CN105691776B - A kind of dangerization powder packaging production line and its production technology - Google Patents

A kind of dangerization powder packaging production line and its production technology Download PDF

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Publication number
CN105691776B
CN105691776B CN201610057740.8A CN201610057740A CN105691776B CN 105691776 B CN105691776 B CN 105691776B CN 201610057740 A CN201610057740 A CN 201610057740A CN 105691776 B CN105691776 B CN 105691776B
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bag
cylinder
tie
packaging
inner bag
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CN105691776A (en
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黎厚斌
张国全
张振中
姜振明
王北海
张路遥
董庆丰
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Wuhan University WHU
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Wuhan University WHU
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Package Closures (AREA)

Abstract

本发明提供一种危化粉体包装生产线及其生产工艺,通过设置在输送线上的供袋、供桶、计量、整理包装、扎袋、排气整形、折袋、盖盖、上锁的共同作用,实现了将粉状物料装入包装袋及包装桶中。实现了危化粉的清洁包装,防止粉尘飘散,有效减少了包装现场的粉尘污染,避免了工人在恶劣的环境下工作;包装过程中粉料与气体成分分离,有效防止粉尘溢出以及包装袋退出后,防止挂在包装机出料口处的无聊掉落污染包装现场环境。

The invention provides a hazardous chemical powder packaging production line and its production process, through the bag supply, barrel supply, metering, sorting and packaging, bag binding, exhaust shaping, bag folding, cover, and locking on the conveying line. Working together, it is possible to pack powdery materials into packaging bags and packaging barrels. Realize the clean packaging of hazardous powder, prevent dust from dispersing, effectively reduce dust pollution on the packaging site, and avoid workers working in harsh environments; the powder and gas components are separated during the packaging process, effectively preventing dust from overflowing and packaging bags from exiting Finally, prevent the boring drop hanging at the outlet of the packaging machine from polluting the environment of the packaging site.

Description

一种危化粉体包装生产线及其生产工艺A hazardous chemical powder packaging production line and its production process

技术领域technical field

本发明涉及危化粉体包装,特别涉及一种危化粉体包装生产线及其生产工艺。The invention relates to hazardous chemical powder packaging, in particular to a hazardous chemical powder packaging production line and its production process.

背景技术Background technique

袋装粉体的全自动包装生产线是国内包装行业继续发展的重要装备,由于粉体物料物性的多变,带来粉体包装方式的个性化,多样化要求,但包装技术上有较高的难度,而目前针对危化粉体的包装生产线在我国基本属于空白。The fully automatic packaging production line for bagged powder is an important equipment for the continuous development of the domestic packaging industry. Due to the changeable physical properties of powder materials, it brings individualized and diversified requirements for powder packaging methods, but there are higher requirements for packaging technology. Difficulty, and the current packaging production line for hazardous powders is basically blank in my country.

发明内容Contents of the invention

本发明提供一种危化粉体包装生产线及其生产工艺,具体技术方案如下:The invention provides a hazardous chemical powder packaging production line and its production process. The specific technical scheme is as follows:

一种危化粉体包装生产线,其特征在于:包括按物料传送的供袋装置、夹袋组件、计量装置、进料装置、内袋一次扎紧装置、内袋二次扎紧装置、外袋扎紧装置;A hazardous chemical powder packaging production line, characterized in that it includes a bag feeding device, a bag clip assembly, a metering device, a feeding device, a primary tightening device for inner bags, a secondary tightening device for inner bags, and an outer bag fastening device;

所述计量装置包括计量系统机架,限位气缸,弧形推板,称重气缸,推杆,接料托盘,斜滚输送线,漏斗支撑架,铜套;所述计量系统机架为正方形,所述漏斗支撑架位于计量系统机架上方,漏斗支撑架和计量系统机架之间设置有称重传感器;所述计量系统机架相邻的两个侧边上分别垂直于侧边设置有限位气缸,所述两个限位气缸的延长线相互垂直,所述限位气缸靠近漏斗支撑架的一端设置有弧形推板;所述漏斗支撑架内底部上方的中央位置设置有接料托盘,所述推杆由下往上穿过接料托盘,所述接料托盘上设置有供推杆穿过的铜套;所述推杆的顶部设置有斜滚输送线,斜滚输送线的底部设置有称重气缸;The metering device includes a metering system frame, a limit cylinder, an arc push plate, a weighing cylinder, a push rod, a material receiving tray, an inclined rolling conveyor line, a funnel support frame, and a copper sleeve; the metering system frame is a square , the funnel support frame is located above the metering system frame, and a load cell is arranged between the funnel support frame and the metering system frame; the adjacent two sides of the metering system frame are respectively perpendicular to the sides with limited position cylinder, the extension lines of the two limit cylinders are perpendicular to each other, and the end of the limit cylinder near the funnel support frame is provided with an arc-shaped push plate; the central position above the inner bottom of the funnel support frame is provided with a receiving tray , the push rod passes through the material receiving tray from bottom to top, and the copper sleeve for the push rod to pass is arranged on the material receiving tray; the top of the push rod is provided with an inclined rolling conveyor line, and the There is a weighing cylinder at the bottom;

所述内袋一次扎紧装置包括内袋扎口装置、下拉外袋装置和内袋排气整形装置;The primary tightening device for the inner bag includes an inner bag tie device, a pull-down outer bag device and an inner bag exhaust shaping device;

所述内袋二次扎紧装置包括内袋扎口旋转装置;The secondary tightening device of the inner bag includes an inner bag tie opening rotating device;

所述外袋扎紧装置包括外袋排气整形装置、上拉外袋装置、外袋扎口装置。The outer bag tightening device includes an outer bag exhaust shaping device, a pull-up outer bag device, and an outer bag tie device.

上述内袋一次扎紧装置中下拉外袋装置为4个,两两对称的设置在辊道两侧,同侧的两个下拉外袋装置中间设置有内袋排气整形装置;所述扎口装置位于位于下拉外袋装置和内袋排气整形装置上方并位于两者中间;There are four pull-down outer bag devices in the above-mentioned one-time tightening device for the inner bag, which are symmetrically arranged on both sides of the roller table, and an inner bag exhaust shaping device is arranged in the middle of the two pull-down outer bag devices on the same side; The device is located above and between the pull-down outer bag device and the inner bag exhaust shaping device;

外袋扎紧装置中上拉外袋装置为4个,两两对称的设置在辊道两侧,同侧的两个上拉外袋装置中间设置有外袋排气整形装置;所述扎口装置位于位于上拉外袋装置和外袋排气整形装置上方并位于两者中间;There are four pull-up outer bag devices in the outer bag tightening device, which are symmetrically arranged on both sides of the roller table, and an outer bag exhaust shaping device is arranged in the middle of the two pull-up outer bag devices on the same side; The device is located above and between the pull-up outer bag device and the outer bag exhaust shaping device;

所述内袋扎口装置和外袋扎口装置结构一致,包括导轨定位座板、垂直导轨滑块,扎口导向套,顶压扎带气缸,夹紧推板,气缸推板横梁,扎口导轨连接板,扎口连接定位板,扎带支撑座板,及设置在导轨定位座板一侧的垂直导轨、下移扎带气缸和扎带储存仓;所述垂直导轨为2条,所述下移扎带气缸位于2条垂直导轨之间,且垂直导轨和下移扎带气缸相互平行;所述下移扎带气缸下方设置有气缸推板横梁,所述气缸推板横梁通过扎口导轨连接板与扎口连接定位板连接,所述扎口连接定位板通过垂直导轨滑块与垂直导轨连接;所述扎带支撑座板位于气缸推板横梁下方,所述扎带支撑座板靠近导轨定位座板的一侧边上设置有扎带上下移动左定位板和扎带上下移动右定位板,扎带支撑座板通过扎带上下移动左定位板和扎带上下移动右定位板与气缸推板横梁固定连接;所述扎带支撑座板上设置有拉紧扎带气缸、水平导轨和位于水平导轨上的夹指气缸垫板,所述夹指气缸垫板通过水平导轨滑块与水平导轨滑动连接,所述拉紧扎带气缸与水平导轨平行并与夹指气缸垫板固定连接;所述夹指气缸垫板上设置有夹扎带夹指气缸,夹扎带夹指气缸上设置有夹带指板;所述扎带储存仓为两端开口的筒状,其靠近导轨定位座板一侧的筒壁上从上至下设置有一条缝隙,扎带储存仓下方设置有气缸托板,气缸托板上设置有送扎带气缸,所述气缸托板通过扎带托板与导轨定位座板固定连接,所述扎带托板上、靠近扎带储存仓有缝隙的一侧设置有顶压扎带气缸, 顶压扎带气缸的推杆顶端设置有夹紧推板,夹紧推板可在顶压扎带气缸的作用下垂直于导轨定位座板做往复运动;所述扎口导向套位于扎带储存仓与扎带支撑座板之间,扎口导向套通过拉扎条进座与扎带上下移动右定位板固定连接;The structure of the inner bag tie device and the outer bag tie device is consistent, including guide rail positioning seat plate, vertical guide rail slider, tie guide sleeve, top pressure tie cylinder, clamping push plate, cylinder push plate beam, tie tie The guide rail connecting plate, the tie opening connection positioning plate, the tie support seat plate, and the vertical guide rail arranged on one side of the guide rail positioning seat plate, the downward moving tie tie cylinder and the tie storage bin; the vertical guide rails are 2, and the The down-moving cable tie cylinder is located between two vertical guide rails, and the vertical guide rails and the down-moving cable tie cylinder are parallel to each other; a cylinder push plate beam is arranged below the down move cable tie cylinder, and the cylinder push plate beam passes through the tie-in guide rail The connecting plate is connected with the tie-up connection positioning plate, and the tie-up connection positioning plate is connected with the vertical guide rail through the vertical guide rail slider; the tie support seat plate is located under the cylinder push plate crossbeam, and the tie tie support seat plate is close to the guide rail One side of the positioning seat plate is provided with a cable tie to move the left positioning plate up and down and a cable tie to move the right positioning plate up and down. The cable tie supports the seat plate to move the left positioning plate up and down through the cable tie and the cable tie to move the right positioning plate up and down. The plate beam is fixedly connected; the cable tie support seat is provided with a tightening cable tie cylinder, a horizontal guide rail and a finger cylinder backing plate on the horizontal guide rail, and the finger cylinder backing plate passes through the horizontal guide rail slider and the horizontal guide rail. Sliding connection, the tightening cable tie cylinder is parallel to the horizontal guide rail and fixedly connected with the backing plate of the clamping finger cylinder; the backing plate of the clamping finger cylinder is provided with a clamping belt clamping finger cylinder, and the clamping belt clamping finger cylinder is provided with Entrainment fingerboard; the cable tie storage bin is cylindrical with both ends open, and a gap is provided from top to bottom on the tube wall on the side close to the guide rail positioning seat plate, and a cylinder supporting plate is arranged under the cable tie storage bin. A cable tie feeding cylinder is arranged on the cylinder supporting plate, and the cylinder supporting plate is fixedly connected with the guide rail positioning seat plate through the cable tie supporting plate. Clamping tie cylinder, the top of the push rod of the top pressure tie cylinder is provided with a clamping push plate, and the clamping push plate can reciprocate perpendicular to the guide rail positioning seat plate under the action of the top pressure tie cylinder; the tie guide The sleeve is located between the cable tie storage bin and the cable tie support seat plate, and the cable tie guide sleeve is fixedly connected with the right positioning plate that moves up and down the cable tie through the tie bar into the seat;

所述下拉外袋装置包括向下拉袋气缸,下拉口气缸定位座,拉袋口导轨,拉袋口导轨滑块,拉袋口导轨定位板,拉袋口气缸一,拉袋口气缸二,下拉袋口夹指连接板,夹袋口气缸,夹袋口上夹板,夹袋口下夹板;所述向下拉袋气缸从上至下穿过机架并与机架固定连接,所述向下拉袋气缸的上端设置有下拉口气缸定位座,下拉口气缸定位座上设置有拉袋口导轨;所述拉袋口导轨定位板通过拉袋口导轨滑块与拉袋口导轨连接;所述下拉口气缸定位座上设置有能带动拉袋口导轨滑块做前后运动的拉袋口气缸一;所述拉袋口导轨定位板上设置有与拉袋口气缸一运动方向一致的拉袋口气缸二,拉袋口气缸二前端依次设置有下拉袋口夹指连接板和夹袋口气缸,所述夹袋口气缸上设置有夹袋口上夹板和夹袋口下夹板;The pull-down outer bag device includes a downward pull-down bag cylinder, a pull-down mouth cylinder positioning seat, a bag-pull mouth guide rail, a bag-pull mouth guide rail slider, a bag-pull mouth guide rail positioning plate, a bag-pull mouth cylinder one, a bag-pull mouth cylinder two, and a pull-down bag mouth guide rail slider. Pocket mouth folder refers to connecting plate, pocket mouth cylinder, pocket mouth upper splint, pocket mouth lower splint; said downward pull bag cylinder passes through the frame from top to bottom and is fixedly connected with the frame, said downward pull bag cylinder The upper end of the lower mouth cylinder is provided with a positioning seat, and the lower mouth cylinder positioning seat is provided with a pocket opening guide rail; the pocket opening guide rail positioning plate is connected with the pocket opening guide rail through the pocket opening guide rail slider; The positioning seat is provided with a pocket opening cylinder that can drive the pocket opening guide rail slider to move back and forth; the pocket opening guide rail positioning plate is provided with a pocket opening cylinder two that is in the same direction as the pocket opening cylinder one. The two front ends of the pocket opening cylinder are sequentially provided with a pull-down pocket opening clamp finger connecting plate and a pocket opening cylinder, and the pocket opening cylinder is provided with an upper splint for the pocket opening and a lower splint for the pocket opening;

所述上拉外袋装置的结构与下拉外袋装置结构一致,只是运行方向与下拉外袋装置相反。The structure of the pull-up outer bag device is consistent with that of the pull-down outer bag device, but the running direction is opposite to that of the pull-down outer bag device.

所述内袋排气整形装置和外袋排气整形装置的结构式一致的,包括包括伸缩气囊,气囊定位板,排气气缸安装座板,推气囊气缸,夹袋气缸安装座,夹袋气缸,夹袋夹块,侧夹袋气缸安装座,侧夹袋气缸,夹口安装座,夹口气缸,夹口安装板,收袋口夹;所述推气囊气缸通过排气气缸安装座板固定在机架上,所述伸缩气囊通过气囊定位板与推气囊气缸的运动端连接,伸缩气囊在推气囊气缸的作用下向左右两侧机架中间运动;夹袋气缸通过夹袋气缸安装座固定在机架上,夹袋气缸运动端设置有夹袋夹块,夹袋夹块在夹袋气缸的作用下向左右两侧机架中间运动;所述侧夹袋气缸通过侧夹袋气缸安装座固定在夹袋气缸安装座上,所述侧夹袋气缸的运动端设置有夹口安装座,所述夹口安装座上设置有夹口气缸,所述收袋口夹通过夹口安装板与夹口气缸的运动端连接,收袋口夹在夹口气缸的作用下向左右两侧机架中间运动且运动方向与流水线运行方向平行;The structure of the inner bag exhaust shaping device and the outer bag exhaust shaping device are consistent, including a telescopic air bag, an air bag positioning plate, an exhaust cylinder mounting seat plate, an air bag pushing cylinder, a bag clamping cylinder mounting seat, and a bag clamping cylinder, Bag clamping block, side clamping bag cylinder mounting seat, side clamping bag cylinder, clamping mouth mounting seat, clamping mouth cylinder, clamping mouth mounting plate, pocket opening clip; the airbag pushing cylinder is fixed on the On the frame, the telescopic airbag is connected with the moving end of the push airbag cylinder through the airbag positioning plate, and the telescopic airbag moves to the middle of the frame on the left and right sides under the action of the push airbag cylinder; the bag clamping cylinder is fixed on the On the frame, the moving end of the bag clamping cylinder is provided with a bag clamping block, and the bag clamping block moves to the middle of the frame on the left and right sides under the action of the bag clamping cylinder; the side bag clamping cylinder is fixed by the side bag clamping cylinder mounting seat On the bag clamping cylinder mounting seat, the moving end of the side clamping bag cylinder is provided with a jaw mounting seat, and the jaw mounting seat is provided with a clamping air cylinder, and the bag-receiving mouth clip passes through the clamping mounting plate and the clip. The moving end of the mouth cylinder is connected, and the bag receiving folder moves to the middle of the left and right sides of the frame under the action of the jaw cylinder, and the movement direction is parallel to the running direction of the assembly line;

所述一侧机架上的夹袋排气装置的夹袋夹块上方设置有夹袋收气口。A bag air inlet is arranged above the bag clip block of the bag clip exhaust device on the frame on one side.

所述两个夹袋夹块在夹袋气缸的作用下向左右两侧机架中间运动并相互接触,所述两个夹袋夹块的接触面为相互配合的波浪状。The two bag-clamping blocks move toward the middle of the left and right sides of the frame under the action of the bag-clamping cylinder and contact each other, and the contact surfaces of the two bag-clamping blocks are wavy shapes that cooperate with each other.

所述内袋二次扎紧装置包括内袋扎口旋转装置,包括扎带扎口装置、旋转装置、夹袋整形装置;The secondary tightening device of the inner bag includes an inner bag tie-up rotating device, including a cable tie tie-up device, a rotating device, and a bag-clamping shaping device;

所述扎带扎口装置与内袋扎口装置和外袋扎口装置一致,The tie tie device is consistent with the inner bag tie device and the outer bag tie device,

所述旋转装置包括旋转导轨垫板、推动滑块、旋转导轨、齿轮齿条、夹指气缸、夹指气缸定位板、夹指夹板,推动滑板;所述旋转导轨垫板上设置有推动气缸和2条与推动气缸推动方向一致的推动导轨,所述推动滑板位于2条推动导轨上方,并通过推动滑块与推动导轨垂直连接;所述推动滑板长度方向相对的两个侧边上设置有齿轮轴定位板,所述旋转导轨位于2个齿轮轴定位板之间并与其固定连接;所述齿轮齿条位于旋转导轨上方,并通过旋转滑块与旋转导轨连接,所述齿轮齿条与能带动其做旋转运动的旋转气缸连接;夹指气缸通过夹指气缸定位板与齿轮齿条中齿轮连接,夹指气缸的活动端设置有两个夹指夹板,通过齿轮转动依次带动夹指气缸定位板、夹指气缸、夹指夹板转动。The rotating device includes a rotating guide rail backing plate, a push slider, a rotating guide rail, a rack and pinion, a clamping finger cylinder, a clamping finger cylinder positioning plate, a clamping finger splint, and a pushing slide plate; the rotating guide rail backing plate is provided with a pushing cylinder and 2 push guide rails that are consistent with the push direction of the push cylinder, the push slide plate is located above the 2 push guide rails, and is vertically connected with the push guide rails through the push slide block; gears are arranged on the two sides opposite to the length direction of the push slide plate Shaft positioning plate, the rotating guide rail is located between the two gear shaft positioning plates and is fixedly connected with it; It is connected with the rotating cylinder for rotary motion; the finger cylinder is connected with the gear in the rack and pinion through the positioning plate of the finger cylinder. , Finger pinch cylinder, finger pinch splint rotate.

所述夹袋整形装置包括2个对称的夹袋气缸安装座,所述夹袋气缸安装座上设置有夹口安装座和控制夹口安装座前后运动的夹袋气缸,所述夹口安装座上设置有夹口安装板和控制夹口安装板左右运动的夹口气缸,所述夹口安装板上设置有夹口。The pocket shaping device includes two symmetrical bag clamping cylinder mounts, on which are provided a clamping mount and a bag clamping cylinder that controls the forward and backward movement of the clamping mount, and the clamping mount A clamp mounting plate and a clamp cylinder for controlling the left and right movement of the clamp mounting plate are arranged on the top, and the clamp mounting plate is provided with a clamp.

内袋二次扎紧装置的工作步骤如下:The working steps of the inner bag secondary tightening device are as follows:

(1)夹袋,将通过动力滚筒输送机输送来的装在木桶中的已扎口的内层包装袋,内层包装袋运动到指定位置时,用旋转装置(2)上的夹口夹住内层包装袋口,然后旋转,使其袋口旋转180度;(1) Clamping bag, the inner layer packaging bag that has been tied in the wooden barrel conveyed by the power roller conveyor, when the inner layer packaging bag moves to the designated position, use the gripper on the rotating device (2) Clamp the opening of the inner packaging bag, and then rotate it so that the opening of the bag rotates 180 degrees;

(2)整形,利用夹袋整形装置(3)夹住已经旋转180度的内袋袋口,将旋转的内层包装袋收拢;(2) Shaping, use the bag clipping device (3) to clamp the inner bag mouth that has been rotated 180 degrees, and gather the rotated inner packaging bag;

(3)扎口,利用扎带扎口装置(1)将收拢好的包装袋口进行扎口。(3) Tie the mouth, use the tie tie device (1) to tie the folded packaging bag.

所述在步骤3)中,送扎带气缸将扎带送至拉扎条进座,同时夹扎带夹指气缸夹住扎带的一头;然后,在下移扎带气缸的作用下,推动扎口组件向下移动,使收好口的内层包装袋口通过扎口导向套穿过扎带;最后,在拉紧扎带气缸的作用下,拉紧扎带,从而扎紧袋口。As described in step 3), the cable tie feeding cylinder sends the cable tie to the seat of the tie bar, and at the same time, the clamping finger cylinder clamps one end of the cable tie; then, under the action of the cable tie cylinder moving down, push the cable tie The mouth assembly moves downward, so that the inner packaging bag mouth of the closed mouth passes through the tie through the tie guide sleeve; finally, under the action of the tightening tie cylinder, the tie is tightened, thereby tightening the bag mouth.

本发明还提供一种利用危化粉体包装生产线包装危化粉体的工艺,步骤如下:(1)先将双层包装袋打开并通过夹袋组件夹紧于料斗出料口;The present invention also provides a process for packaging hazardous powder using a hazardous chemical powder packaging production line, the steps are as follows: (1) first open the double-layer packaging bag and clamp it to the discharge port of the hopper through the bag clamping assembly;

(2)将包装桶通过辊道输送到计量装置上,使双层包装袋体位于包装桶桶内,称量桶和袋体的重量;(2) Transport the packaging barrel to the metering device through the roller table, so that the double-layer packaging bag is located in the packaging barrel, and weigh the weight of the barrel and the bag;

(3)通过出料口往包装袋内置入适量粉体物料后,夹袋组件松开,装有物料的包装桶通过辊道输送到内袋一次扎紧装置处,通过下拉外袋装置拉下外层袋口,通过内袋排气整形装置整理内层袋口,排出内袋袋内空气,收拢内层袋口,通过内袋扎口装置将内袋口扎紧;(3) After putting an appropriate amount of powder material into the packaging bag through the discharge port, the bag clip assembly is released, and the packaging barrel containing the material is transported to the primary tightening device of the inner bag through the roller table, and pulled down by the pull-down outer bag device The outer bag opening, the inner bag opening is sorted by the inner bag exhaust shaping device, the air in the inner bag is discharged, the inner bag opening is closed, and the inner bag opening is tied tightly by the inner bag opening device;

(4)经过内袋一次扎紧装置的包装桶继续通过辊道输送到内袋二次扎紧装置处,通过内袋扎口旋转装置将已经一次扎口的内层袋的扎带以上部分向下折叠,用扎带将折叠后的内袋再捆扎一次;(4) The packaging barrel that has passed through the primary tightening device of the inner bag continues to be transported to the secondary tightening device of the inner bag through the roller table, and the part above the cable tie of the inner bag that has been tied once is moved to the inner bag through the inner bag tightening rotating device Fold down, and tie the folded inner bag again with cable ties;

(5)经过内袋二次扎紧装置的包装桶继续通过辊道输送到外袋扎紧装置处,通过上拉外袋装置夹持外袋袋口向上提升,提升到位后,松开袋口,通过外袋排气整形装置整理外层袋口、排气,通过外袋扎口装置扎紧外层袋口;(5) The packaging barrel that has passed through the secondary tightening device of the inner bag continues to be transported to the tightening device of the outer bag through the roller table, and is lifted up by pulling the outer bag device to hold the mouth of the outer bag. After the lifting is in place, the mouth of the bag is released , arrange the outer bag mouth and exhaust through the outer bag exhaust shaping device, and tighten the outer bag mouth through the outer bag tie device;

(6)经辊道输送至成品处,包装桶加盖,封蜡,上锁即包装完毕。(6) Convey to the finished product through the roller table, cover the packaging barrel, seal the wax, and lock it to complete the packaging.

本发明的有益技术效果为:The beneficial technical effect of the present invention is:

实现了危化粉的清洁包装,防止粉尘飘散,有效减少了包装现场的粉尘污染,避免了工人在恶劣的环境下工作;包装过程中粉料与气体成分分离,有效防止粉尘溢出以及包装袋退出后,防止挂在包装机出料口处的无聊掉落污染包装现场环境。Realize the clean packaging of hazardous powder, prevent dust from dispersing, effectively reduce dust pollution on the packaging site, and avoid workers working in harsh environments; the powder and gas components are separated during the packaging process, effectively preventing dust from overflowing and packaging bags from exiting Finally, prevent the boring drop hanging at the outlet of the packaging machine from polluting the environment of the packaging site.

附图说明Description of drawings

图1为本发明的生产线示意图;Fig. 1 is the production line schematic diagram of the present invention;

其中:辊道输送装置1 、包装桶2、供袋系统3、夹袋组件4、计量装置5、进料装置6、内袋一次扎紧装置7、内袋二次扎紧装置8、外袋扎紧装置9;Among them: roller conveying device 1, packaging barrel 2, bag supply system 3, bag clamping assembly 4, metering device 5, feeding device 6, inner bag primary tightening device 7, inner bag secondary tightening device 8, outer bag Fastening device 9;

图2为本发明的工艺流程图;Fig. 2 is a process flow diagram of the present invention;

图3为内袋扎口装置和外袋扎口装置的主视图;Fig. 3 is the front view of the inner bag tie device and the outer bag tie device;

图4为内袋扎口装置和外袋扎口装置的左视图;Fig. 4 is a left view of the inner bag tie device and the outer bag tie device;

图5为内袋扎口装置和外袋扎口装置的俯视图;Fig. 5 is a top view of the inner bag tie device and the outer bag tie device;

图6为内袋扎口装置和外袋扎口装置的立视图;Fig. 6 is a vertical view of the inner bag tie device and the outer bag tie device;

图7为内袋一次扎紧装置、外袋扎紧装置的结构示意图;Fig. 7 is a structural schematic diagram of a tightening device for the inner bag and a tightening device for the outer bag;

图8为内袋一次扎紧装置、外袋扎紧装置中无扎口装置的主视图;Fig. 8 is a front view of the inner bag one-time tightening device and the outer bag tightening device without a tie device;

图9为内袋一次扎紧装置、外袋扎紧装置中无扎口装置的右视图;Fig. 9 is a right view of the inner bag one-time tightening device and the outer bag tightening device without a tie device;

图10内袋一次扎紧装置、外袋扎紧装置中无扎口装置的俯视图;Figure 10 is a top view of the inner bag one-time tightening device and the outer bag tightening device without the tie-up device;

图11为内袋二次扎紧装置的结构示意图;Fig. 11 is a schematic structural view of the inner bag secondary tightening device;

图12为内袋二次扎紧装置中旋转装置主视图;Fig. 12 is a front view of the rotating device in the secondary tightening device of the inner bag;

图13为内袋二次扎紧装置中旋转装置左视图;Fig. 13 is a left view of the rotating device in the secondary tightening device of the inner bag;

图14为内袋二次扎紧装置中夹袋整形装置主视图;Fig. 14 is a front view of the bag clamping and shaping device in the inner bag secondary tightening device;

图15为内袋二次扎紧装置中夹袋整形装置左视图;Fig. 15 is a left view of the bag clamping and shaping device in the inner bag secondary tightening device;

图16为计量装置的主视图;Figure 16 is a front view of the metering device;

图17为计量装置的左视图;Figure 17 is a left side view of the metering device;

图18为计量装置的俯视图;Figure 18 is a top view of the metering device;

图19为计量装置的剖视图;Figure 19 is a cross-sectional view of the metering device;

图20为内袋二次扎紧装置中旋转装置中旋转装置的部分结构示意图;Fig. 20 is a partial structural schematic diagram of the rotating device in the rotating device in the secondary tightening device of the inner bag;

图21为内袋二次扎紧装置中旋转装置中旋转装置的部分结构示意图;Fig. 21 is a partial structural schematic diagram of the rotating device in the rotating device in the secondary tightening device of the inner bag;

图22为内袋扎口装置和外袋扎口装置的部分结构示意图。Fig. 22 is a partial structural schematic diagram of the inner bag tie device and the outer bag tie device.

具体实施方式detailed description

下面结合附图和实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

一种危化粉体包装生产线,包括按物料传送的供袋装置(3)、夹袋组件(4)、计量装置(5)、进料装置(6)、内袋一次扎紧装置、内袋二次扎紧装置、外袋扎紧装置;A hazardous chemical powder packaging production line, including a bag feeding device (3), a bag clamping assembly (4), a metering device (5), a feeding device (6), an inner bag one-time tightening device, and an inner bag Secondary tightening device, outer bag tightening device;

所述计量装置(5)包括计量系统机架,限位气缸,弧形推板,称重气缸,推杆,接料托盘,斜滚输送线,漏斗支撑架,铜套;所述计量系统机架为正方形,所述漏斗支撑架位于计量系统机架上方,漏斗支撑架和计量系统机架之间设置有称重传感器;所述计量系统机架相邻的两个侧边上分别垂直于侧边设置有限位气缸,所述两个限位气缸的延长线相互垂直,所述限位气缸靠近漏斗支撑架的一端设置有弧形推板;所述漏斗支撑架内底部上方的中央位置设置有接料托盘,所述推杆由下往上穿过接料托盘,所述接料托盘上设置有供推杆穿过的铜套;所述推杆的顶部设置有斜滚输送线,斜滚输送线的底部设置有称重气缸;The metering device (5) includes a metering system frame, a limit cylinder, an arc-shaped push plate, a weighing cylinder, a push rod, a material receiving tray, an inclined rolling conveyor line, a funnel support frame, and a copper sleeve; the metering system machine The frame is square, the funnel support frame is located above the metering system frame, and a load cell is arranged between the funnel support frame and the metering system frame; the two adjacent sides of the metering system frame are respectively perpendicular to the side Limiting cylinders are arranged on the side, and the extension lines of the two limiting cylinders are perpendicular to each other. The end of the limiting cylinder close to the funnel support frame is provided with an arc-shaped push plate; the central position above the inner bottom of the funnel support frame is provided with a The material receiving tray, the push rod passes through the material receiving tray from bottom to top, and the copper sleeve for the push rod to pass is arranged on the material receiving tray; the top of the push rod is provided with an inclined rolling conveying line, and the inclined rolling There is a weighing cylinder at the bottom of the conveying line;

所述内袋一次扎紧装置包括内袋扎口装置、下拉外袋装置和内袋排气整形装置;The primary tightening device for the inner bag includes an inner bag tie device, a pull-down outer bag device and an inner bag exhaust shaping device;

所述内袋二次扎紧装置包括内袋扎口旋转装置;The secondary tightening device of the inner bag includes an inner bag tie opening rotating device;

所述外袋扎紧装置包括外袋排气整形装置、上拉外袋装置、外袋扎口装置。The outer bag tightening device includes an outer bag exhaust shaping device, a pull-up outer bag device, and an outer bag tie device.

上述内袋一次扎紧装置中下拉外袋装置为4个,两两对称的设置在辊道两侧,同侧的两个下拉外袋装置中间设置有内袋排气整形装置;所述扎口装置位于下拉外袋装置和内袋排气整形装置上方并位于两者中间;There are four pull-down outer bag devices in the above-mentioned one-time tightening device for the inner bag, which are symmetrically arranged on both sides of the roller table, and an inner bag exhaust shaping device is arranged in the middle of the two pull-down outer bag devices on the same side; The device is located above and between the pull-down outer bag device and the inner bag exhaust shaping device;

外袋扎紧装置中上拉外袋装置为4个,两两对称的设置在辊道两侧,同侧的两个上拉外袋装置中间设置有外袋排气整形装置;所述扎口装置位于上拉外袋装置和外袋排气整形装置上方并位于两者中间;There are four pull-up outer bag devices in the outer bag tightening device, which are symmetrically arranged on both sides of the roller table, and an outer bag exhaust shaping device is arranged in the middle of the two pull-up outer bag devices on the same side; The device is located above and between the pull-up outer bag device and the outer bag exhaust shaping device;

所述内袋扎口装置和外袋扎口装置结构一致,包括导轨定位座板(11a)、垂直导轨滑块(111a),扎口导向套(115a),顶压扎带气缸(116a),夹紧推板(117a),气缸推板横梁(118a),扎口导轨连接板(119a),扎口连接定位板(120a),扎带支撑座板(18a),及设置在导轨定位座板(11a)一侧的垂直导轨(13a)、下移扎带气缸(113a)和扎带储存仓(121a);所述垂直导轨(13a)为2条,所述下移扎带气缸(113a)位于2条垂直导轨(13a)之间,且垂直导轨(13a)和下移扎带气缸(113a)相互平行;所述下移扎带气缸(113a)下方设置有气缸推板横梁(118a),所述气缸推板横梁(118a)通过扎口导轨连接板(119a)与扎口连接定位板(120a)连接,所述扎口连接定位板(120a)通过垂直导轨滑块(111a)与垂直导轨(13a)连接;所述扎带支撑座板(18a)位于气缸推板横梁(118a)下方,所述扎带支撑座板(18a)靠近导轨定位座板(11a)的一侧边上设置有扎带上下移动左定位板(110a)和扎带上下移动右定位板(19a),扎带支撑座板(18a)通过扎带上下移动左定位板(110a)和扎带上下移动右定位板(19a)与气缸推板横梁(118a)固定连接;所述扎带支撑座板(18a)上设置有拉紧扎带气缸(114a)、水平导轨(16a)和位于水平导轨(16a)上的夹指气缸垫板(17a),所述夹指气缸垫板(17a)通过水平导轨滑块(112a)与水平导轨(16a)滑动连接,所述拉紧扎带气缸(114a)与水平导轨(16a)平行并与夹指气缸垫板(17a)固定连接;所述夹指气缸垫板(17a)上设置有夹扎带夹指气缸(14a),夹扎带夹指气缸(14a)上设置有夹带指板(15a);所述扎带储存仓(121a)为两端开口的筒状,其靠近导轨定位座板(11a)一侧的筒壁上从上至下设置有一条缝隙,扎带储存仓(121a)下方设置有气缸托板(125a),气缸托板(125a)上设置有送扎带气缸(123a),所述气缸托板(125a)通过扎带托板(122a)与导轨定位座板(11a)固定连接,所述扎带托板(122a)上、靠近扎带储存仓(121a)有缝隙的一侧设置有顶压扎带气缸(116a), 顶压扎带气缸(116a)的推杆顶端设置有夹紧推板(117a),夹紧推板(117a)可在顶压扎带气缸(116a)的作用下垂直于导轨定位座板(11a)做往复运动;所述扎口导向套(115a)位于扎带储存仓(121a)与扎带支撑座板(18a)之间,扎口导向套(115a)通过拉扎条进座(12a)与扎带上下移动右定位板(19a)固定连接;The inner bag tie device and the outer bag tie device have the same structure, including guide rail positioning seat plate (11a), vertical guide rail slider (111a), tie guide sleeve (115a), top pressure tie cylinder (116a), Clamping push plate (117a), cylinder push plate beam (118a), binding guide rail connecting plate (119a), binding positioning positioning plate (120a), cable tie support seat plate (18a), and positioning seat plate set on the guide rail (11a) the vertical guide rail (13a) on one side, the lower cable tie cylinder (113a) and the cable tie storage bin (121a); the vertical guide rails (13a) are two, and the lower cable tie cylinder (113a) It is located between two vertical guide rails (13a), and the vertical guide rails (13a) and the down-moving cable tie cylinder (113a) are parallel to each other; a cylinder push plate beam (118a) is arranged under the down-moving cable tie cylinder (113a), The cylinder push plate beam (118a) is connected to the tie connection positioning plate (120a) through the tie guide rail connecting plate (119a), and the tie connection positioning plate (120a) is connected to the vertical guide rail through the vertical guide rail slider (111a) (13a) connection; the cable tie support seat plate (18a) is located under the cylinder push plate beam (118a), and the cable tie support seat plate (18a) is provided on one side close to the guide rail positioning seat plate (11a) The cable tie moves the left positioning plate (110a) up and down and the cable tie moves the right positioning plate (19a) up and down, and the cable tie support seat plate (18a) moves the left positioning plate (110a) up and down through the cable tie and the right positioning plate ( 19a) is fixedly connected with the cylinder push plate crossbeam (118a); the cable tie support seat plate (18a) is provided with a tightening cable tie cylinder (114a), a horizontal guide rail (16a) and a clamp on the horizontal guide rail (16a) Refers to the cylinder backing plate (17a), the clamp finger cylinder backing plate (17a) is slidingly connected to the horizontal guide rail (16a) through the horizontal guide rail slider (112a), and the tensioning strap cylinder (114a) is connected to the horizontal guide rail (16a ) parallel to and fixedly connected with the clamping finger cylinder backing plate (17a); the clamping belt clamping finger cylinder (14a) is arranged on the clamping finger cylinder backing plate (17a), and the clamping belt clamping finger cylinder (14a) is provided with The entrainment fingerboard (15a); the cable tie storage bin (121a) is a cylindrical shape with two ends open, and a gap is provided from top to bottom on the wall of the cylinder on the side close to the guide rail positioning seat plate (11a), and the cable tie A cylinder supporting plate (125a) is arranged under the storage bin (121a), and a cable tie feeding cylinder (123a) is arranged on the cylinder supporting plate (125a), and the cylinder supporting plate (125a) passes the cable tie supporting plate (122a) and the guide The positioning seat plate (11a) is fixedly connected, and the top pressure tie cylinder (116a) is arranged on the tie support plate (122a) near the side with a gap in the tie storage bin (121a), and the top pressure tie cylinder ( The top of the push rod of 116a) is provided with a clamping push plate (117a), and the clamping push plate (117a) can press the tie cylinder (116 Under the action of a), the seat plate (11a) is positioned perpendicular to the guide rail to reciprocate; the tie guide sleeve (115a) is located between the tie storage compartment (121a) and the tie support seat plate (18a), and the tie guide The cover (115a) is fixedly connected with the right positioning plate (19a) moving up and down with the cable tie through the tie strip into the seat (12a);

如图3、图4、图5、图6所示,所述扎带扎口装置主要执行件包括导轨定位座板11a、拉扎条进座12 a、垂直导轨13 a、夹扎带夹指气缸14 a、夹带指板15 a、水平导轨16 a、夹指气缸垫板17 a、扎带支撑座板18 a、扎带上下移动右定位板19 a、扎带上下移动左定位板110 a、垂直导轨滑块111 a、水平导轨滑块112 a、下移扎带气缸113 a、拉紧扎带气缸114a、扎口导向套115 a、顶压扎带气缸116 a、夹紧推板117 a、气缸推板横梁118 a、扎口导轨连接板119 a、扎口连接定位板120 a、扎带储存仓121 a、扎带托板122 a、送扎带气缸123a。As shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the main executive parts of the cable tie binding device include a guide rail positioning seat plate 11a, a draw bar entry seat 12a, a vertical guide rail 13a, and a clamp finger Cylinder 14 a, clamping finger plate 15 a, horizontal guide rail 16 a, clamping finger cylinder backing plate 17 a, cable tie support seat plate 18 a, cable tie moving up and down right positioning plate 19 a, cable tie moving up and down left positioning plate 110 a , Vertical guide rail slider 111 a, horizontal guide rail slider 112 a, down-moving cable tie cylinder 113 a, tightening cable tie cylinder 114a, tie-in guide sleeve 115 a, top pressure cable tie cylinder 116 a, clamping push plate 117 a. Cylinder push plate crossbeam 118 a, tie guide rail connecting plate 119 a, tie connection positioning plate 120 a, tie storage bin 121 a, tie support plate 122 a, tie delivery cylinder 123 a.

下移扎带气缸113 a通过螺钉安装在导轨定位座板11 a上,夹扎带夹指气缸14 a通过螺钉安装在扎带支撑座板18 a上,送扎带气缸123通过螺钉安装在扎带托板122 a上。夹指气缸垫板17 a一端与拉紧扎带气缸114 a相连接,同时也通过螺钉安装在水平导轨滑块112 a上,水平导轨16 a通过螺钉固定在扎带支撑座板18 a上,可在拉紧扎带气缸114 a的作用下,沿着水平导轨16 a水平来回移动。夹扎带夹指气缸14 a通过螺钉固定在夹指气缸垫板17 a上,夹带指板15 a通过螺钉固定在夹扎带夹指气缸14 a上,可随夹扎带夹指气缸14 a的作用而夹紧和张开。扎带支撑座板18 a通过扎带上下移动右定位板19 a和扎带上下移动左定位板110 a与气缸推板横梁118 a相连,连接方式为螺钉固定。气缸推板横梁118a通过扎口导轨连接板119 a与扎口连接定位板120 a相连,连接方式为螺钉固定。垂直导轨滑块111 a通过螺钉固定在扎口连接定位板120 a上。垂直导轨13 a通过螺钉固定在导轨定位座板11 a上。拉扎条进座12 a通过螺钉固定在扎带上下移动右定位板19 a上,扎口导向套115 a通过螺钉固定在拉扎条进座12 a上。在气缸下移扎带气缸113 a的作用下,气缸推板横梁118 a、扎口导轨连接板119 a、扎口连接定位板120 a、水平导轨滑块112 a、拉紧扎带气缸114 a、扎口导向套115 a 、夹扎带夹指气缸14 a、夹带指板15 a、水平导轨16 a、夹指气缸垫板17 a、扎带支撑座板18 a、扎带上下移动右定位板19 a、扎带上下移动左定位板110 a、拉扎条进座12 a可沿着垂直导轨13 a向下移动。顶压扎带气缸116 a通过螺钉与扎带托板122 a固定,夹紧推板117 a与顶压扎带气缸116 a连接。Move down the cable tie cylinder 113 a and install it on the guide rail positioning seat plate 11 a through screws, clamp the cable tie finger cylinder 14 a through screws and install it on the cable tie support seat plate 18 a, and install the cable tie cylinder 123 on the cable tie support seat plate through screws. On the belt pallet 122a. One end of the clamp finger cylinder backing plate 17 a is connected with the tightening cable tie cylinder 114 a, and is also installed on the horizontal guide rail slider 112 a by screws, and the horizontal guide rail 16 a is fixed on the cable tie support seat plate 18 a by screws. Can move back and forth horizontally along the horizontal guide rail 16a under the effect of the tightening cable tie cylinder 114a. The clamping belt clamping finger cylinder 14 a is fixed on the clamping finger cylinder backing plate 17 a by screws, and the clamping finger plate 15 a is fixed on the clamping belt clamping finger cylinder 14 a by screws, and can be attached to the clamping belt clamping finger cylinder 14 a The role of clamping and opening. The cable tie support seat plate 18 a is connected with the cylinder push plate crossbeam 118 a by the cable tie moving up and down the right positioning plate 19 a and the cable tie moving the left positioning plate 110 a up and down, and the connection mode is fixed by screws. The cylinder push plate crossbeam 118a is connected with the tie connection positioning plate 120a through the tie guide rail connecting plate 119a, and the connection mode is fixed by screws. The vertical guide rail slider 111 a is fixed on the tie-in connection positioning plate 120 a by screws. The vertical guide rail 13 a is fixed on the guide rail positioning seat plate 11 a by screws. The tie bar enters the seat 12a and is fixed on the cable tie to move up and down on the right positioning plate 19a by screws, and the tie guide sleeve 115a is fixed on the draw tie bar enters the seat 12a by screws. Under the action of cylinder 113a moving down the cable tie, the cylinder pushes the crossbeam 118a, the tie guide rail connecting plate 119a, the tie connection positioning plate 120a, the horizontal guide rail slider 112a, and the tie tie cylinder 114a , binding guide sleeve 115 a, clamping belt clamping finger cylinder 14 a, clamping finger plate 15 a, horizontal guide rail 16 a, clamping finger cylinder backing plate 17 a, cable tie support seat plate 18 a, cable tie moving up and down to the right Plate 19 a, cable ties move up and down, left positioning plate 110 a, tie bar entry seat 12 a can move down along vertical guide rail 13 a. Top pressure strap cylinder 116 a is fixed with strap supporting plate 122 a by screw, and clamping push plate 117 a is connected with top pressure strap cylinder 116 a.

本装置运动时顶压扎带气缸做推程运动,带动夹紧推板顶住扎带,防止扎带储存仓内的扎带下滑。送扎带气缸做推程运动,推动一个扎带进入拉扎条进座,然后夹扎带夹指气缸做夹紧运动,带动夹带指板夹紧扎带头部。然后下移扎带气缸做推程运动,带动气缸推板横梁,扎口导轨连接板,扎口连接定位板、扎口导向套、夹指气缸垫板、扎带支撑座板、扎带上下移动定位板、扎带上下移动左定位板、夹带指板、拉扎条进座、拉紧扎带气缸和夹扎带夹指气缸、水平导轨滑块、水平导轨向下运动,使收好口的内层包装袋口通过夹带指板和拉扎条进座穿过扎带,即送扎带气缸将扎带送至拉扎条进座,同时夹扎带夹指气缸夹住扎带的一头;然后,在下移扎带气缸的作用下,推动扎口组件向下移动,使收好口的内层包装袋口通过扎口导向套穿过扎带;最后,在拉紧扎带气缸的作用下,从而扎紧袋口。When the device is in motion, the top-pressing cable tie cylinder does a push motion, which drives the clamping push plate to withstand the cable tie, preventing the cable tie in the cable tie storage compartment from sliding down. The cable tie feeding cylinder makes a push movement, pushes a cable tie into the tie bar and seats, and then the clamping finger cylinder performs a clamping movement, driving the clamping fingerboard to clamp the head of the cable tie. Then move the cable tie cylinder down to make a push movement, driving the cylinder to push the beam, the tie guide rail connecting plate, the tie connection positioning plate, the tie guide sleeve, the finger cylinder backing plate, the tie support seat plate, and the tie to move up and down The positioning plate, the cable tie move up and down the left positioning plate, the entrainment fingerboard, the seat of the tie bar, the tensioning cable tie cylinder and the clamping finger cylinder of the cable tie, the horizontal guide rail slider, and the horizontal guide rail move downward to make the The inner packaging bag mouth passes through the cable tie by entraining the fingerboard and the tie strip into the seat, that is, the cable tie cylinder sends the tie to the tie strip into the seat, and at the same time, the clamping finger cylinder clamps one end of the tie; Then, under the action of the cable tie cylinder moving down, push the tie closure assembly to move downwards, so that the inner packaging bag mouth of the closed mouth passes through the tie tie through the tie guide sleeve; finally, under the action of the tie tie cylinder , thus tightening the pocket.

所述下拉外袋装置包括向下拉袋气缸(21b),下拉口气缸定位座(22b),拉袋口导轨(23b),拉袋口导轨滑块(24b),拉袋口导轨定位板(25b),拉袋口气缸一(26b),拉袋口气缸二(27b),下拉袋口夹指连接板(28b),夹袋口气缸(29b),夹袋口上夹板(210b),夹袋口下夹板(211b);所述向下拉袋气缸(21b)从上至下穿过机架并与机架固定连接,所述向下拉袋气缸(21b)的上端设置有下拉口气缸定位座(22b),下拉口气缸定位座(22b)上设置有拉袋口导轨(23b);所述拉袋口导轨定位板(25b)通过拉袋口导轨滑块(24b)与拉袋口导轨(23b)连接;所述下拉口气缸定位座(22b)上设置有能带动拉袋口导轨滑块(24b)做前后运动的拉袋口气缸一(26b);所述拉袋口导轨定位板(25b)上设置有与拉袋口气缸一(26b)运动方向一致的拉袋口气缸二(27b),拉袋口气缸二(27b)前端依次设置有下拉袋口夹指连接板(28b)和夹袋口气缸(29b),所述夹袋口气缸(29b)上设置有夹袋口上夹板(210b)和夹袋口下夹板(211b);The pull-down outer bag device includes a downward pull-down bag cylinder (21b), a pull-down port cylinder positioning seat (22b), a bag-drawing guide rail (23b), a bag-drawing guide rail slider (24b), a bag-drawing guide rail positioning plate (25b) ), pull bag mouth cylinder one (26b), pull bag mouth cylinder two (27b), pull down bag mouth clip finger connecting plate (28b), clip bag mouth cylinder (29b), clip bag mouth splint (210b), clip bag mouth Lower splint (211b); the downward pulling bag cylinder (21b) passes through the frame from top to bottom and is fixedly connected with the frame, and the upper end of the downward pulling bag cylinder (21b) is provided with a lower opening cylinder positioning seat (22b ), the lower opening cylinder positioning seat (22b) is provided with a pocket guide rail (23b); the pocket guide rail positioning plate (25b) passes through the pocket guide rail slider (24b) and the pocket guide rail (23b) Connect; the said pull mouth cylinder positioning seat (22b) is provided with the pull bag mouth cylinder one (26b) which can drive the pull bag mouth guide rail slider (24b) to move back and forth; the said pull bag mouth guide rail positioning plate (25b) The upper part is provided with the second pocket opening cylinder (27b) which is consistent with the movement direction of the pocket opening cylinder one (26b). mouth cylinder (29b), the pocket mouth cylinder (29b) is provided with the upper splint (210b) of the pocket mouth and the lower splint (211b) of the pocket mouth;

所述上拉外袋装置的结构与下拉外袋装置结构一致,只是运行方向与下拉外袋装置相反。The structure of the pull-up outer bag device is consistent with that of the pull-down outer bag device, but the running direction is opposite to that of the pull-down outer bag device.

所述内袋排气整形装置和外袋排气整形装置的结构式一致的,包括伸缩气囊(31b),气囊定位板(32b),排气气缸安装座板(33b),推气囊气缸(34b),夹袋气缸安装座(35b),夹袋气缸(36b),夹袋夹块(37b),侧夹袋气缸安装座(39b),侧夹袋气缸(310b),夹口安装座(311b),夹口气缸(312b),夹口安装板(313b),收袋口夹(314b);所述推气囊气缸(34b)通过排气气缸安装座板(33b)固定在机架上,所述伸缩气囊(31b)通过气囊定位板(32b)与推气囊气缸(34)的运动端连接,伸缩气囊(31b)在推气囊气缸(34b)的作用下向左右两侧机架中间运动;夹袋气缸(36b)通过夹袋气缸安装座(35b)固定在机架上,夹袋气缸(36b)运动端设置有夹袋夹块(37b),夹袋夹块(37b)在夹袋气缸(36b)的作用下向左右两侧机架中间运动;所述侧夹袋气缸(310b)通过侧夹袋气缸安装座(39b)固定在夹袋气缸安装座(35b)上,所述侧夹袋气缸(310b)的运动端设置有夹口安装座(311b),所述夹口安装座(311b)上设置有夹口气缸(312b),所述收袋口夹(314b)通过夹口安装板(313b)与夹口气缸(312b)的运动端连接,收袋口夹(314b)在夹口气缸(312b)的作用下向左右两侧机架中间运动且运动方向与流水线运行方向平行;The structure of the inner bag exhaust shaping device is the same as that of the outer bag exhaust shaping device, including a telescopic air bag (31b), an air bag positioning plate (32b), an exhaust cylinder mounting seat plate (33b), and an air bag pushing cylinder (34b) , bag clamping cylinder mounting seat (35b), bag clamping cylinder (36b), bag clamping block (37b), side bag clamping cylinder mounting seat (39b), side bag clamping cylinder (310b), jaw mounting seat (311b) , clamping cylinder (312b), clamping mounting plate (313b), bag receiving clamp (314b); the push air bag cylinder (34b) is fixed on the frame through the exhaust cylinder mounting seat plate (33b), and the The telescopic airbag (31b) is connected to the moving end of the push airbag cylinder (34) through the airbag positioning plate (32b), and the telescopic airbag (31b) moves to the middle of the left and right sides of the frame under the action of the push airbag cylinder (34b); The air cylinder (36b) is fixed on the frame through the bag clamping cylinder mounting seat (35b). The moving end of the bag clamping cylinder (36b) is provided with a bag clamping block (37b). ) to move toward the middle of the left and right sides of the frame; the side pocket cylinder (310b) is fixed on the pocket cylinder mount (35b) through the side pocket cylinder mounting seat (39b), and the side pocket cylinder The moving end of (310b) is provided with a jaw installation seat (311b), and the jaw installation seat (311b) is provided with a jaw cylinder (312b), and the pocket pocket clip (314b) passes through the jaw installation plate ( 313b) is connected to the moving end of the clamping cylinder (312b), and the bag receiving clamp (314b) moves to the middle of the left and right sides of the frame under the action of the clamping cylinder (312b), and the moving direction is parallel to the running direction of the assembly line;

所述其中一个夹袋夹块(37b)上方设置有夹袋收气口(316b)。A bag air intake port (316b) is arranged above one of the bag clip blocks (37b).

所述两个夹袋夹块(37b)在夹袋气缸(36b)的作用下向左右两侧机架中间运动并相互接触,所述两个夹袋夹块(37b)的接触面为相互配合的波浪状。The two bag-clamping blocks (37b) move toward the middle of the left and right sides of the frame under the action of the bag-clamping cylinder (36b) and contact each other, and the contact surfaces of the two bag-clamping blocks (37b) are mutually matched. of wavy.

上述内袋一次扎紧装置具体运行步骤如下:The specific operation steps of the above-mentioned one-time tightening device for the inner bag are as follows:

1)夹袋,将通过动力滚筒输送机输送来的装在木桶中的双层包装袋,用夹块组件夹住内层包装袋口;1) Bag clamping, the double-layer packaging bag packed in wooden barrels conveyed by the power roller conveyor, and the opening of the inner packaging bag is clamped by the clamping block assembly;

2)下拉外袋,在包装袋的四个不同位置各有一个个下拉外袋组件,利用下拉外袋组件拉下外层包装袋;2) Pull-down outer bag, there is a pull-down outer bag assembly at four different positions of the packaging bag, use the pull-down outer bag assembly to pull down the outer packaging bag;

3)排气,利用排气组件将内层包装袋内的剩余空气挤出;3) Exhaust, use the exhaust assembly to squeeze out the remaining air in the inner packaging bag;

4)收袋口,利用夹口组件将排完气的内层包装袋收拢,便于扎口;4) Closing the bag mouth, using the clamp assembly to gather the inner packaging bag that has been exhausted, so that it is easy to tie the mouth;

5)扎口,利用扎口组件将收好的包装袋口进行扎口。5) Tie the mouth of the closed packaging bag by using the tie assembly.

其中,在步骤1)中,双层包装袋运动到指定位置时,夹块组件的两个夹块在两个夹袋气缸的作用下夹住内层包装袋。Wherein, in step 1), when the double-layer packaging bag moves to the specified position, the two clamping blocks of the clamping block assembly clamp the inner packaging bag under the action of the two bag clamping cylinders.

在步骤2)中,每个下拉外袋组件,先在双杆气缸的作用下,将夹指气缸的夹指伸入到外层包装袋内;然后夹指气缸夹住外包装层袋袋口;随后,一个小气缸向后拉动双杆气缸,使外层包装袋被拉紧;最后,在向下拉袋气缸的作用下,拉动整个外层包装袋下移。In step 2), for each pull-down outer bag assembly, firstly, under the action of the double-rod cylinder, the fingers of the finger cylinder are inserted into the outer packaging bag; then the finger cylinder clamps the opening of the outer packaging bag ; Subsequently, a small cylinder pulls the double-rod cylinder backwards, so that the outer packaging bag is tightened; finally, under the action of the downward pulling bag cylinder, the entire outer packaging bag is pulled down.

在步骤3)中,在两个推气囊气缸作用下两个充气气囊从两侧靠近内层包装袋,然后,开始对气囊缓慢充气,缓慢挤出内层包装袋内的空气。In step 3), under the action of the two push airbag cylinders, two inflatable airbags approach the inner packaging bag from both sides, and then start to slowly inflate the airbags to slowly squeeze out the air in the inner packaging bag.

在步骤4)中,先在侧夹袋气缸的作用下,将夹口组件推到指定位置;然后,夹口组件中的两个收袋口夹在两个夹口气缸的作用下,将内层袋口收拢。In step 4), first push the jaw assembly to the designated position under the action of the side bag clamping cylinder; then, the two pockets in the jaw assembly are clamped under the action of the two jaw Layer pockets gather.

在步骤5)中,首先,送扎带气缸将扎带送至拉扎条进座,同时夹扎带夹指气缸夹住扎带的一头;然后,在下移扎带气缸的作用下,推动扎口组件向下移动,使收好口的内层包装袋口通过扎口导向套穿过扎带;最后,在拉紧扎带气缸的作用下,拉紧扎带,从而扎紧袋口。In step 5), first, the cable tie feeding cylinder sends the cable tie to the seat of the tie bar, and at the same time, the clamping finger cylinder clamps one end of the cable tie; then, under the action of the cable tie cylinder moving down, push the cable tie The mouth assembly moves downward, so that the inner packaging bag mouth of the closed mouth passes through the tie through the tie guide sleeve; finally, under the action of the tightening tie cylinder, the tie is tightened, thereby tightening the bag mouth.

特别地,为了实现下拉外袋的稳定性,采用了四个不同位置同时下拉的方法;为了在第一次夹袋后,方便第二次收口,第一次夹袋的夹块采用了波浪形状;为了防止排气时,内层包装袋袋内的物料飞出,在夹块的上方加入了收气口,采用负压抽走物料回收。In particular, in order to achieve the stability of the pull-down outer bag, the method of pulling down at four different positions at the same time is adopted; in order to facilitate the second closing after the first clipping of the bag, the clamping block of the first clipping bag adopts a wave shape ;In order to prevent the material in the inner packaging bag from flying out when exhausting, an air intake port is added above the clamp block, and the material is sucked away by negative pressure for recycling.

实际工作时,内袋一次扎紧装置需要执行五个工序,分别为:将内层包装袋夹住;将外层包装袋下拉到木桶口处;将内层包装袋内的空气挤出;将排完气的内层包装袋收拢袋口;将收好的袋口进行扎口。具体表现为:当通过动力滚筒输送机输送来的装在木桶里的双层包装袋到达这一工位时,首先,装置两侧的两个夹袋气缸36b做推程运动,推动夹袋夹块(37b、38b)和固定在夹袋夹块(37b、38b)上面的夹袋收气口316b向前移动,从而夹住内层包装袋。然后,拉袋口气缸二27b做推程运动,推动下拉袋口夹指连接板28b、夹袋口上夹板210b、夹袋口下夹板211b和夹袋口气缸29b向前运动,使夹袋口上夹板210b伸入外层包装袋口内,接着夹袋口气缸29b做夹紧运动,使夹袋口上夹板210b与夹袋口下夹板211b夹住外层包装袋口。然后拉袋口气缸一26b做回程运动,使拉袋口导轨滑块24b,拉袋口气缸二27b和夹袋口气缸29b、拉袋口导轨定位板25b、下拉袋口夹指连接板28b、夹袋口上夹板210b、夹袋口下夹板211b向后运动,从而拉紧外层包装袋口。然后向下拉袋气缸21b做回程运动,带动下拉口气缸定位座22b及固定在下拉口气缸定位座22b上面的拉袋口导轨定位板25b、下拉袋口夹指连接板28b、夹袋口上夹板210b、夹袋口下夹板211b、拉袋口气缸一26b、拉袋口气缸二27b、夹袋口气缸29b、拉袋口导轨23b,拉袋口导轨滑块24b向下运动,从而拉下外层包装袋。接着,推气囊气缸34b做推程运动,使气囊定位板32b和固定在气囊定位板32b上的气囊向斜下方运动,靠近内层包装袋。然后开始对伸缩气囊31b充气,慢慢挤出内层包装袋内的空气。排完内层包装袋内的空气后,两个侧夹袋气缸310b做推程运动,分别带动夹口安装座311b及固定在夹口安装座311b上的夹口气缸312b、夹口安装板313b、收袋口夹(314b、315b) 向前运动。然后,两个夹口气缸312b做推程运动,带动夹口安装板313b、收袋口夹(314b、315b)向中间合拢,从而收紧内层包装袋袋口。最后,顶压扎带气缸116a做推程运动,带动夹紧推板117a顶住扎带124a,防止扎带储存仓121a内的扎带下滑。送扎带气缸123a做推程运动,推动一个扎带124a进入拉扎条进座12a,然后夹扎带夹指气缸14a做夹紧运动,带动夹带指板15a夹紧扎带124a头部。然后下移扎带气缸113a做推程运动,带动拉扎条进座12a、夹带指板15 a、夹指气缸垫板17 a、扎带支撑座板18 a、扎带上下移动右定位板19 a、扎带上下移动左定位板110 a、扎口导向套115 a、气缸推板横梁118 a、扎口导轨连接板119 a、扎口连接定位板120 a、拉紧扎带气缸114a和夹扎带夹指气缸14a、水平导轨滑块112a、水平导轨16a向下运动,使收好口的内层包装袋口通过夹带指板15a和拉扎条进座12a穿过扎带124a。最后,拉紧扎带气缸114a做回程运动,拉紧扎带,从而扎紧袋口。In actual work, the one-time fastening device of the inner bag needs to perform five processes, which are: clamp the inner packaging bag; pull down the outer packaging bag to the mouth of the barrel; squeeze out the air in the inner packaging bag; Close the mouth of the inner packaging bag that has been exhausted; tie the mouth of the bag that has been collected. The specific performance is as follows: when the double-layer packaging bags packed in wooden barrels conveyed by the power roller conveyor arrive at this station, first, the two bag-clamping cylinders 36b on both sides of the device perform a push motion to push the bag-clamping cylinders The clamping blocks (37b, 38b) and the clamping bag air inlet 316b fixed on the clamping block (37b, 38b) move forward, thereby clamping the inner packaging bag. Then, pull the bag mouth cylinder two 27b to do the push motion, push down the bag mouth clip finger connecting plate 28b, the upper clamping plate 210b of the pocket opening, the lower splint 211b of the pocket opening and the pocket opening cylinder 29b to move forward, so that the upper clamping plate of the pocket opening 210b stretches into the mouth of the outer packaging bag, and then the air cylinder 29b of the bag opening is clamped, so that the upper clamping plate 210b of the bag opening and the lower splint 211b of the bag opening clamp the outer packaging bag opening. Then draw bag opening cylinder one 26b and do backstroke motion, make drawing bag mouth guide rail slide block 24b, pull bag opening cylinder two 27b and clamp bag mouth cylinder 29b, draw bag mouth guide rail locating plate 25b, pull down bag mouth clamp finger connecting plate 28b, The upper splint 210b of the pocket opening and the lower splint 211b of the pocket opening move backward, thereby tightening the outer packaging pocket. Then pull down the bag cylinder 21b and do the return movement, drive the lower port cylinder positioning seat 22b and the bag opening guide rail positioning plate 25b fixed on the lower port cylinder positioning seat 22b, the lower bag mouth folder finger connecting plate 28b, and the clamping plate 210b on the bag mouth , the lower splint 211b of the pocket opening, the first cylinder of the pocket opening 26b, the second cylinder of the pocket opening 27b, the pocket opening cylinder 29b, the pocket opening guide rail 23b, and the pocket opening guide rail slider 24b moves downward, thereby pulling down the outer layer bags. Then, push the airbag cylinder 34b to do a push motion, so that the airbag positioning plate 32b and the airbag fixed on the airbag positioning plate 32b move obliquely downward, close to the inner packaging bag. Then start to inflate the flexible air bag 31b, and slowly extrude the air in the inner packaging bag. After the air in the inner packaging bag is exhausted, the two side clamping bag cylinders 310b make a push motion, respectively driving the clamping mounting base 311b and the clamping cylinder 312b and the clamping mounting plate 313b fixed on the clamping mounting base 311b , the pocket folder (314b, 315b) moves forward. Then, the two pinch cylinders 312b perform a push motion, driving the pinch mounting plate 313b and the pocket pocket clips (314b, 315b) to close in the middle, thereby tightening the pocket of the inner packaging bag. Finally, press the cable tie cylinder 116a to make a push movement, and drive the clamping push plate 117a to withstand the cable tie 124a, preventing the cable tie in the cable tie storage compartment 121a from sliding down. The cable tie feeding cylinder 123a makes a push motion, pushes a cable tie 124a into the tie bar inlet seat 12a, and then the cable tie clamping finger cylinder 14a performs a clamping movement, driving the clamping fingerboard 15a to clamp the head of the cable tie 124a. Then move down the cable tie cylinder 113a to do a push motion, drive the tie bar into the seat 12a, entrain the fingerboard 15a, clamp the finger cylinder backing plate 17a, the cable tie support seat plate 18a, and move the cable tie up and down the right positioning plate 19 a. The cable tie moves up and down the left positioning plate 110 a, the tie guide sleeve 115 a, the cylinder push plate beam 118 a, the tie guide rail connecting plate 119 a, the tie connection positioning plate 120 a, the tension tie cylinder 114 a and the clip The cable tie clip refers to the cylinder 14a, the horizontal guide rail slider 112a, and the horizontal guide rail 16a to move downwards, so that the inner packaging bag mouth of the stowed mouth passes through the cable tie 124a through the entrainment finger plate 15a and the tie strip entry seat 12a. Finally, tighten the cable tie cylinder 114a to do a return movement, tighten the cable tie, thereby tightening the bag mouth.

如图11-15所示,所述内袋二次扎紧装置包括内袋扎口旋转装置,包括扎带扎口装置、旋转装置、夹袋整形装置;As shown in Figures 11-15, the secondary tightening device for the inner bag includes an inner bag tie-up rotating device, including a cable tie tie-up device, a rotating device, and a bag clipping and shaping device;

所述扎带扎口装置与内袋扎口装置和外袋扎口装置结构一致。The binding device of the cable tie is consistent with the structure of the binding device of the inner bag and the closing device of the outer bag.

所述旋转装置包括旋转导轨垫板(21c)、推动滑块(23c)、旋转导轨(25c)、齿轮齿条(28c)、夹指气缸( 210c)、夹指气缸定位板(211c)、夹指夹板(212c),推动滑板(213c);所述旋转导轨垫板(21c)上设置有推动气缸(24c)和2条与推动气缸(24c)推动方向一致的推动导轨(22c),所述推动滑板(213c)位于2条推动导轨(22c)上方,并通过推动滑块(23c)与推动导轨(22c)垂直连接;所述推动滑板(213c)长度方向相对的两个侧边上设置有齿轮轴定位板(29c),所述旋转导轨(25c)位于2个齿轮轴定位板(29c)之间并与其固定连接;所述齿轮齿条(28c)位于旋转导轨(25c)上方,并通过旋转滑块(26c)与旋转导轨(25c)连接,所述齿轮齿条(28c)与能带动其做旋转运动的旋转气缸(27c)连接;夹指气缸(210c)通过夹指气缸定位板(211c)与齿轮齿条(28c)中齿轮连接,夹指气缸(210c)的活动端设置有两个夹指夹板(212c),通过齿轮转动依次带动夹指气缸定位板(211c)、夹指气缸(210c)、夹指夹板(212c)转动。The rotating device includes a rotating guide rail backing plate (21c), a push slider (23c), a rotating guide rail (25c), a rack and pinion (28c), a clamp finger cylinder (210c), a clamp finger cylinder positioning plate (211c), a clamp Refers to the splint (212c), pushing the slide plate (213c); the rotating guide rail backing plate (21c) is provided with a pushing cylinder (24c) and 2 pushing guide rails (22c) that are consistent with the pushing direction of the pushing cylinder (24c), and the The push slide plate (213c) is located above the two push guide rails (22c), and is vertically connected with the push guide rails (22c) through the push slide block (23c); the push slide plate (213c) is provided with Gear shaft positioning plate (29c), the rotating guide rail (25c) is located between two gear shaft positioning plates (29c) and fixedly connected with it; the gear rack (28c) is located above the rotating guide rail (25c), and passes through The rotary slider (26c) is connected with the rotary guide rail (25c), and the rack and pinion (28c) is connected with the rotary cylinder (27c) which can drive it to rotate; the clamp finger cylinder (210c) passes through the clamp finger cylinder positioning plate ( 211c) is connected with the gear in the rack and pinion (28c), and the movable end of the clamping finger cylinder (210c) is provided with two clamping finger splints (212c), which sequentially drive the clamping finger cylinder positioning plate (211c) and the clamping finger cylinder through the rotation of the gears (210c), the clamping finger splint (212c) rotates.

夹指气缸(210c)的夹指与两个夹指夹板(212c)通过螺栓连接,而自身则通过螺栓与夹指气缸定位板(211c)的矩形板一端连接,夹指气缸定位板(211c)的轴端则通过螺栓与齿轮连接。The finger of the clamp finger cylinder (210c) is connected to the two clamp finger splints (212c) by bolts, and itself is connected to one end of the rectangular plate of the clamp finger cylinder positioning plate (211c) by bolts, and the clamp finger cylinder positioning plate (211c) The shaft end is connected with the gear by bolts.

所述夹袋整形装置包括2个对称的夹袋气缸安装座(31c),所述夹袋气缸安装座(31c)上设置有夹口安装座(33c)和控制夹口安装座(33c)前后运动的夹袋气缸(32c),所述夹口安装座(33c)上设置有夹口安装板(35c)和控制夹口安装板(35c)左右运动的夹口气缸(34c),所述夹口安装板(35c)上设置有夹口(36c)。The pocket shaping device includes two symmetrical bag clamping cylinder mounts (31c), and the bag clamping cylinder mounts (31c) are provided with a jaw mount (33c) and a control jaw mount (33c) before and after The moving clamping bag cylinder (32c), the jaw mounting plate (33c) is provided with a jaw mounting plate (35c) and a jaw cylinder (34c) that controls the left and right movement of the jaw mounting plate (35c), the clamp A jaw (36c) is provided on the mouth mounting plate (35c).

内袋二次扎紧装置的工作步骤如下:The working steps of the inner bag secondary tightening device are as follows:

(1)夹袋,将通过动力滚筒输送机输送来的装在木桶中的已扎口的内层包装袋,内层包装袋运动到指定位置时,用旋转装置(2)上的夹口夹住内层包装袋口,然后旋转,使其袋口旋转180度;(1) Clamping bag, the inner layer packaging bag that has been tied in the wooden barrel conveyed by the power roller conveyor, when the inner layer packaging bag moves to the designated position, use the gripper on the rotating device (2) Clamp the opening of the inner packaging bag, and then rotate it so that the opening of the bag rotates 180 degrees;

(2)整形,利用夹袋整形装置(3)夹住已经旋转180度的内袋袋口,将旋转的内层包装袋收拢;(2) Shaping, use the bag clipping device (3) to clamp the inner bag mouth that has been rotated 180 degrees, and gather the rotated inner packaging bag;

(3)扎口,利用扎带扎口装置(1)将收拢好的包装袋口进行扎口。(3) Tie the mouth, use the tie tie device (1) to tie the folded packaging bag.

所述在步骤3)中,送扎带气缸将扎带送至拉扎条进座,同时夹扎带夹指气缸夹住扎带的一头;然后,在下移扎带气缸的作用下,推动扎口组件向下移动,使收好口的内层包装袋口通过扎口导向套穿过扎带;最后,在拉紧扎带气缸的作用下,拉紧扎带,从而扎紧袋口。As described in step 3), the cable tie feeding cylinder sends the cable tie to the seat of the tie bar, and at the same time, the clamping finger cylinder clamps one end of the cable tie; then, under the action of the cable tie cylinder moving down, push the cable tie The mouth assembly moves downward, so that the inner packaging bag mouth of the closed mouth passes through the tie through the tie guide sleeve; finally, under the action of the tightening tie cylinder, the tie is tightened, thereby tightening the bag mouth.

具体为:当通过动力滚筒输送机输送来的装在木桶里的已扎口的单层内袋,推动气缸带动旋转导轨、旋转滑块、旋转气缸、齿轮齿条、齿轮轴定位板、 夹指气缸、夹指气缸定位板共同向前运动,使夹指夹板到位,夹指夹板在夹指气缸的带动下握住内袋.旋转气缸带动齿轮齿条动作,使夹指气缸、夹指气缸定位板、夹指夹板一起动作,握住袋口旋转180度.夹袋气缸带动夹口气缸、夹口安装板、 夹口共同向前运动,到位后夹口气缸动作,带动夹口夹住已经翻转的袋口. 这时,夹指气缸松开开口回位,开始扎口,顶压扎带气缸做推程运动,带动夹紧推板顶住扎带,防止扎带储存仓内的扎带下滑。送扎带气缸做推程运动,推动一个扎带进入拉扎条进座,然后夹扎带夹指气缸做夹紧运动,带动夹带指板夹紧扎带头部。然后下移扎带气缸做推程运动,带动气缸推板横梁,扎口导轨连接板,扎口连接定位板、扎口导向套、夹指气缸垫板、扎带支撑座板、扎带上下移动定位板、扎带上下移动左定位板、夹带指板、拉扎条进座、拉紧扎带气缸和夹扎带夹指气缸、水平导轨滑块、水平导轨向下运动,使收好口的内层包装袋口通过夹带指板和拉扎条进座穿过扎带。最后,拉紧扎带气缸做回程运动,拉紧扎带,从而扎紧袋口。Specifically: when the tied-up single-layer inner bag in the barrel is transported by the power roller conveyor, the cylinder is driven to drive the rotary guide rail, the rotary slider, the rotary cylinder, the rack and pinion, the gear shaft positioning plate, the clip The finger cylinder and the positioning plate of the finger cylinder move forward together to make the finger splint in place, and the finger splint holds the inner bag under the drive of the finger cylinder. The rotating cylinder drives the rack and pinion to make the finger cylinder and the finger cylinder The positioning plate and the clamping finger splint work together to hold the bag mouth and rotate it 180 degrees. The clamping cylinder drives the clamping cylinder, the clamping installation plate and the clamping joint to move forward together. Flip the bag mouth. At this time, the clamp finger cylinder releases the opening and returns to the position, and starts to tie the mouth. The top presses the cable tie cylinder to make a push movement, and drives the clamping push plate to withstand the cable tie, preventing the cable tie in the cable tie storage compartment. slide. The cable tie feeding cylinder makes a push movement, pushes a cable tie into the tie bar and seats, and then the clamping finger cylinder performs a clamping movement, driving the clamping fingerboard to clamp the head of the cable tie. Then move the cable tie cylinder down to make a push movement, driving the cylinder to push the beam, the tie guide rail connecting plate, the tie connection positioning plate, the tie guide sleeve, the finger cylinder backing plate, the tie support seat plate, and the tie to move up and down The positioning plate, the cable tie move up and down the left positioning plate, the entrainment fingerboard, the seat of the tie bar, the tensioning cable tie cylinder and the clamping finger cylinder of the cable tie, the horizontal guide rail slider, and the horizontal guide rail move downward to make the The inner package pocket is seated through the cable tie by entraining the fingerboard and the drawstring. Finally, tighten the cable tie cylinder to make a return movement, tighten the cable tie, and thereby tighten the bag mouth.

所述外袋扎紧装置的具体步骤与内袋一次扎紧装置的步骤大致一致,只是将内袋一次扎紧装置中向下拉袋口的动作改为上拉袋口。The specific steps of the outer bag tightening device are roughly the same as those of the inner bag primary tightening device, except that the action of pulling the bag opening downward in the inner bag primary tightening device is changed to upward pulling the bag opening.

如图16-19,上述计量装置包括计量系统机架(11d),限位气缸(13d),弧形推板(14d),称重气缸(22d),推杆(23d),接料托盘(24d),斜滚输送线(25d),漏斗支撑架(26d),铜套(27d);所述计量系统机架(11d)为正方形,所述漏斗支撑架(26d)位于计量系统机架(11d)上方,漏斗支撑架(26d)和计量系统机架(11d)之间设置有称重传感器(21d);所述计量系统机架(11d)相邻的两个侧边上分别垂直于侧边设置有限位气缸(13d),所述两个限位气缸(13d)的延长线相互垂直,所述限位气缸(13d)靠近漏斗支撑架(26d)的一端设置有弧形推板(14d);所述漏斗支撑架(26d)内底部上方的中央位置设置有接料托盘(24d),所述推杆(23d)由下往上穿过接料托盘(24d),所述接料托盘(24d)上设置有供推杆(23d)穿过的铜套(27d);所述推杆(23d)的顶部设置有斜滚输送线(25d),斜滚输送线(25d)的底部设置有称重气缸(22d)。As shown in Figure 16-19, the metering device includes a metering system frame (11d), a limit cylinder (13d), an arc push plate (14d), a weighing cylinder (22d), a push rod (23d), and a receiving tray ( 24d), inclined rolling conveying line (25d), funnel support frame (26d), copper sleeve (27d); the metering system frame (11d) is square, and the funnel support frame (26d) is located on the metering system frame ( 11d), a load cell (21d) is arranged between the funnel support frame (26d) and the metering system frame (11d); the two adjacent sides of the metering system frame (11d) are respectively perpendicular to the side Limiting cylinders (13d) are arranged on the side, and the extension lines of the two limiting cylinders (13d) are perpendicular to each other. The end of the limiting cylinders (13d) near the funnel support frame (26d) is provided with an arc-shaped push plate (14d ); the central position above the inner bottom of the funnel support frame (26d) is provided with a material receiving tray (24d), and the push rod (23d) passes through the material receiving tray (24d) from bottom to top, and the material receiving tray (24d) is provided with a copper sleeve (27d) for the push rod (23d) to pass through; the top of the push rod (23d) is provided with an inclined rolling conveying line (25d), and the bottom of the inclined rolling conveying line (25d) is provided There is a weighing cylinder (22d).

所述计量系统机架(11d)中间设置有正方形孔,计量系统机架(11d)四个角下方分别设置有撑脚(12d)。The metering system frame (11d) is provided with a square hole in the middle, and the four corners of the metering system frame (11d) are respectively provided with supporting feet (12d).

:所述称重传感器(21d)为两个,对称的分布在计量系统机架(11d)正方形孔相对的两侧。: There are two load cells (21d), which are symmetrically distributed on opposite sides of the square hole of the metering system frame (11d).

所述推杆(23d)的数量为四根,分别位于斜滚输送线(25d)的四个角。The number of the push rods (23d) is four, which are respectively located at the four corners of the inclined roller conveying line (25d).

所述斜滚输送线(25d)包括对称分布的2组辊子,每组辊子包括2行以上平行排列的辊子,所述2组辊子相互垂直。The oblique rolling conveying line (25d) includes 2 groups of rollers distributed symmetrically, each group of rollers includes more than 2 rows of rollers arranged in parallel, and the 2 groups of rollers are perpendicular to each other.

本发明还提供一种利用危化粉体包装生产线包装危化粉体的工艺,步骤如下:(1)先将双层包装袋打开并通过夹袋组件夹紧于料斗出料口;The present invention also provides a process for packaging hazardous powder using a hazardous chemical powder packaging production line, the steps are as follows: (1) first open the double-layer packaging bag and clamp it to the discharge port of the hopper through the bag clamping assembly;

(2)将包装桶通过辊道输送到计量装置上,使双层包装袋体位于包装桶桶内,称量桶和袋体的重量;(2) Transport the packaging barrel to the metering device through the roller table, so that the double-layer packaging bag is located in the packaging barrel, and weigh the weight of the barrel and the bag;

优选的:可在计量装置的托盘上设置有可上下运动的机构,称重需要连同物料、容器和升降装置一起进行称量,袋内置入适量粉体物料后,升降装置升起,桶向上运动,包装袋进入桶内,称重并一直加料到定量后,步骤1中夹紧的袋口松开,升起装置下降;Preferable: a mechanism that can move up and down can be set on the tray of the metering device. The weighing needs to be weighed together with the material, container and lifting device. After an appropriate amount of powder material is placed in the bag, the lifting device rises and the barrel moves upward. , the packaging bag enters the barrel, weighs and feeds until the quantity is determined, the bag mouth clamped in step 1 is released, and the lifting device descends;

(3)通过出料口往包装袋内置入适量粉体物料后,夹袋组件松开,装有物料的包装桶通过辊道输送到内袋一次扎紧装置处,通过下拉外袋装置拉下外层袋口,通过内袋排气整形装置整理内层袋口,排出内袋袋内空气,收拢内层袋口,通过内袋扎口装置将内袋口扎紧;(3) After putting an appropriate amount of powder material into the packaging bag through the discharge port, the bag clip assembly is released, and the packaging barrel containing the material is transported to the primary tightening device of the inner bag through the roller table, and pulled down by the pull-down outer bag device The outer bag opening, the inner bag opening is sorted by the inner bag exhaust shaping device, the air in the inner bag is discharged, the inner bag opening is closed, and the inner bag opening is tied tightly by the inner bag opening device;

(4)经过内袋一次扎紧装置的包装桶继续通过辊道输送到内袋二次扎紧装置处,通过内袋扎口旋转装置将已经一次扎口的内层袋的扎带以上部分向下折叠,用扎带将折叠后的内袋再捆扎一次;(4) The packaging barrel that has passed through the primary tightening device of the inner bag continues to be transported to the secondary tightening device of the inner bag through the roller table, and the part above the cable tie of the inner bag that has been tied once is moved to the inner bag through the inner bag tightening rotating device Fold down, and tie the folded inner bag again with cable ties;

(5)经过内袋二次扎紧装置的包装桶继续通过辊道输送到外袋扎紧装置处,通过上拉外袋装置夹持外袋袋口向上提升,提升到位后,松开袋口,通过外袋排气整形装置整理外层袋口、排气,通过外袋扎口装置扎紧外层袋口;(5) The packaging barrel that has passed through the secondary tightening device of the inner bag continues to be transported to the tightening device of the outer bag through the roller table, and is lifted up by pulling the outer bag device to hold the mouth of the outer bag. After the lifting is in place, the mouth of the bag is released , arrange the outer bag mouth and exhaust through the outer bag exhaust shaping device, and tighten the outer bag mouth through the outer bag tie device;

(6)经辊道输送至成品处,包装桶加盖,封蜡,上锁即包装完毕。(6) Convey to the finished product through the roller table, cover the packaging barrel, seal the wax, and lock it to complete the packaging.

上述供袋装置、夹袋组件均为现有技术。The above-mentioned bag feeding device and bag clip assembly are all prior art.

Claims (2)

1.一种危化粉体包装生产线,其特征在于:包括按物料传送的供袋装置(3)、夹袋组件(4)、计量装置(5)、进料装置(6)、内袋一次扎紧装置(7)、内袋二次扎紧装置(8)、外袋扎紧装置(9);1. A hazardous chemical powder packaging production line, characterized in that it includes a bag feeding device (3), a bag clamping assembly (4), a metering device (5), a feeding device (6), and an inner bag once Fastening device (7), secondary fastening device for inner bag (8), fastening device for outer bag (9); 所述计量装置(5)包括计量系统机架,限位气缸,弧形推板,称重气缸,推杆,接料托盘,斜滚输送线,漏斗支撑架,铜套;所述计量系统机架为正方形,所述漏斗支撑架位于计量系统机架上方,漏斗支撑架和计量系统机架之间设置有称重传感器;所述计量系统机架相邻的两个侧边上分别垂直于侧边设置有限位气缸,所述限位气缸的延长线相互垂直,所述限位气缸靠近漏斗支撑架的一端设置有弧形推板;所述漏斗支撑架内底部上方的中央位置设置有接料托盘,所述推杆由下往上穿过接料托盘,所述接料托盘上设置有供推杆穿过的铜套;所述推杆的顶部设置有斜滚输送线,斜滚输送线的底部设置有称重气缸;The metering device (5) includes a metering system frame, a limit cylinder, an arc-shaped push plate, a weighing cylinder, a push rod, a material receiving tray, an inclined rolling conveyor line, a funnel support frame, and a copper sleeve; the metering system machine The frame is square, the funnel support frame is located above the metering system frame, and a load cell is arranged between the funnel support frame and the metering system frame; the two adjacent sides of the metering system frame are respectively perpendicular to the side Limiting cylinders are arranged on the side, and the extension lines of the limiting cylinders are perpendicular to each other. The end of the limiting cylinder close to the funnel support frame is provided with an arc-shaped push plate; the central position above the inner bottom of the funnel support frame is provided with a material receiving Tray, the push rod passes through the material receiving tray from bottom to top, and the copper sleeve for the push rod to pass is arranged on the material receiving tray; the top of the push rod is provided with an inclined rolling conveyor line, and the inclined rolling conveyor line There is a weighing cylinder at the bottom; 所述内袋一次扎紧装置包括内袋扎口装置、下拉外袋装置和内袋排气整形装置;The primary tightening device for the inner bag includes an inner bag tie device, a pull-down outer bag device and an inner bag exhaust shaping device; 所述内袋二次扎紧装置包括内袋扎口旋转装置;The secondary tightening device of the inner bag includes an inner bag tie opening rotating device; 所述外袋扎紧装置包括外袋排气整形装置、上拉外袋装置、外袋扎口装置。The outer bag tightening device includes an outer bag exhaust shaping device, a pull-up outer bag device, and an outer bag tie device. 2.一种利用权利要求1所述的危化粉体包装生产线包装危化粉体的工艺,其特征在于:步骤如下:(1)先将双层包装袋打开并通过夹袋组件夹紧于料斗出料口;2. A process for packaging hazardous powders using the hazardous chemical powder packaging production line as claimed in claim 1, characterized in that the steps are as follows: (1) firstly open the double-layer packaging bag and clamp it to the hopper outlet; (2)将包装桶通过辊道输送到计量装置上,使双层包装袋体位于包装桶桶内,称量桶和袋体的重量;(2) Transport the packaging barrel to the metering device through the roller table, so that the double-layer packaging bag is located in the packaging barrel, and weigh the weight of the barrel and the bag; (3)通过出料口往包装袋内置入适量粉体物料后,夹袋组件松开,装有物料的包装桶通过辊道输送到内袋一次扎紧装置处,通过下拉外袋装置拉下外层袋口,通过内袋排气整形装置整理内层袋口,排出内袋袋内空气,收拢内层袋口,通过内袋扎口装置将内袋口扎紧;(3) After putting an appropriate amount of powder material into the packaging bag through the discharge port, the bag clip assembly is released, and the packaging barrel containing the material is transported to the primary tightening device of the inner bag through the roller table, and pulled down by the pull-down outer bag device The outer bag opening, the inner bag opening is sorted by the inner bag exhaust shaping device, the air in the inner bag is discharged, the inner bag opening is closed, and the inner bag opening is tied tightly by the inner bag opening device; (4)经过内袋一次扎紧装置的包装桶继续通过辊道输送到内袋二次扎紧装置处,通过内袋扎口旋转装置将已经一次扎口的内层袋的扎带以上部分向下折叠,用扎带将折叠后的内袋再捆扎一次;(4) The packaging barrel that has passed through the primary tightening device of the inner bag continues to be transported to the secondary tightening device of the inner bag through the roller table, and the part above the cable tie of the inner bag that has been tied once is moved to the inner bag through the inner bag tightening rotating device Fold down, and tie the folded inner bag again with cable ties; (5)经过内袋二次扎紧装置的包装桶继续通过辊道输送到外袋扎紧装置处,通过上拉外袋装置夹持外袋袋口向上提升,提升到位后,松开袋口,通过外袋排气整形装置整理外层袋口、排气,通过外袋扎口装置扎紧外层袋口;(5) The packaging barrel that has passed through the secondary tightening device of the inner bag continues to be transported to the tightening device of the outer bag through the roller table, and is lifted up by pulling the outer bag device to hold the mouth of the outer bag. After the lifting is in place, the mouth of the bag is released , arrange the outer bag mouth and exhaust through the outer bag exhaust shaping device, and tighten the outer bag mouth through the outer bag tie device; (6)经辊道输送至成品处,包装桶加盖,封蜡,上锁即包装完毕。(6) Convey to the finished product through the roller table, cover the packaging barrel, seal the wax, and lock it to complete the packaging.
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