CN105699169A - Quick heating device for high-temperature SHPB dynamic impact experiment - Google Patents
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Abstract
本发明公开了一种用于高温SHPB动态冲击实验的快速加热装置,包括上箱体、下箱体、温度传感器、加热通道、导轨、电热转换装置、铰链、电线、测温孔、加热瓦、保温棉、外壁、提手、圆环、紧固件、保温板,利用温度传感器与温控装置连在一起,可以实时调节加热装置内部的温度,并通过温控装置显示温度,达到精确控制加热温度的作用,并通过保温板的设置,使温度不易发生消散,可以让试件内外温度一致,避免了试件出现温度不均匀的情况。它既能单独加热试件,又能快速安装、加热试件,使试件能够还能使加热和冲击在同一位置进行,试件定位准确,结构简单、紧凑,操作容易,工作效率高,资本投入少,经济实惠和便于普及推广。
The invention discloses a rapid heating device for high-temperature SHPB dynamic impact experiments, including an upper box, a lower box, a temperature sensor, a heating channel, a guide rail, an electrothermal conversion device, a hinge, an electric wire, a temperature measuring hole, a heating tile, Insulation cotton, outer wall, handle, ring, fasteners, and insulation board are connected together with a temperature sensor and a temperature control device to adjust the temperature inside the heating device in real time, and display the temperature through the temperature control device to achieve precise heating control The effect of temperature, and through the setting of the insulation board, the temperature is not easy to dissipate, which can make the temperature inside and outside the test piece consistent, and avoid the uneven temperature of the test piece. It can not only heat the test piece separately, but also quickly install and heat the test piece, so that the test piece can also be heated and impacted at the same position, the test piece is positioned accurately, the structure is simple and compact, easy to operate, high work efficiency, and low cost. The investment is small, the utility model is economical and convenient for popularization and promotion.
Description
技术领域technical field
本发明涉及SHPB实验辅助装置领域,尤其涉及一种用于高温SHPB动态冲击实验的快速加热装置。The invention relates to the field of SHPB experimental auxiliary devices, in particular to a rapid heating device for high-temperature SHPB dynamic impact experiments.
背景技术Background technique
SHPB动态实验被广泛的应用于材料性能的研究,不过大都是停留在常温下的材料实验,但是高温工况同样存在,所以对高温下材料性能的研究同样需要。目前SHPB高温实验方法大体分为二种类型:一种是将试件和部分导波杆放入温度箱中同时进行加热,名称为“SHPB装置应用于测量高温动态力学性能的研究”的文章(夏开文等,实验力学,1998,Vol.13,第3期,PP.307-313)采用恒温加热炉,利用一维应力波传播理论和传热原理,修正温度梯度场对波形测量的影响,其难点在于实验数据处理比较复杂。名称为“用于高温霍普金森压杆实验的快速加热装置”的发明专利描述了一种试件快速加热方式,为了解决入射杆进入加热炉及与高温试件接触时对入射杆及透射杆的升温作用,在入射杆和透射杆上设计了同外径的陶瓷杆,忽略了应力波在不同介质中的传播的差异性,也忽略了入射杆没有直接冲击试件带来的误差,影响了实验数据的准确度。另一种是先单独对试件加热,实验前快速将试件安装在系统中,名称为“SHPB系统高温实验自动组装技术”的文章(张方举等,实验力学,2005,Vol.20,第2期,PP.281-284)和名称为“用于高温霍普金森压杆实验的双向双气路自动组装装置”的发明专利(专利号:ZL200610021096.5)描述了一种Hopkinson实验双向双气路自动组装装置,其缺陷是难于实现系统的准静态对接与同步,要求有很高精度的实验装置。SHPB dynamic experiments are widely used in the study of material properties, but most of them are material experiments at room temperature, but high-temperature conditions also exist, so research on material properties at high temperatures is also required. At present, the SHPB high-temperature experiment method can be roughly divided into two types: one is to put the test piece and part of the probe into the temperature box and heat it at the same time. Xia Kaiwen et al., Experimental Mechanics, 1998, Vol.13, No. 3, PP.307-313) used a constant temperature heating furnace, and used the one-dimensional stress wave propagation theory and heat transfer principle to correct the influence of the temperature gradient field on the waveform measurement. The difficulty lies in the complexity of experimental data processing. The invention patent titled "Rapid Heating Device for High-Temperature Hopkinson Compression Bar Experiment" describes a rapid heating method for specimens. Due to the temperature rise effect, ceramic rods with the same outer diameter are designed on the incident rod and the transmission rod, ignoring the difference in the propagation of stress waves in different media, and also ignoring the error caused by the incident rod not directly impacting the test piece, which affects the accuracy of the experimental data. The other is to heat the specimen separately first, and quickly install the specimen in the system before the experiment. The article titled "Automatic Assembly Technology for SHPB System High Temperature Experiment" (Zhang Fangju et al., Experimental Mechanics, 2005, Vol.20, No. 2 period, PP.281-284) and the invention patent (Patent No.: ZL200610021096.5) titled "Automatic assembly device for two-way double-gas path for high-temperature Hopkinson pressure bar experiment" describes a two-way double-gas path for Hopkinson experiment The defect is that it is difficult to realize the quasi-static docking and synchronization of the system, which requires a very high-precision experimental device.
发明内容Contents of the invention
针对上述情况,本发明的目的在于提供一种用于高温SHPB动态冲击实验的快速加热装置,它既能单独加热试件,又能快速安装、加热试件,使试件能够还能使加热和冲击在同一位置进行,试件定位准确,结构简单、紧凑,操作容易,工作效率高,资本投入少,经济实惠和便于普及推广。For above-mentioned situation, the object of the present invention is to provide a kind of fast heating device that is used for high-temperature SHPB dynamic shock experiment, and it can heat test piece separately, can install, heat test piece again rapidly, makes test piece can also make heating and The impact is carried out at the same position, the positioning of the test piece is accurate, the structure is simple and compact, the operation is easy, the work efficiency is high, the capital investment is small, it is economical and easy to popularize.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种用于高温SHPB动态冲击实验的快速加热装置,包括上箱体(1)、下箱体(2)、温度传感器(3)、加热通道(4)、导轨(5)、电热转换装置(6)、铰链(7)、电线(8)、测温孔(9)、加热瓦(10)、保温棉(11)、外壁(12)、提手(13)、圆环(14)、紧固件(15)、保温板(16),所述上箱体(1)和下箱体通过铰链(7)相连,所述上箱体(1)与下箱体(2)上镂刻有两个半圆形并能合为一个整圆的加热通道(4),所述上箱体(1)上连接有温度传感器(3),所述下箱体(2)上连有导轨(5),所述上箱体(1)和下箱体(2)上面设置有电热转换装置(6),所述电热转换装置(6)上面连接电线(8),所述下箱体(2)上面设置有紧固件(15),所述加热瓦(10)和外壁(12)之间填充有保温棉(11),所述上箱体(1)上还设置提手(13)。A rapid heating device for high-temperature SHPB dynamic impact experiments, including an upper box (1), a lower box (2), a temperature sensor (3), a heating channel (4), a guide rail (5), an electrothermal conversion device ( 6), hinge (7), wire (8), temperature measuring hole (9), heating tile (10), insulation cotton (11), outer wall (12), handle (13), ring (14), tight Firmware (15), heat preservation board (16), described upper box body (1) and lower box body are connected by hinge (7), described upper box body (1) and lower box body (2) are engraved with two a semicircle and can be combined into a full circle heating channel (4), the upper box (1) is connected with a temperature sensor (3), and the lower box (2) is connected with a guide rail (5) , the upper box (1) and the lower box (2) are provided with an electrothermal conversion device (6), the electrothermal conversion device (6) is connected with an electric wire (8), and the lower box (2) is Fasteners (15) are provided, thermal insulation cotton (11) is filled between the heating tile (10) and the outer wall (12), and a handle (13) is also provided on the upper box body (1).
为了提高本发明的综合性能,实现结构、效果优化,其进一步的措施是:In order to improve the comprehensive performance of the present invention, realize structure, effect optimization, its further measure is:
加热通道(4)的直径为100mm和圆环(14)的外径一样,圆环(14)的内径分为75mm和50mm两种,且圆环(14)是由两个完全相同的半圆环构成。The diameter of heating channel (4) is the same as the external diameter of 100mm and circular ring (14), and the inner diameter of circular ring (14) is divided into two kinds of 75mm and 50mm, and circular ring (14) is made of two identical semicircles ring composition.
加热瓦(10)和圆环(14)均为耐高温导热陶瓷材料,加热瓦(10)下面铺设热敏电阻,且和电热转换装置(6)相连。The heating tile (10) and the ring (14) are all high-temperature-resistant and heat-conducting ceramic materials, and a thermistor is laid below the heating tile (10), and is connected to the electrothermal conversion device (6).
保温板(16)的直径和加热通道(4)的直径一样,且保温板(16)上面包裹一层保温棉。The diameter of insulation board (16) is the same as the diameter of heating channel (4), and one deck insulation cotton is wrapped above insulation board (16).
外壁(12)和加热瓦(10)之间填充的保温棉(11)的厚度为3~5mm。The thickness of the thermal insulation cotton (11) filled between the outer wall (12) and the heating tile (10) is 3-5mm.
与现有技术相比,本发明的优点是:Compared with prior art, the advantage of the present invention is:
(1)本发明利用温度传感器(3)与温控装置连在一起,可以实时调节加热装置内部的温度,并通过温控装置显示温度,达到精确控制加热温度的作用。(1) In the present invention, the temperature sensor (3) is connected with the temperature control device to adjust the temperature inside the heating device in real time, and display the temperature through the temperature control device to achieve the effect of precisely controlling the heating temperature.
(2)本发明利用导轨(5)与SHPB试验的工作台连接,可以在工作台任意滑动,这样方便在加热装置里面取、放试件,避免了取、放试件容易干扰到SHPB入射杆和透射杆,方便操作,使加热试件更加便捷,迅速。(2) The present invention utilizes the guide rail (5) to connect with the workbench of the SHPB test, which can slide freely on the workbench, so that it is convenient to take and place the test piece in the heating device, and avoids that taking and putting the test piece is easy to interfere with the SHPB incident rod And transmission rod, easy to operate, making heating the specimen more convenient and rapid.
(3)本发明通过保温板(16)的设置,在加热或者保温时将保温板(16)扣进加热孔通道(4),使温度不易发生消散,这样试件在加热装置里面可以更加均匀的达到所需温度,通过保温,可以让试件内外温度一致,避免了试件出现温度不均匀的情况。(3) The present invention, through the setting of the heat preservation board (16), buckles the heat preservation board (16) into the heating hole channel (4) during heating or heat preservation, so that the temperature is not easy to dissipate, so that the test piece can be more uniform in the heating device To achieve the required temperature, through heat preservation, the temperature inside and outside the test piece can be consistent, avoiding the uneven temperature of the test piece.
(4)本发明通过直径100mm的加热通道(4)和两个完全相同的半圆环的设置,不仅可以加热直径为100mm的圆柱体试件,而且可以加热直径75mm和50mm的试件,使加热试件的规格多样,同时试件在加热装置里面的位置也可固定,使动态冲击试验可以有效完成。(4) The present invention not only can heat the cylinder test piece that diameter 100mm is 100mm, but also can heat the test piece that diameter 75mm and 50mm, make The specifications of the heating test piece are various, and the position of the test piece in the heating device can also be fixed, so that the dynamic impact test can be effectively completed.
附图说明Description of drawings
图1是本发明一种用于高温SHPB动态冲击实验的快速加热装置的立体结构示意图;Fig. 1 is a kind of three-dimensional structure schematic diagram of the rapid heating device that is used for high-temperature SHPB dynamic shock experiment of the present invention;
图2是本发明一种用于高温SHPB动态冲击实验的快速加热装置打开后的结构示意图;Fig. 2 is a kind of structural representation after opening of the rapid heating device for high-temperature SHPB dynamic impact experiment of the present invention;
图3是本发明一种用于高温SHPB动态冲击实验的快速加热装置的圆环结构示意图;Fig. 3 is a kind of ring structure schematic diagram of the rapid heating device that is used for high-temperature SHPB dynamic impact experiment of the present invention;
图4是本发明一种用于高温SHPB动态冲击实验的快速加热装置的工作原理图;Fig. 4 is a working principle diagram of a rapid heating device for high-temperature SHPB dynamic impact experiments of the present invention;
图5是本发明一种用于高温SHPB动态冲击实验的快速加热装置在SHPB试验系统里正常工作状态的示意图;Fig. 5 is the schematic diagram of a kind of fast heating device that is used for high-temperature SHPB dynamic impact experiment of the present invention in SHPB test system normal working state;
示意图中标号:1、上箱体;2、下箱体;3、温度传感器;4、加热通道;5、导轨;6、电热转换装置;7、铰链;8、电线;9、测温孔;10、加热瓦;11、保温棉;12、外壁;13、提手;14、圆环;15、紧固件;16、保温板。Labels in the schematic diagram: 1. Upper box; 2. Lower box; 3. Temperature sensor; 4. Heating channel; 5. Guide rail; 6. Electrothermal conversion device; 7. Hinge; 8. Wire; 9. Temperature measuring hole; 10. Heating tile; 11. Thermal insulation cotton; 12. Outer wall; 13. Handle; 14. Ring; 15. Fastener; 16. Thermal insulation board.
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚,下面结合附图对本发明作进一步详细描述:In order to make the object, technical scheme and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with accompanying drawing:
一种用于高温SHPB动态冲击实验的快速加热装置,包括上箱体(1)、下箱体(2)、温度传感器(3)、加热通道(4)、导轨(5)、电热转换装置(6)、铰链(7)、电线(8)、测温孔(9)、加热瓦(10)、保温棉(11)、外壁(12)、提手(13)、圆环(14)、紧固件(15)、保温板(16),所述上箱体(1)和下箱体通过铰链(7)相连,所述上箱体(1)与下箱体(2)上镂刻有两个半圆形并能合为一个整圆的加热通道(4),所述上箱体(1)上连接有温度传感器(3),所述下箱体(2)上连有导轨(5),所述上箱体(1)和下箱体(2)上面设置有电热转换装置(6),所述电热转换装置(6)上面连接电线(8),所述下箱体(2)上面设置有紧固件(15),所述加热瓦(10)和外壁(12)之间填充有保温棉(11),所述上箱体(1)上还设置提手(13)。A rapid heating device for high-temperature SHPB dynamic impact experiments, including an upper box (1), a lower box (2), a temperature sensor (3), a heating channel (4), a guide rail (5), an electrothermal conversion device ( 6), hinge (7), wire (8), temperature measuring hole (9), heating tile (10), insulation cotton (11), outer wall (12), handle (13), ring (14), tight Firmware (15), heat preservation board (16), described upper box body (1) and lower box body are connected by hinge (7), described upper box body (1) and lower box body (2) are engraved with two a semicircle and can be combined into a full circle heating channel (4), the upper box (1) is connected with a temperature sensor (3), and the lower box (2) is connected with a guide rail (5) , the upper box (1) and the lower box (2) are provided with an electrothermal conversion device (6), the electrothermal conversion device (6) is connected with an electric wire (8), and the lower box (2) is Fasteners (15) are provided, thermal insulation cotton (11) is filled between the heating tile (10) and the outer wall (12), and a handle (13) is also provided on the upper box body (1).
在本实施例中,设计的一种用于高温SHPB动态冲击实验的快速加热装置,当使用时将试件放入圆环(14)上,再一起放在加热通道(4)上,通过提手(13)关上上箱体(1),再扣紧紧固件(15),扣上保温板(16),然后电线(8)与温控装置连接,接上电源,通过温控装置调节所需要的温度,然后加热试件,待温度达到所需温度时,温度传感器(3)会反馈温度信息给温控装置,然后温控装置会进入自动保温状态,若干小时后,待试件内外均达到控制温度后进行试验。试验时,将保温板(16)取下,使SHPB的入射杆和透射杆均对准试件,然后进行动态冲击试验。In this embodiment, a kind of fast heating device that is used for high-temperature SHPB dynamic shock experiment of design, puts test piece on the ring (14) when using, and puts together on the heating channel (4) again, by raising Close the upper box (1) with hand (13), fasten the fastener (15), fasten the insulation board (16), then connect the wire (8) to the temperature control device, connect the power supply, and adjust the temperature through the temperature control device. the required temperature, and then heat the test piece. When the temperature reaches the required temperature, the temperature sensor (3) will feed back the temperature information to the temperature control device, and then the temperature control device will enter the automatic heat preservation state. After several hours, the inside and outside of the test piece After reaching the control temperature, the test was carried out. During the test, the insulation board (16) was removed, so that both the incident rod and the transmission rod of the SHPB were aligned with the test piece, and then the dynamic impact test was carried out.
在本实施例中通过保温板(16)的设置,在加热或者保温时将保温板(16)扣进加热通道(4)上,使温度不易发生消散,这样试件在加热装置里面可以更加均匀的达到所需温度,通过保温,可以让试件内外温度一致,避免了试件出现温度不均匀的情况。In this embodiment, through the setting of the insulation board (16), the insulation board (16) is buckled into the heating channel (4) during heating or heat preservation, so that the temperature is not easy to dissipate, so that the test piece can be more uniform in the heating device. To achieve the required temperature, through heat preservation, the temperature inside and outside the test piece can be consistent, avoiding the uneven temperature of the test piece.
在本实施例中通过直径100mm加热通道(16)和两个完全相同的半圆环的设置,不仅可以加热直径为100mm的圆柱体试件,而且可以加热直径75mm和50mm的试件,使加热试件的规格多样,同时试件在加热装置里面的位置也可固定,使动态冲击试验可以有效完成。In this embodiment, through the setting of the heating channel (16) with a diameter of 100mm and two identical semicircular rings, not only the cylindrical specimen with a diameter of 100mm can be heated, but also the specimens with a diameter of 75mm and 50mm can be heated, so that the heating The specifications of the test piece are various, and the position of the test piece in the heating device can also be fixed, so that the dynamic impact test can be effectively completed.
需要指出的是,以上实施例只是本发明一部分,实例中所使用的数据和图表仅用于说明本方法的具体思路。对于本领域的技术人员来说,凡在本发明的精神和原则之内,可轻易想到的变化或同等替换、改进等,均应包含在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。It should be pointed out that the above embodiments are only a part of the present invention, and the data and charts used in the examples are only used to illustrate the specific idea of the method. For those skilled in the art, all easily conceivable changes or equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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| CN106198199A (en) * | 2016-07-04 | 2016-12-07 | 西北工业大学 | Heating furnace based on Hopkinson bar and specimen holder |
| CN106404538A (en) * | 2016-11-16 | 2017-02-15 | 北方工业大学 | Hot double drawing experiment heating apparatus and hot double drawing experiment heating method |
| CN106442166A (en) * | 2016-09-14 | 2017-02-22 | 太原理工大学 | Device and method for high-temperature impact torsion test of hopkinson bar |
| CN106596620A (en) * | 2016-12-14 | 2017-04-26 | 电子科技大学 | Small heating device for high-temperature experiments of metal micro-miniature test samples |
| CN107290232A (en) * | 2017-06-09 | 2017-10-24 | 北京工业大学 | The high temperature test specimen tested for Hopkinson bar cools rapidly chain-type device |
| CN109443958A (en) * | 2019-01-14 | 2019-03-08 | 华东交通大学 | A kind of drop hammer type low velocity impact testing stand |
| CN112082881A (en) * | 2019-06-14 | 2020-12-15 | 中国航发商用航空发动机有限责任公司 | Hopkinson rod heating device |
| CN112857965A (en) * | 2021-01-08 | 2021-05-28 | 北京理工大学 | High-temperature heating system for SHPB test |
| CN113029758A (en) * | 2021-03-30 | 2021-06-25 | 哈尔滨工程大学 | Gas heating device capable of realizing accurate temperature control for Hopkinson bar high-temperature experiment |
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| CN106198199A (en) * | 2016-07-04 | 2016-12-07 | 西北工业大学 | Heating furnace based on Hopkinson bar and specimen holder |
| CN106442166A (en) * | 2016-09-14 | 2017-02-22 | 太原理工大学 | Device and method for high-temperature impact torsion test of hopkinson bar |
| CN106404538A (en) * | 2016-11-16 | 2017-02-15 | 北方工业大学 | Hot double drawing experiment heating apparatus and hot double drawing experiment heating method |
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| CN106596620A (en) * | 2016-12-14 | 2017-04-26 | 电子科技大学 | Small heating device for high-temperature experiments of metal micro-miniature test samples |
| CN107290232A (en) * | 2017-06-09 | 2017-10-24 | 北京工业大学 | The high temperature test specimen tested for Hopkinson bar cools rapidly chain-type device |
| CN107290232B (en) * | 2017-06-09 | 2020-01-03 | 北京工业大学 | Chain type device for rapidly cooling high-temperature test piece in Hopkinson bar experiment |
| CN109443958A (en) * | 2019-01-14 | 2019-03-08 | 华东交通大学 | A kind of drop hammer type low velocity impact testing stand |
| CN112082881A (en) * | 2019-06-14 | 2020-12-15 | 中国航发商用航空发动机有限责任公司 | Hopkinson rod heating device |
| CN112857965A (en) * | 2021-01-08 | 2021-05-28 | 北京理工大学 | High-temperature heating system for SHPB test |
| CN113029758A (en) * | 2021-03-30 | 2021-06-25 | 哈尔滨工程大学 | Gas heating device capable of realizing accurate temperature control for Hopkinson bar high-temperature experiment |
| CN113029758B (en) * | 2021-03-30 | 2022-11-18 | 哈尔滨工程大学 | Gas heating device capable of realizing accurate temperature control for Hopkinson bar high-temperature experiment |
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Inventor after: Xu Ying Inventor after: Shao Binbin Inventor after: Wu Mingjing Inventor after: Zheng Zhitao Inventor after: Wang Mengxiang Inventor before: Shao Binbin Inventor before: Wu Mingjing Inventor before: Xu Ying Inventor before: Zheng Zhitao Inventor before: Wang Mengxiang |
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Application publication date: 20160622 |