CN105684660B - The straight oar spirals of plate Guan Songhua rub the crowded differential stirring-type Snakegourd Fruit of circulation with the hands and take seed device - Google Patents
The straight oar spirals of plate Guan Songhua rub the crowded differential stirring-type Snakegourd Fruit of circulation with the hands and take seed device Download PDFInfo
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- 244000078912 Trichosanthes cucumerina Species 0.000 title claims 6
- 235000013399 edible fruits Nutrition 0.000 title claims 6
- 241000219112 Cucumis Species 0.000 claims abstract description 50
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 claims abstract description 50
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 claims abstract description 46
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- 238000005406 washing Methods 0.000 abstract description 24
- 238000004537 pulping Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 4
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- 238000004519 manufacturing process Methods 0.000 abstract description 4
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- 241000218989 Trichosanthes Species 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
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- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 2
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- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 208000006332 Choriocarcinoma Diseases 0.000 description 1
- 206010020772 Hypertension Diseases 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- 240000006023 Trichosanthes kirilowii Species 0.000 description 1
- 235000009818 Trichosanthes kirilowii Nutrition 0.000 description 1
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- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/44—Grain cleaners; Grain separators
- A01F12/446—Sieving means
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
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- Environmental Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明公开了一种板管松化直桨螺旋搓挤循环差动搅拌式瓜蒌取籽装置,松化转鼓的出料端连接差速碾辊,差速碾辊的出料端连接粗分转鼓筛,粗分转鼓筛的筛孔连接分浆搓挤转鼓筛,粗分转鼓筛的出料端连接瓜皮、瓜肉槽;分浆搓挤转鼓筛的筛筒带螺旋凸条并配套直板桨轴,筛筒与直板桨轴同向或反向转动,其出料端连接水洗槽;水洗槽内设有由搅拌轴、高位搅拌桨和低位搅拌桨组成的搅拌装置,搅拌轴由套装筒形差动磁联轴器驱动;水洗槽经吸入管、搅拌泵并联水洗槽的底管。本发明系统连续、流畅,实用性强,便于高效生产;正弦波差动联轴器和套装筒形差动磁联轴器都具有鲜明特点,具有十分理想且本领域技术人员难以预见的技术效果。
The invention discloses a plate tube loosening straight paddle spiral rubbing extrusion cycle differential stirring type melon seed picking device, the discharge end of the loosening drum is connected with a differential roller, and the discharge end of the differential roller is connected with a coarse Separating drum sieve, the sieve holes of the coarse separating drum sieve are connected to the pulping and squeezing drum sieve, the discharge end of the coarse separating drum sieve is connected to the melon skin and melon meat groove; The spiral convex line is matched with the straight paddle shaft, the screen cylinder and the straight paddle shaft rotate in the same direction or in the opposite direction, and its discharge end is connected to the washing tank; the washing tank is equipped with a stirring device consisting of a stirring shaft, a high-position stirring paddle and a low-position stirring paddle , the stirring shaft is driven by a sleeve-shaped differential magnetic coupling; the washing tank is connected in parallel with the bottom pipe of the washing tank through the suction pipe and the stirring pump. The system of the present invention is continuous, smooth, has strong practicability, and is convenient for high-efficiency production; both the sine wave differential coupling and the sleeved cylindrical differential magnetic coupling have distinctive features, and have very ideal technical effects that are difficult for those skilled in the art to foresee .
Description
技术领域technical field
本发明涉及一种板管松化直桨螺旋搓挤循环差动搅拌式瓜蒌取籽装置。The invention relates to a plate tube loosening straight paddle screw rubbing extrusion cycle differential stirring type melon seed picking device.
背景技术Background technique
瓜蒌,又名栝楼、吊瓜,是一种主要以生产种子为目的的经济作物,为药食兼用的保健农产品。瓜蒌籽含不饱和脂肪酸16.8%,蛋白质5.46%,并含17种氨基酸,三萜皂苷,多种维生素以及钙、铁、锌、硒等16种微量元素。食用瓜蒌籽,有扩张心脏冠脉,增加冠脉流量作用;对急性心肌缺血有明显的保护作用;对离体绒癌细胞增殖和艾滋病毒具有强烈的抑制作用;对糖尿病有一定的治疗作用;对高血压、高血脂、高胆固醇有辅助疗效;能提高肌体免疫功能;并有瘦身美容之功效。Gualou, also known as Trichosanthes chinensis and Diaogua, is a kind of economic crop mainly for the purpose of producing seeds, and it is a health-care agricultural product with both medicine and food. Trichosanthes seeds contain 16.8% unsaturated fatty acids, 5.46% protein, and contain 17 kinds of amino acids, triterpene saponins, multivitamins and 16 kinds of trace elements such as calcium, iron, zinc and selenium. Eating Trichosanthes seeds can expand the coronary arteries of the heart and increase coronary flow; it has obvious protective effects on acute myocardial ischemia; it has a strong inhibitory effect on the proliferation of isolated choriocarcinoma cells and HIV; it has certain therapeutic effects on diabetes Function; it has auxiliary curative effect on high blood pressure, high blood fat and high cholesterol; can improve the immune function of the body; and has the effect of slimming and beautifying.
瓜蒌籽主要存在于瓜蒌内部的瓤中,将瓜蒌进行取籽是实现瓜蒌籽加工的必须步骤,无论是制成干品还是后续的精深加工都需要将瓜蒌进行取籽处理,然而现阶段的瓜蒌取籽几乎全部依靠人工进行,不仅效率低、工作量大,而且成本高,不利于瓜蒌籽产业的发展,因而现有技术不能满足瓜蒌籽产业的要求。The seeds of Trichosanthes mainly exist in the pulp inside Trichosanthes. Extracting the seeds of Trichosanthes is a necessary step to realize the processing of Trichosanthes seeds. Whether it is made into dry products or subsequent intensive processing, Trichosanthes needs to be seeded. However, at present, the extraction of Trichosanthes seeds is almost entirely done manually, which not only has low efficiency, heavy workload, but also high cost, which is not conducive to the development of Trichosanthes seeds industry, so the existing technology cannot meet the requirements of Trichosanthes seeds industry.
发明内容Contents of the invention
本发明要解决的技术问题就是克服现有技术的不足,提供一种结构简单、实用的板管松化直桨螺旋搓挤循环差动搅拌式瓜蒌取籽装置。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a simple and practical plate tube loosening straight paddle screw rubbing cycle differential stirring type melon seed picking device.
为克服现有技术的不足,本发明采取以下技术方案:In order to overcome the deficiencies in the prior art, the present invention takes the following technical solutions:
一种板管松化直桨螺旋搓挤循环差动搅拌式瓜蒌取籽装置,包括松化转鼓、差速碾辊、粗分转鼓筛、分浆搓挤转鼓筛和水洗槽,其特征在于:松化转鼓内布置抄料板,抄料板前端焊接钢管,松化转鼓的出料端连接差速碾辊,差速碾辊带凸条便于球料咬入,并且可以调节对辊间距和相对差速进行旋转;差速碾辊的出料端连接粗分转鼓筛,粗分转鼓筛的筛孔为15-30毫米且粗分转鼓筛内设有抄料板;粗分转鼓筛的筛孔连接瓜瓤、瓜籽槽,粗分转鼓筛的出料端连接瓜皮、瓜肉槽;瓜瓤、瓜籽槽连接分浆搓挤转鼓筛,分浆搓挤转鼓筛的筛孔直径在6-10毫米间, 分浆搓挤转鼓筛的筛筒带螺旋凸条并配套直板桨轴,筛筒与直板桨轴同向或反向转动;分浆搓挤转鼓筛的筛孔连接瓜瓤浆流槽,分浆搓挤转鼓筛的出料端连接水洗槽;水洗槽内设有由搅拌轴、高位搅拌桨和低位搅拌桨组成的搅拌装置,搅拌轴由套装筒形差动磁联轴器驱动;所述套装筒形差动磁联轴器包括主动轴、传动轴以及主动磁筒和被动磁筒,被动磁筒连接传动轴,主动磁筒连接主动轴,主动磁筒和被动磁筒的磁极都按中心对称一一对应竖向排布,如大园木桶套小园木桶,且磁条如木桶的条木数量相等,位置精确南北极一一对应,都成中心对称排布结构,然后封装为牢固一体,主动磁筒和被动磁筒之间设有不锈钢隔离罩实现密封隔离,但磁力可以穿过不锈钢隔离罩实现两磁筒的磁力传动;水洗槽经吸入管连接搅拌泵,搅拌泵经控制阀和支管并联水洗槽的底管,水洗槽为锥底结构,底管上设有底阀。A plate-tube loosening straight paddle screw rubbing extrusion cycle differential stirring type melon seed picking device, including a loosening drum, a differential roller, a coarse sorting drum screen, a pulp separating rubbing drum screen and a water washing tank, It is characterized in that: a copying board is arranged in the loosening drum, steel pipes are welded at the front end of the copying board, the discharge end of the loosening drum is connected to a differential speed roller, and the differential speed roller has convex strips to facilitate the biting of the ball material, and can Adjust the distance between the rollers and the relative differential speed to rotate; the discharge end of the differential speed roller is connected to the coarse separation drum screen, the screen hole of the coarse separation drum screen is 15-30 mm and there is a copying plate; the sieve hole of the coarse separation drum sieve is connected to the melon pulp and the melon seed groove, and the discharge end of the coarse separation drum sieve is connected to the melon skin and melon meat groove; The sieve hole diameter of the pulping rubbing drum screen is between 6-10mm, the screen drum of the pulping rubbing drum screen has spiral convex lines and is equipped with a straight paddle shaft, and the screen drum and the straight paddle shaft rotate in the same direction or in the opposite direction ; The sieve holes of the pulp-separating rubbing drum screen are connected to the pulp slurry flow tank, and the discharge end of the pulp-separating rubbing drum screen is connected to the washing tank; the washing tank is equipped with a stirring shaft, a high-position stirring paddle and a low-position stirring paddle. Stirring device, the stirring shaft is driven by a sleeve-shaped differential magnetic coupling; the sleeve-shaped differential magnetic coupling includes a driving shaft, a transmission shaft, an active magnetic cylinder and a passive magnetic cylinder, and the passive magnetic cylinder is connected to the transmission shaft , the active magnetic cylinder is connected to the driving shaft, and the magnetic poles of the active magnetic cylinder and the passive magnetic cylinder are arranged vertically in a one-to-one symmetrical manner according to the center, such as a large garden wooden barrel covering a small garden wooden barrel, and the magnetic strips are like the number of wooden barrels Equal, precise position and one-to-one correspondence between the north and south poles, all of which are symmetrically arranged in the center, and then packaged into a solid body. There is a stainless steel isolation cover between the active magnetic cylinder and the passive magnetic cylinder to achieve sealed isolation, but the magnetic force can pass through the stainless steel isolation cover. The magnetic transmission of the two magnetic cylinders is realized; the washing tank is connected to the stirring pump through the suction pipe, and the stirring pump is connected to the bottom pipe of the washing tank in parallel through the control valve and the branch pipe. The washing tank is a cone bottom structure, and the bottom pipe is equipped with a bottom valve.
所述粗分转鼓筛和分浆搓挤转鼓筛均通过正弦波差动联轴器进行传动,正弦波差动联轴器包括主动轴、输出轴以及相互咬合的主动正弦波齿盘和被动正弦波齿盘,被动正弦波齿盘连接输出轴,主动正弦波齿盘通过花键连接主动轴,靠定位套、固定销及开口销限制下行程;定位套、固定销、开口销上方的花键和主动轴上依次设有弹簧、调节螺帽和锁紧螺帽,调节螺帽可调节弹簧压紧主动正弦波齿盘的压紧弹力,锁紧螺帽对调节螺帽实现锁紧,防止松动。Both the coarse sorting drum screen and the pulping rubbing drum screen are driven by a sine wave differential coupling, and the sine wave differential coupling includes a drive shaft, an output shaft, and an active sine wave gear plate and The passive sine wave toothed disc, the passive sine wave toothed plate is connected to the output shaft, the active sine wave toothed plate is connected to the driving shaft through a spline, and the downstroke is limited by the positioning sleeve, fixed pin and cotter pin; The spline and the drive shaft are provided with a spring, an adjusting nut and a locking nut in turn. The adjusting nut can adjust the spring to compress the pressing force of the active sine wave toothed disc, and the locking nut can lock the adjusting nut. prevent loosening.
所述松化转鼓的进料端连接振动给料机。The feeding end of the loosening drum is connected with a vibrating feeder.
所述瓜瓤浆流槽连接瓜瓤浆暂存槽。The pulp slurry flow tank is connected with the pulp slurry temporary storage tank.
成熟的以产籽为目的瓜蒌投入振动给料机,振动输送进入松化转鼓进料端,转鼓内布置抄料板,抄料板前端焊接钢管可以缓解抄料板过于切入物料的矛盾。当转鼓旋转,其中的物料被抄料板不断翻滚、提升、滚落、相互挤压得以将瓜瓤与瓜皮、瓜瓤与瓜籽松化,并随物料转动进入差速碾辊。Ripe melons for the purpose of seed production are put into the vibrating feeder, and vibratingly conveyed into the feeding end of the loosening drum. The copying board is arranged in the drum, and the welding steel pipe at the front end of the copying board can alleviate the contradiction that the copying board cuts too much into the material . When the drum rotates, the material in it is continuously rolled, lifted, rolled down and squeezed by the copying plate to loosen the pulp and rind, and the pulp and seeds, and enter the differential roller with the rotation of the material.
经过松化处理的瓜蒌由低端落入差速碾辊,差速碾辊带凸条便于球料咬入,且可以调节对辊间距和相对差速进行旋转,特别有利于瓜皮与瓜瓤的分离,且不会损伤瓜籽。The loosened melons fall into the differential speed roller from the lower end. The differential speed roller has convex strips to facilitate the biting of the ball material, and the distance between the rollers and the relative differential speed can be adjusted to rotate, which is especially beneficial to the melon rind and melon. Separation of the pulp without damaging the seeds.
经碾辊的破碎料进入粗分转鼓筛,粗分转鼓筛的筛孔在15-30毫米之间,破碎料在转鼓内不断被抄料板抄起落下,瓜瓤碎料与瓜籽容易穿过筛孔落入瓜瓤、瓜籽槽,瓜皮与较致密的瓜肉进入瓜皮、瓜肉槽暂存,可以做饲料或肥料返田。The crushed material passed through the rollers enters the coarse separating drum sieve, the mesh of which is between 15-30 mm, and the crushed material is continuously picked up and dropped by the copying board in the drum, and the melon pulp and melon scraps are Seeds are easy to pass through the sieve and fall into the melon pulp and melon seed groove, and the melon skin and denser melon flesh enter the melon skin and melon flesh groove for temporary storage, and can be used as feed or fertilizer and returned to the field.
瓜瓤碎料与瓜籽穿过筛孔落入瓜瓤、瓜籽槽,流入分浆搓挤转鼓筛,分浆搓挤转鼓筛的筛孔直径为6-10毫米,分浆搓挤转鼓筛的筛筒带螺旋凸条配套直板桨轴且略有张紧,筛筒与桨轴同向或反向转动,将瓜瓤与瓜籽的混合料得以柔性挤压、搓撵,浆状瓜瓤料通过筛孔经瓜瓤浆流槽导入瓜瓤浆暂存槽待用,较洁净瓜籽落入水洗槽进行水洗处理。Melon pulp fragments and melon seeds fall through the sieve holes into the melon pulp and melon seed groove, and flow into the pulping and squeezing drum sieve. The diameter of the mesh of the pulping and squeezing drum screen is 6-10mm, The sieve cylinder of the drum sieve is equipped with a straight paddle shaft with spiral convex strips and is slightly tensioned. The screen cylinder and the paddle shaft rotate in the same direction or in the opposite direction, so that the mixture of melon pulp and melon seeds can be flexibly squeezed and rubbed out. The melon pulp material passes through the sieve hole and enters the melon pulp slurry temporary storage tank through the pulp slurry flow tank for use, and the cleaner melon seeds fall into the washing tank for washing treatment.
粗分转鼓筛与分浆搓挤转鼓筛均通过正弦波差动联轴器进行传动。正弦波差动联轴器的核心为正弦波齿面且相互咬合的齿盘,当输出转矩没有超过两正弦波齿面的齿盘能承载的最大转矩时,两齿盘能处于完全咬合状态,实现同步旋转;但当负载较大,超出两齿盘能承载的最大转矩时,弹簧会被压缩,主动正弦波齿盘会沿花键轴上移,两齿盘就会出现差动,起到类似离合器打滑的保护作用,虽然这时传递的转矩、转速、功率都下降,但主动正弦波齿盘的上下移动会造成两齿盘滑动、差动,比如通过变频调速与负载调节使两齿盘会反复咬合、差动、分离、咬合,继而产生差动传动,转矩脉动,使传动轴输出的机械能具有差动、脉动、振动的特点,并且由于齿面的正弦波特征,在两齿盘进行反复咬合与打滑差动时平滑过渡性特别优良Coarse classifying drum screen and pulp separating rubbing drum screen are both driven by sine wave differential coupling. The core of the sine wave differential coupling is a sine wave tooth surface and toothed discs that mesh with each other. When the output torque does not exceed the maximum torque that the two sine wave toothed toothed discs can carry, the two toothed discs can be in full engagement. However, when the load is large and exceeds the maximum torque that the two toothed discs can carry, the spring will be compressed, the active sine wave toothed disc will move up the spline shaft, and the two toothed discs will appear differential , which plays a protective role similar to clutch slippage. Although the transmitted torque, speed, and power are all reduced at this time, the up and down movement of the active sine wave toothed disc will cause the two toothed discs to slip and differential. For example, through frequency conversion speed regulation and load The adjustment makes the two toothed discs repeatedly engage, differential, separate, and engage, and then produce differential transmission and torque pulsation, so that the mechanical energy output by the drive shaft has the characteristics of differential, pulsation, and vibration, and due to the sine wave characteristics of the tooth surface , the smooth transition performance is particularly good when the two toothed discs are repeatedly engaged and slipped differentially
当粗分转鼓筛和分浆搓挤转鼓筛旋转时,略做类似汽车的点刹操作,正弦波齿盘会差动产生滑动与脉冲,特别有利工作状态下物料穿过筛孔,过筛效率特别高。When the coarse sorting drum sieve and the pulp-separating rubbing drum sieve rotate, a little point brake operation similar to that of a car will cause the sine wave gear disc to differentially generate sliding and pulses, which is especially beneficial for materials to pass through the sieve holes under working conditions. The sieve efficiency is particularly high.
套装筒形差动磁联轴器的核心为套装筒形的主动磁筒和被动磁筒,当输出转矩没有超过两磁筒能承载的最大转矩时,两磁筒排布的磁极能一一南北极对应,实现同步旋转,但当负载超出两磁筒能承载的最大转矩时,比如通过变频调速与负载调节两磁筒就会出现差动,起到类似离合器打滑的保护作用,这时虽然传递的转矩、转速、功率都下降,但磁筒差动磁极的对准与错位磁力会反复变化为吸引、排斥进行交变继而能产生磁力脉动,传动轴输出的机械能具有差动、脉动、振动的特点,并将传动轴的动态密封变为可靠的静态密封,也具有完全杜绝传动轴泄漏的功能。The core of the sleeve-shaped differential magnetic coupling is the sleeve-shaped active magnetic cylinder and the passive magnetic cylinder. When the output torque does not exceed the maximum torque that the two magnetic cylinders can carry, the magnetic poles arranged by the two magnetic cylinders can be aligned. The north and south poles correspond to achieve synchronous rotation, but when the load exceeds the maximum torque that the two magnetic cylinders can carry, such as through frequency conversion speed regulation and load adjustment, the two magnetic cylinders will have a differential, which acts as a protection similar to clutch slippage. At this time, although the transmitted torque, speed, and power are all reduced, the alignment and misalignment of the differential magnetic poles of the magnetic cylinder will repeatedly change to attract and repel alternately, and then magnetic force pulsation can be generated. The mechanical energy output by the drive shaft has a differential , pulsation, and vibration characteristics, and change the dynamic seal of the transmission shaft into a reliable static seal, and also have the function of completely eliminating the leakage of the transmission shaft.
瓜籽在水洗槽进行泵循环搅拌水洗,当水位到达高位搅拌桨时负载较大,套装筒形差动磁联轴器会产生差动,搅拌进行并伴有脉冲,特别有利瓜籽的彻底清洗,洗净的瓜籽适时输出待用。The melon seeds are washed in the water washing tank with pump cycle stirring and water. When the water level reaches the high-level stirring paddle, the load is heavy, and the sleeve-shaped differential magnetic coupling will produce differential motion. The agitation is carried out and accompanied by pulses, which is especially beneficial for the thorough cleaning of melon seeds. , the washed melon seeds are output in time for use.
与现有技术相比,本发明的有益效果还在于:Compared with prior art, the beneficial effect of the present invention also lies in:
1、系统连续、流畅,实用性强,便于高效生产;1. The system is continuous, smooth, practical and convenient for efficient production;
正弦波差动联轴器和套装筒形差动磁联轴都具有鲜明特点,具有十分理想且本领域技术人员难以预见的技术效果。Both the sine wave differential coupling and the jacketed cylindrical differential magnetic coupling have distinctive features, and have very ideal technical effects that are difficult for those skilled in the art to foresee.
附图说明Description of drawings
图1是本发明的平面结构示意图。Fig. 1 is a schematic plan view of the present invention.
图2是松化转鼓的截面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of a loosening drum.
图3是粗分转筒筛的截面结构示意图。Fig. 3 is a schematic diagram of a cross-sectional structure of a rough-separating trommel.
图4是直板桨轴的三维结构示意图。Fig. 4 is a schematic diagram of a three-dimensional structure of a straight paddle shaft.
图5是分浆搓挤转鼓筛的筛筒三维结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the screen cylinder of the pulp-separating rubbing-extruding drum screen.
图6是正弦波差动联轴器的三维结构示意图。Fig. 6 is a schematic diagram of a three-dimensional structure of a sine wave differential coupling.
图7是水洗槽的平面结构示意图。Fig. 7 is a schematic plan view of the water washing tank.
图8是套装筒形差动磁联轴器的平面结构示意图。Fig. 8 is a schematic plan view of the sleeve-shaped differential magnetic coupling.
图中各标号表示:Each label in the figure means:
A、正弦波差动联轴器;1、振动给料机;2、松化转鼓;3、差速碾辊;4、粗分转鼓筛;5、瓜皮、瓜肉槽;6、瓜瓤、瓜籽槽;7、浆搓挤转鼓筛;8、水洗槽;9、瓜瓤浆流槽;10、瓜瓤浆暂存槽;201、松化转鼓鼓筒;202、松化转鼓抄料板;203、钢管;401、粗分转鼓筛筛筒;402、粗分转鼓筛抄料板;21、主动轴;22、锁紧螺帽;23、调节螺帽;24、弹簧;25、主动正弦波齿盘;26、花键;27、开口销;28、固定销;29、定位套;30、被动正弦波齿盘;31、正弦波齿面;32、输出轴;801、套装筒形差动磁联轴器;802、搅拌轴;803、高位搅拌桨;804、低位搅拌桨;805、控制阀;806、底管;807、支管;808、底阀;809、吸入管;810、搅拌泵;41、电动机;42、减速机;43、主动轴;44、主动磁筒;45、不锈钢隔离罩;46、被动磁筒;47、法兰;48、传动轴。A. Sine wave differential coupling; 1. Vibrating feeder; 2. Loosening drum; 3. Differential speed roller; 4. Drum sieve for coarse separation; Melon pulp and melon seed tank; 7. Pulp rubbing and squeezing rotary drum sieve; 8. Washing tank; 9. Melon pulp pulp flow tank; 10. Melon pulp pulp temporary storage tank; 203, steel pipe; 401, coarse drum sieve drum; 402, coarse drum sieve copy board; 21, driving shaft; 22, locking nut; 23, adjusting nut; 24. Spring; 25. Active sine wave gear plate; 26. Spline; 27. Cotter pin; 28. Fixed pin; 29. Positioning sleeve; 30. Passive sine wave gear plate; 31. Sine wave tooth surface; 32. Output Shaft; 801, set cylindrical differential magnetic coupling; 802, stirring shaft; 803, high stirring paddle; 804, low stirring paddle; 805, control valve; 806, bottom pipe; 807, branch pipe; 808, bottom valve; 809. Suction pipe; 810. Stirring pump; 41. Motor; 42. Reducer; 43. Driving shaft; 44. Active magnetic cylinder; 45. Stainless steel isolation cover; 46. Passive magnetic cylinder; 47. Flange; 48. Transmission axis.
具体实施方式detailed description
现结合附图,对本发明进一步具体说明。Now in conjunction with accompanying drawing, the present invention is described in further detail.
如图1-8所示板管松化直桨螺旋搓挤循环差动搅拌式瓜蒌取籽装置,包括松化转鼓2、差速碾辊3、粗分转鼓筛4、分浆搓挤转鼓筛7和水洗槽8,松化转鼓2内布置抄料板202,抄料板202前端焊接钢管203,松化转鼓2的出料端连接差速碾辊3,差速碾辊3带凸条便于球料咬入,并且可以调节对辊间距和相对差速进行旋转;差速碾辊3的出料端连接粗分转鼓筛4,粗分转鼓筛4的筛孔为15-30毫米且粗分转鼓筛内设有抄料板402;粗分转鼓筛的筛孔连接瓜瓤、瓜籽槽6,粗分转鼓筛的出料端连接瓜皮、瓜肉槽5;瓜瓤、瓜籽槽6连接分浆搓挤转鼓筛7,分浆搓挤转鼓筛7的筛孔直径在6-10毫米间, 分浆搓挤转鼓筛7的筛筒带螺旋凸条并配套直板桨轴,筛筒与直板桨轴同向或反向转动;分浆搓挤转鼓筛7的筛孔连接瓜瓤浆流槽9,分浆搓挤转鼓筛的出料端连接水洗槽8;水洗槽8内设有由搅拌轴802、高位搅拌桨803和低位搅拌桨804组成的搅拌装置,搅拌轴802由套装筒形差动磁联轴器801驱动;所述套装筒形差动磁联轴器801包括主动轴43、传动轴48以及主动磁筒44和被动磁筒46,被动磁筒46连接传动轴48,主动磁筒44连接主动轴43;主动磁筒44和被动磁筒46的磁极都按中心对称一一对应竖向排布,如大园木桶套小园木桶,且磁条如木桶的条木数量相等,位置精确南北极一一对应,都成中心对称排布结构,然后封装为牢固一体;主动磁筒44和被动磁筒46之间设有不锈钢隔离罩45实现密封隔离,但磁力可以穿过不锈钢隔离罩45实现两磁筒的磁力传动;水洗槽8经吸入管809连接搅拌泵810,搅拌泵810经控制阀805和支管807并联水洗槽8的底管806,水洗槽8为锥底结构,底管806上设有底阀808。As shown in Figure 1-8, the plate tube loosening straight paddle screw rubbing extrusion cycle differential stirring type melon seed picking device includes loosening drum 2, differential roller 3, coarse separation drum screen 4, pulp separation and rubbing Squeeze drum sieve 7 and water washing tank 8, arrange copy board 202 in loosening drum 2, weld steel pipe 203 at the front end of copy board 202, and connect differential roller 3 at the discharge end of loosening drum 2, and differential roller Roller 3 has convex strips to facilitate the biting of ball materials, and the roller spacing and relative differential speed can be adjusted to rotate; the discharge end of differential roller 3 is connected to the coarse separation drum sieve 4, and the mesh of the coarse separation drum sieve 4 It is 15-30 millimeters and is provided with copying plate 402 in the coarse separation drum sieve; The sieve hole of coarse separation drum sieve connects melon pulp, melon seed groove 6, and the discharge end of coarse separation drum sieve connects melon skin, melon The meat tank 5; the melon pulp and melon seed tank 6 are connected to the pulping and rubbing drum sieve 7, the sieve hole diameter of the pulping and rubbing drum sieve 7 is between 6-10 mm, and the sieve of the pulping and rubbing drum sieve 7 is The cylinder has spiral convex lines and is equipped with a straight paddle shaft, and the screen cylinder and the straight paddle shaft rotate in the same direction or in the opposite direction; The discharge end is connected to the washing tank 8; the washing tank 8 is provided with a stirring device consisting of a stirring shaft 802, a high-position stirring paddle 803 and a low-position stirring paddle 804, and the stirring shaft 802 is driven by a sleeve-shaped differential magnetic coupling 801; The sleeve-shaped differential magnetic coupling 801 includes a driving shaft 43, a transmission shaft 48, an active magnetic cylinder 44 and a passive magnetic cylinder 46, the passive magnetic cylinder 46 is connected to the transmission shaft 48, and the active magnetic cylinder 44 is connected to the driving shaft 43; The magnetic poles of the magnetic cylinder 44 and the passive magnetic cylinder 46 are all symmetrically arranged vertically one by one by the center, such as the wooden barrels in the large garden cover the wooden barrels in the small garden, and the magnetic strips are equal to the number of bars of the wooden barrels, and the position is accurate. One-to-one correspondence, they are arranged in a center-symmetrical structure, and then packaged into a solid body; a stainless steel isolation cover 45 is provided between the active magnetic cylinder 44 and the passive magnetic cylinder 46 to achieve sealing and isolation, but the magnetic force can pass through the stainless steel isolation cover 45 to realize two magnetic The magnetic drive of the cylinder; the washing tank 8 is connected to the stirring pump 810 through the suction pipe 809, and the stirring pump 810 is connected to the bottom pipe 806 of the washing tank 8 in parallel through the control valve 805 and the branch pipe 807. The washing tank 8 is a cone bottom structure, and the bottom pipe 806 is provided with Bottom valve 808.
所述粗分转鼓筛4和分浆搓挤转鼓筛7均通过正弦波差动联轴器A进行传动,正弦波差动联轴器A包括主动轴21、输出轴32以及相互咬合的主动正弦波齿盘25和被动正弦波齿盘30,被动正弦波齿盘30连接输出轴32,主动正弦波齿盘25通过花键26连接主动轴21,靠定位套29、固定销28及开口销27限制下行程;定位套29、固定销28、开口销27上方的花键26和主动轴21上依次设有弹簧24、调节螺帽23和锁紧螺帽22,调节螺帽23可调节弹簧24压紧主动正弦波齿盘25的压紧弹力,锁紧螺帽22对调节螺帽23实现锁紧,防止松动。Both the coarse dividing drum screen 4 and the pulping and squeezing drum screen 7 are driven by a sine wave differential coupling A, which includes a drive shaft 21, an output shaft 32 and a mutually engaging The active sine wave gear 25 and the passive sine wave gear 30, the passive sine wave gear 30 is connected to the output shaft 32, the active sine wave gear 25 is connected to the driving shaft 21 through the spline 26, and the positioning sleeve 29, the fixed pin 28 and the opening Pin 27 limits the lower stroke; positioning sleeve 29, fixed pin 28, spline 26 above cotter pin 27 and drive shaft 21 are provided with spring 24, adjusting nut 23 and locking nut 22 successively, and adjusting nut 23 can be adjusted The spring 24 compresses the compressive elastic force of the active sine wave toothed disc 25, and the locking nut 22 locks the adjusting nut 23 to prevent loosening.
所述松化转鼓3的进料端连接振动给料机1。The feeding end of the loosening drum 3 is connected with a vibrating feeder 1 .
所述瓜瓤浆流槽9连接瓜瓤浆暂存槽10。The pulp slurry flow tank 9 is connected to a temporary storage tank 10 for pulp slurry.
成熟的以产籽为目的瓜蒌投入振动给料机1,振动输送进入松化转鼓2进料端,转鼓内布置抄料板202,抄料板202前端焊接钢管203可以缓解抄料板202过于切入物料的矛盾。当转鼓旋转,其中的物料被抄料板202不断翻滚、提升、滚落、相互挤压得以将瓜瓤与瓜皮、瓜瓤与瓜籽松化,并随物料转动进入差速碾辊3。Ripe melons for the purpose of seed production are put into the vibrating feeder 1, and vibratingly conveyed into the feeding end of the loosening drum 2. A copying board 202 is arranged in the drum. 202 is too cut into the contradiction of the material. When the drum rotates, the material in it is continuously rolled, lifted, rolled down and squeezed by the copying plate 202 to loosen the pulp and rind, and the pulp and seeds, and enter the differential roller 3 with the rotation of the material. .
经过松化处理的瓜蒌由低端落入差速碾辊3,差速碾辊带凸条便于球料咬入,且可以调节对辊间距和相对差速进行旋转,特别有利于瓜皮与瓜瓤的分离,且不会损伤瓜籽。The loosened melons fall into the differential roller 3 from the lower end. The differential roller has convex strips to facilitate the biting of the ball material, and the distance between the rollers and the relative differential speed can be adjusted to rotate, which is especially beneficial to the melon skin and Separation of the pulp without damaging the seeds.
经碾辊的破碎料进入粗分转鼓筛4,粗分转鼓筛4的筛孔在15-30毫米之间,破碎料在转鼓内不断被抄料板402抄起落下,瓜瓤碎料与瓜籽容易穿过筛孔落入瓜瓤、瓜籽槽6,瓜皮与较致密的瓜肉进入瓜皮、瓜肉槽5暂存,可以做饲料或肥料返田。The crushed material passed through the rollers enters the coarse separating drum sieve 4, the sieve hole of which is between 15-30mm, and the crushed material is continuously picked up and dropped by the copying board 402 in the drum, and the melon pulp is broken into pieces. Material and melon seeds easily pass through the sieve hole and fall into the melon pulp and melon seed groove 6, and the melon skin and denser melon flesh enter the melon skin and melon flesh groove 5 for temporary storage, and can be used as feed or fertilizer to return to the field.
瓜瓤碎料与瓜籽穿过筛孔落入瓜瓤、瓜籽槽6,流入分浆搓挤转鼓筛7,分浆搓挤转鼓筛7的筛孔直径为6-10毫米,分浆搓挤转鼓筛7的筛筒带螺旋凸条配套直板桨轴且略有张紧,筛筒与桨轴同向或反向转动,将瓜瓤与瓜籽的混合料得以柔性挤压、搓撵,浆状瓜瓤料通过筛孔经瓜瓤浆流槽9导入瓜瓤浆暂存槽10待用,较洁净瓜籽落入水洗槽8进行水洗处理。Melon pulp fragments and melon seeds fall into the melon pulp and melon seed groove 6 through the sieve holes, and flow into the pulp-separating rubbing and squeezing drum sieve 7. The sieve cylinder of the pulp rubbing drum screen 7 is equipped with a spiral convex line and is slightly tensioned with a straight paddle shaft. The screen cylinder and the paddle shaft rotate in the same direction or in the opposite direction, so that the mixture of melon pulp and melon seeds can be squeezed flexibly, Rubbing, pulpy melon pulp material is imported into the melon pulp slurry temporary storage tank 10 through the sieve hole through the melon pulp slurry flow tank 9, and the cleaner melon seeds fall into the washing tank 8 for washing treatment.
粗分转鼓筛4与分浆搓挤转鼓筛7均通过正弦波差动联轴器A进行传动。正弦波差动联轴器A的核心为正弦波齿面且相互咬合的齿盘25、30,当输出转矩没有超过两正弦波齿面的齿盘能承载的最大转矩时,两齿盘能处于完全咬合状态,实现同步旋转;但当负载较大,超出两齿盘能承载的最大转矩时,比如通过变频调速与负载调节弹簧24会被压缩,主动正弦波齿盘25会沿花键26轴上移,两齿盘就会出现差动,起到类似离合器打滑的保护作用,虽然这时传递的转矩、转速、功率都下降,但主动正弦波齿盘25的上下移动会造成两齿盘滑动、差动,使两齿盘会反复咬合、差动、分离、咬合,继而产生差动传动,转矩脉动,使传动轴输出的机械能具有差动、脉动、振动的特点,并且由于齿面的正弦波特征,在两齿盘进行反复咬合与打滑差动时平滑过渡性特别优良。Both the coarse separating drum screen 4 and the pulp separating rubbing drum screen 7 are driven through a sine wave differential coupling A. The core of the sine wave differential coupling A is the sine wave tooth surface and the toothed discs 25 and 30 that engage with each other. When the output torque does not exceed the maximum torque that the two sine wave tooth surfaces can carry, the two toothed It can be in a fully meshed state to achieve synchronous rotation; but when the load is large and exceeds the maximum torque that the two toothed plates can carry, such as through frequency conversion and load adjustment, the spring 24 will be compressed, and the active sine wave toothed plate 25 will move along the When the spline 26 shaft moves upwards, a differential motion occurs between the two toothed discs, which acts as a protective function similar to clutch slippage. Although the transmitted torque, speed, and power all decrease at this time, the up and down movement of the active sine wave toothed disc 25 will The sliding and differential movement of the two toothed discs will cause the two toothed discs to repeatedly engage, differentiate, separate, and engage, and then produce differential transmission and torque pulsation, so that the mechanical energy output by the transmission shaft has the characteristics of differential, pulsation, and vibration. And because of the sine wave characteristics of the tooth surface, the smooth transition is particularly good when the two toothed discs are repeatedly engaged and slipped differentially.
当粗分转鼓筛4和分浆搓挤转鼓筛7旋转时,略做类似汽车的点刹操作,正弦波齿盘会差动产生滑动与脉冲,特别有利工作状态下物料穿过筛孔,过筛效率特别高。When the coarse separating drum screen 4 and the pulp separating and squeezing drum screen 7 are rotating, the point brake operation similar to that of a car will be performed, and the sine wave gear disc will differentially generate sliding and pulses, which is especially beneficial for materials to pass through the screen holes under working conditions , the sieving efficiency is particularly high.
套装筒形差动磁联轴器801的核心为套装筒形的主动磁筒44和被动磁筒46,当输出转矩没有超过两磁筒能承载的最大转矩时,两磁筒排布的磁极能一一南北极对应,实现同步旋转,但当负载超出两磁筒能承载的最大转矩时,比如通过变频调速与负载调节两磁筒就会出现差动,起到类似离合器打滑的保护作用,这时虽然传递的转矩、转速、功率都下降,但磁筒差动磁极的对准与错位磁力会反复变化为吸引、排斥进行交变继而能产生磁力脉动,传动轴48输出的机械能具有差动、脉动、振动的特点,并将传动轴的动态密封变为可靠的静态密封,也具有完全杜绝传动轴泄漏的功能。The core of the sleeve-shaped differential magnetic coupling 801 is the sleeve-shaped active magnetic cylinder 44 and the passive magnetic cylinder 46. When the output torque does not exceed the maximum torque that the two magnetic cylinders can carry, the arrangement of the two magnetic cylinders The magnetic poles can correspond to the north and south poles one by one to achieve synchronous rotation, but when the load exceeds the maximum torque that the two magnetic cylinders can carry, such as through frequency conversion speed regulation and load adjustment, the two magnetic cylinders will have a differential, which acts like a clutch slip Protective effect, at this time, although the transmitted torque, speed, and power are all reduced, the alignment and dislocation magnetic force of the differential magnetic pole of the magnetic cylinder will repeatedly change to attract and repel alternately, and then magnetic force pulsation can be generated, and the output of the transmission shaft 48 The mechanical energy has the characteristics of differential, pulsation and vibration, and changes the dynamic seal of the transmission shaft into a reliable static seal, and also has the function of completely eliminating the leakage of the transmission shaft.
瓜籽在水洗槽8进行泵循环搅拌水洗,当水位到达高位搅拌桨803时负载较大,套装筒形差动磁联轴器801会产生差动,搅拌进行并伴有脉冲,特别有利瓜籽的彻底清洗,洗净的瓜籽适时输出待用。The melon seeds are washed in the water washing tank 8 with pump circulation stirring and water. When the water level reaches the high-level stirring paddle 803, the load is relatively large, and the sleeve-shaped differential magnetic coupling 801 will produce a differential motion, and the agitation is carried out with pulses, which is especially beneficial for melon seeds. Thoroughly wash the seeds, and output the washed melon seeds in a timely manner for use.
上述只是本发明的较佳实施例,并非对本发明作任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the protection scope of the technical solution of the present invention.
Claims (5)
- Seed device, including pineization rotary drum, differential is taken to grind 1. a kind of straight oar spirals of plate Guan Songhua rub the crowded badly differential stirring-type Snakegourd Fruit that follows with the hands Roller, rough segmentation rotary drum sieve, a point slurry, which are rubbed with the hands, squeezes rotary drum sieve and rinsing bowl, it is characterised in that:Arrangement copy plate in pineization rotary drum, before copy plate Welded still pipe is held, the discharge end connection differential roller of pineization rotary drum, differential roller band raised line is easy to ball material to bite, and can adjust Save two pairs of rollers spacing and rotated relative to differential;The discharge end connection rough segmentation rotary drum sieve of differential roller;The sieve aperture of rough segmentation rotary drum sieve Connect melon pulp, melon seeds groove, discharge end connection melon skin, the melon meat groove of rough segmentation rotary drum sieve;Melon pulp, melon seeds groove connection point slurry are rubbed with the hands and squeeze rotary drum Sieve, point slurry rub screen drum band spiral raised line and the supporting straight panel paddle shaft for squeezing rotary drum sieve with the hands, and screen drum in the same direction or rotates backward with straight panel paddle shaft; The sieve aperture for dividing slurry stranding to squeeze rotary drum sieve connects melon pulp slurry chute, divides slurry to rub the discharge end of crowded rotary drum sieve with the hands and connects rinsing bowl;In rinsing bowl Provided with the agitating device being made up of agitating shaft, high-order agitating paddle and low level agitating paddle, agitating shaft is by the differential magnetic shaft coupling of suit tubular Device drives;The suit differential magnet coupler of tubular includes driving shaft, power transmission shaft and active magnetic cylinder and passive magnetic cylinder, passive magnetic The magnetic pole of cylinder connection power transmission shaft, active magnetic cylinder connection driving shaft, active magnetic cylinder and passive magnetic cylinder is all corresponded by Central Symmetry Vertical arrangement, such as big garden wooden barrel Tao little gardens wooden barrel, and the wood strip quantity of magnetic stripe such as wooden barrel is equal, a pair of the accurate south poles 1 in position Should, arrangement all in a center of symmetry, be then encapsulated into firm one, between active magnetic cylinder and passive magnetic cylinder be provided with stainless steel every Realize and seal off from cover, but magnetic force can realize the magnetic drives of two magnetic cylinders through stainless steel cage;Rinsing bowl is through suction Pipe connects mixing pump, bottom tube of the mixing pump through control valve and branch pipe parallel connection rinsing bowl, and rinsing bowl is cone bottom structure, and bottom tube is provided with Bottom valve;The rough segmentation rotary drum sieve and a point slurry are rubbed crowded rotary drum sieve with the hands and are driven by the differential shaft coupling of sine wave, and sine wave is differential Shaft coupling includes driving shaft, output shaft and the active sine wave fluted disc being mutually twisted and passive sine wave fluted disc, passive sinusoidal Ripple fluted disc connects output shaft, and active sine wave fluted disc connects driving shaft by spline, is limited by positioning sleeve, steady pin and split pin Down stroke;Positioning sleeve, steady pin, spring, regulating nut and locking screw are sequentially provided with spline and driving shaft above split pin Cap, regulating nut adjustable springs compress the compression elastic force of active sine wave fluted disc, and lock nut is realized to regulating nut and locked, Prevent from loosening.
- 2. the straight oar spirals of plate Guan Songhua according to claim 1 rub the crowded badly differential stirring-type Snakegourd Fruit that follows with the hands and take seed device, it is special Sign is:The feed end connection oscillating feeder of the pineization rotary drum.
- 3. the straight oar spirals of plate Guan Songhua according to claim 2 rub the crowded badly differential stirring-type Snakegourd Fruit that follows with the hands and take seed device, it is special Sign is:The melon pulp slurry chute connection melon pulp slurry temporary tank.
- 4. the straight oar spirals of plate Guan Songhua according to claim 3 rub the crowded badly differential stirring-type Snakegourd Fruit that follows with the hands and take seed device, it is special Sign is:The sieve aperture of the rough segmentation rotary drum sieve is to be provided with copy plate in 15-30 millimeters and rough segmentation rotary drum sieve.
- 5. the straight oar spirals of plate Guan Songhua according to claim 4 rub the crowded badly differential stirring-type Snakegourd Fruit that follows with the hands and take seed device, it is special Sign is:Described point of slurry rubs the sieve diameter for squeezing rotary drum sieve with the hands between 6-10 millimeters.
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