CN105643849A - Rubber vulcanization system - Google Patents
Rubber vulcanization system Download PDFInfo
- Publication number
- CN105643849A CN105643849A CN201610009322.1A CN201610009322A CN105643849A CN 105643849 A CN105643849 A CN 105643849A CN 201610009322 A CN201610009322 A CN 201610009322A CN 105643849 A CN105643849 A CN 105643849A
- Authority
- CN
- China
- Prior art keywords
- vulcanization
- tank
- pipeline
- heat
- vulcanizing boiler
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000013040 rubber vulcanization Methods 0.000 title abstract 4
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 238000004073 vulcanization Methods 0.000 claims abstract description 14
- 230000008676 import Effects 0.000 claims description 8
- 239000002918 waste heat Substances 0.000 abstract 3
- 238000000034 method Methods 0.000 description 4
- 238000005987 sulfurization reaction Methods 0.000 description 3
- 239000003245 coal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 2
- 150000002910 rare earth metals Chemical class 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
- B29C35/049—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using steam or damp
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses a rubber vulcanization system. The rubber vulcanization system comprises an air heater, a compressed air storage tank, an air compressor, a heat conducting oil electric heater and multiple vulcanization tanks, wherein a heat conducting oil heating coil pipe adopting a spiral structure is arranged inside each vulcanization tank, and a heat conducting oil inlet and a heat conducting oil outlet which communicate with the heat conducting oil heating coil pipe is arranged outside the vulcanization tank; hot press air inlets, hot press air outlets and pressure gauge ports are arranged above external tank bodies of the vulcanization tanks respectively; the hot press air outlets of every two adjacent vulcanization tanks communicate with each other by the aid of a waste heat balance pipeline. According to the rubber vulcanization system, the hot press air outlets of every two adjacent vulcanization tanks communicate with each other by the aid of the waste heat balance pipeline, and waste heat is introduced into the other to-be-processed vulcanization tank, so that the heat utilization rate is increased, and the working environment is improved.
Description
Technical field
The present invention relates to vulcanizing equipment technical field, particularly relate to a kind of vulcanization of rubber system.
Background technology
Rubber vulcanizing tank is a kind of equipment for vulcanized rubber article. It it is the closed container made with mild steel plate. Single wall vulcanizing boiler and two wall vulcanizing boiler two kinds can be divided into by structure. The pressurized air of single wall vulcanizing boiler saturation steam or heat carries out sulfuration. When using pressurized air, must in tank assembly heater. Two wall vulcanizing boiler only uses heat air sulfuration, sends into steam between inwall and outer wall. Have again autoclave press and horizontal vulcanizer point, but mostly adopt single wall horizontal vulcanizer.
Trailer wagon is a kind of conventional track dolly of vulcanizing boiler, for pushing away in vulcanizing boiler by half-finished for loading Sulphurization cart, after sulfuration terminates, is pulled out by Sulphurization cart again in vulcanizing boiler. Traditional vulcanizing boiler adopts coal-fired steam heating, and heat utilization ratio is not high, and polluted air. At present when country's comprehensive improvement environmental pollution, tradition rubber enterprise is needed badly and is faced remodeling upgrading.
Summary of the invention
It is an object of the invention to for the technological deficiency existed in prior art, and a kind of vulcanization of rubber system that can efficiently utilize heat is provided.
Technical scheme is: a kind of vulcanization of rubber system, it is characterised in that comprise airheater, compressed air reservoir, air compressor, electric heater for heat conduction oil and multiple vulcanizing boiler;
The heat-conducting oil heating coil pipe being provided with spirane structure in the tank of described vulcanizing boiler, the tank of vulcanizing boiler is outside equipped with the heat conductive oil inlet being connected heat-conducting oil heating coil pipe and thermal oil outlet; The top of described vulcanizing boiler outer pot body is respectively arranged with hot air import, hot air outlet and gauge port;
Described air compressor is connected with described compressed air reservoir, and described compressed air reservoir is connected to described airheater, and described airheater is connected to the hot air import of multiple vulcanizing boiler respectively by hot air pipeline; Described electric heater for heat conduction oil is provided with thermal oil and goes out pipeline and thermal oil returns pipeline, and described thermal oil goes out the heat conductive oil inlet that pipeline is connected to multiple vulcanizing boiler respectively, and described thermal oil returns the thermal oil outlet that pipeline is connected to multiple vulcanizing boiler respectively; The hot air of adjacent two vulcanizing boilers exports by afterheat balance pipeline connection.
Compared with prior art, the principle of work of the present invention and useful effect are:
(1) vulcanizing boiler of the prior art heating is that coal Boiler Steam is directly filled with the interior heating of tank, and serious environment pollution also causes a large amount of energy dissipations.The present invention, when not changing former vulcanizing boiler structure, now changes into and installs thermal oil circulation coil pipe in vulcanizing boiler, and the rare earth adopting Tianjin Wei Yuan development in science and technology company limited to sell calls out energy electric heater for heat conduction oil as heating thermal source, is vulcanizing boiler heating. In tank, it is filled with the pressurized air through being heated to 160 DEG C simultaneously, makes to reach fast in vulcanizing boiler technological temperature, and keep temperature height balance in tank, quality product can be made to be largely increased;
(2) in prior art, vulcanizing boiler working order is after work pieces process completes, and need to all be emitted by the steam of 0.5Mpa in tank, 160 DEG C, can open tank lid and take out workpiece, not only waste the energy but also aggravating working environment; The present invention is existing to be exported the hot air of adjacent two vulcanizing boilers by afterheat balance pipeline connection, import in another vulcanizing boiler to be processed by 0.5Mpa in the tank that work pieces process completes, 160 DEG C of pressurized air through afterheat balance pipeline, to two pressure tanks balance; So at least save 1/3 energy of a process-cycle, it is to increase heat utilization ratio, which in turn improve Working environment.
Accompanying drawing explanation
Fig. 1 show the perspective view of a kind of vulcanization of rubber system.
Fig. 2 show vulcanizing boiler internal structure schematic diagram.
Fig. 3 show vulcanizing boiler phantom view.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in further detail. It is to be understood that specific embodiment described herein is only in order to explain the present invention, it is not intended to limit the present invention.
Embodiment:
It is illustrated in figure 1 a kind of vulcanization of rubber system, comprises airheater 2, compressed air reservoir 3, air compressor 4, electric heater for heat conduction oil 5 and four vulcanizing boilers 1;
As shown in Figure 2,3, being provided with the heat-conducting oil heating coil pipe 13 of spirane structure in the tank of described vulcanizing boiler 1, the tank of vulcanizing boiler 1 is outside equipped with the heat conductive oil inlet 11 being connected heat-conducting oil heating coil pipe 13 and thermal oil outlet 12; The top of described vulcanizing boiler 1 outer pot body is respectively arranged with hot air import 14, hot air outlet 15 and gauge port 16;
Vulcanizing boiler of the prior art heating is that coal Boiler Steam is directly filled with the interior heating of tank, and serious environment pollution also causes a large amount of energy dissipations. The present invention, when not changing former vulcanizing boiler structure, now changes into and installs thermal oil circulation coil pipe in vulcanizing boiler, and the rare earth adopting Tianjin Wei Yuan development in science and technology company limited to sell calls out energy electric heater for heat conduction oil as heating thermal source, is vulcanizing boiler heating. In tank, it is filled with the pressurized air through being heated to 160 DEG C simultaneously, makes to reach fast in vulcanizing boiler technological temperature, and keep temperature height balance in tank, quality product can be made to be largely increased;
Described air compressor 4 is connected with described compressed air reservoir 3, and described compressed air reservoir 3 is connected to described airheater 2, and described airheater 2 is connected to the hot air import 14 of four vulcanizing boilers 1 respectively by hot air pipeline 17; Described electric heater for heat conduction oil 5 is provided with thermal oil and goes out pipeline 6 and thermal oil returns pipeline 7, described thermal oil goes out the heat conductive oil inlet 11 that pipeline 6 is connected to four vulcanizing boilers 1 respectively, and described thermal oil returns the thermal oil outlet 12 that pipeline 7 is connected to four vulcanizing boilers 1 respectively; The hot air outlet 15 of adjacent two vulcanizing boilers is connected by afterheat balance pipeline 18.
In prior art, vulcanizing boiler working order is after work pieces process completes, and need to all be emitted by the steam of 0.5Mpa in tank, 160 DEG C, can open tank lid and take out workpiece, not only waste the energy but also aggravating working environment;The present invention is existing to be exported the hot air of adjacent two vulcanizing boilers by afterheat balance pipeline connection, import in another vulcanizing boiler to be processed by 0.5Mpa in the tank that work pieces process completes, 160 DEG C of pressurized air through afterheat balance pipeline, to two pressure tanks balance; So at least save 1/3 energy of a process-cycle, it is to increase heat utilization ratio, which in turn improve Working environment.
The above is only the preferred embodiment of the present invention; it should be appreciated that for those skilled in the art, under the premise without departing from the principles of the invention; can also making some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (1)
1. a vulcanization of rubber system, it is characterised in that comprise airheater, compressed air reservoir, air compressor, electric heater for heat conduction oil and multiple vulcanizing boiler; The heat-conducting oil heating coil pipe being provided with spirane structure in the tank of described vulcanizing boiler, the tank of vulcanizing boiler is outside equipped with the heat conductive oil inlet being connected heat-conducting oil heating coil pipe and thermal oil outlet; The top of described vulcanizing boiler outer pot body is respectively arranged with hot air import, hot air outlet and gauge port; Described air compressor is connected with described compressed air reservoir, and described compressed air reservoir is connected to described airheater, and described airheater is connected to the hot air import of multiple vulcanizing boiler respectively by hot air pipeline; Described electric heater for heat conduction oil is provided with thermal oil and goes out pipeline and thermal oil returns pipeline, and described thermal oil goes out the heat conductive oil inlet that pipeline is connected to multiple vulcanizing boiler respectively, and described thermal oil returns the thermal oil outlet that pipeline is connected to multiple vulcanizing boiler respectively; The hot air of adjacent two vulcanizing boilers exports by afterheat balance pipeline connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610009322.1A CN105643849A (en) | 2016-01-01 | 2016-01-01 | Rubber vulcanization system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610009322.1A CN105643849A (en) | 2016-01-01 | 2016-01-01 | Rubber vulcanization system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105643849A true CN105643849A (en) | 2016-06-08 |
Family
ID=56491755
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610009322.1A Pending CN105643849A (en) | 2016-01-01 | 2016-01-01 | Rubber vulcanization system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105643849A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107901304A (en) * | 2017-12-28 | 2018-04-13 | 天津唯元科技发展有限公司 | Quick uniform heating rubber vulcanizing tank heating system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201530082U (en) * | 2009-11-11 | 2010-07-21 | 青岛科技大学 | A rubber vulcanization device |
| CN102909808A (en) * | 2012-10-31 | 2013-02-06 | 东莞市贝司通橡胶有限公司 | Tire vulcanizing tank |
| CN104742283A (en) * | 2014-07-10 | 2015-07-01 | 季永东 | Heat transfer oil heating type horizontal vulcanizing tank |
| CN205291377U (en) * | 2016-01-01 | 2016-06-08 | 天津唯元科技发展有限公司 | Rubber vulcanization system |
-
2016
- 2016-01-01 CN CN201610009322.1A patent/CN105643849A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201530082U (en) * | 2009-11-11 | 2010-07-21 | 青岛科技大学 | A rubber vulcanization device |
| CN102909808A (en) * | 2012-10-31 | 2013-02-06 | 东莞市贝司通橡胶有限公司 | Tire vulcanizing tank |
| CN104742283A (en) * | 2014-07-10 | 2015-07-01 | 季永东 | Heat transfer oil heating type horizontal vulcanizing tank |
| CN205291377U (en) * | 2016-01-01 | 2016-06-08 | 天津唯元科技发展有限公司 | Rubber vulcanization system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107901304A (en) * | 2017-12-28 | 2018-04-13 | 天津唯元科技发展有限公司 | Quick uniform heating rubber vulcanizing tank heating system |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160608 |