CN105662112A - 一种新型电饭锅控温总成及应用该控温总成的电饭锅 - Google Patents
一种新型电饭锅控温总成及应用该控温总成的电饭锅 Download PDFInfo
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- CN105662112A CN105662112A CN201610145595.9A CN201610145595A CN105662112A CN 105662112 A CN105662112 A CN 105662112A CN 201610145595 A CN201610145595 A CN 201610145595A CN 105662112 A CN105662112 A CN 105662112A
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- electric cooker
- conductive cover
- ptc heater
- temperature controller
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- 229910052782 aluminium Inorganic materials 0.000 claims description 22
- 239000004411 aluminium Substances 0.000 claims description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 22
- 238000010438 heat treatment Methods 0.000 abstract description 16
- 238000009413 insulation Methods 0.000 abstract description 14
- 238000009434 installation Methods 0.000 abstract description 6
- 230000002265 prevention Effects 0.000 abstract description 3
- 230000017525 heat dissipation Effects 0.000 abstract 1
- 230000002459 sustained Effects 0.000 abstract 1
- 241000209094 Oryza Species 0.000 description 5
- 235000007164 Oryza sativa Nutrition 0.000 description 5
- 235000009566 rice Nutrition 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/004—Cooking-vessels with integral electrical heating means
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/1927—Control of temperature characterised by the use of electric means using a plurality of sensors
- G05D23/1928—Control of temperature characterised by the use of electric means using a plurality of sensors sensing the temperature of one space
Abstract
本发明提供一种PTC发热器传热效率高，性能稳定的新型电饭锅控温总成。该控温总成包括突跳式温控器、PTC发热器、支架和导热盖，PTC发热器的上散热面与导热盖的内顶面紧密贴合，支架压紧固定突跳式温控器和PTC发热器于导热盖内。本发明还提供应用上述控温总成的电饭锅，该电饭锅还包括发热盘和电饭锅内胆，导热盖的开口部向外延伸设有裙边，导热盖下部设有弹性部件，发热盘设有导热盖安装孔，导热盖向上穿过所述导热盖安装孔，导热盖的裙边由弹性部件顶靠以使导热盖的裙边与发热盘紧密接触，PTC发热器与所述突跳式温控器并联后再与发热盘串联在电饭锅电源回路中。利用本发明的控温总成的电饭锅，可实现自动限温、保温和防干烧功能。
Description
技术领域
[0001]本发明涉及家用电器技术领域，具体涉及一种新型电饭锅控温总成。
背景技术
[0002]目前，由磁钢限温器进行控温的电饭锅由于结构简单，价格便宜而得到广泛应用，这种电饭锅主要由磁钢限温器、微动开关总成、保温板实现电饭锅限温、保温功能。但是，磁钢限温器有易碎、感温不灵敏、温度公差大、装配、调试复杂等缺陷；专利号201520387307.1“一种电饭锅控温总成及应用该控温总成的电饭锅”提出了可利用断电复位突跳式温控器及简单的结构实现电饭锅限温、保温和防干烧功能，但这种结构的电饭锅控温总成发热元件的安装位置不在导热盖内顶面，传热效率差，导热盖温度较低，不能提供足够的热能实现电饭锅的保温功能，在寒冷天气时也易自动复位。
发明内容
[0003]本发明的首要目的是提出一种PTC发热器传热效率高，性能稳定的新型电饭锅控温总成。
[0004]根据本发明提供的新型电饭锅控温总成，包括突跳式温控器、PTC发热器、支架和导热盖，其特征在于所述PTC发热器的上散热面与所述导热盖的内顶面紧密贴合，所述支架压紧固定所述突跳式温控器和所述PTC发热器于所述导热盖内。
[0005]本发明的新型电饭锅控温总成，PTC发热器散热表面为铝材质，上散热面与导热盖的内顶面紧密贴合，与现有利用断电复位突跳式温控器及简单的结构实现电饭锅限温、保温和防干烧功能的技术方案相比，PTC发热器的传热效率更高，更容易提供热能实现电饭锅的保温功能，并且即使在寒冷天气也不容易自动复位，性能稳定。本发明的PTC发热器和突跳式温控器的结构和原理均为现有成熟技术，此处不再赘述。
[0006]进一步的，作为优选的实施方式，所述PTC发热器的下散热面与所述突跳式温控器的铝盖表面紧密贴合。这样PTC发热器的上散热面与导热盖内顶面紧密贴合，向导热盖提供热量用于电饭锅保温，PTC发热器的下散热面直接与突跳式温控器的铝盖表面紧密贴合，向突跳式温控器铝盖提供热量，以保持突跳式温控器的双金属片温度，使突跳式温控器在没有断电的情况下触点保持断开，这样的结构，PTC发热器的传热效率高，性能更稳定，遇急冷不易复位；
具体的说，所述支架为环状支架，所述支架的内圈套在所述突跳式温控器的周壁并紧密压紧所述突跳式温控器的铝盖，所述支架的外周设有用于贴合所述导热盖内周壁的折边。这种结构的支架固定方式，安装简易而且牢固；并且支架外周设置的与导热盖内周壁密贴合的折边，一方面方便支架的安装和牢固定位，另一方面可加大支架与导热盖的传热面积，从而加强导热盖与突跳式温控器之间的传热性能，提高突跳式温控器的可靠性。
[0007]作为另一种实施方式，所述突跳式温控器的铝盖表面与所述导热盖的内顶面紧密贴合，所述支架通过支架的上表面的弹片和支架上的通孔分别压紧固定所述PTC发热器和突跳式温控器。这种结构的控温总成，突跳式温控器的双金属片保持温度的热量传递需要再通过导热盖传递，相比前述实施方式，低温防止复位需要更高的PTC发热功率，而且PTC发热器安装位置小，需要更高温度的PTC发热元件，但是，这种结构下的突跳式温控器的铝盖直接与导热盖紧密贴合，突跳式温控器可以更灵敏的通过导热盖反映电饭锅的温度。
[0008]本发明的另一目的是提供一种应用上述新型电饭锅控温总成的电饭锅。
[0009]根据本发明提供的电饭锅，包括了上述新型电饭锅控温总成，还包括发热盘和电饭锅内胆，所述导热盖的开口部向外延伸设有裙边，所述导热盖下部设有弹性部件，所述发热盘设有导热盖安装孔，所述导热盖向上穿过所述导热盖安装孔，所述导热盖的裙边由弹性部件顶靠以使导热盖的裙边与发热盘紧密接触，所述PTC发热器与所述突跳式温控器并联后再与所述发热盘串联在电饭锅电源回路中。
[0010]本发明的电饭锅，一方面，可以在突跳式温控器的触点断开后，由PTC发热器提供热量，热量经导热盖传至电饭锅内胆，实现保温功能，这种结构传热效率高，保温效果好，与目前使用的保温板相比可以降低约一半的保温功耗；另一方面，导热盖的裙边可在弹性部件和电饭锅内胆的作用下与电饭锅发热盘接触或分离，当电饭锅内胆拿开时，导热盖的裙边与电饭锅发热盘接触，热量通过导热盖裙边传到PTC发热器的铝型材，再由PTC发热器的铝型材传至突跳式温控器，当温度升至突跳式温控器触点断开温度时，触点断开，发热盘此时由于串入PTC发热器，电流只有约100毫安，此时发热盘停止加热，从而起到防干烧作用。煮饭时，导热盖裙边与发热盘分离，导热盖顶顶靠在电饭锅内胆锅底，锅底的温度通过导热盖传递给PTC铝型材，PTC铝型材再将温度传递给突跳式温控器，当锅底的温度升至突跳式温控器触点断开温度时，触点断开，发热盘此时由于串入PTC发热器，电流只有约100毫安，此时发热盘停止加热，PTC发热器起保温作用。
[0011]
附图说明
[0012]图1为本发明实施例1的结构示意图。
[0013]图2为本发明实施例2的结构示意图。
[0014]图3为本发明的电饭锅防干烧状态结构示意图。
[0015]图4为本发明的电饭锅煮饭和保温状态的结构示意图。
具体实施方式
[0016]下面对照附图，通过对实施实例的描述，对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明。
[0017] 实施例1:
如图1，本发明的新型电饭锅控温总成，包括突跳式温控器1、PTC发热器2、支架3和导热盖4，PTC发热器2的上散热面与导热盖4的内顶面紧密贴合，支架压紧固定突跳式温控器I和PTC发热器2于导热盖内。与现有技术相比，本发明的新型电饭锅控温总成，PTC发热器2的传热效率更高，更容易提供热能实现电饭锅的保温功能，并且即使在寒冷天气也不容易自动复位，性能稳定。本发明的PTC发热器2和突跳式温控器I的结构和原理均为现有成熟技术，此处不再赘述。作为优选的实施方式，PTC发热器2的下散热面与突跳式温控器I的铝盖表面紧密贴合。这样PTC发热器2的上散热面与导热盖4内顶面紧密贴合，向导热盖提供热量用于电饭锅保温，PTC发热器2的下散热面直接与突跳式温控器I的铝盖表面紧密贴合，向突跳式温控器I的铝盖提供热量，以保持突跳式温控器I的双金属片温度，使突跳式温控器I在没有断电的情况下触点保持断开，这样的结构，PTC发热器2的传热效率高，性能更稳定。支架3为环状支架，支架3的内圈套在突跳式温控器I的周壁并向上紧密压紧突跳式温控器I的铝盖，支架3的外周设有用于贴合导热盖4内周壁的折边31。这种结构的支架固定方式，安装简易而且牢固；并且支架3外周设置的与导热盖4内周壁密贴合的折边31，一方面方便支架3的安装和牢固定位，另一方面可加大支架3与导热盖4的传热面积，从而加强导热盖4与突跳式温控器I之间的传热性能，提高突跳式温控器I的可靠性。
[0018] 实施例2:
如图2，与实施例1不同的是，突跳式温控器I的铝盖表面与导热盖4的内顶面紧密贴合，支架3通过支架3的上表面的弹片32和支架3上的通孔分别压紧固定PTC发热器2和突跳式温控器I。这种结构的控温总成，突跳式温控器I的双金属片保持温度的热量传递需要再通过导热盖4传递，相比实施例1的实施方式，需要更高的PTC发热功率，而且安装需要更精确定位，但是，这种结构下的突跳式温控器I的铝盖直接与导热盖4紧密贴合，突跳式温控器I可以更灵敏的通过导热盖4反映电饭锅内胆的温度。
[0019]如图1、3、4所示，本发明还提供应用上述新型电饭锅控温总成的电饭锅，其结构包括了上述新型电饭锅控温总成，还包括发热盘5和电饭锅内胆6，导热盖4的开口部向外延伸设有裙边41，导热盖4下部设有弹性部件7，发热盘5设有导热盖安装孔51，导热盖4向上穿过导热盖安装孔51，导热盖4的裙边41由弹性部件7顶靠以使导热盖的4的裙边41与发热盘5紧密接触，PTC发热器2与突跳式温控器I并联后再与发热盘5串联在电饭锅电源回路中。
[0020] 本发明的电饭锅，一方面，可以在突跳式温控器I的触点断开后，由PTC发热器2提供热量，热量经导热盖4传至电饭锅内胆6，实现保温功能，电饭锅的保温和煮饭状态如图4所示。这种结构传热效率高，保温效果好，与目前使用的保温板相比可以降低约一半的保温功耗;另一方面，导热盖4的裙边41可在弹性部件7和电饭锅内胆6的作用下与电饭锅发热盘5接触或分离，当电饭锅内胆6拿开时，导热盖4的裙边41与电饭锅发热盘5接触，热量通过导热盖裙边41传到PTC发热器2的铝型材，再由PTC发热器2的铝型材传至突跳式温控器I，当温度升至突跳式温控器I的触点断开温度时，触点断开，发热盘5此时由于串入PTC发热器2，电流只有约100毫安，此时发热盘5停止加热，从而起到防干烧作用，其防干烧状态如图3所示。
Claims (5)
1.一种新型电饭锅控温总成，包括突跳式温控器、PTC发热器、支架和导热盖，其特征在于所述PTC发热器的上散热面与所述导热盖的内顶面紧密贴合，所述支架压紧固定所述突跳式温控器和所述PTC发热器于所述导热盖内。
2.根据权利要求1所述的新型电饭锅控温总成，其特征在于所述PTC发热器的下散热面与所述突跳式温控器的铝盖表面紧密贴合。
3.根据权利要求2所述的新型电饭锅控温总成，其特征在于所述支架为环状支架，所述支架的内圈套在所述突跳式温控器的周壁并紧密压紧所述突跳式温控器的铝盖，所述支架的外周设有用于贴合所述导热盖内周壁的折边。
4.根据权利要求1所述的新型电饭锅控温总成，其特征在于所述突跳式温控器的铝盖表面与所述导热盖的内顶面紧密贴合，所述支架通过支架的上表面的弹片和支架上的通孔分别压紧固定所述PTC发热器和突跳式温控器。
5.—种电饭锅，其特征在于包括权利要求1至4任一项所述的新型电饭锅控温总成，还包括发热盘和电饭锅内胆，所述导热盖的开口部向外延伸设有裙边，所述导热盖下部设有弹性部件，所述发热盘设有导热盖安装孔，所述导热盖向上穿过所述导热盖安装孔，所述导热盖的裙边由弹性部件顶靠以使导热盖的裙边与发热盘紧密接触，所述PTC发热器与所述突跳式温控器并联后再与所述发热盘串联在电饭锅电源回路中。
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