CN105664761A - Condiment automatic production device - Google Patents
Condiment automatic production device Download PDFInfo
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- CN105664761A CN105664761A CN201610003379.0A CN201610003379A CN105664761A CN 105664761 A CN105664761 A CN 105664761A CN 201610003379 A CN201610003379 A CN 201610003379A CN 105664761 A CN105664761 A CN 105664761A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 235000013409 condiments Nutrition 0.000 title claims abstract description 19
- 238000000227 grinding Methods 0.000 claims abstract description 186
- 238000002156 mixing Methods 0.000 claims abstract description 38
- 235000011194 food seasoning agent Nutrition 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 40
- 239000007921 spray Substances 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 238000003756 stirring Methods 0.000 claims description 23
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 22
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 22
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 22
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 22
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 22
- 239000002002 slurry Substances 0.000 claims description 22
- 238000005469 granulation Methods 0.000 claims description 21
- 230000003179 granulation Effects 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 20
- 238000010791 quenching Methods 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 12
- 238000002791 soaking Methods 0.000 claims description 12
- 229910052580 B4C Inorganic materials 0.000 claims description 11
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 11
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 11
- PYGXAGIECVVIOZ-UHFFFAOYSA-N Dibutyl decanedioate Chemical compound CCCCOC(=O)CCCCCCCCC(=O)OCCCC PYGXAGIECVVIOZ-UHFFFAOYSA-N 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 229920002472 Starch Polymers 0.000 claims description 11
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims description 11
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 11
- 239000001095 magnesium carbonate Substances 0.000 claims description 11
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 11
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 11
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 11
- 239000012188 paraffin wax Substances 0.000 claims description 11
- KNCYXPMJDCCGSJ-UHFFFAOYSA-N piperidine-2,6-dione Chemical compound O=C1CCCC(=O)N1 KNCYXPMJDCCGSJ-UHFFFAOYSA-N 0.000 claims description 11
- -1 polysiloxane Polymers 0.000 claims description 11
- 229920001296 polysiloxane Polymers 0.000 claims description 11
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 11
- 238000005488 sandblasting Methods 0.000 claims description 11
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 11
- 238000005245 sintering Methods 0.000 claims description 11
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 11
- 239000008107 starch Substances 0.000 claims description 11
- 235000019698 starch Nutrition 0.000 claims description 11
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 10
- 239000001110 calcium chloride Substances 0.000 claims description 10
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 10
- 239000010936 titanium Substances 0.000 claims description 10
- 229910052719 titanium Inorganic materials 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 6
- 239000003082 abrasive agent Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 9
- 239000004278 EU approved seasoning Substances 0.000 abstract description 4
- 239000004615 ingredient Substances 0.000 abstract description 2
- 239000000796 flavoring agent Substances 0.000 abstract 1
- 235000019634 flavors Nutrition 0.000 abstract 1
- 239000000758 substrate Substances 0.000 description 6
- 238000003801 milling Methods 0.000 description 5
- 230000000171 quenching effect Effects 0.000 description 3
- 239000006061 abrasive grain Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/02—Coating starting from inorganic powder by application of pressure only
- C23C24/04—Impact or kinetic deposition of particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
- B02C2023/165—Screen denying egress of oversize material
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Crushing And Grinding (AREA)
- Confectionery (AREA)
Abstract
本发明涉及一种调味品自动化生产设备。市场上常见的调料品都有特定的比例,比例适当,味道更加鲜美,但在生产过程中由于比例的不同,对不同的配方成分需要单独加工,人为转运,而且搬运过程中容易串味,此外,目前用于该类生产的磨粉机磨辊耐磨性差,粘附性强,原料损失大。本发明涉及一种调味品自动化生产设备,其中:第一粉碎单元底部与第二粉碎单元底部与第三粉碎单元底部共同连通于第四混合单元顶部,且磨辊耐磨性强,粘附性低。本装置对调料品粉碎可以按一定比例一体化自动加工,中间无需人工操作,原料损失度低,从而降低生产成本,提高生产效率,提升调料品质。
The invention relates to a condiment automatic production equipment. Common seasonings on the market have specific proportions, which are appropriate and taste more delicious. However, due to the different proportions in the production process, different formula ingredients need to be processed separately, artificially transported, and it is easy to transfer flavors during the handling process. In addition, The mill rollers currently used in this type of production have poor wear resistance, strong adhesion, and large loss of raw materials. The invention relates to an automatic seasoning production equipment, wherein: the bottom of the first crushing unit, the bottom of the second crushing unit, the bottom of the third crushing unit communicate with the top of the fourth mixing unit, and the grinding rollers have strong wear resistance and good adhesion Low. The device can crush the seasoning products automatically and in a certain proportion, without manual operation in the middle, and the loss of raw materials is low, thereby reducing production costs, improving production efficiency, and improving the quality of seasonings.
Description
技术领域 technical field
本发明涉及食品加工生产领域,尤其是一种调味品自动化生产设备。 The invention relates to the field of food processing and production, in particular to automatic production equipment for condiments.
背景技术 Background technique
调味品的生产最关键技术是物料的粉碎及混合,目前常用的粉碎方法是磨粉,通过施加机械力,破坏物料的内聚力将毫米级颗粒粉碎为0.1mm以下微粒的过程,但是,目前通过该方法将调味组分细化常因为机械摩擦或碰撞产生大量的热,使得物料失去结晶水或某些成分挥发,一来严重降低了物料质量,二来,影响了调味品的口感,同时,目前使用的磨粉机由于磨粉部件材质以及工艺的缺陷,使得磨粉过程中,磨粉部件粘接物料较多,使得物料粉碎效果差,并且物料浪费大。 The most critical technology in the production of condiments is the crushing and mixing of materials. At present, the commonly used crushing method is milling, which is the process of crushing millimeter-sized particles into particles below 0.1 mm by applying mechanical force and destroying the cohesive force of materials. The method of refining the seasoning components often produces a lot of heat due to mechanical friction or collision, which makes the material lose crystal water or some components volatilize, which seriously reduces the quality of the material, and secondly, affects the taste of the seasoning. At the same time, the current Due to the material and process defects of the milling parts used in the milling machine, during the milling process, the milling parts are more bonded with materials, resulting in poor crushing effect of the materials and large waste of materials.
此外市场上常见的调料品都有特定的比例,比例适当,味道更加鲜美,但在生产过程中由于比例的不同,对不同的配方成分需要单独加工,加工过程繁琐,中间需要人工搬运,不利于生产效率,而且搬运过程中容易串味,影响口感。 In addition, common condiments on the market have specific proportions, which are appropriate and taste more delicious. However, due to the different proportions in the production process, different formula ingredients need to be processed separately. The processing process is cumbersome and manual handling is required, which is not conducive to Production efficiency, and it is easy to carry odors during the handling process, which affects the taste.
发明内容 Contents of the invention
为克服上述的不足,本发明的目的是提供一种调味品自动化生产设备,将生产不同比例成分的设备集成到一体,并且从粉碎到搅拌为封闭式加工,中间无需操作,降低生产成本,提高生产效率,确保调料的品质。 In order to overcome the above-mentioned deficiencies, the purpose of the present invention is to provide an automatic production equipment for condiments, which integrates the equipment for producing different proportions of components, and is closed processing from crushing to stirring, without any operation in the middle, reducing production costs and improving production efficiency. Improve production efficiency and ensure the quality of seasoning.
本发明的另一目的是提供一种磨粉机使用的磨辊制备方法。 Another object of the present invention is to provide a method for preparing a grinding roller used in a pulverizer.
本发明的技术方案: Technical scheme of the present invention:
一种调味品自动化生产设备,包括第一粉碎单元、第二粉碎单元、第三粉碎单元、第四混合单元;其中:第一粉碎单元底部与第二粉碎单元底部与第三粉碎单元底部共同连通于第四混合单元顶部;第一粉碎单元,包括电机a、主动带轮a、传动带a、出料口a、支架a、方形网筛a、从动磨辊a、方形粉碎筒a、进料口a、主动磨辊a、从动带轮a;其中:电机a与主动带轮a通过转轴连接,主动带轮a与从动带轮a通过传动带a连接,从动带轮a与主动磨辊a通过转轴连接,主动磨辊a与从动磨辊a通过间隙配合连接,主动磨辊a与从动磨辊a固定连接于方形粉碎筒a内部,方形粉碎筒a上部设有进料口a,方形粉碎筒a下部设有出料口a,方形网筛a与方形粉碎筒a底部固定连接,方形粉碎筒a与支架a固定连接;第二粉碎单元,包括电机b、主动带轮b、传动带b、出料口b、支架b、方形网筛b、从动磨辊b、方形粉碎筒b、进料口b、主动磨辊b、从动带轮b;其中:电机b与主动带轮b通过转轴连接,主动带轮b与从动带轮b通过传动带b连接,从动带轮b与主动磨辊b通过转轴连接,主动磨辊b与从动磨辊b通过间隙配合连接,主动磨辊b与从动磨辊b固定连接于方形粉碎筒b内部,方形粉碎筒b上部设有进料口b,方形粉碎筒b下部设有出料口b,方形网筛b与方形粉碎筒b底部固定连接,方形粉碎筒b与支架b固定连接;第三粉碎单元,包括电机c、主动带轮c、传动带c、出料口c、支架c、方形网筛c、从动磨辊c、方形粉碎筒c、进料口c、主动磨辊c、从动带轮c;其中:电机c与主动带轮c通过转轴连接,主动带轮c与从动带轮c通过传动带c连接,从动带轮c与主动磨辊c通过转轴连接,主动磨辊c与从动磨辊c通过间隙配合连接,主动磨辊c与从动磨辊c固定连接于方形粉碎筒c内部,方形粉碎筒c上部设有进料口c,方形粉碎筒c下部设有出料口c,方形网筛c与方形粉碎筒c底部固定连接,方形粉碎筒c与支架c固定连接;第四混合单元,包括搅拌电机、主动齿轮、从动齿轮、搅拌器、搅拌筒、搅拌筒进料口、搅拌筒支架;其中:搅拌电机与主动齿轮通过转轴连接,主动齿轮与从动齿轮通过齿轮啮合连接,从动齿轮与搅拌器通过转轴连接,搅拌筒底部与搅拌筒支架顶部通过固定连接,搅拌筒顶部设有搅拌筒进料口。 An automatic seasoning production equipment, including a first crushing unit, a second crushing unit, a third crushing unit, and a fourth mixing unit; wherein: the bottom of the first crushing unit communicates with the bottom of the second crushing unit and the bottom of the third crushing unit On the top of the fourth mixing unit; the first crushing unit, including motor a, driving pulley a, transmission belt a, discharge port a, bracket a, square mesh screen a, driven grinding roller a, square crushing cylinder a, feeding Port a, driving grinding roller a, driven pulley a; wherein: motor a is connected to driving pulley a through a rotating shaft, driving pulley a is connected to driven pulley a through transmission belt a, driven pulley a is connected to driving grinding wheel a The roller a is connected by the rotating shaft, the driving roller a and the driven roller a are connected through gap fit, the driving roller a and the driven roller a are fixedly connected inside the square crushing cylinder a, and the upper part of the square crushing cylinder a is provided with a feeding port a, the lower part of the square crushing cylinder a is provided with a discharge port a, the square mesh screen a is fixedly connected to the bottom of the square crushing cylinder a, and the square crushing cylinder a is fixedly connected to the bracket a; the second crushing unit includes a motor b and a driving pulley b , transmission belt b, discharge port b, bracket b, square mesh screen b, driven grinding roller b, square crushing cylinder b, feeding port b, driving grinding roller b, driven pulley b; among them: motor b and driving The pulley b is connected through the rotating shaft, the driving pulley b is connected with the driven pulley b through the transmission belt b, the driven pulley b is connected with the driving grinding roller b through the rotating shaft, and the driving grinding roller b is connected with the driven grinding roller b through clearance fit , the active grinding roller b and the driven grinding roller b are fixedly connected inside the square grinding cylinder b, the upper part of the square grinding cylinder b is provided with a feed port b, the lower part of the square grinding cylinder b is provided with a discharge port b, and the square mesh screen b is connected to the square The bottom of the crushing cylinder b is fixedly connected, and the square crushing cylinder b is fixedly connected to the bracket b; the third crushing unit includes a motor c, a driving pulley c, a transmission belt c, a discharge port c, a bracket c, a square mesh screen c, and a driven mill Roller c, square crushing cylinder c, feed port c, driving grinding roller c, driven pulley c; wherein: motor c and driving pulley c are connected through a rotating shaft, and driving pulley c and driven pulley c pass through a transmission belt c connection, the driven pulley c and the driving grinding roller c are connected through the rotating shaft, the driving grinding roller c and the driven grinding roller c are connected through gap fit, the driving grinding roller c and the driven grinding roller c are fixedly connected inside the square grinding cylinder c, The upper part of the square crushing cylinder c is provided with a feed port c, the lower part of the square crushing cylinder c is provided with a discharge port c, the square mesh screen c is fixedly connected with the bottom of the square crushing cylinder c, and the square crushing cylinder c is fixedly connected with the bracket c; the fourth mixing The unit includes a stirring motor, a driving gear, a driven gear, an agitator, a mixing drum, a mixing drum feeding port, and a mixing drum support; wherein: the stirring motor and the driving gear are connected through a rotating shaft, and the driving gear and the driven gear are connected through gear meshing , the driven gear is connected to the agitator through a rotating shaft, the bottom of the mixing drum is fixedly connected to the top of the support of the mixing drum, and the top of the mixing drum is provided with a feeding port for the mixing drum.
一种调味品自动化生产设备,其中:方形粉碎筒a上部设有进料口a,进料口a与垂直方向夹角为60°,直径为70mm;方形粉碎筒b上部设有进料口b,进料口b与垂直方向夹角为65°,直径为75mm;方形粉碎筒c上部设有进料口c,进料口c与垂直方向夹角为70°,直径为80mm。 An automatic seasoning production equipment, wherein: the upper part of the square crushing cylinder a is provided with a feed port a, the angle between the feed port a and the vertical direction is 60°, and the diameter is 70 mm; the upper part of the square crushing cylinder b is provided with a feed port b , the angle between the feed port b and the vertical direction is 65°, and the diameter is 75mm; the upper part of the square crushing cylinder c is provided with a feed port c, the angle between the feed port c and the vertical direction is 70°, and the diameter is 80mm.
一种调味品自动化生产设备,其中:主动带轮a与从动带轮a通过传动带a连接,传动比为3:7;主动带轮b与从动带轮b通过传动带b连接,传动比为2:9;主动带轮c与从动带轮c通过传动带c连接,传动比为1:10。 An automatic seasoning production equipment, wherein: the driving pulley a and the driven pulley a are connected through the transmission belt a, and the transmission ratio is 3:7; the driving pulley b and the driven pulley b are connected through the transmission belt b, and the transmission ratio is 2:9; the driving pulley c and the driven pulley c are connected through the transmission belt c, and the transmission ratio is 1:10.
一种调味品自动化生产设备,其特征在于:方形网筛a与方形粉碎筒a底部固定连接,方形网筛a孔径为1.5mm;方形网筛b与方形粉碎筒b底部固定连接,方形网筛b孔径为2mm;方形网筛c与方形粉碎筒c底部固定连接,方形网筛c孔径为3mm。 An automatic seasoning production equipment, characterized in that: the square mesh screen a is fixedly connected to the bottom of the square grinding cylinder a, the aperture of the square mesh screen a is 1.5mm; the square mesh screen b is fixedly connected to the bottom of the square grinding cylinder b, and the square mesh screen The aperture of b is 2mm; the square mesh screen c is fixedly connected with the bottom of the square crushing cylinder c, and the aperture of square mesh screen c is 3mm.
一种调味品自动化生产设备,其中磨辊制备方法如下: An automatic seasoning production equipment, wherein the preparation method of the grinding roller is as follows:
1)按重量称取纳米氮化硼15-18份、碳化硼10-11份、氧化铝5份、碳酸钙2份、氧化硅2-4份、氧化铁2份、钛1-3份、碳酸钾4份、碳酸钠4份、碳酸镁4份、淀粉5-7份、甲基聚硅氧烷4份,放置于球磨罐中,1500r/min球磨混合45min,得浆液; 1) Weigh 15-18 parts of nano boron nitride, 10-11 parts of boron carbide, 5 parts of aluminum oxide, 2 parts of calcium carbonate, 2-4 parts of silicon oxide, 2 parts of iron oxide, 1-3 parts of titanium, Put 4 parts of potassium carbonate, 4 parts of sodium carbonate, 4 parts of magnesium carbonate, 5-7 parts of starch, and 4 parts of methyl polysiloxane into a ball mill jar, and mix with ball mill at 1500r/min for 45min to obtain a slurry;
2)按重量称取45份的水并加热至85-90℃,保温,并按重量称取石蜡8份、戊二酰亚胺5份,葵二酸二丁酯5份,氯化钙3份,加入热水中,磁力搅拌35min,待溶液变为透明状后,水浴保温,待用; 2) Weigh 45 parts of water by weight and heat to 85-90°C, keep warm, and weigh 8 parts of paraffin, 5 parts of glutarimide, 5 parts of dibutyl sebacate, 3 parts of calcium chloride part, add it to hot water, and stir it magnetically for 35 minutes. After the solution becomes transparent, keep it warm in a water bath and set it aside;
3)将步骤1)中浆液放置于造粒机中,进行造粒,其中压力为1-1.4MPa,进料速度165-170g/min,料液流动速率75-80ml/min,温度45-50℃,造粒1h,得5-100微米磨料; 3) Place the slurry in step 1) in a granulator for granulation, where the pressure is 1-1.4MPa, the feed rate is 165-170g/min, the flow rate of the material liquid is 75-80ml/min, and the temperature is 45-50 °C, granulate for 1 hour to obtain 5-100 micron abrasives;
4)将磨料在100℃下烘干后,通过喷砂将磨料喷至磨辊基体,其中喷口与磨辊基体距离50-100mm,喷射压力20MPa,喷射角度90°,工件转速1800r/min,喷枪垂直速率50mm/min; 4) After the abrasive is dried at 100°C, the abrasive is sprayed onto the base of the grinding roller by sandblasting, where the distance between the nozzle and the base of the grinding roll is 50-100mm, the spray pressure is 20MPa, the spray angle is 90°, the workpiece speed is 1800r/min, the spray gun Vertical speed 50mm/min;
5)将喷砂后的磨辊用乙醇清洗2-3遍后,烘干后,激光淬火,其中功率为105-110W/cm2,冷却速度104-106℃/s,扫描速度2.5mm/s; 5) Clean the blasted grinding roller with ethanol for 2-3 times, dry it, and then quench it with laser, with the power of 105-110W/cm 2 , the cooling speed of 104-106℃/s, and the scanning speed of 2.5mm/s ;
6)将经过激光淬火的磨辊放置步骤2)制备的溶液中,并使磨辊完全浸泡在溶液中,浸泡10-15min后,取出磨辊,放入烧结炉中,以每小时75℃的升温速率从室温升至270℃,保温2-3h后,空气中冷却,即得本发明磨辊。 6) Place the laser-hardened grinding roller in the solution prepared in step 2), and completely soak the grinding roller in the solution. After soaking for 10-15 minutes, take out the grinding roller and put it into the sintering furnace at a temperature of 75 ° C per hour. The heating rate is increased from room temperature to 270° C., and after 2-3 hours of heat preservation, it is cooled in the air to obtain the grinding roller of the present invention.
本发明的优点在于:本装置对调料品粉碎可以按一定比例一体化从加工,中间无需人工操作,降低生产成本,提高生产效率,调料品质更高;通过对磨辊喷砂结合的磨料进行激光淬火,能够提高磨料的硬度,增加耐磨性,同时能够改善磨粒在基体上的排布,减少工件误差,降低工作中产生的机械热,而表面浸泡处理能够改善磨粒粘附性,减少物料在磨辊上的残留,提升磨粉性能,降低生产成本。 The advantages of the present invention are: the device can crush seasonings in a certain proportion and can be processed in an integrated manner, without manual operation in the middle, which reduces production costs, improves production efficiency, and improves the quality of seasonings; Quenching can improve the hardness of the abrasive and increase the wear resistance. At the same time, it can improve the arrangement of the abrasive grains on the substrate, reduce the error of the workpiece, and reduce the mechanical heat generated during work. The surface soaking treatment can improve the adhesion of the abrasive grains and reduce the wear resistance. The residue of materials on the grinding roller improves the grinding performance and reduces the production cost.
附图说明 Description of drawings
图1为本实用新型的结构示意简图。 Fig. 1 is a schematic diagram of the structure of the utility model.
图2为主动磨辊与从动磨辊的放大图。 Figure 2 is an enlarged view of the driving grinding roller and the driven grinding roller.
附图标记:电机1a、主动带轮2a、传动带3a、出料口4a、支架5a、方形网筛6a、从动磨辊7a、方形粉碎筒8a、进料口9a、主动磨辊10a、从动带轮11a、电机1b、主动带轮2b、传动带3b、出料口4b、支架5b、方形网筛6b、从动磨辊7b、方形粉碎筒8b、进料口9b、主动磨辊10b、从动带轮11b、电机1c、主动带轮2c、传动带3c、出料口4c、支架5c、方形网筛6c、从动磨辊7c、方形粉碎筒8c、进料口9c、主动磨辊10c、从动带轮11c、搅拌电机12、主动齿轮13、从动齿轮14、搅拌器15、搅拌筒16、搅拌筒进料口17、搅拌筒支架18。 Reference signs: motor 1a, driving pulley 2a, transmission belt 3a, discharge port 4a, support 5a, square mesh screen 6a, driven grinding roller 7a, square crushing cylinder 8a, feed inlet 9a, driving grinding roller 10a, slave Driving pulley 11a, motor 1b, driving pulley 2b, transmission belt 3b, discharge port 4b, support 5b, square mesh screen 6b, driven grinding roller 7b, square crushing cylinder 8b, feed inlet 9b, driving grinding roller 10b, Driven pulley 11b, motor 1c, driving pulley 2c, transmission belt 3c, discharge port 4c, bracket 5c, square mesh screen 6c, driven grinding roller 7c, square crushing cylinder 8c, feed inlet 9c, driving grinding roller 10c , driven pulley 11c, stirring motor 12, driving gear 13, driven gear 14, agitator 15, mixing drum 16, mixing drum feeding port 17, mixing drum support 18.
具体实施方式 detailed description
实施例1、一种调味品自动化生产设备,包括第一粉碎单元、第二粉碎单元、第三粉碎单元、第四混合单元;其中:第一粉碎单元底部与第二粉碎单元底部与第三粉碎单元底部共同连通于第四混合单元顶部;第一粉碎单元,包括电机1a、主动带轮2a、传动带3a、出料口4a、支架5a、方形网筛6a、从动磨辊7a、方形粉碎筒8a、进料口9a、主动磨辊10a、从动带轮11a;其中:电机1a与主动带轮2a通过转轴连接,主动带轮2a与从动带轮11a通过传动带3a连接,从动带轮11a与主动磨辊10a通过转轴连接,主动磨辊10a与从动磨辊7a通过间隙配合连接,主动磨辊10a与从动磨辊7a固定连接于方形粉碎筒8a内部,方形粉碎筒8a上部设有进料口9a,方形粉碎筒8a下部设有出料口4a,方形网筛6a与方形粉碎筒8a底部固定连接,方形粉碎筒8a与支架5a固定连接;第二粉碎单元,包括电机1b、主动带轮2b、传动带3b、出料口4b、支架5b、方形网筛6b、从动磨辊7b、方形粉碎筒8b、进料口9b、主动磨辊10b、从动带轮11b;其中:电机1b与主动带轮2b通过转轴连接,主动带轮2b与从动带轮11b通过传动带3b连接,从动带轮11b与主动磨辊10b通过转轴连接,主动磨辊10b与从动磨辊7b通过间隙配合连接,主动磨辊10b与从动磨辊7b固定连接于方形粉碎筒8b内部,方形粉碎筒8b上部设有进料口9b,方形粉碎筒8b下部设有出料口4b,方形网筛6b与方形粉碎筒8b底部固定连接,方形粉碎筒8b与支架5b固定连接;第三粉碎单元,包括电机1c、主动带轮2c、传动带3c、出料口4c、支架5c、方形网筛6c、从动磨辊7c、方形粉碎筒8c、进料口9c、主动磨辊10c、从动带轮11c;其中:电机1c与主动带轮2c通过转轴连接,主动带轮2c与从动带轮11c通过传动带3c连接,从动带轮11c与主动磨辊10c通过转轴连接,主动磨辊10c与从动磨辊7c通过间隙配合连接,主动磨辊10c与从动磨辊7c固定连接于方形粉碎筒8c内部,方形粉碎筒8c上部设有进料口9c,方形粉碎筒8c下部设有出料口4c,方形网筛6c与方形粉碎筒8c底部固定连接,方形粉碎筒8c与支架5c固定连接;第四混合单元,包括搅拌电机12、主动齿轮13、从动齿轮14、搅拌器15、搅拌筒16、搅拌筒进料口17、搅拌筒支架18;其中:搅拌电机12与主动齿轮13通过转轴连接,主动齿轮13与从动齿轮14通过齿轮啮合连接,从动齿轮14与搅拌器15通过转轴连接,搅拌筒16底部与搅拌筒支架18顶部通过固定连接,搅拌筒16顶部设有搅拌筒进料口17; Embodiment 1. An automatic seasoning production equipment, including a first crushing unit, a second crushing unit, a third crushing unit, and a fourth mixing unit; wherein: the bottom of the first crushing unit and the bottom of the second crushing unit and the third crushing unit The bottom of the unit is connected to the top of the fourth mixing unit; the first crushing unit includes a motor 1a, a driving pulley 2a, a transmission belt 3a, a discharge port 4a, a bracket 5a, a square mesh screen 6a, a driven grinding roller 7a, and a square crushing cylinder 8a, feeding port 9a, driving grinding roller 10a, driven pulley 11a; wherein: motor 1a is connected with driving pulley 2a through a rotating shaft, driving pulley 2a is connected with driven pulley 11a through transmission belt 3a, driven pulley 11a is connected to the driving grinding roller 10a through a rotating shaft, and the driving grinding roller 10a is connected to the driven grinding roller 7a through clearance fit. The driving grinding roller 10a and the driven grinding roller 7a are fixedly connected to the inside of the square grinding cylinder 8a, and the upper part of the square grinding cylinder 8a is provided with There is a feeding port 9a, the bottom of the square crushing cylinder 8a is provided with a discharge port 4a, the square mesh screen 6a is fixedly connected to the bottom of the square crushing cylinder 8a, and the square crushing cylinder 8a is fixedly connected to the support 5a; the second crushing unit includes a motor 1b, Drive pulley 2b, transmission belt 3b, discharge port 4b, support 5b, square mesh screen 6b, driven grinding roller 7b, square crushing cylinder 8b, feed inlet 9b, driving grinding roller 10b, driven pulley 11b; wherein: The motor 1b is connected to the driving pulley 2b through a rotating shaft, the driving pulley 2b is connected to the driven pulley 11b through a transmission belt 3b, the driven pulley 11b is connected to the driving grinding roller 10b through a rotating shaft, and the driving grinding roller 10b is connected to the driven grinding roller 7b Through clearance fit connection, the driving grinding roller 10b and the driven grinding roller 7b are fixedly connected inside the square grinding cylinder 8b. The upper part of the square grinding cylinder 8b is provided with a feed port 9b, and the lower part of the square grinding cylinder 8b is provided with a discharge port 4b. The sieve 6b is fixedly connected to the bottom of the square crushing cylinder 8b, and the square crushing cylinder 8b is fixedly connected to the support 5b; the third crushing unit includes a motor 1c, a driving pulley 2c, a transmission belt 3c, a discharge port 4c, a support 5c, and a square mesh screen 6c , driven grinding roller 7c, square crushing cylinder 8c, feed inlet 9c, driving grinding roller 10c, driven pulley 11c; wherein: motor 1c is connected with driving pulley 2c through a rotating shaft, and driving pulley 2c is connected with driven pulley 11c is connected through the transmission belt 3c, the driven pulley 11c is connected with the driving grinding roller 10c through the rotating shaft, the driving grinding roller 10c is connected with the driven grinding roller 7c through a gap fit, and the driving grinding roller 10c and the driven grinding roller 7c are fixedly connected in the square grinding Inside the barrel 8c, the upper part of the square crushing barrel 8c is provided with a feed inlet 9c, the lower part of the square crushing barrel 8c is provided with a discharge port 4c, the square mesh screen 6c is fixedly connected to the bottom of the square crushing barrel 8c, and the square crushing barrel 8c is fixedly connected to the bracket 5c ; The fourth mixing unit comprises stirring motor 12, driving gear 13, driven gear 14, agitator 15, mixing drum 16, mixing drum feeding port 17, mixing drum support 18; wherein: stirring motor 12 and driving gear 13 pass Shaft connection, driving gear 13 and slave The driving gear 14 is connected by gear meshing, the driven gear 14 is connected with the agitator 15 through a rotating shaft, the bottom of the mixing drum 16 is fixedly connected with the top of the mixing drum bracket 18, and the top of the mixing drum 16 is provided with a mixing drum feeding port 17;
其中:方形粉碎筒8a上部设有进料口4a,进料口4a与垂直方向夹角为60°,直径为70mm;方形粉碎筒8b上部设有进料口4b,进料口4b与垂直方向夹角为65°,直径为75mm;方形粉碎筒8c上部设有进料口4c,进料口4c与垂直方向夹角为70°,直径为80mm;主动带轮2a与从动带轮11a通过传动带3a连接,传动比为3:7;主动带轮2b与从动带轮11b通过传动带3b连接,传动比为2:9;主动带轮2c与从动带轮11c通过传动带3c连接,传动比为1:10;方形网筛6a与方形粉碎筒8a底部固定连接,方形网筛6a孔径为1.5mm;方形网筛6b与方形粉碎筒8b底部固定连接,方形网筛6b孔径为2mm;方形网筛6c与方形粉碎筒8c底部固定连接,方形网筛6c孔径为3mm。 Wherein: the upper part of the square crushing cylinder 8a is provided with a feeding port 4a, the angle between the feeding port 4a and the vertical direction is 60°, and the diameter is 70mm; The included angle is 65°, and the diameter is 75mm; the upper part of the square crushing cylinder 8c is provided with a feeding port 4c, and the included angle between the feeding port 4c and the vertical direction is 70°, and the diameter is 80mm; the driving pulley 2a and the driven pulley 11a pass through The transmission belt 3a is connected, and the transmission ratio is 3:7; the driving pulley 2b is connected with the driven pulley 11b through the transmission belt 3b, and the transmission ratio is 2:9; the driving pulley 2c is connected with the driven pulley 11c through the transmission belt 3c, and the transmission ratio is 1:10; the square mesh 6a is fixedly connected to the bottom of the square crushing cylinder 8a, and the aperture of the square mesh 6a is 1.5mm; the square mesh 6b is fixedly connected to the bottom of the square crushing cylinder 8b, and the aperture of the square mesh 6b is 2mm; The sieve 6c is fixedly connected with the bottom of the square crushing cylinder 8c, and the aperture of the square mesh sieve 6c is 3mm.
实施例2、一种调味品自动化生产设备,其中主动磨辊10及从动磨辊7制备方法如下: Embodiment 2, a kind of condiment automatic production equipment, wherein the preparation method of driving grinding roller 10 and driven grinding roller 7 is as follows:
1)按重量称取纳米氮化硼15份、碳化硼11份、氧化铝5份、碳酸钙2份、氧化硅4份、氧化铁2份、钛1份、碳酸钾4份、碳酸钠4份、碳酸镁4份、淀粉5份、甲基聚硅氧烷4份,放置于球磨罐中,1500r/min球磨混合45min,得浆液; 1) Weigh 15 parts of nano-boron nitride, 11 parts of boron carbide, 5 parts of aluminum oxide, 2 parts of calcium carbonate, 4 parts of silicon oxide, 2 parts of iron oxide, 1 part of titanium, 4 parts of potassium carbonate, and 4 parts of sodium carbonate 4 parts, 4 parts of magnesium carbonate, 5 parts of starch, 4 parts of methyl polysiloxane, placed in a ball mill jar, 1500r/min ball mill and mixed for 45min to obtain a slurry;
2)按重量称取45份的水并加热至90℃,保温,并按重量称取石蜡8份、戊二酰亚胺5份,葵二酸二丁酯5份,氯化钙3份,加入热水中,磁力搅拌35min,待溶液变为透明状后,水浴保温,待用; 2) Weigh 45 parts of water by weight and heat to 90°C, keep warm, and weigh 8 parts of paraffin, 5 parts of glutarimide, 5 parts of dibutyl sebacate, 3 parts of calcium chloride, Add it to hot water and stir it magnetically for 35 minutes. After the solution becomes transparent, keep it warm in a water bath and set it aside;
3)将步骤1)中浆液放置于造粒机中,进行造粒,其中压力为1MPa,进料速度165g/min,料液流动速率80ml/min,温度50℃,造粒1h,得磨料; 3) Place the slurry in step 1) in a granulator for granulation, wherein the pressure is 1MPa, the feed rate is 165g/min, the flow rate of the material liquid is 80ml/min, the temperature is 50°C, and granulation is performed for 1 hour to obtain abrasives;
4)将磨料在100℃下烘干后,通过喷砂将磨料喷至磨辊基体,其中喷口与磨辊基体距离100mm,喷射压力20MPa,喷射角度90°,工件转速1800r/min,喷枪垂直速率50mm/min; 4) After drying the abrasive at 100°C, spray the abrasive onto the base of the grinding roller by sandblasting, where the distance between the nozzle and the base of the grinding roll is 100mm, the spray pressure is 20MPa, the spray angle is 90°, the workpiece speed is 1800r/min, and the vertical speed of the spray gun is 50mm/min;
5)将喷砂后的磨辊用乙醇清洗3遍后,烘干后,激光淬火,其中功率为110W/cm2,冷却速度104℃/s,扫描速度2.5mm/s; 5) Clean the blasted grinding roller with ethanol for 3 times, dry it, and then quench it by laser with a power of 110W/cm 2 , a cooling speed of 104°C/s, and a scanning speed of 2.5mm/s;
6)将经过激光淬火的磨辊放置步骤2)制备的溶液中,并使磨辊完全浸泡在溶液中,浸泡10min后,取出磨辊,放入烧结炉中,以每小时75℃的升温速率从室温升至270℃,保温3h后,空气中冷却,即得本发明磨辊; 6) Place the laser-hardened grinding roller in the solution prepared in step 2), and completely soak the grinding roller in the solution. After soaking for 10 minutes, take out the grinding roller and put it into the sintering furnace at a heating rate of 75°C per hour Raise from room temperature to 270°C, keep warm for 3 hours, and cool in the air to obtain the grinding roller of the present invention;
其余同实施例1。 All the other are with embodiment 1.
实施例3、一种调味品自动化生产设备,其中主动磨辊10及从动磨辊7制备方法如下: Embodiment 3, a kind of condiment automatic production equipment, wherein the preparation method of driving grinding roller 10 and driven grinding roller 7 is as follows:
1)按重量称取纳米氮化硼18份、碳化硼10份、氧化铝5份、碳酸钙2份、氧化硅2份、氧化铁2份、钛3份、碳酸钾4份、碳酸钠4份、碳酸镁4份、淀粉7份、甲基聚硅氧烷4份,放置于球磨罐中,1500r/min球磨混合45min,得浆液; 1) Weigh 18 parts of nano-boron nitride, 10 parts of boron carbide, 5 parts of aluminum oxide, 2 parts of calcium carbonate, 2 parts of silicon oxide, 2 parts of iron oxide, 3 parts of titanium, 4 parts of potassium carbonate, and 4 parts of sodium carbonate 4 parts, 4 parts of magnesium carbonate, 7 parts of starch, 4 parts of methyl polysiloxane, placed in a ball mill jar, 1500r/min ball mill and mixed for 45min to obtain a slurry;
2)按重量称取45份的水并加热至85℃,保温,并按重量称取石蜡8份、戊二酰亚胺5份,葵二酸二丁酯5份,氯化钙3份,加入热水中,磁力搅拌35min,待溶液变为透明状后,水浴保温,待用; 2) Weigh 45 parts of water by weight and heat to 85°C, keep warm, and weigh 8 parts of paraffin, 5 parts of glutarimide, 5 parts of dibutyl sebacate, 3 parts of calcium chloride, Add it to hot water and stir it magnetically for 35 minutes. After the solution becomes transparent, keep it warm in a water bath and set it aside;
3)将步骤1)中浆液放置于造粒机中,进行造粒,其中压力为1.4MPa,进料速度170g/min,料液流动速率75ml/min,温度45℃,造粒1h,得磨料; 3) Place the slurry in step 1) in a granulator for granulation, wherein the pressure is 1.4MPa, the feed rate is 170g/min, the flow rate of the material liquid is 75ml/min, the temperature is 45°C, and the granulation is 1h to obtain the abrasive ;
4)将磨料在100℃下烘干后,通过喷砂将磨料喷至磨辊基体,其中喷口与磨辊基体距离50mm,喷射压力20MPa,喷射角度90°,工件转速1800r/min,喷枪垂直速率50mm/min; 4) After the abrasive is dried at 100°C, the abrasive is sprayed onto the base of the grinding roller by sandblasting, where the distance between the nozzle and the base of the grinding roll is 50mm, the spray pressure is 20MPa, the spray angle is 90°, the workpiece speed is 1800r/min, and the vertical velocity of the spray gun is 50mm/min;
5)将喷砂后的磨辊用乙醇清洗2遍后,烘干后,激光淬火,其中功率为105W/cm2,冷却速度106℃/s,扫描速度2.5mm/s; 5) Clean the blasted grinding roller with ethanol for 2 times, dry it, and then quench it with laser, the power is 105W/cm 2 , the cooling speed is 106℃/s, and the scanning speed is 2.5mm/s;
6)将经过激光淬火的磨辊放置步骤2)制备的溶液中,并使磨辊完全浸泡在溶液中,浸泡15min后,取出磨辊,放入烧结炉中,以每小时75℃的升温速率从室温升至270℃,保温2h后,空气中冷却,即得本发明磨辊; 6) Place the laser-hardened grinding roller in the solution prepared in step 2), and completely soak the grinding roller in the solution. After soaking for 15 minutes, take out the grinding roller and put it into the sintering furnace at a heating rate of 75°C per hour Raise from room temperature to 270°C, keep warm for 2 hours, and cool in the air to obtain the grinding roller of the present invention;
其余同实施例1。 All the other are with embodiment 1.
实施例4、一种调味品自动化生产设备,其中主动磨辊10及从动磨辊7制备方法如下: Embodiment 4, a kind of condiment automatic production equipment, wherein the preparation method of driving grinding roller 10 and driven grinding roller 7 is as follows:
1)按重量称取碳化硼10份、氧化铝5份、碳酸钙2份、氧化硅3份、氧化铁2份、钛2份、碳酸钾4份、碳酸钠4份、碳酸镁4份、淀粉6份、甲基聚硅氧烷4份,放置于球磨罐中,1500r/min球磨混合45min,得浆液; 1) Weigh 10 parts of boron carbide, 5 parts of aluminum oxide, 2 parts of calcium carbonate, 3 parts of silicon oxide, 2 parts of iron oxide, 2 parts of titanium, 4 parts of potassium carbonate, 4 parts of sodium carbonate, 4 parts of magnesium carbonate, 6 parts of starch and 4 parts of methyl polysiloxane were placed in a ball mill tank, and ball milled at 1500r/min for 45 minutes to obtain a slurry;
2)按重量称取45份的水并加热至85℃,保温,并按重量称取石蜡8份、戊二酰亚胺5份,葵二酸二丁酯5份,氯化钙3份,加入热水中,磁力搅拌35min,待溶液变为透明状后,水浴保温,待用; 2) Weigh 45 parts of water by weight and heat to 85°C, keep warm, and weigh 8 parts of paraffin, 5 parts of glutarimide, 5 parts of dibutyl sebacate, 3 parts of calcium chloride, Add it to hot water and stir it magnetically for 35 minutes. After the solution becomes transparent, keep it warm in a water bath and set it aside;
3)将步骤1)中浆液放置于造粒机中,进行造粒,其中压力为1.2MPa,进料速度168g/min,料液流动速率77ml/min,温度45℃,造粒1h,得磨料; 3) Place the slurry in step 1) in a granulator for granulation, wherein the pressure is 1.2MPa, the feed rate is 168g/min, the flow rate of the material liquid is 77ml/min, the temperature is 45°C, and the granulation is 1h to obtain the abrasive ;
4)将磨料在100℃下烘干后,通过喷砂将磨辊基体喷至磨辊基体,其中喷口与磨辊基体距离70mm,喷射压力20MPa,喷射角度90°,工件转速1800r/min,喷枪垂直速率50mm/min; 4) After drying the abrasive at 100°C, spray the grinding roller substrate to the grinding roller substrate by sandblasting, where the distance between the nozzle and the grinding roller substrate is 70mm, the spray pressure is 20MPa, the spray angle is 90°, the workpiece speed is 1800r/min, the spray gun Vertical speed 50mm/min;
5)将喷砂后的磨辊用乙醇清洗3遍后,烘干后,激光淬火,其中功率为107W/cm2,冷却速度105℃/s,扫描速度2.5mm/s; 5) Clean the blasted grinding roller with ethanol for 3 times, dry it, and then quench it by laser with a power of 107W/cm 2 , a cooling speed of 105°C/s, and a scanning speed of 2.5mm/s;
6)将经过激光淬火的磨辊放置步骤2)制备的溶液中,并使磨辊完全浸泡在溶液中,浸泡10min后,取出磨辊,放入烧结炉中,以每小时75℃的升温速率从室温升至270℃,保温2.5h后,空气中冷却,即得磨辊; 6) Place the laser-hardened grinding roller in the solution prepared in step 2), and completely soak the grinding roller in the solution. After soaking for 10 minutes, take out the grinding roller and put it into the sintering furnace at a heating rate of 75°C per hour Raise from room temperature to 270°C, keep warm for 2.5 hours, and cool in the air to get the grinding roller;
其余同实施例1。 All the other are with embodiment 1.
实施例5、一种调味品自动化生产设备,其中主动磨辊10及从动磨辊7制备方法如下: Embodiment 5, a kind of condiment automatic production equipment, wherein the preparation method of driving grinding roller 10 and driven grinding roller 7 is as follows:
1)按重量称取纳米氮化硼14份、碳化硼9份、氧化铝4份、碳酸钙1份、氧化硅1份、氧化铁1份、碳酸钾3份、碳酸钠3份、碳酸镁3份、淀粉4份、甲基聚硅氧烷4份,放置于球磨罐中,1500r/min球磨混合45min,得浆液; 1) Weigh 14 parts of nano boron nitride, 9 parts of boron carbide, 4 parts of aluminum oxide, 1 part of calcium carbonate, 1 part of silicon oxide, 1 part of iron oxide, 3 parts of potassium carbonate, 3 parts of sodium carbonate, magnesium carbonate 3 parts, 4 parts of starch, and 4 parts of methyl polysiloxane were placed in a ball mill tank, and ball milled at 1500r/min for 45 minutes to obtain a slurry;
2)按重量称取45份的水并加热至90℃,保温,并按重量称取石蜡8份、戊二酰亚胺5份,葵二酸二丁酯5份,氯化钙3份,加入热水中,磁力搅拌35min,待溶液变为透明状后,水浴保温,待用; 2) Weigh 45 parts of water by weight and heat to 90°C, keep warm, and weigh 8 parts of paraffin, 5 parts of glutarimide, 5 parts of dibutyl sebacate, 3 parts of calcium chloride, Add it to hot water and stir it magnetically for 35 minutes. After the solution becomes transparent, keep it warm in a water bath and set it aside;
3)将步骤1)中浆液放置于造粒机中,进行造粒,其中压力为1.3MPa,喂料速度166g/min,料液流动速率79ml/min,温度50℃,造粒1h,得磨料; 3) Place the slurry in step 1) in a granulator for granulation, wherein the pressure is 1.3MPa, the feeding speed is 166g/min, the flow rate of the material liquid is 79ml/min, the temperature is 50°C, and the granulation is 1h to obtain the abrasive ;
4)将磨料在100℃下烘干后,通过喷砂将磨料喷至磨辊基体,其中喷口与磨辊基体距离80mm,喷射压力20MPa,喷射角度90°,工件转速1800r/min,喷枪垂直速率50mm/min; 4) After the abrasive is dried at 100°C, the abrasive is sprayed onto the base of the grinding roller by sandblasting, where the distance between the nozzle and the base of the grinding roll is 80mm, the spray pressure is 20MPa, the spray angle is 90°, the workpiece speed is 1800r/min, and the vertical speed of the spray gun is 50mm/min;
5)将喷砂后的磨辊用乙醇清洗2遍后,烘干后,激光淬火,其中功率为109W/cm2,冷却速度104℃/s,扫描速度2.5mm/s; 5) Clean the blasted grinding roller twice with ethanol, dry it, and then quench it with a laser, with a power of 109W/cm 2 , a cooling rate of 104°C/s, and a scanning speed of 2.5mm/s;
6)将经过激光淬火的磨辊放置步骤2)制备的溶液中,并使磨辊完全浸泡在溶液中,浸泡15min后,取出磨辊,放入烧结炉中,以每小时75℃的升温速率从室温升至270℃,保温2.5h后,空气中冷却,即得磨辊; 6) Place the laser-hardened grinding roller in the solution prepared in step 2), and completely soak the grinding roller in the solution. After soaking for 15 minutes, take out the grinding roller and put it into the sintering furnace at a heating rate of 75°C per hour Raise from room temperature to 270°C, keep warm for 2.5 hours, and cool in the air to get the grinding roller;
其余同实施例1。 All the other are with embodiment 1.
实施例6、一种调味品自动化生产设备,其中主动磨辊10及从动磨辊7制备方法如下: Embodiment 6, a kind of condiment automatic production equipment, wherein the preparation method of driving grinding roller 10 and driven grinding roller 7 is as follows:
1)按重量称取纳米氮化硼19份、碳化硼12份、氧化铝6份、碳酸钙3份、氧化硅5份、氧化铁3份、钛4份、碳酸钾5份、碳酸钠5份、碳酸镁5份、淀粉8份、甲基聚硅氧烷4份,放置于球磨罐中,1500r/min球磨混合45min,得浆液; 1) Weigh 19 parts of nano-boron nitride, 12 parts of boron carbide, 6 parts of aluminum oxide, 3 parts of calcium carbonate, 5 parts of silicon oxide, 3 parts of iron oxide, 4 parts of titanium, 5 parts of potassium carbonate, and 5 parts of sodium carbonate 5 parts, 5 parts of magnesium carbonate, 8 parts of starch, 4 parts of methyl polysiloxane, placed in a ball mill tank, 1500r/min ball mill and mixed for 45min to obtain a slurry;
2)按重量称取45份的水并加热至90℃,保温,并按重量称取石蜡8份、戊二酰亚胺5份,葵二酸二丁酯5份,氯化钙3份,加入热水中,磁力搅拌35min,待溶液变为透明状后,水浴保温,待用; 2) Weigh 45 parts of water by weight and heat to 90°C, keep warm, and weigh 8 parts of paraffin, 5 parts of glutarimide, 5 parts of dibutyl sebacate, 3 parts of calcium chloride, Add it to hot water and stir it magnetically for 35 minutes. After the solution becomes transparent, keep it warm in a water bath and set it aside;
3)将步骤1)中浆液放置于造粒机中,进行造粒,其中压力为1.2MPa,进料速度170g/min,料液流动速率75ml/min,温度45℃,造粒1h,得磨料; 3) Place the slurry in step 1) in a granulator for granulation, wherein the pressure is 1.2MPa, the feed rate is 170g/min, the flow rate of the material liquid is 75ml/min, the temperature is 45°C, and the granulation is 1h to obtain the abrasive ;
4)将磨料在100℃下烘干后,通过喷砂将磨料喷至磨辊基体,其中喷口与磨辊基体距离65mm,喷射压力20MPa,喷射角度90°,工件转速1800r/min,喷枪垂直速率50mm/min; 4) After drying the abrasive at 100°C, spray the abrasive onto the base of the grinding roller by sandblasting, where the distance between the nozzle and the base of the grinding roll is 65mm, the spray pressure is 20MPa, the spray angle is 90°, the workpiece speed is 1800r/min, and the vertical speed of the spray gun is 50mm/min;
5)将喷砂后的磨辊用乙醇清洗2遍后,烘干后,激光淬火,其中功率为105W/cm2,冷却速度106℃/s,扫描速度2.5mm/s; 5) Clean the blasted grinding roller with ethanol for 2 times, dry it, and then quench it with laser, the power is 105W/cm 2 , the cooling speed is 106℃/s, and the scanning speed is 2.5mm/s;
6)将经过激光淬火的磨辊放置步骤2)制备的溶液中,并使磨辊完全浸泡在溶液中,浸泡15min后,取出磨辊,放入烧结炉中,以每小时75℃的升温速率从室温升至270℃,保温3h后,空气中冷却,即得磨辊; 6) Place the laser-hardened grinding roller in the solution prepared in step 2), and completely soak the grinding roller in the solution. After soaking for 15 minutes, take out the grinding roller and put it into the sintering furnace at a heating rate of 75°C per hour Raise from room temperature to 270°C, keep warm for 3 hours, and cool in the air to get the grinding roller;
其余同实施例1。 All the other are with embodiment 1.
实施例7、一种调味品自动化生产设备,其中主动磨辊10及从动磨辊7制备方法如下: Embodiment 7, a kind of condiment automatic production equipment, wherein the preparation method of driving grinding roller 10 and driven grinding roller 7 is as follows:
1)按重量称取纳米氮化硼16份、碳化硼10份、氧化铝5份、碳酸钙2份、氧化硅3份、氧化铁2份、钛2份、碳酸钾4份、碳酸钠4份、碳酸镁4份、淀粉6份、甲基聚硅氧烷4份,放置于球磨罐中,1500r/min球磨混合45min,得浆液; 1) Weigh 16 parts of nano-boron nitride, 10 parts of boron carbide, 5 parts of aluminum oxide, 2 parts of calcium carbonate, 3 parts of silicon oxide, 2 parts of iron oxide, 2 parts of titanium, 4 parts of potassium carbonate, and 4 parts of sodium carbonate 4 parts of magnesium carbonate, 6 parts of starch, and 4 parts of methyl polysiloxane, placed in a ball mill jar, and ball milled at 1500r/min for 45min to obtain a slurry;
2)按重量称取45份的水并加热至85℃,保温,并按重量称取石蜡7份、戊二酰亚胺4份,葵二酸二丁酯4份,氯化钙2份,加入热水中,磁力搅拌35min,待溶液变为透明状后,水浴保温,待用; 2) Weigh 45 parts of water by weight and heat to 85°C, keep warm, and weigh 7 parts of paraffin, 4 parts of glutarimide, 4 parts of dibutyl sebacate, 2 parts of calcium chloride, Add it to hot water and stir it magnetically for 35 minutes. After the solution becomes transparent, keep it warm in a water bath and set it aside;
3)将步骤1)中浆液放置于造粒机中,进行造粒,其中压力为1.4MPa,进料速度165g/min,料液流动速率80ml/min,温度50℃,造粒1h,得磨料; 3) Place the slurry in step 1) in a granulator for granulation, wherein the pressure is 1.4MPa, the feed rate is 165g/min, the flow rate of the material liquid is 80ml/min, the temperature is 50°C, and the granulation is 1h to obtain the abrasive ;
4)将磨料在100℃下烘干后,通过喷砂将磨料喷至磨辊基体,其中喷口与磨辊基体距离85mm,喷射压力20MPa,喷射角度90°,工件转速1800r/min,喷枪垂直速率50mm/min; 4) After drying the abrasive at 100°C, spray the abrasive onto the base of the grinding roller by sandblasting, where the distance between the nozzle and the base of the grinding roll is 85mm, the spray pressure is 20MPa, the spray angle is 90°, the workpiece speed is 1800r/min, and the vertical speed of the spray gun is 50mm/min;
5)将喷砂后的磨辊用乙醇清洗3遍后,烘干后,激光淬火,其中功率为110W/cm2,冷却速度105℃/s,扫描速度2.5mm/s; 5) Clean the blasted grinding roller with ethanol for 3 times, dry it, and then quench it by laser with a power of 110W/cm 2 , a cooling speed of 105°C/s, and a scanning speed of 2.5mm/s;
6)将经过激光淬火的磨辊放置步骤2)制备的溶液中,并使磨辊完全浸泡在溶液中,浸泡10min后,取出磨辊,放入烧结炉中,以每小时75℃的升温速率从室温升至270℃,保温2h后,空气中冷却,即得磨辊; 6) Place the laser-hardened grinding roller in the solution prepared in step 2), and completely soak the grinding roller in the solution. After soaking for 10 minutes, take out the grinding roller and put it into the sintering furnace at a heating rate of 75°C per hour Raise from room temperature to 270°C, keep warm for 2 hours, and cool in the air to get the grinding roller;
其余同实施例1。 All the other are with embodiment 1.
实施例8、一种调味品自动化生产设备,其中主动磨辊10及从动磨辊7制备方法如下: Embodiment 8, a kind of condiment automatic production equipment, wherein the preparation method of driving grinding roller 10 and driven grinding roller 7 is as follows:
1)按重量称取纳米氮化硼17份、碳化硼11份、氧化铝5份、碳酸钙2份、氧化硅4份、氧化铁2份、钛2份、碳酸钾4份、碳酸钠4份、碳酸镁4份、淀粉5份、甲基聚硅氧烷4份,放置于球磨罐中,1500r/min球磨混合45min,得浆液; 1) Weigh 17 parts of nano-boron nitride, 11 parts of boron carbide, 5 parts of aluminum oxide, 2 parts of calcium carbonate, 4 parts of silicon oxide, 2 parts of iron oxide, 2 parts of titanium, 4 parts of potassium carbonate, and 4 parts of sodium carbonate 4 parts, 4 parts of magnesium carbonate, 5 parts of starch, 4 parts of methyl polysiloxane, placed in a ball mill jar, 1500r/min ball mill and mixed for 45min to obtain a slurry;
2)按重量称取45份的水并加热至90℃,保温,并按重量称取石蜡9份、戊二酰亚胺6份,葵二酸二丁酯6份,氯化钙4份,加入热水中,磁力搅拌35min,待溶液变为透明状后,水浴保温,待用; 2) Weigh 45 parts of water by weight and heat to 90°C, keep warm, and weigh 9 parts of paraffin, 6 parts of glutarimide, 6 parts of dibutyl sebacate, 4 parts of calcium chloride, Add it to hot water and stir it magnetically for 35 minutes. After the solution becomes transparent, keep it warm in a water bath and set it aside;
3)将步骤1)中浆液放置于造粒机中,进行造粒,其中压力为1.1MPa,进料速度168g/min,料液流动速率79ml/min,温度45℃,造粒1h,得磨料; 3) Place the slurry in step 1) in a granulator for granulation, wherein the pressure is 1.1MPa, the feed rate is 168g/min, the flow rate of the material liquid is 79ml/min, the temperature is 45°C, and the granulation is 1h to obtain abrasive ;
4)将磨料在100℃下烘干后,通过喷砂将磨料喷至磨辊基体,其中喷口与磨辊基体距离95mm,喷射压力20MPa,喷射角度90°,工件转速1800r/min,喷枪垂直速率50mm/min; 4) After the abrasive is dried at 100°C, the abrasive is sprayed onto the roller substrate by sandblasting, where the distance between the nozzle and the roller substrate is 95mm, the spray pressure is 20MPa, the spray angle is 90°, the workpiece speed is 1800r/min, and the vertical velocity of the spray gun is 50mm/min;
5)将喷砂后的磨辊用乙醇清洗3遍后,烘干后,激光淬火,其中功率为105W/cm2,冷却速度105℃/s,扫描速度2.5mm/s; 5) Clean the blasted grinding roller with ethanol for 3 times, dry it, and then quench it with laser, the power is 105W/cm 2 , the cooling speed is 105℃/s, and the scanning speed is 2.5mm/s;
6)将经过激光淬火的磨辊放置步骤2)制备的溶液中,并使磨辊完全浸泡在溶液中,浸泡15min后,取出磨辊,放入烧结炉中,以每小时75℃的升温速率从室温升至270℃,保温2.5h后,空气中冷却,即得磨辊; 6) Place the laser-hardened grinding roller in the solution prepared in step 2), and completely soak the grinding roller in the solution. After soaking for 15 minutes, take out the grinding roller and put it into the sintering furnace at a heating rate of 75°C per hour Raise from room temperature to 270°C, keep warm for 2.5 hours, and cool in the air to get the grinding roller;
其余同实施例1。 All the other are with embodiment 1.
实施例9、一种调味品自动化生产设备,其中主动磨辊10及从动磨辊7制备方法如下: Embodiment 9, a kind of condiment automatic production equipment, wherein the preparation method of driving grinding roller 10 and driven grinding roller 7 is as follows:
1)按重量称取纳米氮化硼18份、碳化硼10份、氧化铝5份、碳酸钙2份、氧化硅3份、氧化铁2份、钛2份、碳酸钾4份、碳酸钠4份、碳酸镁4份、淀粉6份、甲基聚硅氧烷4份,放置于球磨罐中,1500r/min球磨混合45min,得浆液; 1) Weigh 18 parts of nano boron nitride, 10 parts of boron carbide, 5 parts of aluminum oxide, 2 parts of calcium carbonate, 3 parts of silicon oxide, 2 parts of iron oxide, 2 parts of titanium, 4 parts of potassium carbonate and 4 parts of sodium carbonate 4 parts of magnesium carbonate, 6 parts of starch, and 4 parts of methyl polysiloxane, placed in a ball mill jar, and ball milled at 1500r/min for 45min to obtain a slurry;
2)按重量称取45份的水并加热至90℃,保温,并按重量称取石蜡8份、戊二酰亚胺5份,葵二酸二丁酯5份,氯化钙3份,加入热水中,磁力搅拌35min,待溶液变为透明状后,水浴保温,待用; 2) Weigh 45 parts of water by weight and heat to 90°C, keep warm, and weigh 8 parts of paraffin, 5 parts of glutarimide, 5 parts of dibutyl sebacate, 3 parts of calcium chloride, Add it to hot water and stir it magnetically for 35 minutes. After the solution becomes transparent, keep it warm in a water bath and set it aside;
3)将步骤1)中浆液放置于造粒机中,进行造粒,其中压力为1.3MPa,进料速度166g/min,料液流动速率76ml/min,温度50℃,造粒1h,得磨料; 3) Place the slurry in step 1) in a granulator for granulation, wherein the pressure is 1.3MPa, the feed rate is 166g/min, the flow rate of the material liquid is 76ml/min, the temperature is 50°C, and the granulation is 1h to obtain abrasives ;
4)将磨料在100℃下烘干后,通过喷砂喷至磨辊基体,其中喷口与磨辊基体距离55mm,喷射压力20MPa,喷射角度90°,工件转速1800r/min,喷枪垂直速率50mm/min; 4) After the abrasive is dried at 100°C, it is sprayed onto the base of the grinding roller by sandblasting, where the distance between the nozzle and the base of the grinding roll is 55mm, the spray pressure is 20MPa, the spray angle is 90°, the workpiece speed is 1800r/min, and the vertical velocity of the spray gun is 50mm/ min;
5)将喷砂后的磨辊用乙醇清洗3遍后,烘干后,激光淬火,其中功率为104W/cm2,冷却速度103℃/s,扫描速度3mm/s; 5) Clean the blasted grinding roller with ethanol for 3 times, dry it, and then quench it with laser, the power is 104W/cm 2 , the cooling speed is 103℃/s, and the scanning speed is 3mm/s;
6)将经过激光淬火的磨辊放置步骤2)制备的溶液中,并使磨辊完全浸泡在溶液中,浸泡10min后,取出磨辊,放入烧结炉中,以每小时75℃的升温速率从室温升至270℃,保温3h后,空气中冷却,即得磨辊; 6) Place the laser-hardened grinding roller in the solution prepared in step 2), and completely soak the grinding roller in the solution. After soaking for 10 minutes, take out the grinding roller and put it into the sintering furnace at a heating rate of 75°C per hour Raise from room temperature to 270°C, keep warm for 3 hours, and cool in the air to get the grinding roller;
其余同实施例1。 All the other are with embodiment 1.
实施例10、一种调味品自动化生产设备,其中主动磨辊10及从动磨辊7制备方法如下: Embodiment 10, a kind of condiment automatic production equipment, wherein the preparation method of driving grinding roller 10 and driven grinding roller 7 is as follows:
1)按重量称取纳米氮化硼17份、碳化硼11份、氧化铝5份、碳酸钙2份、氧化硅4份、氧化铁2份、钛2份、碳酸钾4份、碳酸钠4份、碳酸镁4份、淀粉7份、甲基聚硅氧烷4份,放置于球磨罐中,1500r/min球磨混合45min,得浆液; 1) Weigh 17 parts of nano-boron nitride, 11 parts of boron carbide, 5 parts of aluminum oxide, 2 parts of calcium carbonate, 4 parts of silicon oxide, 2 parts of iron oxide, 2 parts of titanium, 4 parts of potassium carbonate, and 4 parts of sodium carbonate 4 parts, 4 parts of magnesium carbonate, 7 parts of starch, 4 parts of methyl polysiloxane, placed in a ball mill jar, 1500r/min ball mill and mixed for 45min to obtain a slurry;
2)按重量称取45份的水并加热至85℃,保温,并按重量称取石蜡8份、戊二酰亚胺5份,葵二酸二丁酯5份,氯化钙3份,加入热水中,磁力搅拌35min,待溶液变为透明状后,水浴保温,待用; 2) Weigh 45 parts of water by weight and heat to 85°C, keep warm, and weigh 8 parts of paraffin, 5 parts of glutarimide, 5 parts of dibutyl sebacate, 3 parts of calcium chloride, Add it to hot water and stir it magnetically for 35 minutes. After the solution becomes transparent, keep it warm in a water bath and set it aside;
3)将步骤1)中浆液放置于造粒机中,进行造粒,其中压力为1MPa,进料速度168g/min,料液流动速率78ml/min,温度45℃,造粒1h,得磨料; 3) Place the slurry in step 1) in a granulator for granulation, wherein the pressure is 1MPa, the feed rate is 168g/min, the flow rate of the material liquid is 78ml/min, the temperature is 45°C, and granulation is performed for 1 hour to obtain abrasives;
4)将磨料在100℃下烘干后,通过喷砂将磨料喷至磨辊基体,其中喷口与磨辊基体距离90mm,喷射压力20MPa,喷射角度90°,工件转速1800r/min,喷枪垂直速率50mm/min; 4) After drying the abrasive at 100°C, spray the abrasive onto the base of the grinding roller by sandblasting, where the distance between the nozzle and the base of the grinding roll is 90mm, the spray pressure is 20MPa, the spray angle is 90°, the workpiece speed is 1800r/min, and the vertical speed of the spray gun is 50mm/min;
5)将喷砂后的磨辊用乙醇清洗2遍后,烘干后,激光淬火,其中功率为111W/cm2,冷却速度107℃/s,扫描速度3mm/s; 5) Clean the blasted grinding roller twice with ethanol, dry it, and then quench it by laser, with a power of 111W/cm 2 , a cooling speed of 107°C/s, and a scanning speed of 3mm/s;
6)将经过激光淬火的磨辊放置步骤2)制备的溶液中,并使磨辊完全浸泡在溶液中,浸泡15min后,取出磨辊,放入烧结炉中,以每小时75℃的升温速率从室温升至270℃,保温2h后,空气中冷却,即得本发明磨辊; 6) Place the laser-hardened grinding roller in the solution prepared in step 2), and completely soak the grinding roller in the solution. After soaking for 15 minutes, take out the grinding roller and put it into the sintering furnace at a heating rate of 75°C per hour Raise from room temperature to 270°C, keep warm for 2 hours, and cool in the air to obtain the grinding roller of the present invention;
其余同实施例1。 All the other are with embodiment 1.
实施例11、测试实施例2-10及传统磨辊硬度,及10Kg原料经磨粉后,磨辊原料附着量,记录如下: Example 11, Test Examples 2-10 and traditional grinding roller hardness, and after 10Kg raw material is pulverized, the grinding roller raw material adhesion amount is recorded as follows:
得出结论:实施例2、实施例3原料组分及工艺均在本发明范围内,可见,较传统磨辊相比,硬度明显增大,耐磨性增强,且原料附着量低,原材料浪费少;实施例4缺少氮化硼,硬度明显下降;实施例5、实施例6原料组分偏高或偏低,硬度也有所下降,耐磨性更差;实施例7、实施例8淬火后处理液比例不在本发明范围内,可见磨辊粉料粘附性强,原料损失度高;实施例9、实施10激光淬火条件不在本发明范围内,不仅影响硬度,同时也影响粘附性。 Draw a conclusion: embodiment 2, embodiment 3 raw material components and technology are all within the scope of the present invention, it can be seen that compared with traditional grinding rollers, the hardness is obviously increased, the wear resistance is enhanced, and the amount of raw material adhesion is low, and the waste of raw materials less; embodiment 4 lacks boron nitride, and hardness obviously drops; embodiment 5, embodiment 6 raw material component is higher or lower, hardness also drops to some extent, wear resistance is worse; embodiment 7, embodiment 8 after quenching The proportion of the treatment liquid is not within the scope of the present invention. It can be seen that the grinding roller powder has strong adhesion and high loss of raw materials; the laser quenching conditions in Example 9 and Implementation 10 are not within the scope of the present invention, which not only affects the hardness, but also affects the adhesion.
工作原理:将待加工的调料按比例分别加入到进料口9a、9b、9c中,分别进入到粉碎筒8a、8b、8c中,电机1a、1b、1c分别启动,分别带动主动带轮2a、2b、2c旋转,主动带轮2a、2b、2c通过传动带3a、3b、3c分别带动从动带轮11a、11b、11c,从动带轮11a、11b、11c分别带动主动滚花筒10a、10b、10c,主动滚花筒10a、10b、10c分别带动从动滚花筒7a、7b、7c,调料粉粒分别经过方形网筛6a、6b、6c筛选分别从出料口4a、4b、4c流出经过搅拌筒进料口17进入搅拌筒16,粉碎筒8a、8b、8c分别安装在支架5a、5b、5c顶部,搅拌电机12启动,带动主动齿轮13旋转,主动齿轮13带动从动齿轮14旋转,从动齿轮14带动搅拌器15对调料进行搅拌,搅拌筒16安装在搅拌筒支架18顶部,生产完成。 Working principle: Add the seasoning to be processed into the feed inlets 9a, 9b, 9c respectively in proportion, and enter into the crushing cylinders 8a, 8b, 8c respectively, and the motors 1a, 1b, 1c are respectively started to drive the driving pulley 2a respectively , 2b, 2c rotate, the driving pulleys 2a, 2b, 2c drive the driven pulleys 11a, 11b, 11c respectively through the transmission belts 3a, 3b, 3c, and the driven pulleys 11a, 11b, 11c respectively drive the driving knurled tubes 10a, 10b , 10c, the active knurling tubes 10a, 10b, 10c drive the driven knurling tubes 7a, 7b, 7c respectively, and the seasoning powder is screened through the square mesh screens 6a, 6b, 6c respectively, and flows out from the discharge ports 4a, 4b, 4c after stirring The cylinder feeding port 17 enters the mixing cylinder 16, and the pulverizing cylinders 8a, 8b, 8c are installed on the tops of the supports 5a, 5b, 5c respectively. The stirring motor 12 is started to drive the driving gear 13 to rotate, and the driving gear 13 drives the driven gear 14 to rotate. The moving gear 14 drives the stirrer 15 to stir the seasoning, and the mixing drum 16 is installed on the top of the mixing drum support 18, and the production is completed.
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