CN105662609A - Digitized full-automatic flow line production system for concealed appliance - Google Patents

Digitized full-automatic flow line production system for concealed appliance Download PDF

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CN105662609A
CN105662609A CN 201511023474 CN201511023474A CN105662609A CN 105662609 A CN105662609 A CN 105662609A CN 201511023474 CN201511023474 CN 201511023474 CN 201511023474 A CN201511023474 A CN 201511023474A CN 105662609 A CN105662609 A CN 105662609A
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system
production
pressing
appliance
dental
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CN 201511023474
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Chinese (zh)
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刘玉龙
刘继敏
王凯
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青岛兰信医学科技有限公司
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C7/00Orthodontics, i.e. obtaining or maintaining the desired position of teeth, e.g. by straightening, evening, regulating, separating, or by correcting malocclusions
    • A61C7/002Orthodontic computer assisted systems

Abstract

The invention belongs to the technical field of dental appliances and especially relates to a digitized full-automatic flow line production system for a concealed appliance. The system includes a system server, a production scheduling system, a 3D printer, a thermo-compressor, a processing center and an intelligent mechanical arm. In the system, data transmission is networked, and the devices in the production process are all connected to a production scheduling professional network and required data is obtained from a uniform database, wherein the data is uniformly named and recognized in the production process, so that products satisfy user individual requirements can be produced through the individual production process. The operational process principle of the system is automatic transmission of data and work objects, so that manual/semi-automatic operations are reduced as more as possible. The system reduces labor intensity, improves production efficiency and ensures production quality.

Description

隐形矫治器数字化全自动流水线生产系统 Invisible digital automatic appliance assembly line production system

技术领域 FIELD

[0001]本发明属于齿科器械技术领域,尤其涉及一种隐形矫治器数字化全自动流水线生产系统。 [0001] The present invention belongs to the technical field of dental instruments, in particular to a digital automatic stealth appliance assembly line production system.

背景技术 Background technique

[0002]隐形矫治器是一种通过计算机辅助设计和制作的透明弹性材料活动矫正装置,它是一系列连续的矫治装置,通过不断的小范围移动牙齿达到牙齿矫治的目的。 [0002] invisible appliance is a computer-aided design and production of transparent elastic material by means correcting activity, which is a series of continuous treatment apparatus, through continuous small orthodontic tooth movement to achieve the purpose. 透明矫正器套在牙齿上不易被发现,可拆装且佩戴舒适,从而较之其他矫正方式,更受人们的青睐。 Transparent braces jacket easily be found on the tooth, removable and comfortable to wear, so that compared with other corrective manner, but also by people of all ages.

[0003]近年来,口腔隐形正畸矫治技术在我国逐步发展并走向成熟。 [0003] In recent years, oral invisible orthodontic technology to mature and progressive development in our country. 随着美国、中国等一些国家的正畸医师与计算机软件工程师跨学科协作,采用CAD/CAM技术,运用先进的制作方法,制作一种个性化的高分子塑料矫治器。 As orthodontists some countries, the United States, China and other computer software engineers and interdisciplinary collaboration, using CAD / CAM technology, the use of advanced production methods, making a personalized polymer plastic appliance. 该矫治器能产生一定大小的矫正力而使牙齿逐步缓慢移动,从而克服了传统正畸方法的缺点。 The appliance can generate certain amount of force to correct the teeth gradually slow movement, thus overcoming the disadvantages of conventional orthodontic method.

[0004]制作隐形矫治器时,首先由计算机软件系统构建牙颂的模型,然后再由3D打印机对牙颂模型进行打印,随后利用热压机在打印出的牙颂模型上热压出隐形矫治器,最后对热压出的矫治器进行切割、打磨以完成牙齿隐形矫治器的制作。 [0004] When making invisible appliance, teeth Chung model first constructed by a computer software system, and then prints the Chung model of dental 3D printer, and then pressing using a hot press in the Chung model of teeth printed invisible appliance , and finally out of the hot appliance for cutting, grinding teeth to complete the invisible appliance production. 目前制作隐形矫治器的每台设备都是单独运行的,需要较多的人工辅助操作才能完成整个隐形矫治器的制作过程,因此劳动强度大,生产效率比较低,由于一些步骤人工操作的误差,不能保证生产的质量。 Currently each device made invisible appliance is running alone, need more artificial action to complete the entire production process invisible appliance, so labor-intensive, production efficiency is relatively low, due to the error of some of the steps manually operated, We can not guarantee the quality of production.

发明内容 SUMMARY

[0005]本发明提供一种隐形矫治器数字化全自动流水线生产系统,该系统能够尽量减少人工/半自动的操作,以降低劳动强度,提高生产效率,保证生产质量。 [0005] The present invention provides a digital automatic stealth appliance assembly line production system, the system can operate to minimize the labor / semi-automatic, in order to reduce the labor intensity, improve production efficiency, to ensure production quality.

[0006]为了实现上述目的,本发明采用如下技术方案:隐形矫治器数字化全自动流水线生产系统,包括系统服务器、生产调度系统、3D打印机、热压机、加工中心和智能机械臂,所述系统服务器接收到新的牙模数据后,发送通知给生产调度系统,生产调度系统读取新的牙模数据并向3D打印机发送打印牙模任务指令,3D打印机打印完毕后,向生产调度系统发送任务完成报告;生产调度系统收到任务完成报告后,调动智能机械臂将打印好的牙模转送到热压机并向热压机发出热压牙模的指令,热压机完成热压任务后,向生产调度系统发送任务完成报告;生产调度系统收到任务完成报告后,调动智能机械臂将热压好的热压牙模转送到加工中心并向加工中心发出加工指令,加工中心对热压牙模进行加工后完成热压牙模的制作。 [0006] To achieve the above object, the present invention adopts the following technical solutions: invisible digital automatic appliance assembly line production system, comprising a server system, production scheduling systems, 3D printer, pressing machines, machining centers and the robotic arm, the system When the server receives a new dental model data, send a notification to production scheduling systems, production scheduling systems to read the new data and sends the print dental cast dental model 3D printer task instruction, the 3D printer is completed, the system sends a production scheduling tasks after production scheduling system after receiving the report of the task is completed, the robotic arm mobilization printed dental mold is transferred to a hot press and hot dental model instructs the hot press, hot pressing machine to complete the task; completion report completion report transmission scheduling system to production tasks; production scheduling system receives the report of the task is completed, the robotic arm mobilization good hot pressing dental model and transferred to the processing center machining center machining command issued, machining center pressing teeth after pressing die operated to complete the production of the dental model.

[0007]优选地,所述的系统服务器、3D打印机、热压机、加工中心和智能机械臂与生产调度系统有线或者无线通信。 [0007] Preferably, the system server, 3D printer, pressing machines, machining centers and the robotic arm and production scheduling systems wired or wireless communication.

[0008]优选地,所述智能机械臂将牙模从3D打印机中取出后,经人工质检后再转送到热压机。 [0008] Preferably, the robotic arm is removed from the dental die after the 3D printer, and then transferred to the artificial quality hot press.

[0009]优选地,所述加工中心的加工任务为加工中心根据生产调度系统提供的牙龈线数据对热压牙模进行切割、打磨。 [0009] Preferably, the machining center for the machining center for processing tasks of cutting the gum line thermocompression dental model according to the data provided by the production scheduling system, polished.

[0010]优选地,所述加工中心完成热压牙模的加工后,经过人工质检后,包装入库。 After [0010] Preferably, the hot-pressing process to complete the processing center of the dental model, after artificial quality, packaging and storage.

[0011]本发明的有益效果在于:本系统的数据传递网络化,生产过程使用的设备均与生产调度专业网络连接,所需数据均从统一的数据库中取得,并在生产过程中进行统一命名和识别,保证在经过个性化生产流程后产生与用户个性需求一致的产品。 [0011] Advantageous effects of the present invention is that: the data transmission network of the present system, devices are connected using the production process and production scheduling professional networks, the required data is acquired from the consolidated database, and in the production process Uniform Naming and recognition, guaranteed to produce consistent with the user's individual needs personalized product after the production process. 系统的运行流程原则是数据和工作对象的自动传递,尽量减少人工/半自动的操作,以降低劳动强度,提高生产效率,保证生产质量。 The flow system is operating principle of automatic transmission of data and the work object, the operation to minimize the labor / semi-automatic, in order to reduce the labor intensity, improve production efficiency, to ensure production quality.

附图说明 BRIEF DESCRIPTION

[0012]图1为本发明的系统结构不意图; [0012] FIG. 1 is a system configuration of the present invention is not intended;

[0013]图2为本发明的系统工作流程图; [0013] FIG. 2 system working flowchart of the present invention;

具体实施方式 detailed description

[0014]下面结合具体实施方式对本发明进行详细的描述。 [0014] The present invention will be described in detail with reference to specific embodiments.

[0015]隐形矫治器数字化全自动流水线生产系统,包括系统服务器、生产调度系统、3D打印机、热压机、加工中心和智能机械臂,所述系统服务器接收到新的牙模数据后,发送通知给生产调度系统,生产调度系统读取新的牙模数据并向3D打印机发送打印牙模任务指令,3D打印机打印完毕后,向生产调度系统发送任务完成报告;生产调度系统收到任务完成报告后,调动智能机械臂将打印好的牙模转送到热压机并向热压机发出热压牙模的指令,热压机完成热压任务后,向生产调度系统发送任务完成报告;生产调度系统收到任务完成报告后,调动智能机械臂将热压好的热压牙模转送到加工中心并向加工中心发出加工指令,加工中心对热压牙模进行加工后完成热压牙模的制作。 [0015] invisible digital automatic appliance assembly line production system, comprising a server system, production scheduling systems, 3D printer, pressing machines, machining centers and the robotic arm, the system server, after receiving the new dental cast data, sending notifications after the system receives production scheduling task completion reports; to production scheduling systems, production scheduling systems to read the new data and sends the print dental cast dental model 3D printer task instruction, the 3D printer finished printing, the completion report transmitting task scheduling system , the robotic arm mobilization printed is transferred to the dental cast and hot press molding the dental issue commands hot pressing machine, the pressing machine pressing task is completed, the completion report transmitting task to production scheduling system; scheduling system Upon receipt of the report of the task is completed, the robot arm will mobilize intelligent hot hot good dental mold and transferred to the processing center machining center machining instructions issued to complete the production of hot dental model post-processing center for dental wax hot processing.

[0016]所述的系统服务器、3D打印机、热压机、加工中心和智能机械臂与生产调度系统有线或者无线通信。 The system according to the server [0016], 3D printer, pressing machines, machining centers and the robotic arm and production scheduling systems wired or wireless communication.

[0017]该系统为隐形正畸矫治方案辅助系统的配属生产系统。 [0017] The system is invisible orthodontic assistance system associated program production system. 目标是将辅助系统生成带矫治步的牙模进行3D打印,热压成型,最后切削打磨成适合佩戴的隐形正畸牙套。 The goal is to assist with system-generated dental appliance molding step for 3D printing, hot pressing, and finally cut into invisible orthodontic brace for grinding wear. 期间的数据信息和物流由局域网络和自动化流水线传送装置完成。 And during data stream transmission apparatus and the LAN is done by automated assembly line.

[0018]如图1所示,本系统主要包括系统服务器、生产调度系统、3D打印机、热压机、加工中心和智能机械臂,其中所述的系统服务器、3D打印机、热压机、智能机械臂和加工中心与生产调度系统有线或无线通信。 [0018] As shown, the system 1 includes server systems, production scheduling systems, 3D printer, pressing machines, machining centers and the robotic arm, wherein said system server, 3D printer, pressing machine, machine intelligence and processing center arm wired or wireless communication systems and production scheduling. 有线通信,例如局域网络,能够把生产调度系统的指令快速准确的传送到其他各个部分,而无线通信则能使得本系统具有适用性好、拓展型好并且容易维护。 Wired communication, such as a local area network, it is possible to quickly and accurately transfer instruction production scheduling system to various other parts, so that the wireless communication system is able to have good applicability, good expansion type and easy to maintain.

[0019]该系统的系统服务器设置为一台系统服务器或者一个系统服务器群,可通过有线或者无线通信完成与生产调度系统的通信,实现远程信息的传递。 [0019] The system server system is a system to a system server or server farm, a communication via wired or wireless communication completion and production scheduling systems, to realize the remote transmission of information. 例如,将系统服务器设置在牙医的诊所,而生产调度系统及其他各部分在生产工厂。 For example, the server system is arranged at the dentist's office, and production scheduling system and other portions of the production plant. 牙医采集客户的牙齿信息后生成模型,然后剩下的生产过程则通过远程功能交由生产工厂完成。 Customer acquisition model is generated after the dentist's dental information, and then the rest of the production process referred to the production plants is done by remote function.

[0020]如图2所示为本发明的系统工作流程图,系统服务器收到新的牙模数据后,发送通知给生产调度系统,生产调度系统读取新的牙模数据,检查系统是否空闲,如果有,则向该3D打印机发送打印牙模任务指令,3D打印机接到打印指令后开始按照生产调度系统提供的牙模数据进行打印,打印任务完成后向生产调度系统发送任务完成报告。 [0020] The flowchart of the working system of the present invention shown in FIG. 2, the system server receives a new dental cast data, sending a notification to read the new data to the dental model production scheduling systems, production scheduling systems, check whether the system is idle If there is, then the 3D printer to send a print job command dental model, the printer starts printing 3D dental model according to production scheduling systems provide data after receiving the printing instruction, the completion report transmission scheduling system to produce the print job after the task is completed. 生产调度系统收到3D打印机发送的任务完成报告后,调动智能机械臂将打印好的牙模取出,经由人工质检后再由智能机械臂转送到热压机,热压机自行放置牙模及热压塑料膜片,自动检查无误后执行热压任务,热压任务完成后,热压机向生产调度系统发送任务完成报告。 After production scheduling tasks 3D printer system receives the transmission completion report, the robotic arm mobilization printed tooth form is removed, doing so via the robotic arm by a quality inspection after transferred to the pressing machine, a hot press mold and placed on their own teeth extruded plastic film, performing thermocompression automatically check and correct the task, the task is completed after pressing, hot press to complete the report sent to the task scheduling system production. 生产调度系统收到热压机发送的任务完成报告后,调动智能机械臂将热压好的热压牙模取出,转送到加工中心,生产调度系统向加工中心发送加工指令,加工中心根据生产调度系统提供的牙龈线对热压牙模进行切割、打磨。 After the system receives production scheduling task completion report transmitted from the hot press, the hot robotic arm mobilization good hot dental cast removed, transferred to the processing center, production scheduling processing system sends commands to the machining center, machining center according to the production schedule the system provides gum line of the teeth pressing die cutting, grinding. 加工任务完成后,由人工对隐形正畸牙套进行数据比对,质量检查完毕后,包装入库。 After the completion of task processing, the data comparison recessive orthodontic brace manually, after completion of the quality inspection, packaging and storage.

[0021]在该工作流程中,有两个人工质检的步骤,第一次人工质检主要是对3D打印机打印好的牙模进行简单的检查,主要是对牙模的尺寸及表面光洁度等进行检查。 [0021] In this workflow, a two-step artificial quality, the first quality artificial dental model is mainly printed on the 3D printer simple check, mainly on the size of the teeth and the mold surface finish, etc. Check. 第二次人工质检则是由人工借助辅助工具对热压牙模进行检查,除了热压牙模的尺寸、光洁度之外,还有牙模的曲线等,检查更加精细,检查完毕,符合要求,则包装入库。 The second quality is artificial dental cast to thermal checked by means of artificial aids, in addition to the size of the dental model of hot, finish, and the like as well as dental model curves, more precise inspection, inspection is completed, to meet the requirements , the packaging and storage. 本系统在制作过程中所需的数据均从统一的数据库中取得,并且经过两次人工质检,保证了产品的个性化与质量。 This system required in the production process data are acquired from the consolidated database, and after two manual quality inspection to ensure personalized and quality of the product.

Claims (5)

  1. 1.隐形矫治器数字化全自动流水线生产系统,其特征在于:包括系统服务器、生产调度系统、3D打印机、热压机、加工中心和智能机械臂,所述系统服务器接收到新的牙模数据后,发送通知给生产调度系统,生产调度系统读取新的牙模数据并向3D打印机发送打印牙模任务指令,3D打印机打印完毕后,向生产调度系统发送任务完成报告;生产调度系统收到任务完成报告后,调动智能机械臂将打印好的牙模转送到热压机并向热压机发出热压牙模的指令,热压机完成热压任务后,向生产调度系统发送任务完成报告;生产调度系统收到任务完成报告后,调动智能机械臂将热压好的热压牙模转送到加工中心并向加工中心发出加工指令,加工中心对热压牙模进行加工后完成热压牙模的制作。 1. invisible digital automatic appliance assembly line production system comprising: a system server, production scheduling systems, 3D printer, pressing machines, machining centers and the robotic arm, the server system receives new data dental impression send a notification to production scheduling systems, production scheduling systems to read the new data and sends the print dental cast dental model 3D printer task instruction, the 3D printer is completed, the completion report transmitting task to production scheduling system; system receives production scheduling tasks after the completion report, the robotic arm mobilization printed dental casts pressing machine and transferred to the pressing machine pressing instructs the dental model, after hot pressing machine to complete the task, the task sends a completion report production scheduling system; after production scheduling system receives the report of the task is completed, the robotic arm mobilization good hot pressing dental model and transferred to the processing center machining center machining command issued, after the completion of hot-pressing die machining center dental tooth mold pressing processing production.
  2. 2.根据权利要求1所述的隐形矫治器数字化全自动流水线生产系统,其特征在于:所述的系统服务器、3D打印机、热压机、加工中心和智能机械臂与生产调度系统有线或者无线通ί目O 2. The contact appliance digital automatic line production system according to claim 1, wherein: the server system, 3D printer, pressing machines, machining centers and the robotic arm and production scheduling systems through wired or wireless ί head O
  3. 3.根据权利要求1所述的隐形矫治器数字化全自动流水线生产系统,其特征在于:所述智能机械臂将牙模从3D打印机中取出后,经人工质检后再转送到热压机。 Appliance according to claim invisible digital automatic assembly line production system according to claim 1, wherein: the robotic arm after the mold is removed from the dental 3D printer, and then transferred to the artificial quality hot press.
  4. 4.根据权利要求1所述的隐形矫治器数字化全自动流水线生产系统,其特征在于:所述加工中心的加工任务为加工中心根据生产调度系统提供的牙龈线数据对热压牙模进行切割、打磨。 4. The appliance as claimed in claim invisible digital automatic production line system of claim 1, wherein: said machining center for machining tasks cutting teeth pressing mold according to the gum line data processing center production scheduling system provides, polished.
  5. 5.根据权利要求1所述的隐形矫治器数字化全自动流水线生产系统,其特征在于:所述加工中心完成热压牙模的加工后,经过人工质检后,包装入库。 The appliance invisible digital automatic assembly line production system according to claim 1, wherein: said processing center after the completion of hot-pressing process of dental model, after artificial quality, packaging and storage.
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CN106584846A (en) * 2016-12-22 2017-04-26 深圳市优美齿医疗科技有限公司 Integrated production equipment for concealed correcting devices and production method thereof

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