CN105710930B - Intelligent tuningout type wood-based plate mitre saw side production line and method - Google Patents
Intelligent tuningout type wood-based plate mitre saw side production line and method Download PDFInfo
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- CN105710930B CN105710930B CN201610234394.6A CN201610234394A CN105710930B CN 105710930 B CN105710930 B CN 105710930B CN 201610234394 A CN201610234394 A CN 201610234394A CN 105710930 B CN105710930 B CN 105710930B
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- 239000002023 wood Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 85
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 230000000007 visual effect Effects 0.000 claims abstract description 16
- 230000007547 defect Effects 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 241000202840 Gahnia Species 0.000 claims abstract description 4
- 238000001514 detection method Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 4
- 230000003044 adaptive effect Effects 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B5/00—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor
- B27B5/02—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only
- B27B5/04—Sawing machines working with circular or cylindrical saw blades; Components or equipment therefor characterised by a special purpose only for edge trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
- B27B31/00—Arrangements for conveying, loading, turning, adjusting, or discharging the log or timber, specially designed for saw mills or sawing machines
- B27B31/06—Adjusting equipment, e.g. using optical projection
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Signal Processing (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Manufacture Of Wood Veneers (AREA)
Abstract
A kind of intelligent tuningout type wood-based plate mitre saw side production line and method, including longitudinally laterally saw edge system 8, stacking mechanism 9 form for saw edge system 5, conveying mechanism 6, sheet material longitudinal centering mechanism 7, sheet material for sheet edge visual identifying system 2, sheet material transverse direction deviation system 3, conveying mechanism 4, sheet material；Its tuningout method is：Sheet edge visual identifying system 2 gathers and extracted the horizontal edge of artificial board, longitudinal edge profile and breadth defect characteristic image information；Calculate finished product board dimension and offset, the offset direction of artificial board；Above-mentioned offset and offset direction are passed into sheet material transverse direction deviation system 3, drives tuningout slide unit 2 35 to move by servomotor 31 and realizes the automatic deflection adjusting of sheet material；Finished product board dimension and standard plate specification are contrasted, calculate the spacing of length sawing and length sawing, jack saw and jack saw, adjust automatically sheet material longitudinally saws edge system 5, the saw blade spacing of sheet material transverse direction saw edge system 8, realizes the adaptive of wide format plate cutting.
Description
Technical field
The present invention relates to a kind of wood-based plate mitre saw side apparatus for production line and wood-based plate tuningout method, more particularly, to based on
The wood-based plate mitre saw side production line and method of machine vision tuningout.
Background technology
Due to developing rapidly for China's economy, Living consumption increasingly improves, material, size and shape of the people to product
Position precision has requirements at the higher level, and to improve timber utilization rate, frequently with multi-layer sheet such as three-ply board, five-ply boards, and multi-layer sheet leads to
Often it is available for aircraft, ship, train, automobile, building and clad plate case etc. to act on material, the woodwork yield in China is occupied in the world
Larger proportion, furniture and wood-based plate total output also come out at the top, but the woodwork process equipment particularly multilayer in China at present
For board processing device automaticity than relatively low, artificial board processing device is difficult to the growth step for complying with China's industry of artificial boards high speed
Cut down.Saw side is the important procedure of wood-based plate processing, and China sheet material mitre saw side is mostly complete by manual operation or simple mechanism
Into, Digital Control degree is low, and process velocity is low, and operator's labor intensity is big, and working environment is poor, and operational danger is high, meanwhile,
Human cost more and more higher, also it is unfavorable for the further development of enterprise.In order to improve the automation of artificial board process equipment, permitted
More wood-based plate processing enterprises have developed a variety of sheet material mitre saw edge equipments, such as patent No. according to the processing technology of wood-based plate：
ZL201110227965.0 " a kind of automatic edging and trimming saw of wood-based plate numerical control " etc., but it is more using artificial in side process is sawed
The exterior contour of sheet material carries out centering, and sheet material is generated generally by mating formation slab by heat pressing process, in slab of mating formation, multiple
Veneer（Or veneer）Being overlapped mutually causes slab edge uneven, and traditional centralising device is only carried out pair according to the profile of slab
Middle cutting, when slab is irregular or steel slab surface is defective, waste product is easily produced, to overcome the above-mentioned of traditional centralising device to ask
Machine vision technique is incorporated into sheet edge identification by topic, the present invention, and optimal cut is formed with machine vision detection sheet edge
Scheme is cut, and drives feed system to realize the automatic deflection adjusting of slab, improves plate cutting quality, rate of reducing the number of rejects and seconds.
The content of the invention
The technical problems to be solved by the invention are to overcome quality present in above-mentioned wood-based plate mitre saw side process
Problem, there is provided a kind of intelligent tuningout type wood-based plate mitre saw side production line and method based on machine vision.
In order to solve the above technical problems, the present invention provides a kind of intelligent tuningout type wood-based plate mitre saw side production line, including
Sheet edge visual identifying system 2, sheet material transverse direction deviation system 3, conveying mechanism 4, sheet material longitudinally saw edge system 5, conveying mechanism
6th, laterally saw edge system 8, stacking mechanism 9 form for sheet material longitudinal centering mechanism 7, sheet material；Described sheet edge visual recognition line
System 2 is symmetrically arranged on above the front end of conveying mechanism 4；Described sheet material transverse direction deviation system 3 is installed on the middle part of conveying mechanism 4；Institute
Longitudinally saw edge system 5 front end connection conveying mechanism 4, rear end connect conveying mechanism 6 to the sheet material stated；Described sheet material longitudinal centering machine
Structure 7 is installed on the rear end of conveying mechanism 6；Laterally saw edge system 8 is installed on the left side of sheet material longitudinal centering mechanism 7 to described sheet material；Institute
The stacking mechanism 9 stated is installed on sheet material laterally saw edge system 8 rear end.
Described conveying mechanism 4, sheet material longitudinally saw edge system 5, conveying mechanism 6, the center line of sheet material longitudinal centering mechanism 7
Collinearly；Longitudinally saw edge system 5, conveying mechanism 6, sheet material are longitudinal with conveying mechanism 4, sheet material for the center line of sheet material transverse direction deviation system 3
The centerline parallel of centering body 7, parallel spacing are the artificial board offset that sheet edge visual identifying system 2 calculates；Institute
The sheet material stated laterally saws the center line and the central axis of sheet material longitudinal centering mechanism 7 of edge system 8, stacking mechanism 9.
Described sheet edge visual identifying system 2 includes main control computer 1, industrial camera 22, machine vision light source
23 compositions, described industrial camera 22, machine vision light source 23 are installed in the camera bellows that black box body 24 and camera bellows cover 21 form.
Described sheet material transverse direction deviation system 3 include guide roller 26, guide rail 1, tuningout slide unit 1, supporting plate 1,
Servomotor 31, adjustment plate 32, folder knife slide unit 33, folder knife 34, tuningout slide unit 2 35, supporting plate 2 36, rackwork 37, swing
Cylinder 38, gear 39 form；Described tuningout slide unit 1 is symmetrically mounted on the both sides of tuningout slide unit 2 35, and passes through adjustment plate 32
It is connected to tuningout slide unit 2 35；Described folder knife slide unit 33 is symmetrically arranged on tuningout slide unit 1, and passes through rackwork 37
It is connected to gear 39；Described gear 39 is installed on the output shaft of oscillating cylinder 38；Described folder knife 34 is arranged on folder knife slide unit
On 33.
Described intelligent tuningout type wood-based plate mitre saw side method, comprises the following steps：
The real-time pictures of artificial board are obtained by industrial camera 22；
The real-time pictures that industrial camera 22 obtains are carried out with the rim detection of sheet material front and back end and both sides；
Extract horizontal edge, longitudinal edge profile and the breadth defect characteristic of artificial board；
Calculate finished product board dimension and offset, the offset direction of artificial board；
Sheet material transverse direction deviation system will be passed to by the port of main control computer 1 after above-mentioned offset and offset direction coding
3, drive tuningout slide unit 2 35 to move by servomotor 31 and realize the automatic deflection adjusting of sheet material；
Finished product board dimension and standard plate specification are contrasted, calculate the spacing of length sawing and length sawing, jack saw and jack saw, from
Dynamic adjustment sheet material longitudinally saws edge system 5, the saw blade spacing of sheet material transverse direction saw edge system 8, realizes different breadth plate cuttings.
Described intelligent tuningout type wood-based plate mitre saw side method also includes：The real-time picture obtained according to industrial camera 22
The artificial board horizontal edge occurred first in face is timed and counted length, when occurring artificial board horizontal edge in real-time pictures again,
Calculate the longitudinal length of artificial board.
Described intelligent tuningout type wood-based plate mitre saw side method also includes：The real-time picture obtained according to industrial camera 22
Face detects the surface defect of wood-based plate, offset, the offset direction of artificial board is calculated with pixel on the inside of surface defect, by plate
Material both side surface defect distribution calculates the lateral length of artificial board.
The clipping room of described sheet edge visual identifying system 2 away from can according to processing sheet material breadth size adjust.
Beneficial effect：The present invention can gather the image letter of artificial board by sheet edge visual identifying system
Breath, the rear and front end, both sides of the edge and board surface defect that sheet material is obtained by image procossing detect, according to the detection at slab edge
As a result offset and the offset direction of slab are calculated, and this offset and offset direction are passed into controller, driving servo electricity
Machine moves the automatic deflection adjusting for realizing sheet material, so as to effectively improve plate cutting quality, rate of reducing the number of rejects and seconds, meanwhile, can also be according to wood
Sheet edge recognition result and the optimal cutling scheme formed on this basis, contexture by self plate cutting breadth, improve sheet material
Utilization rate.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the sheet material rip cutting equipment schematic diagram of the present invention；
Fig. 3 is the artificial board limb recognition system and adjusting deviation device structural representation of the present invention；
Fig. 4 is the adjusting deviation device structure longitudinal sectional view of the present invention；
Fig. 5 is the adjusting deviation device structure transverse sectional view of the present invention；
In figure：1 main control computer, 2 sheet edge visual identifying systems, 3 sheet material transverse direction deviation systems, 4 conveying mechanisms, 5
Sheet material longitudinally laterally press for saw edge system, 6 conveying mechanisms, 7 sheet material longitudinal centering mechanisms, 8 sheet materials by saw edge system, 9 stacking mechanisms, 20
Roll assembly, 21 camera bellows covers, 22 industrial cameras, 23 machine vision light sources, 24 black box bodies, 25 supports, 26 guide rollers, 27 guide rails
First, 28 tuningout slide units one, 29 guide rails two, 30 supporting plates one, 31 servomotors, 32 adjustment plates, 33 folder knife slide units, 34 folder knives, 35
Tuningout slide unit two, 36 supporting plates two, 37 rackworks, 38 oscillating cylinders, 39 gears, 40 transmission mechanisms, the transmission of 41 guide rails three, 42
Roller, 43 transport platforms, 44 cylinders, 51 length sawing adjustment mechanisms, 52 lathe beds, 53 feeding rollers, 54 length sawings.
Embodiment
Below in conjunction with the accompanying drawings and embodiment specifically describes to the present invention.
The present invention is a kind of wood-based plate mitre saw side production line and method based on machine vision.
Fig. 1 show the structural representation front view of the present invention.
The present invention includes sheet edge visual identifying system 2, sheet material transverse direction deviation system 3, conveying mechanism 4, sheet material longitudinal direction
Laterally saw edge system 8, stacking mechanism 9 form for saw edge system 5, conveying mechanism 6, sheet material longitudinal centering mechanism 7, sheet material；Sheet material side
Edge visual identifying system 2 shares two sets, is symmetrically arranged on above the front end of conveying mechanism 4；Described sheet material transverse direction deviation system 3 is pacified
Loaded on the middle part of conveying mechanism 4；Longitudinally saw edge system 5 front end connection conveying mechanism 4, rear end connect conveying mechanism 6 to described sheet material；
The sheet material longitudinal centering mechanism 7 is installed on the rear end of conveying mechanism 6；Described sheet material transverse direction saw edge system 8 is installed on sheet material and indulged
To the left side of centering body 7；The stacking mechanism 9 is installed on sheet material laterally saw edge system 8 rear end.
Fig. 2 is the sheet material rip cutting equipment schematic diagram of the present invention.
Described conveying mechanism 4 includes press roll component 20, live-roller 42, transport platform 43, cylinder 44 and formed；Described sheet material
Longitudinal direction saw edge system 5 includes length sawing adjustment mechanism 51, lathe bed 52, feeding roller 53, length sawing 54 and formed.
Fig. 3 show the artificial board limb recognition system and adjusting deviation device structural representation of the present invention.
Described sheet edge visual identifying system 2 includes main control computer 1, industrial camera 22, machine vision light source
23 compositions, described industrial camera 22, machine vision light source 23 are installed in the camera bellows that black box body 24 and camera bellows cover 21 form；
Described sheet material transverse direction deviation system 3 is located at the right side of sheet edge visual identifying system 2, and artificial board is under the dragging of pinch roll
First pass through sheet edge visual identifying system 2 and carry out front and back end, the rim detection of two side profiles, enter back into sheet material transverse direction tuningout system
System 3 carries out sheet material center tuningout, and specific tuningout step is as follows：
1）The real-time pictures of artificial board are obtained by industrial camera 22；
2）The real-time pictures that industrial camera 22 obtains are carried out with the rim detection of sheet material front and back end and both sides；
3）Extract horizontal edge, longitudinal edge profile and the breadth defect characteristic of artificial board；
4）Calculate finished product board dimension and offset, the offset direction of artificial board；
5）Sheet material transverse direction tuningout system will be passed to by the port of main control computer 1 after above-mentioned offset and offset direction coding
System 3, drive tuningout slide unit 2 35 to move by servomotor 31 and realize the automatic deflection adjusting of sheet material；
6）Finished product board dimension and standard plate specification are contrasted, calculate the spacing of length sawing and length sawing, jack saw and jack saw,
Adjust automatically sheet material longitudinally saws the saw blade spacing that edge system 5, sheet material laterally saw edge system 8, realizes different breadth plate cuttings.
Described intelligent tuningout type wood-based plate mitre saw side method also includes：The real-time picture obtained according to industrial camera 22
The artificial board horizontal edge occurred first in face is timed and counted length, when occurring artificial board horizontal edge in real-time pictures again,
Calculate the longitudinal length of artificial board.
Described intelligent tuningout type wood-based plate mitre saw side method also includes：The real-time picture obtained according to industrial camera 22
Face detects the surface defect of wood-based plate, offset, the offset direction of artificial board is calculated with pixel on the inside of surface defect, by plate
Material both side surface defect distribution calculates the lateral length of artificial board.
Figure 4 and 5 show adjusting deviation device structure of the invention longitudinally, laterally sectional view.
Described sheet material transverse direction deviation system 3 includes servomotor 31, adjustment plate 32, folder knife slide unit 33, folder knife 34, tuningout
Slide unit 2 35, supporting plate 2 36 form, and described servomotor 31 is connected to tuningout slide unit 2 35 by transmission mechanism 40, described
Adjustment plate 32 among be fixed on tuningout slide unit 2 35, both sides are connected with tuningout slide unit 1 respectively；Described tuningout slide unit
One 28 are connected to supporting plate 2 36 by the component of guide rail 1, and are arranged on by supporting plate 2 36 in transport platform 43, described
Folder knife slide unit 33 is symmetrically arranged on tuningout slide unit 1 by guide rail 3 41, and is connected to by rackwork 37, gear 39
Oscillating cylinder 38；Described folder knife 34 is arranged on folder knife slide unit 33, installed in two folder knives 34 of the homonymy of tuningout slide unit 2 35
Realized under the effect of oscillating cylinder 38 in the exterior contour pair of artificial board.
Embodiments of the invention are the artificial board transverse direction tuningout based on machine vision, and the present invention can be arranged as required to
Wood-based plate transverse direction based on machine vision, longitudinal tuningout.
The embodiment above of the present invention, is merely illustrative, be not it is only, it is all within the scope of the present invention or it is equivalent this
Change in the range of invention is surrounded by the present invention.
Claims (1)
- A kind of 1. intelligent tuningout type wood-based plate mitre saw side production line, it is characterised in that：Including sheet edge visual identifying system （2）, sheet material transverse direction deviation system（3）, conveying mechanism（4）, sheet material longitudinally saw edge system（5）, conveying mechanism（6）, sheet material longitudinal direction Centering body（7）, sheet material laterally saw edge system（8）, stacking mechanism（9）Composition；Described sheet edge visual identifying system（2） It is symmetrically arranged on conveying mechanism（4）Above front end；Described sheet material transverse direction deviation system（3）It is installed on conveying mechanism（4）Middle part； Described sheet material longitudinally saws edge system（5）Front end connects conveying mechanism（4）, rear end connection conveying mechanism（6）；Described sheet material is indulged To centering body（7）It is installed on conveying mechanism（6）Rear end；Described sheet material laterally saws edge system（8）It is longitudinally right to be installed on sheet material Middle mechanism（7）Left side；Described stacking mechanism（9）It is installed on sheet material laterally saw edge system（8）Rear end；Described sheet material is laterally adjusted Inclined system（3）Including guide roller（26）, guide rail one（27）, tuningout slide unit one（28）, supporting plate one（30）, servomotor（31）、 Adjustment plate（32）, folder knife slide unit（33）, folder knife（34）, tuningout slide unit two（35）, supporting plate two（36）, rackwork（37）, pendulum Take offence cylinder（38）, gear（39）Composition；Described tuningout slide unit one（28）It is symmetrically mounted on tuningout slide unit two（35）Both sides, and lead to Cross adjustment plate（32）It is connected to tuningout slide unit two（35）；Described folder knife slide unit（33）It is symmetrically arranged on tuningout slide unit one（28） On, and pass through rackwork（37）It is connected to gear（39）；Described gear（39）It is installed on oscillating cylinder（38）On output shaft； Described folder knife（34）Installed in folder knife slide unit（33）On；Described intelligent tuningout type wood-based plate mitre saw is in the saw of production line Method, comprise the following steps：1）Pass through industrial camera（22）Obtain the real-time pictures of artificial board；2）To industrial camera（22）The real-time pictures of acquisition carry out the rim detection of sheet material front and back end and both sides；3）Extract horizontal edge, longitudinal edge profile and the breadth defect characteristic of artificial board；4）Calculate finished product board dimension and offset, the offset direction of artificial board；5）By main control computer after above-mentioned offset and offset direction are encoded（1）Port passes to sheet material transverse direction deviation system （3）, by servomotor（31）Drive tuningout slide unit two（35）The automatic deflection adjusting of sheet material is realized in motion；6）Finished product board dimension and standard plate specification are contrasted, calculate the spacing of length sawing and length sawing, jack saw and jack saw, automatically Adjust sheet material longitudinally saw edge system（5）, sheet material laterally saw edge system（8）Saw blade spacing, realize different breadth plate cuttings.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610234394.6A CN105710930B (en) | 2016-04-17 | 2016-04-17 | Intelligent tuningout type wood-based plate mitre saw side production line and method |
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| CN201610234394.6A CN105710930B (en) | 2016-04-17 | 2016-04-17 | Intelligent tuningout type wood-based plate mitre saw side production line and method |
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| CN105710930B true CN105710930B (en) | 2018-03-13 |
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| CN105710930A (en) | 2016-06-29 |
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