簧预紧力打开阀芯溢流,开启的瞬间被称为安全阀的工作开启压力;通过安全阀的一段时间的溢流使介质流出释放压力至液压缸内部压力和弹簧预紧力平衡,此时安全阀关闭,安全阀停止溢流后所保持的稳定压力被称为关闭压力,The safety valves in the prior art are generally connected to the fully mechanized coal mining hydraulic support and the hydraulic elements such as hydraulic cylinders equipped with pressure medium. Under the action of pre-tightening force, it is in the closed state; when the internal pressure of the hydraulic cylinder is higher than the set pressure of the safety valve under the action of external force, the pressure of the hydraulic medium exceeds the pre-tightening force of the spring to open the valve core to overflow, and the moment of opening is called the safety valve. Working opening pressure; through the overflow of the safety valve for a period of time, the medium will flow out to release the pressure to the balance between the internal pressure of the hydraulic cylinder and the spring preload. At this time, the safety valve is closed, and the stable pressure maintained after the safety valve stops overflowing is called turn off the pressure,
具体地说,如图1和图2所示,阀壳3为两端开口、内部中空的圆柱形构件,阀壳3内部具有容纳复位机构的弹簧腔32。复位机构是用于对阀芯组件施加使其朝向进液接头8处移动以实现进液孔关闭的轴向作用力,复位机构包括弹簧座4、复位弹簧2和调压螺丝1,调压螺丝1是在阀壳3的一端旋入弹簧腔32内与阀壳3螺纹连接,复位弹簧2是夹在调压螺丝1与弹簧座4之间,弹簧座4在阀壳3内由复位弹簧2和阀芯组件的推动可沿阀壳3的轴向移动,阀芯组件推动弹簧座4朝向调压螺丝1处移动可使安全阀开启,复位弹簧2推动弹簧座4和阀芯组件移动可使安全阀关闭。Specifically, as shown in FIG. 1 and FIG. 2 , the valve housing 3 is a cylindrical member with two ends open and a hollow interior, and the valve housing 3 has a spring chamber 32 for accommodating a reset mechanism. The reset mechanism is used to apply an axial force to the spool assembly to move toward the liquid inlet joint 8 to close the liquid inlet hole. The reset mechanism includes a spring seat 4, a return spring 2 and a pressure regulating screw 1. The pressure regulating screw 1 is screwed into the spring cavity 32 at one end of the valve housing 3 and threaded with the valve housing 3, the return spring 2 is clamped between the pressure regulating screw 1 and the spring seat 4, and the spring seat 4 is held in the valve housing 3 by the return spring 2 The valve core assembly can move along the axial direction of the valve casing 3, the valve core assembly pushes the spring seat 4 to move toward the pressure regulating screw 1 to open the safety valve, and the return spring 2 pushes the spring seat 4 and the valve core assembly to move. The safety valve is closed.
如图1和图2所示,进液接头8是用于与煤矿综采液压支架的液压元件如液压缸插接连接,复位机构的调压螺丝1是在阀壳3的一端与阀壳3螺纹连接,进液接头8是在阀壳3的另一端旋入阀壳3内且与阀壳3为螺纹连接。如图4所示,进液接头8包括与阀壳3为螺纹连接的接头本体81和与接头本体81为同轴固定连接且与阀芯组件相配合的密封部,接头本体81的外表面设有外螺纹,相应在阀壳3的内表面设有内螺纹。进液孔为从接头本体81的端面中心开始且沿轴向贯穿至密封部的端面上的贯穿孔,密封部是位于阀壳3内部且用于与阀芯组件相配合,以控制溢流通道的通断。As shown in Figure 1 and Figure 2, the liquid inlet joint 8 is used to plug and connect with the hydraulic components such as hydraulic cylinders of the fully mechanized mining hydraulic support in coal mines, and the pressure regulating screw 1 of the reset mechanism is connected to the valve housing 3 at one end of the valve housing 3 Threaded connection, the liquid inlet joint 8 is screwed into the valve housing 3 at the other end of the valve housing 3 and is threadedly connected with the valve housing 3 . As shown in Figure 4, the liquid inlet joint 8 includes a joint body 81 that is threadedly connected with the valve casing 3 and a sealing part that is coaxially fixedly connected with the joint body 81 and is matched with the valve core assembly. The outer surface of the joint body 81 is provided with There are external threads, and internal threads are correspondingly provided on the inner surface of the valve housing 3 . The liquid inlet hole is a through hole starting from the center of the end face of the joint body 81 and penetrating axially to the end face of the sealing part. The sealing part is located inside the valve housing 3 and is used to cooperate with the valve core assembly to control the overflow channel on and off.
如图1和图2所示,阀壳3内部的位于接头本体81与阀芯组件之间的部分腔体作为卸荷腔,由于阀芯组件相对进液接头8为可移动的,则卸荷腔的容积可调。密封部通过与阀芯组件的相接触实现进液孔的关闭,此时卸荷腔容积最小,进液孔与排液孔31不连通,进而使溢流通道断开,安全阀实现关闭。当阀芯组件沿轴向朝向远离进液接头8方向移动时,卸荷腔的容积逐渐增大,且进液孔可通过卸荷腔与排液孔31连通,溢流通道导通,安全阀实现开启。因此,本发明的溢流安全阀通过阀芯组件的轴向移动,实现溢流通道通断的控制,而且通过卸荷腔连通进液孔和排液孔31,卸荷腔体积大,当溢流通道导通时可实现大流量溢流,进液孔中的油液流至排液孔31过程中阻力损失小,从而可以实现短时间内快速卸荷,与之相应的,短时间的快速溢流可以缩小阀芯组件的轴向位移,阀芯组件在阀壳3内沿轴向移动很小的距离s即可完成开启动作。而阀芯组件的轴向位移缩小,当本发明的溢流安全阀与现有技术的安全阀采用具有相同弹性系数的复位弹簧时,本发明溢流安全阀内的复位弹簧2的行程短,复位弹簧2的轴向形变小,最终使溢流安全阀的压力波动小。As shown in Figures 1 and 2, the part of the cavity inside the valve housing 3 between the joint body 81 and the valve core assembly is used as an unloading cavity. Since the valve core assembly is movable relative to the liquid inlet joint 8, the unloading The volume of the cavity is adjustable. The sealing part closes the liquid inlet hole through contact with the valve core assembly. At this time, the volume of the unloading chamber is the smallest, and the liquid inlet hole and the liquid discharge hole 31 are not connected, so that the overflow channel is disconnected, and the safety valve is closed. When the spool assembly moves axially away from the liquid inlet joint 8, the volume of the unloading chamber gradually increases, and the liquid inlet hole can communicate with the discharge hole 31 through the unloading chamber, the overflow channel is connected, and the safety valve Realize on. Therefore, the overflow safety valve of the present invention realizes the on-off control of the overflow channel through the axial movement of the valve core assembly, and communicates with the liquid inlet hole and the liquid discharge hole 31 through the unloading chamber. The volume of the unloading chamber is large, and when the overflow When the flow channel is turned on, a large flow overflow can be realized, and the resistance loss in the process of the oil in the inlet hole flowing to the drain hole 31 is small, so that a fast unloading can be realized in a short time, and correspondingly, a short time fast The overflow can reduce the axial displacement of the valve core assembly, and the valve core assembly can move a small distance s in the axial direction in the valve housing 3 to complete the opening action. However, the axial displacement of the spool assembly is reduced. When the overflow safety valve of the present invention adopts the return spring with the same elastic coefficient as the safety valve of the prior art, the stroke of the return spring 2 in the overflow safety valve of the present invention is short. The axial deformation of the return spring 2 is small, and finally the pressure fluctuation of the overflow safety valve is small.
如图1和图2所示,排液孔31设置于阀壳3的侧壁上,排液孔31且为沿径向贯穿设置的通孔。排液孔31并在阀壳3的侧壁上沿周向均布多个,且所有排液孔31分布于卸荷腔和进液接头8的密封部的周围,这样在安全阀开启时,进液孔中的油液可从密封部与阀芯组件之间通过且流至排液孔31处。这种卸荷方式液流面积大,流量更大更直接,阻力损失小。As shown in FIG. 1 and FIG. 2 , the drain hole 31 is disposed on the side wall of the valve housing 3 , and the drain hole 31 is a through hole arranged radially. A plurality of drain holes 31 are evenly distributed circumferentially on the side wall of the valve housing 3, and all the drain holes 31 are distributed around the sealing portion of the unloading chamber and the liquid inlet joint 8, so that when the safety valve is opened, the liquid inlet The oil in the hole can pass between the sealing portion and the valve core assembly and flow to the drain hole 31 . This unloading method has a large liquid flow area, larger and more direct flow, and less resistance loss.
如图1至图3所示,本发明的阀芯组件包括螺帽5、设置于螺帽5内且与密封部相配合实现密封的阀垫7和设置于螺帽5内且与螺帽5相配合用于对阀垫7进行轴向限位的螺堵6。螺帽5为两端开口且内部中空的圆柱形结构,螺帽5内部中心处的空腔为用于容纳密封部的第一容置腔、容纳阀垫7的第二容置腔52和用于容纳螺堵6的第三容置腔53,第一容置腔、第二容置腔52和第三容置腔53为沿螺帽5轴向依次设置,且直径为逐渐增大。阀垫7的一端朝向密封部,且阀垫7的该端端面为与进液接头8的轴线相垂直的平面,阀垫7是通过与密封部进行平面接触实现对进液孔关闭的控制,采用平面密封形式,密封效果好。As shown in Figures 1 to 3, the valve core assembly of the present invention includes a nut 5, a valve gasket 7 arranged in the nut 5 and matched with the sealing part to realize sealing, and a valve gasket 7 arranged in the nut 5 and connected with the nut 5 Cooperate with the screw plug 6 for axially limiting the valve pad 7 . The nut 5 is a cylindrical structure with openings at both ends and a hollow inside. The cavity at the center of the nut 5 is a first accommodating cavity for accommodating the sealing part, a second accommodating cavity 52 for accommodating the valve pad 7 and a In the third accommodation chamber 53 for accommodating the screw plug 6 , the first accommodation chamber, the second accommodation chamber 52 and the third accommodation chamber 53 are sequentially arranged along the axial direction of the nut 5 , and the diameter thereof gradually increases. One end of the valve pad 7 faces the sealing part, and the end face of the valve pad 7 is a plane perpendicular to the axis of the liquid inlet joint 8, and the valve pad 7 controls the closing of the liquid inlet hole through plane contact with the sealing part. It adopts flat sealing form, and the sealing effect is good.
如图1和图2所示,螺帽5的外圆面与阀壳3的内圆面接触,螺帽5位于弹簧座4与进液接头8之间。如图3和图6所示,第一容置腔、第二容置腔52和第三容置腔53三者同轴且连通,第一容置腔在螺帽5的端面上形成让进液接头8的密封部插入第一容置腔中的开口。阀垫7为采用聚氨酯制成的圆形块状结构,阀垫7的直径不小于第二容置腔52的直径,由于第一容置腔的直径小于第二容置腔52的直径,第一容置腔与第二容置腔52中形成一个限位台阶,阀垫7安装时是经过第三容置腔53后塞入第二容置腔52中,阀垫7并与螺帽5过盈配合,而在第二容置腔52中装入螺堵6,螺堵6用于封闭第二容置腔52的端部开口,螺堵6并与限位台阶相配合夹紧阀垫7,实现阀垫7的轴向固定。As shown in FIGS. 1 and 2 , the outer surface of the nut 5 is in contact with the inner surface of the valve casing 3 , and the nut 5 is located between the spring seat 4 and the liquid inlet joint 8 . As shown in FIGS. 3 and 6 , the first accommodating chamber, the second accommodating chamber 52 and the third accommodating chamber 53 are coaxial and communicated. The sealing part of the liquid joint 8 is inserted into the opening in the first accommodating chamber. The valve pad 7 is a circular block structure made of polyurethane, and the diameter of the valve pad 7 is not smaller than the diameter of the second accommodating cavity 52. Since the diameter of the first accommodating cavity is smaller than the diameter of the second accommodating cavity 52, the second accommodating cavity A limit step is formed in the first accommodation chamber and the second accommodation chamber 52, and the valve pad 7 is inserted into the second accommodation chamber 52 after passing through the third accommodation chamber 53 during installation, and the valve pad 7 is connected with the nut 5 The interference fit, and the screw plug 6 is installed in the second accommodation cavity 52, the screw plug 6 is used to close the end opening of the second accommodation cavity 52, and the screw plug 6 cooperates with the limit step to clamp the valve pad 7. Realize the axial fixation of the valve pad 7.
如图3所示,作为优选的,螺堵6与螺帽5为螺纹连接,相应在螺堵6外表面设有外螺纹,螺帽5的第三容置腔53中的内表面设有内螺纹。螺堵6与螺帽5设置成螺纹连接,方便拆装螺堵6,以便于对阀垫7进行更换。As shown in Figure 3, preferably, the screw plug 6 is threadedly connected to the nut 5, and the outer surface of the screw plug 6 is provided with external threads, and the inner surface of the third accommodation cavity 53 of the nut 5 is provided with an inner thread. thread. The screw plug 6 and the nut 5 are threadedly connected, so that the screw plug 6 can be disassembled conveniently, so that the valve pad 7 can be replaced.
如图3和图6所示,作为优选的,螺帽5的面朝进液接头8的端面上设有让油液通过且将油液引导至排液孔31的油道55,该油道55为从第一容置腔处开始沿螺帽5的径向延伸至螺帽5的外圆面上的凹槽。通过在螺帽5的端面上设置油道55,当阀垫7与密封部分离后,油道55将从进液孔流至卸荷腔中的油液引导至排液孔31处,有利于安全阀实现短时间的快速溢流。As shown in Fig. 3 and Fig. 6, as a preference, the end face of the nut 5 facing the liquid inlet joint 8 is provided with an oil passage 55 that allows oil to pass through and guides the oil to the drain hole 31, the oil passage 55 is a groove extending from the first accommodating cavity along the radial direction of the nut 5 to the outer surface of the nut 5 . By setting the oil passage 55 on the end surface of the nut 5, when the valve pad 7 is separated from the sealing part, the oil passage 55 will guide the oil flowing from the liquid inlet hole to the unloading chamber to the liquid discharge hole 31, which is beneficial The safety valve realizes rapid relief in a short time.
如图1和图2所示,作为优选的,油道55与排液孔31的数量相等且位置对齐,油道55在螺帽5的端面上为沿周向均匀分布。在阀壳3的轴向上,排液孔31位于弹簧座4与接头本体81之间,各油道55分别与外侧的一个排液孔31位置对齐且位于阀壳3的同一径向线上。As shown in FIG. 1 and FIG. 2 , preferably, the number of oil passages 55 and the drain holes 31 are equal and their positions are aligned, and the oil passages 55 are uniformly distributed along the circumferential direction on the end surface of the nut 5 . In the axial direction of the valve casing 3, the drain hole 31 is located between the spring seat 4 and the joint body 81, and each oil passage 55 is respectively aligned with a drain hole 31 on the outside and located on the same radial line of the valve casing 3 .
作为优选的,密封部为可嵌入螺帽5的第一容置腔中且与阀垫7接触的多级台阶状结构,这样密封部可以与阀芯组件有多个平面接触,提高密封的可靠性。Preferably, the sealing part is a multi-stage stepped structure that can be embedded in the first accommodation cavity of the nut 5 and is in contact with the valve pad 7, so that the sealing part can have multiple plane contacts with the valve core assembly, improving the reliability of the seal sex.
如图4和图5所示,在本实施例中,密封部为三级台阶状结构,密封部具有依次设置且外直径逐渐增大的第一轴段82、第二轴段83和第三轴段84,第一轴段82、第二轴段83和第三轴段84三者同轴。第三轴段84与接头本体81的端部为同轴固定连接,第三轴段84的外直径小于接头本体81的外直径。第一轴段82和第二轴段83是用于嵌入螺帽5的第一容置腔中,第一轴段82是与阀垫7相配合且可进行平面接触,第二轴段83的外直径不大于一容置腔的直径。As shown in Fig. 4 and Fig. 5, in this embodiment, the sealing part has a three-stage stepped structure, and the sealing part has a first shaft segment 82, a second shaft segment 83 and a third shaft segment which are arranged in sequence and whose outer diameter gradually increases. The shaft segment 84, the first shaft segment 82, the second shaft segment 83 and the third shaft segment 84 are coaxial. The third shaft section 84 is coaxially fixedly connected to the end of the joint body 81 , and the outer diameter of the third shaft section 84 is smaller than the outer diameter of the joint body 81 . The first shaft section 82 and the second shaft section 83 are used to be embedded in the first accommodating cavity of the nut 5, the first shaft section 82 is matched with the valve pad 7 and can be in planar contact, the second shaft section 83 The outer diameter is not greater than the diameter of an accommodating cavity.
如图4和图5所示,第二轴段83的长度不小于第一容置腔的深度,以确保第一轴段82的端面能够与阀垫7的端面接触,实现密封。进液孔在第一轴段82的端面上形成让油液流至的开口,第一轴段82的该端面也即进液接头8的插入端的端面。第一轴段82的外直径小于阀垫7的端面直径,从而确保阀垫7的端面能够将第一轴段82的端面上的开口完全密封。而且,密封部与阀芯组件接触时,安全阀关闭,此时第一轴段82的端面和第二轴段83的端面均与阀垫7接触,第三轴段84的端面与螺帽5的端面接触,第二轴段83和第三轴段84的端面均为与第一轴段82的端面相平行的平面,即密封部有多个平面与阀芯组件相接触实现密封,密封效果好,可靠性高。另外,由于采用面结构过液方式,阀垫7只受进液接头8的端面接触作用,阀垫7承受的冲击小,使用寿命长。As shown in FIG. 4 and FIG. 5 , the length of the second shaft section 83 is not less than the depth of the first accommodating cavity, so as to ensure that the end surface of the first shaft section 82 can contact the end surface of the valve pad 7 to achieve sealing. The liquid inlet hole forms an opening on the end surface of the first shaft section 82 for the oil to flow to, and the end surface of the first shaft section 82 is also the end surface of the insertion end of the liquid inlet joint 8 . The outer diameter of the first shaft section 82 is smaller than the diameter of the end surface of the valve pad 7 , so as to ensure that the end surface of the valve pad 7 can completely seal the opening on the end surface of the first shaft section 82 . Moreover, when the sealing part is in contact with the valve core assembly, the safety valve is closed. At this time, the end faces of the first shaft segment 82 and the second shaft segment 83 are in contact with the valve pad 7, and the end face of the third shaft segment 84 is in contact with the nut 5. The end faces of the second shaft section 83 and the third shaft section 84 are both planes parallel to the end face of the first shaft section 82, that is, the sealing part has multiple planes in contact with the valve core assembly to achieve sealing, and the sealing effect Well, high reliability. In addition, due to the surface structure of the liquid passing method, the valve pad 7 is only subjected to the contact effect of the end surface of the liquid inlet joint 8, the impact of the valve pad 7 is small, and the service life is long.
作为优选的,如图6所示,螺帽5内的第一容置腔分为圆柱形的小径腔54和圆锥形的大径腔51,大径腔51具有大径端和小径端,大径腔51的小径端的直径与小径腔54的直径大小相等,且大径腔51的小径端与小径腔54连接。大径腔51与小径腔54同轴,小径腔54并位于大径腔51与第二容置腔52之间,大径腔51的大径端的直径大于第二轴段83的外直径,油道55是从大径腔51处开始设置且在大径腔51的内表面形成开口。这种结构的螺帽具有朝向密封部的敞口,便于密封部嵌入,而且圆锥形的内表面对油液具有较好的导流效果。As preferably, as shown in Figure 6, the first accommodating cavity in the nut 5 is divided into a cylindrical small-diameter cavity 54 and a conical large-diameter cavity 51, the large-diameter cavity 51 has a large-diameter end and a small-diameter end, and the large-diameter cavity 51 has a large-diameter end and a small-diameter end. The diameter of the small-diameter end of the diameter cavity 51 is equal to the diameter of the small-diameter cavity 54 , and the small-diameter end of the large-diameter cavity 51 is connected with the small-diameter cavity 54 . The large-diameter cavity 51 is coaxial with the small-diameter cavity 54, and the small-diameter cavity 54 is located between the large-diameter cavity 51 and the second accommodating cavity 52. The diameter of the large-diameter end of the large-diameter cavity 51 is greater than the outer diameter of the second shaft section 83. Oil The channel 55 is provided from the large-diameter cavity 51 and forms an opening on the inner surface of the large-diameter cavity 51 . The nut with this structure has an opening facing the sealing part, which is convenient for the sealing part to embed, and the conical inner surface has a better flow guiding effect on the oil.
作为优选的,如图1和图2所示,本发明的阀芯组件还包括套设于螺帽5上的第二密封圈10,第二密封圈10夹在阀壳3与螺帽5之间,第二密封圈10且位于弹簧座4与排液孔31之间,用于实现卸荷腔与弹簧腔32之间的密封,避免油液从螺帽5与阀壳3之间的缝隙中流至弹簧腔32中,从而可以避免腐蚀复位弹簧2。Preferably, as shown in Figure 1 and Figure 2, the valve core assembly of the present invention also includes a second sealing ring 10 sleeved on the nut 5, and the second sealing ring 10 is sandwiched between the valve housing 3 and the nut 5 Between, the second sealing ring 10 is located between the spring seat 4 and the drain hole 31, used to realize the sealing between the unloading cavity and the spring cavity 32, and prevent the oil from leaking from the gap between the nut 5 and the valve housing 3 The medium flows into the spring chamber 32, so that corrosion of the return spring 2 can be avoided.
如图7所示,复位机构的弹簧座4是由导向段42、第一凸台41和第二凸台43构成,导向段42为圆形块状结构,第一凸台41和第二凸台43分别在导向段42的一侧与导向段42连接形成一体结构的弹簧座4。第一凸台41和第二凸台43与导向段42同轴,第一凸台41为圆柱形,导向段42的直径大于第一凸台41和第二凸台43的直径。复位弹簧2为螺旋弹簧,第一凸台41是用于插入复位弹簧2中对复位弹簧2的一端进行定位。第二凸台43为球形,如图3所示,螺堵6的面朝弹簧座4的端面中心处具有让第二凸台43嵌入且为圆锥形的定位孔61,定位孔61中的圆锥形内表面作为与第二凸台43的球面贴合的定位面。弹簧座4由于夹在复位弹簧2与阀芯组件之间,而且弹簧座4在径向上与阀壳3内壁之间留有间隙(即弹簧座4径向上缺少支撑),阀芯组件和复位弹簧2均对弹簧座4施加沿轴向的作用力,通过在螺堵6内设置圆锥形的定位孔61与弹簧座4的第二凸台43相配合,形成球面接触,可以确保弹簧座4受力均匀,使得弹簧座4只受轴向力,不受径向干扰,防止受径向力导致复位弹簧2卡死或者弯曲变形,提高可靠性。As shown in Figure 7, the spring seat 4 of reset mechanism is made of guide section 42, first boss 41 and second boss 43, and guide section 42 is circular block structure, and first boss 41 and second boss The platforms 43 are respectively connected to the guide section 42 on one side of the guide section 42 to form the spring seat 4 of an integral structure. The first boss 41 and the second boss 43 are coaxial with the guide section 42 , the first boss 41 is cylindrical, and the diameter of the guide section 42 is larger than the diameter of the first boss 41 and the second boss 43 . The return spring 2 is a coil spring, and the first boss 41 is used for inserting into the return spring 2 to position one end of the return spring 2 . The second boss 43 is spherical. As shown in FIG. 3 , the center of the end face of the screw plug 6 facing the spring seat 4 has a conical positioning hole 61 for the second boss 43 to embed, and the cone in the positioning hole 61 The inner surface of the shape serves as a positioning surface that fits with the spherical surface of the second boss 43 . Since the spring seat 4 is clamped between the return spring 2 and the valve core assembly, and there is a gap between the spring seat 4 and the inner wall of the valve housing 3 in the radial direction (that is, the spring seat 4 lacks support in the radial direction), the valve core assembly and the return spring 2 apply an axial force to the spring seat 4, and a conical positioning hole 61 is provided in the screw plug 6 to cooperate with the second boss 43 of the spring seat 4 to form a spherical contact, which can ensure that the spring seat 4 is The force is uniform, so that the spring seat 4 is only subjected to axial force and is not subject to radial interference, preventing the return spring 2 from being stuck or bent due to radial force, thereby improving reliability.
如图8和图9所示,对于两端端面均为平面的阀垫7,阀垫7的一端朝向密封部,且阀垫7的该端端面为与进液接头8的轴线相垂直的平面,当安全阀开启溢流时,溢流时液体流出时产生剪切流,阀垫7的中心位置处会形成真空负压拉力,会导致阀垫7拉出失效,影响安全阀的可靠性。As shown in Fig. 8 and Fig. 9, for the valve pad 7 whose both end faces are flat, one end of the valve pad 7 faces the sealing part, and the end face of the valve pad 7 is a plane perpendicular to the axis of the liquid inlet joint 8 , when the safety valve is opened to overflow, shear flow will be generated when the liquid flows out during the overflow, and a vacuum negative pressure tension will be formed at the center of the valve pad 7, which will cause the valve pad 7 to pull out and fail, affecting the reliability of the safety valve.
因此,作为变形实施方案,如图10至图13所示,阀垫7为采用聚氨酯制成的圆形块状结构,阀垫7的一端朝向密封部,且阀垫7的该端端面是由一个密封面71和一个圆环面72构成。圆环面72为具有中心孔的圆环形平面,圆环面72用于与第二容置腔52的内壁面接触。密封面71位于圆环面72的中心孔中,两者同轴,且密封面71的外缘与圆环面72的内缘连接形成完整的端面。作为优选的,密封面71为球面,在阀垫7的端部中心处形成一个朝向内部凹入的球形凹槽。密封面71是用于与进液接头相配合实现密封,圆环面72的外直径不小于第二容置腔52的直径,圆环面72的内直径大于第二轴段83的外直径,确保密封面71的面积足够大,在安全阀关闭时确保能够与第一轴段82的端面保持接触,将进液孔关闭。Therefore, as a modified embodiment, as shown in Figures 10 to 13, the valve pad 7 is a circular block structure made of polyurethane, one end of the valve pad 7 faces the sealing part, and the end surface of the valve pad 7 is made of A sealing surface 71 and an annular surface 72 are formed. The torus 72 is a circular plane with a central hole, and the torus 72 is used to contact the inner wall of the second accommodating cavity 52 . The sealing surface 71 is located in the central hole of the annular surface 72 , both are coaxial, and the outer edge of the sealing surface 71 is connected with the inner edge of the annular surface 72 to form a complete end surface. Preferably, the sealing surface 71 is a spherical surface, and a spherical groove concave toward the inside is formed at the center of the end of the valve pad 7 . The sealing surface 71 is used to cooperate with the liquid inlet joint to achieve sealing. The outer diameter of the annular surface 72 is not smaller than the diameter of the second accommodating chamber 52, and the inner diameter of the annular surface 72 is greater than the outer diameter of the second shaft section 83. Ensure that the area of the sealing surface 71 is large enough to keep in contact with the end surface of the first shaft section 82 when the safety valve is closed, and close the liquid inlet hole.
对于具有内凹的密封面71的阀垫7,如图11所示,由于阀垫7具有内凹弧面作用,来自进液接头的高压液体在曲面上会分成轴向作用力Fr和径向力Fn,相比较没有内凹弧面的阀垫(图8所示),能够承受更高的压力。如图12所示,由于阀垫7具有内凹弧面作用,进液接头的端面与密封面71接触后留有缝隙,在该缝隙处,高压液体由大弧面流入反向作用于进液接头的,可减轻进液接头端面的压力。如图13所示,当安全阀开启溢流时,在内凹的密封面71作用下,高压液体无序紊乱流动,液体接触面形成的作用力产生持续压力,使得阀垫稳定的压在螺堵上,避免阀垫出现拉出失效的情况。For the valve pad 7 with concave sealing surface 71, as shown in Figure 11, because the valve pad 7 has a concave arc surface, the high-pressure liquid from the liquid inlet joint will be divided into axial force Fr and radial force on the curved surface. Force Fn, compared with the valve pad without concave arc surface (as shown in Figure 8), can withstand higher pressure. As shown in Figure 12, since the valve pad 7 has a concave arc surface, a gap is left after the end surface of the liquid inlet joint contacts the sealing surface 71, and at this gap, the high-pressure liquid flows in from the large arc surface and acts on the inlet liquid in reverse. joint, which can reduce the pressure on the end face of the liquid inlet joint. As shown in Figure 13, when the safety valve is opened to overflow, under the action of the concave sealing surface 71, the high-pressure liquid flows disorderly and disorderly, and the force formed by the liquid contact surface generates continuous pressure, so that the valve pad is stably pressed against the screw Plug it to prevent the valve pad from being pulled out and failing.
以上结合附图对本发明进行了示例性描述。显然,本发明具体实现并不受上述方式的限制。只要是采用了本发明的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本发明的上述构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above with reference to the accompanying drawings. Apparently, the specific implementation of the present invention is not limited by the above methods. As long as various insubstantial improvements are made using the method concept and technical solution of the present invention; or without improvement, the above-mentioned concept and technical solution of the present invention are directly applied to other occasions, all within the protection scope of the present invention within.
Claims (9)
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Application publication date: 20160629 |