CN105673354A - Connecting structure of concrete tower drum and steel tower drum - Google Patents
Connecting structure of concrete tower drum and steel tower drum Download PDFInfo
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- CN105673354A CN105673354A CN201610165376.7A CN201610165376A CN105673354A CN 105673354 A CN105673354 A CN 105673354A CN 201610165376 A CN201610165376 A CN 201610165376A CN 105673354 A CN105673354 A CN 105673354A
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- concrete
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- tower tube
- steel tower
- tower drum
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/728—Onshore wind turbines
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Abstract
The invention relates to a connecting structure of a concrete tower drum and a steel tower drum. The provided connecting structure of the concrete tower drum and the steel tower drum is reliable in structure, precise in abutting joint, simple in construction technology and low in construction cost. According to the technical scheme, the connecting structure of the concrete tower drum and the steel tower drum is used for connecting the concrete tower drum with the steel tower drum located above the concrete tower drum. The connecting structure of the concrete tower drum and the steel tower drum is characterized in that the connecting structure is provided with an end steel plate and a concrete leveling layer; the end steel plate is fixed to the top surface of the concrete tower drum through a prestressed steel strand pre-buried in the concrete tower drum; the concrete leveling layer is formed on the upper portion of the end steel plate in a poured mode; the steel tower drum is installed on the concrete leveling layer; the end steel plate is connected with the steel tower drum through connecting bolts pre-buried in the concrete leveling layer. The connecting structure of the concrete tower drum and the steel tower drum is suitable for the field of wind power generation.
Description
Technical field
The present invention relates to the connection structure between a kind of concrete towers cylinder and steel tower tube. It is applicable to wind power generation field.
Background technology
Along with China's wind-force power industry is rapidly developed, Wind turbines single-machine capacity is increasing, runner diameter is increasing, wheel hub height is also more and more higher. the supporting structure of traditional Wind turbines is steel cone tower cylinder, sectional making, connect with bolt, it is attractive in appearance that steel tower cylinder has profile, feature easy for installation, but along with the development that Wind turbines maximizes, for meeting by power and rigidity needs, the diameter of steel tower cylinder is increasing, when wheel hub height is more than 100m, the diameter of its end section tower cylinder is considerably beyond the limiting demensions of conventional transport by road, thus concrete towers cylinder has occurred, this kind of concrete towers cylinder is generally that lower tower cylinder adopts cast-in-place or precast concrete, and upper column cylinder still adopts conventional steel tower cylinder.
It is steel construction owing to this kind of tower cylinder pattern bottom is concrete structure, top, both structured materials are different, construction precision is different, for ease of the connection between concrete towers cylinder and steel tower tube, it is necessary to find the method for attachment that a kind of structure is reliable, docking is accurate, construction technology is simple, executive cost is cheap.
Summary of the invention
The technical problem to be solved in the present invention is: for above-mentioned Problems existing, it is provided that a kind of structure is reliable, the connection structure of docking accurately, between construction technology is simple, executive cost is cheap concrete towers cylinder and steel tower tube.
The technical solution adopted in the present invention is: the connection structure between a kind of concrete towers cylinder and steel tower tube, for connecting the steel tower tube above concrete towers cylinder and concrete towers cylinder, it is characterized in that: this connection structure has end steel plate and concrete leveling layer, the prestress wire of described end steel plate through being embedded in advance in concrete towers cylinder is fixed on concrete towers cylinder end face, above this end steel plate, perfusion forms concrete leveling layer, installing described steel tower tube on concrete leveling layer, described end steel plate is connected with the joint bolt of steel tower tube through being embedded in advance in concrete leveling layer.
Described end steel plate evenly has some bolts hole, steel strand perforation and concrete placement hole;
On described end steel plate lower surface, corresponding bolt hole be welded with lower nut, the lower end of described joint bolt is threaded through the bolt hole of end steel plate with lower nut, and joint bolt upper end coordinates steel tower tube nut connection steel tower tube.
Described lower nut outer sheath has helmet, and the part sleeve that described joint bolt is positioned at concrete leveling layer has sheath.
Joint bolt above described end steel plate is threaded for coordinating lower nut to be fixedly connected with bolt and the upper nut of end steel plate.
The part sleeve that described prestress wire is positioned at concrete towers cylinder has sleeve pipe, and prestress wire upper end is connected in the anchoring device of end steel plate upper surface after being upward through end steel plate.
Described concrete leveling layer side is provided with the backplate arranged along screed-coat sidewall, and backplate is welded and fixed with end steel plate.
Longitudinal reinforcement welding in described end steel plate and concrete towers cylinder is fixed.
Described lower nut is two cap structures, has two identical nuts, is weldingly connected between two nuts.
Described steel tower tube nut outer sheath has anticorrosion helmet.
The invention has the beneficial effects as follows: 1, employing joint bolt is as the concrete leveling layer of tensile structure, high-strength concrete perfusion as compression-resistant structure, make use of the mechanical property of material fully, ensures to connect the security of structure. 2, it is provided with end steel plate at concrete towers cylinder top, this end steel plate is as the bearing structure of concrete leveling layer, also as the anchor sheet of prestress wire, the lower flange of joint bolt tension, the anti-power of superstructure is made to be delivered to prestress wire smoothly by joint bolt, the pressure of superstructure is delivered to bottom concrete by concrete leveling layer, clearly smooth and easy by power, ensure that the security connecting structure. 3, lower nut welds with end steel plate, and arranged outside has helmet, and joint bolt overcoat has sheath, and joint bolt and concrete are separated by helmet and sheath, and joint bolt can take out freely and again install, and can change easily when ensureing that joint bolt goes wrong. 4, hold steel plate to weld with concrete towers cylinder lengthways main steel bar, solve the anchorage problem of lengthways main steel bar, improve the stress performance of concrete towers cylinder. 5, end steel plate on, concrete leveling layer both sides be provided with backplate, template when backplate is for pouring into high-strength concrete, it is possible to as the lateral force structure of high-strength concrete injecting cement paste, facilitate High Strength Concrete Construction, improve the compression energy of high-strength concrete.
Accompanying drawing explanation
Fig. 1 is the connection section of structure of final state in embodiment.
Fig. 2 is the connection section of structure of prefabrication state in embodiment.
Fig. 3 is the connection section of structure of tensile state in embodiment.
Fig. 4 is the connection section of structure of slip casting state in embodiment.
Fig. 5 is embodiment middle-end steel plate floor map.
Embodiment
As shown in Fig. 1~5, the present embodiment is the connection structure that hypomere precast concrete tower cylinder 1 is connected with upper section steel tower tube 4, and this connection structure forms primarily of end steel plate 15, joint bolt 2, concrete leveling layer 3 between concrete towers cylinder 1 and steel tower tube 4.
Precast concrete tower cylinder 1 top is provided with end steel plate 15, whole loads that this end steel plate passes for undertaking top steel tower tube 4. The prestress wire 11 of end steel plate 15 through being embedded in advance in concrete towers cylinder 1 is fixed on concrete towers cylinder 1 end face, above this end steel plate, perfusion forms concrete leveling layer 3, installing steel tower tube 4 on concrete leveling layer 3, end steel plate 15 is connected by the joint bolt 2 being embedded in advance in concrete leveling layer 3 with steel tower tube 4.
This example middle-end steel plate 15 is as the anchor slab of prestress wire 11, simultaneously also as the lower flange of joint bolt 2, this end steel plate 15 evenly has some bolts hole 18, steel strand perforation 16 and concrete placement hole 17, prestress wire perforation 16 is for through prestress wire 11, the size in concrete placement hole 17 is generally 100~200mm, for blanking during casting concrete with vibrate. Prestress wire 11 in precast concrete tower cylinder 1, prestress wire 11 arranged outside has sleeve pipe 12, arranges the anchoring device 13 of prestress wire 11 on end steel plate 15, prestress wire 11 anchoring on end steel plate 15. In precast concrete tower cylinder 1, longitudinal reinforcing bar 14 welds with end steel plate 15, strengthens the concrete stress performance of tower cylinder.
Joint bolt 2 times ends are fixed on end steel plate 15, in the bottom of end steel plate 15, lower nut 21 is set, lower nut 21 is two cap structures (two identical nuts), between these two nuts and be connected with spot welding between nut with end steel plate 15, for hold-doun nut. The helmet 24 of lower nut 21 outer sheath rubber, for separating joint bolt 2 and tower cylinder concrete. Nut 22 on the joint bolt 2 on end steel plate 15 top is threaded, upper nut 22 is single cap structure, for joint bolt 2 and end steel plate 15 being fixed. The sheath 25 of the outer sheath rubber of joint bolt 2, for separating joint bolt 2 and the concrete in concrete leveling layer 3. The upper end of joint bolt 2 coordinates steel tower tube nut 23 to be connected with the lower flange of steel tower tube 4, steel tower tube 4 lower flange arranges steel tower tube nut 23, steel tower tube nut 23 is also two cap structures, at the anticorrosion helmet 26 of steel tower tube nut 23 outer sheath rubber, anticorrosion for bolt.
Concrete leveling layer 3 arranged outside backplate 31, backplate 31 is identical with the inside/outside diameter size of concrete towers cylinder 1, backplate 31 with end steel plate 15 weld, backplate 31 for template during concrete perfusion screed-coat 3, also as the lateral force structure of concrete leveling layer 3.
The sequence of construction of the present embodiment is:
1, before the 1 body concrete placement of concrete towers cylinder, the top that end steel plate 15, joint bolt 2, the sheath 25 of joint bolt and the backplate 31 of concrete leveling layer 3 are placed in concrete towers cylinder 1, forms an entirety with concrete towers cylinder 1 after cylinder body concrete placement.
2, after uppermost concrete towers cylinder 1 lifts, stretch-draw prestressing force steel strand 11, arrange anchoring device 13 on end steel plate 15 top, by prestress wire anchoring.
3, prestress wire 11 anchoring complete after, measure the planeness of backplate 31, if unfairness, and by injecting cement paste backplate 31 surface rubbing, to ensure the planeness on backplate 31 surface, then joint bolt is located template 27 and is fixed on (Fig. 4) above joint bolt 2, the size of joint bolt location template 27 size and steel tower tube 4 lower flange is completely identical, to ensure the setting accuracy of joint bolt 2.
4, joint bolt 2 forms concrete leveling layer 3 toward perfusion high-strength concrete in the space that end face plate 15 and backplate 31 surround after locating, and high-strength concrete strength grade is between C60~C120, is self-leveling concrete, the neat face in its perfusion face and backplate 31 surface.
5, after concrete leveling layer 3 reaches design strength, removing joint bolt location template 27, cut unnecessary sheath 25, install steel tower tube 4, stretch-draw joint bolt 2 also installs steel tower tube nut 23 and anticorrosion helmet 26, and connection completes.
Claims (9)
1. connection structure between a concrete towers cylinder and steel tower tube, for connecting the steel tower tube (4) above concrete towers cylinder (1) and concrete towers cylinder, it is characterized in that: this connection structure has end steel plate (15) and concrete leveling layer (3), the prestress wire (11) of described end steel plate (15) through being embedded in advance in concrete towers cylinder (1) is fixed on concrete towers cylinder (1) end face, above this end steel plate, perfusion forms concrete leveling layer (3), concrete leveling layer (3) is upper installs described steel tower tube (4), described end steel plate (15) is connected with the joint bolt (2) of steel tower tube (4) through being embedded in advance in concrete leveling layer (3).
2. connection structure between concrete towers cylinder according to claim 1 and steel tower tube, it is characterised in that: described end steel plate (15) evenly has some bolts hole (18), steel strand perforation (16) and concrete placement hole (17);
On described end steel plate (15) lower surface, corresponding bolt hole be welded with lower nut (21), described joint bolt (2) lower end is threaded through the bolt hole of end steel plate (15) with lower nut (21), and joint bolt (2) upper end coordinates steel tower tube nut (23) to connect steel tower tube (4).
3. connection structure between concrete towers cylinder according to claim 2 and steel tower tube, it is characterized in that: described lower nut (21) outer sheath has helmet (24), and the part sleeve that described joint bolt (2) is positioned at concrete leveling layer (3) has sheath (25).
4. concrete towers cylinder according to Claims 2 or 3 and the connection structure between steel tower tube, it is characterised in that: the joint bolt (2) of described end steel plate (15) top is threaded for coordinating lower nut (21) to be fixedly connected with bolt (2) and hold the upper nut (22) of steel plate (15).
5. connection structure between concrete towers cylinder according to claim 1 and steel tower tube, it is characterized in that: the part sleeve that described prestress wire (11) is positioned at concrete towers cylinder (1) has sleeve pipe (12), prestress wire (11) upper end is connected in the anchoring device (13) of end steel plate (15) upper surface after being upward through end steel plate (15).
6. connection structure between concrete towers cylinder according to claim 1 and steel tower tube, it is characterized in that: described concrete leveling layer (3) side is provided with the backplate (31) arranged along screed-coat sidewall, backplate is welded and fixed with end steel plate (15).
7. connection structure between concrete towers cylinder according to claim 1 and steel tower tube, it is characterised in that: described end steel plate (15) is welded and fixed with the longitudinal reinforcing bar (14) in concrete towers cylinder (1).
8. connection structure between concrete towers cylinder according to claim 2 and steel tower tube, it is characterised in that: described lower nut (21) is two cap structures, has two identical nuts, is weldingly connected between two nuts.
9. connection structure between concrete towers cylinder according to claim 2 and steel tower tube, it is characterised in that: described steel tower tube nut (23) outer sheath has anticorrosion helmet (26).
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CN201610165376.7A CN105673354B (en) | 2016-03-22 | 2016-03-22 | Connection structure between concrete tower and steel tower tube |
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CN201610165376.7A CN105673354B (en) | 2016-03-22 | 2016-03-22 | Connection structure between concrete tower and steel tower tube |
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CN105673354B CN105673354B (en) | 2019-01-01 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019193388A1 (en) * | 2018-04-03 | 2019-10-10 | Cortina Cordero Alejandro | Transition flange for a hybrid concrete–steel tower for wind turbines |
NO20190284A1 (en) * | 2019-03-01 | 2020-09-02 | Dr Techn Olav Olsen As | Assembly and method of connecting a cylindrical concrete structure to a cylindrical steel structure |
Citations (7)
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JP2000283019A (en) * | 1999-03-31 | 2000-10-10 | Pc Bridge Co Ltd | Concrete windmill support tower and its construction method |
US20100257811A1 (en) * | 2009-04-08 | 2010-10-14 | Nordex Energy Gmbh | Anchoring assembly part for a tower of a wind turbine |
WO2012122976A3 (en) * | 2011-03-14 | 2012-11-15 | Ed. Züblin Ag | Device and method for the transition between a steel tower section and a pre-stressed concrete tower section |
CN203548071U (en) * | 2013-06-25 | 2014-04-16 | 北京金风科创风电设备有限公司 | Steel concrete composite structured tower |
CN103994034A (en) * | 2014-06-13 | 2014-08-20 | 湖南大学 | Connection device of prestress concrete and steel combination wind power generation tower |
CN104005919A (en) * | 2014-06-13 | 2014-08-27 | 湖南大学 | Anchored ribbed type connecting device for prestressed concrete and steel tower section of wind power combined tower |
CN205618307U (en) * | 2016-03-22 | 2016-10-05 | 中国电建集团华东勘测设计研究院有限公司 | Connection structure between a concrete tower section of thick bamboo and head tower section of thick bamboo |
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2016
- 2016-03-22 CN CN201610165376.7A patent/CN105673354B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000283019A (en) * | 1999-03-31 | 2000-10-10 | Pc Bridge Co Ltd | Concrete windmill support tower and its construction method |
US20100257811A1 (en) * | 2009-04-08 | 2010-10-14 | Nordex Energy Gmbh | Anchoring assembly part for a tower of a wind turbine |
WO2012122976A3 (en) * | 2011-03-14 | 2012-11-15 | Ed. Züblin Ag | Device and method for the transition between a steel tower section and a pre-stressed concrete tower section |
CN203548071U (en) * | 2013-06-25 | 2014-04-16 | 北京金风科创风电设备有限公司 | Steel concrete composite structured tower |
CN103994034A (en) * | 2014-06-13 | 2014-08-20 | 湖南大学 | Connection device of prestress concrete and steel combination wind power generation tower |
CN104005919A (en) * | 2014-06-13 | 2014-08-27 | 湖南大学 | Anchored ribbed type connecting device for prestressed concrete and steel tower section of wind power combined tower |
CN205618307U (en) * | 2016-03-22 | 2016-10-05 | 中国电建集团华东勘测设计研究院有限公司 | Connection structure between a concrete tower section of thick bamboo and head tower section of thick bamboo |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019193388A1 (en) * | 2018-04-03 | 2019-10-10 | Cortina Cordero Alejandro | Transition flange for a hybrid concrete–steel tower for wind turbines |
NO20190284A1 (en) * | 2019-03-01 | 2020-09-02 | Dr Techn Olav Olsen As | Assembly and method of connecting a cylindrical concrete structure to a cylindrical steel structure |
NO345416B1 (en) * | 2019-03-01 | 2021-01-18 | Dr Techn Olav Olsen As | Assembly and method of connecting a cylindrical concrete structure to a cylindrical steel structure |
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