CN105672910A - Oil tube traction lifting auxiliary machine - Google Patents
Oil tube traction lifting auxiliary machine Download PDFInfo
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- CN105672910A CN105672910A CN201610045047.9A CN201610045047A CN105672910A CN 105672910 A CN105672910 A CN 105672910A CN 201610045047 A CN201610045047 A CN 201610045047A CN 105672910 A CN105672910 A CN 105672910A
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- 229910000831 Steel Inorganic materials 0.000 claims description 54
- 239000010959 steel Substances 0.000 claims description 54
- 230000005540 biological transmission Effects 0.000 claims description 49
- 238000010276 construction Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000003208 petroleum Substances 0.000 abstract description 3
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/14—Racks, ramps, troughs or bins, for holding the lengths of rod singly or connected; Handling between storage place and borehole
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/02—Rod or cable suspensions
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Abstract
Description
技术领域technical field
本发明属于石油工程领域,具体地,涉及一种油管牵引举升辅助机械,用于将待用油管通过机械牵引举升至井口上部,进行油田修井作业。The invention belongs to the field of petroleum engineering, and in particular relates to an oil pipe traction and lifting auxiliary machine, which is used to lift the oil pipe to be used to the upper part of the wellhead through mechanical traction to carry out oilfield workover operations.
背景技术Background technique
我国大部分油田已步入中后期,需要频繁进行修井作业,而常规修井时,由于工作台面高,操作空间小,导致大型吊装机械难以应用。起下钻作业过程中,长期依靠人力完成油管的搬运,劳动强度大,且存在较多的安全隐患。采用机械代替人力进行油管搬运,是改善工人工作环境和确保安全生产的有效途径。Most of my country's oil fields have entered the middle and late stages, and frequent workover operations are required. In conventional workover, due to the high worktable and small operating space, it is difficult to use large hoisting machinery. In the process of tripping and tripping, the transportation of oil pipes has been completed by manpower for a long time, which is labor-intensive and has many potential safety hazards. Using machinery instead of manpower for oil pipe handling is an effective way to improve the working environment of workers and ensure safe production.
目前,在修井作业过程中,较多的采用液压传动机械进行井口油管的搬运,如公开号为CN104278956A的中国专利“油管液压举升装置及使用方法”公开了一种油管液压举升装置来解决修井施工过程中的油管搬运工作,该装置主要由机体、液压系统、控制系统组成,其特点是通过一组起升油缸之间的配合完成油管的升降,但其在升降作业过程中存在横向移动幅度小,升降过程缓慢且起升油缸易损坏的缺点;非专利文献“一种新型油管举升递送装置”(李国华,《新疆石油科技》,第23卷第1期,2013年,第40页)公开了一种新型油管举升递送装置,该装置主要由支撑底座和可移动式油管承载平板组成,其特点是通过绞车拉动钢丝绳带动承载平板以完成油管的的升降,但考虑油管稳定性的问题,其对承载平板的起升高度存在较大的限制,并且同样存在着横向移动幅度小的缺点。At present, in the workover operation process, more hydraulic transmission machinery is used to carry the oil pipe at the wellhead. For example, the Chinese patent "oil pipe hydraulic lifting device and method of use" with the publication number CN104278956A discloses a oil pipe hydraulic lifting device to Solve the oil pipe handling work in the workover construction process. The device is mainly composed of the body, hydraulic system, and control system. It is characterized in that the lifting of the oil pipe is completed through the cooperation of a group of lifting cylinders. The shortcomings of small lateral movement range, slow lifting process and easy damage to the lifting cylinder; non-patent literature "A New Oil Pipe Lifting Delivery Device" (Li Guohua, "Xinjiang Petroleum Science and Technology", Vol. 23, No. 1, 2013, No. Page 40) discloses a new type of oil pipe lifting and delivery device, which is mainly composed of a support base and a movable oil pipe bearing plate. However, there is a big limitation on the lifting height of the bearing plate, and it also has the disadvantage of small lateral movement.
发明内容Contents of the invention
为克服现有技术存在的缺陷,本发明提供一种油管牵引举升辅助机械;在井口开展起下钻作业时,通过机械牵引系统,将油管快速传送至工作台面,从而,修井机悬挂系统可有效吊起油管开展作业,同时,也可以将油管从工作台面传送回地面位置,实现油井管柱在井口与井场之间的非人力搬运。改善工人的工作环境,提高工作效率,确保安全生产。In order to overcome the defects existing in the prior art, the present invention provides a tubing traction and lifting auxiliary machine; when the tripping operation is carried out at the wellhead, the tubing is quickly conveyed to the worktable through the mechanical traction system, so that the suspension system of the workover rig It can effectively lift the tubing to carry out operations, and at the same time, it can also transfer the tubing from the worktable back to the ground position, realizing the non-human transportation of the tubing string between the wellhead and the well site. Improve the working environment of workers, improve work efficiency and ensure safe production.
为实现上述目的,本发明采用下述方案:To achieve the above object, the present invention adopts the following scheme:
油管牵引举升辅助机械,包括:机体、传送系统、牵引系统;机体置于水平地面,用于支撑传送系统和牵引系统;传送系统托举油管在牵引系统的作用下沿机体上的导轨完成举升动作,顺利将油管传送至工作台面。Oil pipe traction and lifting auxiliary machinery, including: body, transmission system, traction system; the body is placed on the level ground to support the transmission system and traction system; the transmission system lifts the oil pipe along the guide rail on the body to complete the lifting The lifting action can smoothly transfer the oil pipe to the work surface.
相对于现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、通过机械牵引代替人工搬运,能够显著降低工人的劳动强度,减少施工过程中的安全隐患,保障了安全生产要求。1. Replacing manual handling with mechanical traction can significantly reduce the labor intensity of workers, reduce potential safety hazards in the construction process, and ensure safe production requirements.
2、在垂直举升的基础上能够实现一定程度的横向移动,拓展了施工操作空间,应用范围更广。2. On the basis of vertical lifting, a certain degree of lateral movement can be realized, which expands the construction operation space and has a wider application range.
3、通过电力驱动完成牵引举升过程,能够迅速的完成油管的升降过程,极大的提高了工作效率,克服了现有举升装置中操作进程繁琐,升降过程缓慢的缺点。3. The traction and lifting process is completed through electric drive, which can quickly complete the lifting process of the oil pipe, greatly improves the work efficiency, and overcomes the shortcomings of the existing lifting device such as cumbersome operation process and slow lifting process.
附图说明Description of drawings
图1为油管牵引举升辅助机械示意图;Fig. 1 is a schematic diagram of the oil pipe traction and lifting auxiliary machinery;
图2为油管牵引举升辅助机械的机体示意图;Fig. 2 is a schematic diagram of the body of the tubing traction and lifting auxiliary machinery;
图3为油管牵引举升辅助机械的传送系统示意图;Fig. 3 is a schematic diagram of the transmission system of the tubing traction and lifting auxiliary machinery;
图4为油管牵引举升辅助机械的传送横梁下部示意图;Fig. 4 is a schematic diagram of the lower part of the transmission beam of the tubing traction and lifting auxiliary machinery;
图5为油管牵引举升辅助机械的传送横梁上部示意图;Fig. 5 is a schematic diagram of the upper part of the transmission beam of the tubing traction and lifting auxiliary machinery;
图6为油管牵引举升辅助机械的V型限位角钢示意图;Fig. 6 is a schematic diagram of the V-shaped limit angle steel of the tubing traction and lifting auxiliary machinery;
图7为油管牵引举升辅助机械的牵引系统示意图。Fig. 7 is a schematic diagram of the traction system of the oil pipe traction and lifting auxiliary machinery.
图中:1、机体,2、传送系统,3、牵引系统,11、基座,12、尾部支撑,13、前端立柱导轨,14、下支撑耳板,15、定滑轮组,16、固定挡杆,21、传送横梁,22、V型限位角钢,23、支撑臂,211、V型缺口,212、滚轮,213、横梁牵引动滑轮组,214、角钢牵引动滑轮组,215、滑杆导轨,216、横梁牵引销,217、上支撑耳板,221、V型角钢,222、角钢牵引销,223、限位块,31、卷扬机,32、横梁牵引钢丝绳,33、角钢牵引钢丝绳,34、可动滑杆。In the figure: 1. Body, 2. Transmission system, 3. Traction system, 11. Base, 12. Tail support, 13. Front column guide rail, 14. Lower support lug plate, 15. Fixed pulley block, 16. Fixed stop rod , 21, transmission beam, 22, V-shaped limit angle steel, 23, support arm, 211, V-shaped notch, 212, roller, 213, beam traction pulley block, 214, angle steel traction pulley block, 215, slide bar guide rail, 216 , Crossbeam traction pin, 217, upper support ear plate, 221, V-shaped angle steel, 222, angle steel traction pin, 223, limit block, 31, winch, 32, crossbeam traction wire rope, 33, angle steel traction wire rope, 34, movable slider.
具体实施方式detailed description
如图1所示,油管牵引举升辅助机械,包括:机体1、传送系统2、牵引系统3;机体1置于水平地面,用于支撑传送系统2和牵引系统3;传送系统2托举油管在牵引系统3的作用下沿机体1上的导轨完成举升动作,顺利将油管传送至工作台面。As shown in Figure 1, the oil pipe traction and lifting auxiliary machinery includes: body 1, transmission system 2, and traction system 3; body 1 is placed on a level ground to support transmission system 2 and traction system 3; transmission system 2 lifts the oil pipe Under the action of the traction system 3, the lifting action is completed along the guide rail on the machine body 1, and the oil pipe is smoothly transferred to the working table.
如图2所示,机体1,包括:基座11、尾部支撑12、前端立柱导轨13、下支撑耳板14、定滑轮组15、固定挡杆16;基座11为由四根工字钢焊接而成的长方形框体结构,水平放置于地面上,两长边中部对称设有一对下支撑耳板14,尾部支撑12通过焊接与基座11尾端短边相连,垂直于基座11构成框体支撑结构;前端立柱导轨13由高低杠支撑和槽钢滑轨构成升降油管的轨道,高低杠支撑由工字钢垂直焊接于基座11前端,两根槽钢分别焊接于高低杠顶部两侧形成平行导轨结构;定滑轮组15对称布置在高低杠支撑的顶部;固定挡杆16对称焊接在前端立柱导轨13顶部。As shown in Figure 2, the body 1 includes: a base 11, a tail support 12, a front column guide rail 13, a lower support ear plate 14, a fixed pulley block 15, and a fixed stop rod 16; the base 11 is welded by four I-beams The formed rectangular frame structure is placed horizontally on the ground, and a pair of lower support ear plates 14 are arranged symmetrically in the middle of the two long sides. Body support structure; the front-end column guide rail 13 is supported by the uneven bars and the channel steel slide rails to form the track of the lifting oil pipe. The uneven bar supports are vertically welded to the front end of the base 11 by I-beams, and two channel steels are respectively welded on both sides of the top of the uneven bars to form parallel guide rails Structure: The fixed pulley block 15 is symmetrically arranged on the top of the uneven bar support; the fixed stop bar 16 is symmetrically welded on the top of the front column guide rail 13 .
如图3所示,传送系统2,包括:传送横梁21、V型限位角钢22、支撑臂23;传送横梁21是由两根平行的方管之间垂直焊接三根相互平行的槽钢构成的框架结构,水平放置于尾部支撑12和前端立柱导轨13构成的支撑台上,提供油管升降的平台;如图4所示,传送横梁21方管下部前端对称设有一对滚轮212,放置于前端立柱导轨13上的槽钢轨道内,便于传送横梁21在牵引力的作用下沿前端立柱导轨13滚动爬升;传送横梁21前端槽钢底部两侧分别对称设有横梁牵引动滑轮组213和角钢牵引动滑轮组214;传送横梁21两侧方管底面对称设有滑杆导轨215,可动滑杆34置于滑杆导轨215内,滑杆导轨215可以为可动滑杆34提供移动的轨道;传送横梁21中间槽钢底面焊有两个对称分布的横梁牵引销216;两侧方管底面设有一对上支撑耳板217。As shown in Figure 3, the transmission system 2 includes: a transmission beam 21, a V-shaped limit angle steel 22, and a support arm 23; the transmission beam 21 is formed by vertically welding three parallel channel steels between two parallel square tubes The frame structure is placed horizontally on the support platform formed by the tail support 12 and the front column guide rail 13 to provide a platform for oil pipe lifting; as shown in Figure 4, a pair of rollers 212 are arranged symmetrically at the front end of the lower part of the square tube of the transmission beam 21, which is placed on the front column In the channel steel track on the guide rail 13, it is convenient to transmit the crossbeam 21 to roll and climb along the front end column guide rail 13 under the effect of traction; the both sides of the channel steel bottom at the front end of the transmission crossbeam 21 are respectively symmetrically provided with a crossbeam traction pulley block 213 and an angle steel traction pulley block 214; The bottom surface of the square tube on both sides of the transmission beam 21 is symmetrically provided with a slide bar guide rail 215, and the movable slide bar 34 is placed in the slide bar guide rail 215. The slide bar guide rail 215 can provide a moving track for the movable slide bar 34; the middle groove of the transmission beam 21 Two symmetrically distributed crossbeam traction pins 216 are welded on the steel bottom;
如图5所示,传送横梁21槽钢上部中间位置均开有V型缺口221,V型限位角钢22放置于V型缺口221内,且能沿V型缺口221滑动,用于牵引过程中油管的进一步横向移动;如图6所示,V型限位角钢22,包括:V型角钢221、角钢牵引销222、限位块223;V型角钢221由厚板弯曲成型为V字形,用于放置待升降油管;角钢牵引销222焊接在V型角钢221外侧中部位置;限位块223焊接在V型角钢221近尾部位置,用于阻挡V型限位角钢22沿传送横梁21上的V型缺口211下滑;支撑臂23一端与传送横梁21下部的上支撑耳板217连接,另一端与基座11上的下支撑耳板连接,且均能实现平面内转动,用于牵引举升时支撑传送横梁21离开水平位置,在整个升降过程中起平衡支撑作用。As shown in Figure 5, there is a V-shaped notch 221 at the upper middle of the channel steel of the transmission beam 21, and the V-shaped limit angle steel 22 is placed in the V-shaped notch 221 and can slide along the V-shaped notch 221 for traction. Further lateral movement of the oil pipe; as shown in Figure 6, the V-shaped limit angle steel 22 includes: V-shaped angle steel 221, angle steel traction pin 222, and limit block 223; The oil pipe to be lifted is placed; the angle steel traction pin 222 is welded at the middle position outside the V-shaped angle steel 221; Type gap 211 slides down; one end of support arm 23 is connected with the upper support lug 217 of the lower part of the transmission beam 21, and the other end is connected with the lower support lug 217 on the base 11, and both can realize in-plane rotation for traction and lifting The supporting transmission crossbeam 21 leaves the horizontal position and plays a role of balance support in the whole lifting process.
如图2、图7所示,牵引系统3,包括:卷扬机31、横梁牵引钢丝绳32、角钢牵引钢丝绳33、可动滑杆34;卷扬机31外接电源提供动力,放置在前端立柱导轨13形成的空间结构内,并固定在基座11上;横梁牵引钢丝绳32一端与传送横梁21上的横梁牵引销216连接,另一端绕过安装在传送横梁21上的横梁牵引动滑轮组213和前端立柱导轨13上的定滑轮组15,与卷扬机31相连;角钢牵引钢丝绳33一端与V型限位角钢22上的角钢牵引销222连接,另一端绕过安装在传送横梁21上的角钢牵引动滑轮组214,与可动滑杆34连接。As shown in Figure 2 and Figure 7, the traction system 3 includes: hoist 31, beam traction wire rope 32, angle steel traction wire rope 33, movable slide bar 34; In the structure, and fixed on the base 11; one end of the beam traction wire rope 32 is connected with the beam traction pin 216 on the transmission beam 21, and the other end is bypassed on the beam traction pulley block 213 installed on the transmission beam 21 and the front column guide rail 13 The fixed pulley block 15 is connected with the hoist 31; one end of the angle steel traction wire rope 33 is connected with the angle steel traction pin 222 on the V-shaped limit angle steel 22, and the other end is bypassed The angle steel traction pulley block 214 installed on the transmission beam 21 is connected with the movable The slide bar 34 is connected.
油管牵引举升辅助机械的具体工作过程如下:The specific working process of the tubing traction and lifting auxiliary machinery is as follows:
待起升油管时,将待用油管吊装至V型限位角钢22内固定,启动电源,卷扬机31运转,横梁牵引钢丝绳32分别绕过定滑轮组15和横梁牵引动滑轮组213,通过横梁牵引销216拉动传送横梁21,传送横梁21上的滚轮212开始沿前端立柱导轨13上的槽钢导轨滚动,同时传送横梁21与尾部支撑12分离,传送系统2托举油管上移,支撑臂23承重;持续牵引上升,直至固定挡杆16阻碍可动滑杆34继续上升时,角钢牵引钢丝绳33受力通过角钢牵引销222拉动V型限位角钢22沿传送横梁21上的V型缺口211滑动,直至将油管送至近施工位置,随后,修井机悬挂系统吊起油管开展作业。油管回运时,卷扬机31持续回松横梁牵引钢丝绳32,传送横梁21托举V型限位角钢22内的油管逐渐返回至起始状态,随后将油管吊起运至井场管杆支架上,完成一个工作循环。When the oil pipe is to be lifted, the oil pipe to be used is hoisted to the V-shaped limit angle steel 22 and fixed, the power is turned on, the winch 31 runs, the beam traction wire rope 32 bypasses the fixed pulley block 15 and the beam traction pulley block 213 respectively, and passes through the beam traction pin 216 Pull the transmission beam 21, the roller 212 on the transmission beam 21 starts to roll along the channel steel guide rail on the front column guide rail 13, and at the same time the transmission beam 21 is separated from the rear support 12, the transmission system 2 lifts the oil pipe and moves upward, and the support arm 23 bears the load; continue Traction rises until the fixed stop bar 16 hinders the movable slide bar 34 from continuing to rise, and the angle steel traction wire rope 33 is stressed and pulls the V-shaped limit angle steel 22 through the angle steel traction pin 222 to slide along the V-shaped notch 211 on the transmission beam 21 until the The tubing was sent to the near construction location, and then the suspension system of the workover rig hoisted the tubing to start the operation. When the tubing is returned, the hoist 31 continues to loosen the beam to pull the wire rope 32, and the transmission beam 21 lifts the tubing in the V-shaped limit angle steel 22 to gradually return to the initial state, and then the tubing is hoisted and transported to the rod support on the well site to complete a work cycle.
Claims (5)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110388187A (en) * | 2018-04-23 | 2019-10-29 | 中国石油天然气股份有限公司 | Wellhead pulling and feeding oil pipe manipulator supporting seat |
CN112158739A (en) * | 2020-08-17 | 2021-01-01 | 帕罗(天津)海洋工程有限公司 | Many pulleys equipment for rope kite pull dress rope device |
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CN110388187A (en) * | 2018-04-23 | 2019-10-29 | 中国石油天然气股份有限公司 | Wellhead pulling and feeding oil pipe manipulator supporting seat |
CN112158739A (en) * | 2020-08-17 | 2021-01-01 | 帕罗(天津)海洋工程有限公司 | Many pulleys equipment for rope kite pull dress rope device |
CN112158739B (en) * | 2020-08-17 | 2023-06-16 | 帕罗(天津)海洋工程有限公司 | Traction rope loading device for multi-pulley assembly rope |
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