CN105692159B - A kind of vertical turn-down rig of the online inertia of elongated shape article - Google Patents
A kind of vertical turn-down rig of the online inertia of elongated shape article Download PDFInfo
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- CN105692159B CN105692159B CN201610173364.9A CN201610173364A CN105692159B CN 105692159 B CN105692159 B CN 105692159B CN 201610173364 A CN201610173364 A CN 201610173364A CN 105692159 B CN105692159 B CN 105692159B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/38—Devices for discharging articles or materials from conveyor by dumping, tripping, or releasing load carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0276—Tubes and pipes
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Abstract
Description
技术领域technical field
本发明涉及生产细长形状物品的自动翻料装置结构的改进技术领域,具体涉及一种细长形状物品惯性垂直翻料装置。The invention relates to the technical field of improving the structure of an automatic turning device for producing elongated articles, in particular to an inertial vertical turning device for elongated articles.
背景技术Background technique
钢管在生产过程中,通过自动定尺切断后,以辊道为主,经过多级输送完成多个工序,最后到环境宽阔地带,进行打捆处理,便于装卸运输。当纵向输送向横向输送转移时都设置有翻管装置。当两个滚道同时并行时,外侧轨道的钢管需要垂直升高一定高度,然后钢管落在下方的斜梁上,斜梁跨过内侧辊道,钢管从斜梁上滚落到横向输送装置上。翻管装置的作用主要是:将上级滚道输送来的钢管自动翻到横移台架上移送到下级滚道上,再由下级滚道继续将钢管向下输送,通过下级翻料装置,将钢管翻上台架,移送到打包架进行打捆处理。During the production process, the steel pipes are automatically cut to length, and are mainly conveyed by rollers to complete multiple processes, and finally to the wide area of the environment for bundling, which is convenient for loading and unloading. When the longitudinal conveying is transferred to the transverse conveying, a pipe turning device is provided. When the two raceways are parallel at the same time, the steel pipe on the outer track needs to be raised vertically to a certain height, and then the steel pipe falls on the inclined beam below, and the inclined beam crosses the inner roller table, and the steel pipe rolls down from the inclined beam to the horizontal conveying device . The function of the pipe turning device is mainly to automatically turn the steel pipes conveyed by the upper raceway onto the traversing platform and transfer them to the lower raceway, and then the lower raceway will continue to convey the steel pipes downwards, and through the lower turning device, the steel pipes Turn over the stand and transfer to the baling rack for baling.
6寸钢管4mm壁厚的每根重量在110公斤左右,其以0.1-0.5米/秒的速度前进的惯性动量可以想象是很大的,这么大的惯性动量往往浪费在辊道对面的撞板上,现有技术反而依靠电机或气缸等机构来实现翻料动作以实现纵向输送向横向输送转移。The weight of each 6-inch steel pipe with a wall thickness of 4mm is about 110 kg. It can be imagined that the inertial momentum moving at a speed of 0.1-0.5 m/s is very large. Such a large inertial momentum is often wasted on the collision plate opposite the roller table. On the contrary, the existing technology relies on mechanisms such as motors or cylinders to realize the turning action to realize the transfer from longitudinal conveying to transverse conveying.
现有技术中多使用液压、气压、电力实现翻管动作,天津兆利达钢管有限公司的CN203804661U公开了一种利用电机提供翻转动力的翻料装置,长期使用需要维护电机和减速器。In the prior art, hydraulic pressure, air pressure, and electric power are often used to realize the pipe turning action. CN203804661U of Tianjin Zhaolida Steel Tube Co., Ltd. discloses a material turning device that uses a motor to provide turning power. Long-term use requires maintenance of the motor and reducer.
也有依靠惯性力实现翻管动作的,如CN202864412U公开了一种方管自动翻料装置,钢管直线输送撞到受力板5,受力板5转动带动受力轴架3顺时针转动也即端部的传动杆带动钢丝向后运动,钢丝绳向后运动转变为连接在钢丝绳上的驱动杆7和拨管板9绕拨管轴架8转动而拨动钢管横向运动。上述受力轴架3把惯性力转变为旋转力,旋转力转变为钢丝绳的向后的缠绕力,向后的缠绕力带动拨管轴架8转动,转变为横向的拨管力,上述旋转力需要转变为钢丝绳的缠绕力,但是刚性力转移到钢丝绳上的驱动前进后退的力,会被钢丝绳的张力抵消掉一部分,有力的损失,拨管的力应当是有限的。其最终实现的是水平推管的动作。There are also those that rely on inertial force to realize the tube turning action. As CN202864412U discloses a square tube automatic material turning device, the steel pipe is conveyed in a straight line and bumps into the force plate 5, and the force plate 5 rotates to drive the force axle frame 3 to rotate clockwise, that is, end. The drive rod at the top drives the steel wire to move backwards, and the backward movement of the steel wire rope is converted into a drive rod 7 and a tube plate 9 connected to the steel wire rope to rotate around the tube bracket 8 to move the steel pipe laterally. The above-mentioned stressed shaft frame 3 converts the inertial force into a rotational force, and the rotational force is converted into a backward winding force of the steel wire rope, and the backward winding force drives the pipe removal shaft frame 8 to rotate, which is converted into a horizontal pipe removal force. The above-mentioned rotational force It needs to be converted into the winding force of the steel wire rope, but the force of driving forward and backward driven by the rigid force transferred to the steel wire rope will be partially offset by the tension of the steel wire rope, and the power loss should be limited. What it finally realizes is the action of pushing the tube horizontally.
发明内容Contents of the invention
针对上述现有技术中存在的缺陷,本发明的目的是提供一种细长形状物品在线惯性垂直翻料装置。Aiming at the above-mentioned defects in the prior art, the object of the present invention is to provide an online inertial vertical turning device for slender objects.
本发明的目的是这样实现的,一种细长形状物品在线惯性垂直翻料装置,所述细长形状物品纵向输送在辊道即X轴方向上,至少2个跨越架固定设置在辊道上方,所述跨越架具有导向倾斜顶面,包括举起器,所述举起器在下降位置和举起位置之间切换;所述举起器被惯性驱动机构驱动,所述惯性驱动机构将细长形状物品纵向输送的惯性力转变为所述举起器以垂直于辊道水平面的向上方向即Z轴方向从细长形状物品的正下方施加的举起力,在举起位置,所述举起器将钢管举起到钢管最低点稍高于所述导向倾斜顶面的最高点;The purpose of the present invention is achieved in this way, an online inertial vertical turning device for slender shaped items, the slender shaped items are transported longitudinally on the roller table, that is, in the direction of the X axis, and at least 2 spanning frames are fixedly arranged above the roller table , the span frame has a guiding inclined top surface, including a lifter, the lifter is switched between a lowered position and a raised position; the lifter is driven by an inertial drive mechanism, and the inertial drive mechanism will finely The inertial force of the longitudinal conveyance of the elongated article is converted into the lifting force exerted by the lifter from directly below the elongated article in the upward direction perpendicular to the horizontal plane of the roller table, that is, the Z-axis direction. In the lifting position, the lifter The lifter lifts the steel pipe until the lowest point of the steel pipe is slightly higher than the highest point of the inclined top surface of the guide;
所述惯性驱动机构包括借力机构、传力机构和杠杆举管机构,The inertial driving mechanism includes a force borrowing mechanism, a force transmission mechanism and a lever lifting mechanism,
所述借力机构包括借力板、第一固定轴,所述借力板枢接在所述第一固定轴上;所述借力板包括借力部和翻转部;借力部和翻转部位于第一固定轴的两侧;The borrowing mechanism includes a borrowing plate and a first fixed shaft, and the borrowing plate is pivotally connected to the first fixed shaft; the borrowing plate includes a borrowing part and an overturning part; the borrowing part and the overturning part located on both sides of the first fixed axis;
所述传力机构包括推杆和拉杆,在借力部端部枢接所述拉杆;在翻转部的端部枢接所述推杆;所述拉杆和推杆分别通过连接杆固定在所述滑块上;所述滑块滑动设置在所述辊道的正下方的滑槽中;The force transmission mechanism includes a push rod and a pull rod, the pull rod is pivotally connected to the end of the force-borrowing part; the push rod is pivotally connected to the end of the turning part; the pull rod and the push rod are respectively fixed on the on the slide block; the slide block is slidably arranged in the chute directly below the roller table;
所述滑槽上方固定设有枢轴,所述杠杆举管机构设置在所述枢轴和滑块之间,所述杠杆举管机构包括第一举臂、第二举臂,所述第一举臂和第二举臂中部分别枢转连接在所述枢轴上,所述第一举臂和第二举臂的上端部分别转动设置有所述举起器,所述第一举臂和第二举臂的下端部分别滑动设置在所述所述滑块中。A pivot is fixed above the chute, and the lever lifting mechanism is arranged between the pivot and the slider. The lever lifting mechanism includes a first lifting arm and a second lifting arm. The middle parts of the lifting arm and the second lifting arm are respectively pivotally connected to the pivot shaft, and the upper ends of the first lifting arm and the second lifting arm are respectively provided with the lifter, and the first lifting arm and the second lifting arm are pivotally connected to each other. The lower ends of the second lifting arms are respectively slidably arranged in the sliders.
进一步地,所述滑块包括相对滑动设置在滑槽中的第一滑块和第二滑块,连接杆包括第一连接杆和第二连接杆,所述拉杆通过第一连接杆固定在所述第一滑块上;所述推杆通过第二连接杆固定在所述第二滑块上。Further, the slider includes a first slider and a second slider that are relatively slidably arranged in the chute, the connecting rod includes a first connecting rod and a second connecting rod, and the pull rod is fixed on the first connecting rod through the first connecting rod. on the first slider; the push rod is fixed on the second slider through a second connecting rod.
进一步地,所述举起器为滚轮,第一举臂的上端部转动设置有第一滚轮,第二举臂的上端部转动设置有第二滚轮。Further, the lifter is a roller, the upper end of the first lifting arm is rotatably provided with a first roller, and the upper end of the second lifting arm is rotatably provided with a second roller.
进一步地,所述举起器为托起盘,所述托起盘设有定位钢管的托起定位槽和托起倾斜顶面,所述托起倾斜顶面具有顶管位置面和挡管位置面。Further, the lifter is a lifting plate, and the lifting plate is provided with a lifting positioning groove for positioning the steel pipe and a lifting inclined top surface, and the lifting inclined top surface has a pipe jacking position surface and a pipe retaining position surface. noodle.
进一步地,还包括限位机构,所述限位机构包括限位板,所述限位板固设于借力板的前方。Further, a limit mechanism is also included, and the limit mechanism includes a limit plate, and the limit plate is fixed in front of the force-borrowing plate.
进一步地,所述限位板固设于所述借力部的前方的限位距离处,当受到细长形状物品前行冲击时,用以限定借力部绕第一固定轴旋转的旋转角度,所述限位距离可调整。Further, the limiting plate is fixed at a limiting distance in front of the force-borrowing part, and is used to limit the rotation angle of the force-borrowing part around the first fixed axis when it is impacted by the forward movement of the elongated object. , the limit distance can be adjusted.
进一步地,所述限位机构还包括复位弹簧,所述复位弹簧的第一端固定,所述复位弹簧的第二端连接翻转部的端部。Further, the limiting mechanism further includes a return spring, the first end of the return spring is fixed, and the second end of the return spring is connected to the end of the turning part.
进一步地,所述复位弹簧用以将旋转角度的传力板拉回到第一辊道水平面上与X轴方向垂直的Y轴方向重合的位置,此为复位位置。Further, the return spring is used to pull the force transmission plate of the rotation angle back to the position where the Y-axis direction on the horizontal plane of the first roller table coincides with the Y-axis direction perpendicular to the X-axis direction, which is the reset position.
进一步地,举起器为滚轮时,在复位位置,所述滚轮与所述第一辊道具有相同高度,即滚轮的上表面几乎接触到所述细长形状物品。Further, when the lifter is a roller, in the reset position, the roller has the same height as the first roller table, that is, the upper surface of the roller almost touches the elongated object.
进一步地,所述细长形状物品为钢管。Further, the elongated object is a steel pipe.
本发明与现有技术相比,所述惯性垂直翻料装置通过如下技术实质实现不用任何动力的翻料动作,实现了细长物品生产的自动化输送,极低成本地提升了输送线的自动化水平。Compared with the prior art, the present invention realizes the material turning action without any power through the following technical essence, realizes the automatic conveying of the production of slender articles, and improves the automation level of the conveying line at a very low cost .
(1)借力机构,利用细长物品在第一方向运动的惯性力,该借力机构巧妙地将此惯性力转化为所述垂直翻料装置的举高动作的源动力;(1) the leverage mechanism utilizes the inertial force of the slender object moving in the first direction, and the leverage mechanism skillfully converts this inertial force into the source power of the lifting action of the vertical turning device;
(2)传力机构,将借力机构的旋转运动无任何损失地直接转化为向推杆4沿X轴负向直线运动和拉杆5沿X轴正向的直线运动,二者相反方向的运动直接带动滑块10的相对接近或远离。(2) The force transmission mechanism directly converts the rotational motion of the leverage mechanism into the linear motion of the push rod 4 along the negative direction of the X-axis and the linear motion of the pull rod 5 along the positive direction of the X-axis without any loss, and the movement in the opposite direction of the two Directly drive the relative approach or distance of the slider 10 .
(3)杠杆举管机构,将传力机构的第一滑块10.1和第二滑块10.2的接近的推力转变为第一举臂7.1和第二举臂7.2的举起动力,将细长形状物品举高到一定高度,然后在回程中由跨辊道的跨越架接住从而滚落到横向输送的输料架上。这一力的转移也是没有任何力的损失的。(3) The lever pipe lifting mechanism converts the approaching thrust of the first slide block 10.1 and the second slide block 10.2 of the power transmission mechanism into the lifting power of the first lift arm 7.1 and the second lift arm 7.2, and the slender shape The items are lifted to a certain height, and then they are caught by the cross frame across the roller table during the return journey and then rolled down to the conveying frame for horizontal conveying. This transfer of force is also without any loss of force.
上述三个机构在功能上互相传递力,互为前提,将第一方向的惯性力直接转换为拉杆4和推杆5平行却方向互反的挫动,该挫动直接导致滑块10之间的开与合,滑块的合对应举高动作,三个机构逐级传递的动力,最终组合后的效果大于各机构单独的效果之和。所述惯性垂直翻料装置不需要耗费能源的主动驱动机构如气缸或油缸实现细长物品由纵向输举高横跨然后到横向输送,实现零费用实现翻料动作,大大减轻了主动驱动装置购置成本和维护费用,为企业增加了效益。The above-mentioned three mechanisms transmit force to each other in terms of function, which is the premise of each other. The inertial force in the first direction is directly converted into a friction in which the pull rod 4 and the push rod 5 are parallel but in opposite directions. The opening and closing of the sliding block corresponds to the lifting action, and the power transmitted by the three mechanisms step by step, the final combined effect is greater than the sum of the individual effects of each mechanism. The inertial vertical turning device does not require active drive mechanisms that consume energy such as cylinders or oil cylinders to realize the vertical conveying of elongated items, lifting them across the high and then horizontally conveying, and realizing the turning action at zero cost, which greatly reduces the purchase of active driving devices Cost and maintenance costs, increased benefits for the enterprise.
附图说明Description of drawings
图1为本发明细长形状物品在线惯性水平翻料装置的俯视图。Fig. 1 is a top view of the online inertial horizontal turning device for elongated articles of the present invention.
图2为本发明细长形状物品在线惯性水平翻料装置的主视图。Fig. 2 is a front view of the online inertial horizontal turning device for elongated articles of the present invention.
图3为本发明细长形状物品在线惯性水平翻料装置的局部左视图。Fig. 3 is a partial left view of the online inertial horizontal turning device for elongated articles of the present invention.
上述图中的附图标记:Reference numerals in the above figures:
1借力板,1.1借力部,1.2翻转部,2限位板,3第一固定轴,4推杆,5拉杆,6第二固定轴,7转臂,8复位弹簧,9连接杆,10滑块,11滑槽,12枢轴,13第一辊道,14第二辊道,15跨越架,15.1倾斜顶面1 Leverage plate, 1.1 Leverage part, 1.2 Turnover part, 2 Limit plate, 3 First fixed shaft, 4 Push rod, 5 Pull rod, 6 Second fixed shaft, 7 Rotating arm, 8 Return spring, 9 Connecting rod, 10 slider, 11 chute, 12 pivot, 13 first roller table, 14 second roller table, 15 spanning frame, 15.1 inclined top surface
7.1第一转臂,7.2第二转臂,7.3轴节,7.4滚轮,7.1 The first rotating arm, 7.2 The second rotating arm, 7.3 Shaft joint, 7.4 Roller,
74托起盘,74.1托起定位槽,74.2托起倾斜顶面,74.3顶管位置面,74.4挡管位置面74 Lifting plate, 74.1 Lifting positioning groove, 74.2 Lifting inclined top surface, 74.3 Jacking pipe position surface, 74.4 Blocking pipe position surface
9.1第一连接杆,9.2第二连接杆9.1 First connecting rod, 9.2 Second connecting rod
10.1第一滑块,10.2第二滑块10.1 First slider, 10.2 Second slider
具体实施方式detailed description
以下结合附图对本发明的实施例作详细说明,但不用来限制本发明的范围。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, but they are not used to limit the scope of the present invention.
如图所示,一种细长形状物品在线惯性垂直翻料装置,双辊道包括相互平行且紧邻的第一辊道13和第二辊道14,所述细长形状物品纵向输送在第二辊道14即X轴方向上,至少2个跨越架15固定设置在第一辊道13上方,所述跨越架15具有导向倾斜顶面15.1,包括举起器,所述举起器在下降位置和举起位置之间切换;在举起位置,所述举起器将第二辊道14的钢管举起到钢管最低点稍高于所述导向倾斜顶面15.1的最高点;As shown in the figure, an online inertial vertical turning device for elongated articles, the double-roller table includes a first roller table 13 and a second roller table 14 that are parallel and adjacent to each other, and the elongated articles are conveyed longitudinally in the second The roller table 14, that is, in the X-axis direction, at least two spanning frames 15 are fixedly arranged above the first roller table 13, and the spanning frame 15 has a guiding inclined top surface 15.1, including a lifter, and the lifter is in the lowered position and the lifting position; in the lifting position, the lifter lifts the steel pipe of the second roller table 14 to the lowest point of the steel pipe slightly higher than the highest point of the guide inclined top surface 15.1;
所述举起器被惯性驱动机构驱动,所述惯性驱动机构将细长形状物品前行的惯性力转变为所述杠杆举管机构以垂直于第一辊道水平面的向上方向即Z轴方向从细长形状物品的正下方施加的举起力,所述举起力将细长形状物品举高到一定高度。The lifter is driven by an inertial drive mechanism, and the inertial drive mechanism converts the forward inertial force of the slender shape into the lever tube lifting mechanism to move from the upward direction perpendicular to the horizontal plane of the first roller table, that is, the Z-axis direction. The lifting force exerted directly below the elongated shape object, which lifts the elongated shape object to a certain height.
第二辊道14紧邻第一辊道13,在同一辊架上沿X轴方向实现管道的纵向输送。但是在外侧的第二辊道14实现横向输送必须首先举高跨过第一辊道才能滚落到输料架上。The second roller table 14 is adjacent to the first roller table 13, and realizes the longitudinal transportation of the pipeline along the X-axis direction on the same roller stand. But the second roller table 14 on the outside realizes lateral conveyance and must first lift up and cross the first roller table and could roll down on the feeding frame.
上述双辊道只是具体举例,不限于双辊道,只要举高配合跨越架的导向倾斜顶面15.1可实现垂直翻管动作。The above-mentioned double-roller table is just a specific example, and is not limited to the double-roller table. As long as the height is matched with the guide inclined top surface 15.1 of the spanning frame, the vertical tube turning action can be realized.
所述惯性驱动机构包括借力机构、传力机构、杠杆举管机构,所述借力机构将管的惯性力通过传力机构转变为所述杠杆举管机构以Z轴方向从细长形状物品正下方施加的向上推力,所述向上推力将所述细长形状物品举高到一定高度;该高度大于所述斜梁的最高点。所述跨越架的最高点位于所述第一辊道和第二辊道的中间位置。在所述杠杆举管机构回程时,所述细长形状物品落在斜梁上,所述斜梁横设在第二辊道上方。所述细长形状物品从所述斜梁上滚落到所述输料架上实现了横向输送。The inertial drive mechanism includes a force-borrowing mechanism, a force-transmitting mechanism, and a lever-lifting mechanism. The force-borrowing mechanism transforms the inertial force of the tube into the lever-lifting mechanism through the force-transmitting mechanism to move the slender shape from the Z-axis direction. an upward thrust applied directly below, said upward thrust lifting said elongate shaped article to a height; the height being greater than the highest point of said inclined beam. The highest point of the spanning frame is located in the middle of the first roller table and the second roller table. When the lever lifting mechanism returns, the elongated objects fall on the inclined beam, and the inclined beam is arranged above the second roller table. The elongated articles roll down from the inclined beam onto the conveying frame to realize lateral conveying.
所述借力机构包括借力板1、第一固定轴3,所述借力板1枢接在所述第一固定轴3上,所述借力板1包括借力部1.1和翻转部1.2。The borrowing mechanism includes a borrowing board 1 and a first fixed shaft 3, the borrowing board 1 is pivotally connected to the first fixing shaft 3, and the borrowing board 1 includes a borrowing part 1.1 and an overturning part 1.2 .
所述传力机构包括推杆4和拉杆5,在传力板1的借力部1.1端部枢接所述拉杆5;在传力板1的翻转部1.2的端部枢接所述推杆4;所述拉杆5和推杆4分别通过连接杆9固定在所述滑块10上;所述滑块10滑动设置在所述第一辊道的正下方的滑槽11中;The force transmission mechanism includes a push rod 4 and a pull rod 5, and the pull rod 5 is pivotally connected to the end of the force transmission part 1.1 of the force transmission plate 1; the push rod is pivotally connected to the end of the turning part 1.2 of the force transmission plate 1 4. The pull rod 5 and the push rod 4 are respectively fixed on the slider 10 through the connecting rod 9; the slider 10 is slidably arranged in the chute 11 directly below the first roller table;
具体地,所述拉杆5通过第一连接杆9.1固定在所述第一滑块10.1上;所述推杆4通过第二连接杆9.2固定在所述第二滑块10.2上;所述第一滑块10.1和所述第二滑块10.2相对滑动设置在滑槽11中。Specifically, the pull rod 5 is fixed on the first slider 10.1 through the first connecting rod 9.1; the push rod 4 is fixed on the second slider 10.2 through the second connecting rod 9.2; the first The sliding block 10.1 and the second sliding block 10.2 are relatively slidingly arranged in the sliding groove 11.
所述滑槽11上方固定设有枢轴12,所述杠杆举管机构7设置在所述枢轴12和滑块10之间,所述杠杆举管机构7包括第一举臂7.1、第二举臂7.2,所述第一举臂7.1和第二举臂7.2中部分别枢转连接在所述枢轴12上,所述第一举臂7.1和第二举臂7.2的上端部分别转动设置有举起器。A pivot 12 is fixed above the chute 11, and the lever lifting mechanism 7 is arranged between the pivot 12 and the slider 10. The lever lifting mechanism 7 includes a first lifting arm 7.1, a second Lifting arm 7.2, the middle parts of the first lifting arm 7.1 and the second lifting arm 7.2 are respectively pivotally connected to the pivot shaft 12, and the upper ends of the first lifting arm 7.1 and the second lifting arm 7.2 are respectively provided with lifter.
优选地,所示举起器为滚轮7.4,具体是第一举臂7.1的上端部转动设置有第一滚轮7.41,第二举臂7.2的上端部转动设置有第二滚轮7.42。所述滚轮7.4的滚面为弹性材料,优选橡胶材料。所述第一举臂7.1和第二举臂7.2的下端部分别滑动设置在所述所述滑块10中。Preferably, the lifter shown is a roller 7.4, specifically, the upper end of the first lifting arm 7.1 is rotatably provided with a first roller 7.41, and the upper end of the second lifting arm 7.2 is rotatably provided with a second roller 7.42. The rolling surface of the roller 7.4 is elastic material, preferably rubber material. The lower ends of the first lifting arm 7.1 and the second lifting arm 7.2 are respectively slidably disposed in the slider 10 .
更为优选的是,所述举起器替换为托起盘74,所述托起盘74设有定位钢管的托起定位槽74.1和托起倾斜顶面74.2,所述托起倾斜顶面74.2与所述导向倾斜顶面4.1的倾斜角度相同,所述托起倾斜顶面74.2与所述导向倾斜顶面4.1与水平方向的倾斜夹角优选为30°-60°;所述托起倾斜顶面74.2具有顶管位置面74.3和挡管位置面74.4,所述顶管位置面74.3的最低点高于挡管位置面74.4的最高点。所述顶管位置面位于第二辊道正下方。More preferably, the lifter is replaced by a lifting plate 74, and the lifting plate 74 is provided with a lifting positioning groove 74.1 for positioning the steel pipe and a lifting inclined top surface 74.2, and the lifting inclined top surface 74.2 The same as the inclination angle of the guiding inclined top surface 4.1, the inclined angle between the lifting inclined top surface 74.2 and the guiding inclined top surface 4.1 and the horizontal direction is preferably 30°-60°; The surface 74.2 has a pipe jacking position surface 74.3 and a pipe blocking position surface 74.4, the lowest point of the pipe jacking position surface 74.3 is higher than the highest point of the pipe blocking position surface 74.4. The pipe jacking position surface is located directly below the second roller table.
所述惯性驱动机构还包括限位机构,所述限位机构包括限位板2和复位弹簧8,所述限位板2固设于第一固定轴3前方的限位距离L处,当受到细长形状物品前行冲击时,用以限定借力部1.1绕第一固定轴3旋转的旋转角度α,此为推出状态。此时,推杆4借助翻转部1.2端部的旋转,带动连接杆9和滑块10在滑槽11中滑动;The inertial drive mechanism also includes a limit mechanism, the limit mechanism includes a limit plate 2 and a return spring 8, and the limit plate 2 is fixed at the limit distance L in front of the first fixed shaft 3. When the elongated object moves forward and impacts, it is used to limit the rotation angle α of the force-borrowing part 1.1 rotating around the first fixed axis 3, which is the push-out state. At this time, the push rod 4 drives the connecting rod 9 and the slider 10 to slide in the chute 11 by means of the rotation of the end of the turning part 1.2;
所述复位弹簧8的第一端固定,第二端连接翻转部1.2的端部;所述复位弹簧8用以将旋转角度α的翻转部1.2和推杆4拉回到翻转部1.2与Y轴方向重合,此状态为复位状态,也为初始状态。在复位状态,所述借力部1.1与Y轴方向也重合,所述第一转臂7.1端部的滚轮与所述辊道具有相同高度,即滚轮7.4的上表面接触钢管;所述滚轮为中间的凹形,以防止举高时钢管向两边滚动。所述复位弹簧8的第一端的固定位置可调节。所示滚轮7.4表面设有防止钢管纵向串动的防滑面。The first end of the return spring 8 is fixed, and the second end is connected to the end of the overturning part 1.2; the return spring 8 is used to pull the overturning part 1.2 and the push rod 4 at the rotation angle α back to the overturning part 1.2 and the Y axis The direction coincides, this state is the reset state, and it is also the initial state. In the reset state, the borrowing part 1.1 also coincides with the Y-axis direction, and the roller at the end of the first arm 7.1 has the same height as the roller table, that is, the upper surface of the roller 7.4 contacts the steel pipe; the roller is The concave shape in the middle prevents the steel pipe from rolling to both sides when lifted. The fixed position of the first end of the return spring 8 can be adjusted. The surface of the shown roller 7.4 is provided with an anti-skid surface that prevents the steel pipe from moving longitudinally.
所述杠杆举管机构7的第一举臂7.1和第二举臂7.2在初始位置和上举位置之间切换。在初始位置,所述复位弹簧8回缩,将所述借力板1的翻转部1.2拉回与所述第一辊道垂直的位置,所述推杆4也带动所述第二滑块10.2沿X轴方向滑动到滑槽11的左端;与此同时,传力部1.1也转回到与所述第一辊道垂直的位置,所述拉杆5被推动沿X轴的反向运动,其带动第一滑块10.1沿X轴的反向滑动到所述滑槽11的右端;当钢管从辊道3上沿X轴方向前进时,钢管的端部有很大的惯性动力撞击到所述借力板1的借力部1.1上,所述借力板1沿第一固定轴3转动,借力部1.1的端部触到限位板2被停止,翻转部1.2绕第一固定轴3转动旋转角度α,推动推杆4沿X轴负方向运动,推杆4带动第二连接杆9.2和第二滑块10.2在滑槽11中沿X轴负方向向滑槽11中间部位运动,同时,借力部1.1拉动拉杆5沿X轴正方向运动,拉杆5带动第一连接杆9.1和第一滑块10.1在滑槽11中沿X轴正方向也向滑槽11中间部位运动。第一滑块10.1和第二滑块10.2之间的相对位置更加接近了,因此导致第一举臂7.1和第二举臂7.2在枢轴12的下方部分夹角变小了,根据杠杆原理,第一举臂7.1和第二举臂7.2在枢轴12的上方部分的夹角也会变小,两滚轮呈上举状态,将所述钢管举高到一定高度,该高度大于所述斜梁的最高点。The first lifting arm 7.1 and the second lifting arm 7.2 of the lever tube lifting mechanism 7 switch between the initial position and the lifting position. In the initial position, the return spring 8 is retracted, and the turning part 1.2 of the leverage plate 1 is pulled back to a position perpendicular to the first roller table, and the push rod 4 also drives the second slider 10.2 Slide along the X-axis direction to the left end of the chute 11; at the same time, the force transmission part 1.1 also turns back to the position perpendicular to the first roller table, and the pull rod 5 is pushed to move in the opposite direction along the X-axis, which Drive the first slider 10.1 to slide to the right end of the chute 11 in the reverse direction of the X-axis; when the steel pipe advances along the X-axis from the roller table 3, the end of the steel pipe has a large inertial force and hits the On the borrowing part 1.1 of the borrowing board 1, the said borrowing board 1 rotates along the first fixed axis 3, the end of the borrowing part 1.1 touches the limit plate 2 and stops, and the turning part 1.2 turns around the first fixed shaft 3 Turn the rotation angle α, push the push rod 4 to move along the negative direction of the X axis, and the push rod 4 drives the second connecting rod 9.2 and the second slider 10.2 to move in the chute 11 to the middle part of the chute 11 along the negative direction of the X axis. , Leveraging part 1.1 pulls the pull rod 5 to move along the positive direction of the X-axis, and the pull rod 5 drives the first connecting rod 9.1 and the first slider 10.1 to move in the chute 11 along the positive direction of the X-axis to the middle of the chute 11. The relative position between the first slider 10.1 and the second slider 10.2 is closer, thus causing the angle between the first arm 7.1 and the second arm 7.2 below the pivot 12 to become smaller. According to the principle of leverage, The angle between the first lifting arm 7.1 and the second lifting arm 7.2 on the upper part of the pivot 12 will also become smaller, and the two rollers will be lifted up to raise the steel pipe to a certain height, which is greater than that of the inclined beam. the highest point.
增大所述限位板2设于第一固定轴3前方的限位距离L,可增大所述传力板1绕第一固定轴3旋转的角度,也间接增大了所述第一滑块10.1和第二滑块10.2的行程,也增大了上举的高度。Increasing the limit distance L of the limit plate 2 in front of the first fixed shaft 3 can increase the rotation angle of the force transmission plate 1 around the first fixed shaft 3, and also indirectly increase the first fixed shaft. The stroke of slide block 10.1 and second slide block 10.2 has also increased the height of lifting.
所述细长形状物品在线惯性垂直翻料装置,巧妙地利用了细长形状物品行进中的惯性动量,以上述三个机构递进传递动力,互为前提,将第一方向的惯性力逐级转换为拉杆4和推杆5平行却方向互反的挫动,该挫动直接导致滑块10之间的开与合,滑块的合对应举高动作,三个机构逐级传递的动力,最终组合后的效果大于各机构单独的效果之和。所述惯性垂直翻料装置不需要耗费能源的主动驱动机构如气缸或油缸实现细长物品由纵向输举高横跨然后到横向输送的翻转,实现零费用实现翻料动作,大大减轻了主动驱动装置购置成本和维护费用,为企业增加了效益。The online inertial vertical turning device for slender objects cleverly utilizes the inertial momentum of the slender objects during their travel, and uses the above three mechanisms to transmit power progressively. It is converted into a friction that the pull rod 4 and the push rod 5 are parallel but in opposite directions. The friction directly leads to the opening and closing of the sliders 10. The combination of the sliders corresponds to the lifting action. The power transmitted by the three mechanisms step by step, The final combined effect is greater than the sum of the individual effects of each institution. The inertial vertical turning device does not require an active drive mechanism that consumes energy such as an air cylinder or an oil cylinder to realize the turning of the slender articles from the longitudinal conveyance to the high cross and then to the transverse conveyance, realizing the turning action at zero cost and greatly reducing the active drive. The purchase cost and maintenance cost of the device increase the benefit for the enterprise.
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| CN111422607A (en) * | 2020-04-10 | 2020-07-17 | 中冶辽宁德龙钢管有限公司 | Self-adaptive steel pipe conveying system and operation method thereof |
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| CN203211988U (en) * | 2013-01-03 | 2013-09-25 | 邯郸市正大制管有限公司 | Automatic machine tube shifting device |
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