CN105699110A - Production line cutting equipment simulation test device - Google Patents
Production line cutting equipment simulation test device Download PDFInfo
- Publication number
- CN105699110A CN105699110A CN201610272439.9A CN201610272439A CN105699110A CN 105699110 A CN105699110 A CN 105699110A CN 201610272439 A CN201610272439 A CN 201610272439A CN 105699110 A CN105699110 A CN 105699110A
- Authority
- CN
- China
- Prior art keywords
- production line
- module
- signal
- signal output
- cutting equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/008—Subject matter not provided for in other groups of this subclass by doing functionality tests
Abstract
The invention provides a production line cutting equipment simulation test device. A digital quantity acquisition module is connected with an upper computer screen and used for receiving a simulation test knob signal. An analog quantity acquisition module receives a production line speed signal. The analog quantity acquisition module is connected with a signal output module through a signal processing module. The signal output module is connected with production cutting equipment. The signal processing module receives upper computer screen parameters and transmits the upper computer screen parameters to the signal output module through processing of the signal processing module. The signal output module outputs an analog signal of operation of the production line to the production line cutting equipment, and then an operator starts the cutting equipment so that simulation testing of the cutting equipment can be performed without starting the production line. Simulation testing of the related equipment (such as the cutting equipment) can be performed without lathing of the production line so that the operator is enabled to discover and solve certain existing equipment problems to the largest extent before lathing, and thus the production line is enabled to continuously operate.
Description
Technical field
The invention belongs to steel pipe and manufacture apparatus field, be related specifically to the device of simulation test production line cutting apparatus。
Background technology
Currently for most of steel pipe manufacturing enterprises, it does not have a kind of simple and effective method carrys out the ruuning situation of simulation test relevant device (such as steel pipe cutting apparatus)。Commonly used is static testing now, namely starts single device, due to and all conditions that automatically runs of the equipment that is unsatisfactory for, therefore can not test all of linkage action, several simple single action actions can only have been tested。This kind of method of testing has certain drawback, namely all linkage actions of equipment can not be diagnosed and investigate, equipment is made to would be likely to occur certain potential faults before driving, and run in spite of illness, thus causing after production line starts, parking phenomenon often occurs, and impact produces the duration, causes production waste。
Summary of the invention
It is an object of the invention to provide the device of a kind of simulation test production line cutting apparatus, this analog is not when production line is driven, it is possible to the ruuning situation of simulation test relevant device to greatest extent so that production line can run continuously。
The technical solution adopted for the present invention to solve the technical problems is:
A kind of device of simulation test production line cutting apparatus, it is characterized in that: this device includes digital data acquisition module, analogue collection module, signal processing module and signal output module, wherein digital data acquisition module is connected with host computer screen, for receiving simulation test knob signal, analogue collection module receives line speed signal, analogue collection module is connected with signal output module by signal processing module, signal output module connects production cutting apparatus, signal processing module receives host computer screen parameter and after the process of signal processing module, it is transferred to signal output module, the analog signal output that production line is run by signal output module is to production line cutting apparatus, now operative employee starts cutting apparatus, then can test this cutting apparatus at the condition Imitating that production line does not start。
The invention have the benefit that the use present invention can when production line not be driven, simulation test relevant device (such as cutting apparatus), make operative employee can find and solve some plant issues existed before driving to greatest extent so that production line can run continuously。
Accompanying drawing explanation
Fig. 1 is present configuration block diagram。
Detailed description of the invention
The specific embodiment of the present invention is further illustrated below in conjunction with accompanying drawing 1。
Before production line prepares to drive, operative employee can press testing button, and this covering device can be simulated test。Digital data acquisition module and the analogue collection module enabling signal that Receiving Host production line is transmitted through respectively, rate signal, and making signal enter into signal processing module by RS485 bus immediately, signal processing module is exclusively used in and according to flow process set in advance, various digital signals and analogue signal is carried out scale operation process；By signal output module by the signal after computing, the control centre of milling device is exported via RS485 bus, milling device is thought, and now production line is already at driving production status, so can milling device can be independent when main frame is not driven simulation test, and carry out Operational preparation。Simultaneously, in simulation test process, if milling device be diagnosed to be some fault (as band-type brake be not turned on, code device signal has fault, Milling Parameters arranges abnormal etc.), the relevant informations such as abort situation, fault type, fault time can be overlapped analog by RS485 bus transfer to this by this milling device automatically, and show on the liquid crystal display screen of analog, operative employee and maintenance mans can have access to reference at any time。After only having solved all of equipment fault, and after simulation test fault-free again, production line is just allowed to start drive, to ensure the continued reliability that production line runs。In like manner, if there is some fault (such as internal module power source trip, module damage, RS485 signal deletion etc.) in the internal module of this set analog, then this system can detect position and the dependent failure information of malfunctioning module equally, and it is shown on screen by RS485 bus fault message the most at last, for electrical maintenance reference, only maintenance this set simulating test device good, and after associated analog is tested, production line could be allowed to start drive, to ensure conforming product rate。
Claims (1)
1. the device of a simulation test production line cutting apparatus, it is characterized in that: this device includes digital data acquisition module, analogue collection module, signal processing module and signal output module, wherein digital data acquisition module is connected with host computer screen, for receiving simulation test knob signal, analogue collection module receives line speed signal, analogue collection module is connected with signal output module by signal processing module, signal output module connects production cutting apparatus, signal processing module receives host computer screen parameter and after the process of signal processing module, it is transferred to signal output module, the analog signal output that production line is run by signal output module is to production line cutting apparatus。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610272439.9A CN105699110B (en) | 2016-04-28 | 2016-04-28 | A kind of device of simulation test production line cutting apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610272439.9A CN105699110B (en) | 2016-04-28 | 2016-04-28 | A kind of device of simulation test production line cutting apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105699110A true CN105699110A (en) | 2016-06-22 |
| CN105699110B CN105699110B (en) | 2019-02-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610272439.9A Active CN105699110B (en) | 2016-04-28 | 2016-04-28 | A kind of device of simulation test production line cutting apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105699110B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007059741A1 (en) * | 2007-12-07 | 2009-06-10 | Volkswagen Ag | Abrasive testing device for cutting tool i.e. punch, has support upper frame provided as base components that cooperate in such that cutting processes are executable on sheet metal guided in holding and supplying device |
| US20110277567A1 (en) * | 2010-05-13 | 2011-11-17 | National Taiwan University | System for evaluating cutting efficiency of root canal rotary instruments |
| CN202240716U (en) * | 2011-09-21 | 2012-05-30 | 南京工业职业技术学院 | Vibration drilling vibration reduction testing device |
| CN104656633A (en) * | 2014-12-23 | 2015-05-27 | 重庆大学 | Detecting method for early failure of logistics trolley of flexible manufacturing system |
| CN205719594U (en) * | 2016-04-28 | 2016-11-23 | 中石化石油工程机械有限公司沙市钢管厂 | A kind of device of simulation test production line cutting apparatus |
-
2016
- 2016-04-28 CN CN201610272439.9A patent/CN105699110B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007059741A1 (en) * | 2007-12-07 | 2009-06-10 | Volkswagen Ag | Abrasive testing device for cutting tool i.e. punch, has support upper frame provided as base components that cooperate in such that cutting processes are executable on sheet metal guided in holding and supplying device |
| US20110277567A1 (en) * | 2010-05-13 | 2011-11-17 | National Taiwan University | System for evaluating cutting efficiency of root canal rotary instruments |
| CN202240716U (en) * | 2011-09-21 | 2012-05-30 | 南京工业职业技术学院 | Vibration drilling vibration reduction testing device |
| CN104656633A (en) * | 2014-12-23 | 2015-05-27 | 重庆大学 | Detecting method for early failure of logistics trolley of flexible manufacturing system |
| CN205719594U (en) * | 2016-04-28 | 2016-11-23 | 中石化石油工程机械有限公司沙市钢管厂 | A kind of device of simulation test production line cutting apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105699110B (en) | 2019-02-22 |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| CB02 | Change of applicant information |
Address after: 434000 Jingzhou, Hubei, Sha District, Beijing East Road, No. 2 Applicant after: SHASHI STEEL PIPE BRANCH OF SINOPEC PETROLEUM MACHINERY CO.,LTD. Address before: 434000 Jingzhou, Hubei, Sha District, Beijing East Road, No. 2 Applicant before: SHASHI STEEL PIPE FACTORY, SINOPEC PETROLEUM ENGINEERING MACHINERY CO.,LTD. |
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| CB02 | Change of applicant information | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170926 Address after: 434000 Jingzhou, Hubei, Sha District, Beijing East Road, No. 2 Applicant after: SHASHI STEEL PIPE BRANCH OF SINOPEC PETROLEUM MACHINERY CO.,LTD. Applicant after: SINOPEC OILFIELD EQUIPMENT Corp. Address before: 434000 Jingzhou, Hubei, Sha District, Beijing East Road, No. 2 Applicant before: SHASHI STEEL PIPE BRANCH OF SINOPEC PETROLEUM MACHINERY CO.,LTD. |
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