Invention content
In order to solve the problems, such as that the current Workshop Production position of foetus needs using driving handling or manually carries between circulating, the present invention provides
A kind of operation console, to realize a feeding, multiple operation reduces or avoids driving handling and artificial carrying to the greatest extent.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:A kind of operation console, including main swing mechanism,
Station platform mechanism and electrical control mechanism;Main swing mechanism includes pedestal, main revolving platform and first driving means;The main revolving platform can
It is rotatably mounted on the pedestal, and is rotated in the driving of the first driving means around vertical axis;Station platform mechanism
Quantity is set as multiple, and on the main revolving platform circumferentially, each station platform mechanism is uniformly distributed in the main revolving platform
Pivot center centered on same circle on;The station platform mechanism includes workpiece plate and to drive workpiece plate relative to master
Second driving device of revolving platform rotation, second driving device are installed on the main revolving platform;Electrical control mechanism includes control
Device processed, the controller are electrically connected the first driving means and second driving device;The first driving means
The main revolving platform rotation is driven under the control of the controller, makes to be arranged in multiple station platform mechanisms on main revolving platform and exists
Switch between different operation stations;The operation station includes non-rotating operation station and rotary operation station, when the station
When platform mechanism switches to rotary operation station, the second driving device of the station platform mechanism drives under the control of the controller
The workpiece plate is rotated and is fulfiled assignment.
Preferably, the operation console further includes location locking mechanism;The location locking mechanism includes described to detect
Whether station platform mechanism reaches the sensing device of operation station and the main revolving platform and pedestal positioning to be fixed
Positioning device, the sensing device is electrically connected with the positioning device, with according to the control of the signal of the sensing device
The action of positioning device.
Preferably, the sensing device includes an inductor seat and multiple sensing stents;The inductor seat is fixed on institute
It states on pedestal and a corresponding wherein operation station, the sensing number of holders is correspondings with station platform mechanism quantity, respectively sensing
Stent is fixed on the main revolving platform and corresponds positioned at each station platform mechanism position.
Preferably, the main revolving platform has the multiple support arms being uniformly distributed circumferentially, and the length direction of each support arm is vertical
In the pivot center of the main revolving platform;Each station platform mechanism, which corresponds, to be mounted on each support arm;The multiple sensing
Stent is also corresponded on each support arm.
Preferably, the positioning device includes positioning pin and Locating driver part;The positioning device is fixedly installed in described
On pedestal, the positioning pin can be moved in the driving lower edge of the Locating driver part closer or far from the direction of the main revolving platform
Dynamic, the Locating driver part is electrically connected the sensing device;The pin being adapted to the positioning pin is provided on the main revolving platform
Hole;When the sensing device detects that the station platform mechanism reaches operation station, the positioning pin is in the Locating driver
It is inserted under the driving of part in the pin hole and fixes the main revolving platform and pedestal positioning.
Preferably, the electrical control mechanism further includes electric installation and conductive ring seat;The conducting ring seat is located at the master and returns
On the pivot center of turntable and the pedestal is fixedly connected with, the rotary operation station is corresponded in conductive ring seat equipped with output terminal
Son;The electric installation is set on the main revolving platform, and the electric installation quantity is corresponding with station platform mechanism quantity,
Each electric installation one-to-one correspondence is electrically connected with each second driving device;Each electric installation around the conductive ring seat, with
During the main revolving platform rotation, electric installation is alternately with leading-out terminal electrical contact conducting and to each second driving device
Power supply.
Preferably, the first driving means include the first motor and the first pivoting support;First motor fixes peace
Loaded in the pedestal, the first motor driving main revolving platform rotates;First pivoting support is installed on the bottom
On seat, the Internal and external cycle of first pivoting support is respectively fixedly connected with the pedestal and the main revolving platform.
Preferably, second driving device includes the second motor, transmission gear and the second pivoting support;Second electricity
Machine is fixedly installed on the main revolving platform, and the transmission gear is by second motor-driven rotation, the second revolution branch
The outer ring held is fixedly connected with the workpiece plate and is engaged with the transmission gear, and the inner ring of the second pivoting support is returned with the master
Turntable is fixedly connected.
Preferably, the workpiece plate is equipped with workpiece location hole, and the workpiece location hole is arranged in groups;Every group of workpiece positioning
Hole is made of at least three workpiece location holes, and at least three workpiece location hole is distributed in the pivot center of the workpiece plate
Centered on same circle on.
Preferably, the workpiece location hole is provided with multigroup on the workpiece plate, and each group workpiece location hole is in concentric circles
Annular distribution.
As shown from the above technical solution, the advantages and positive effects of the present invention are:By the use of operation console of the present invention,
A multiple operation of feeding can be achieved, effectively reduce artificial carrying, reduce the amount of labour that worker largely repeats, reduce employee
Operation intensity;Driving handling is avoided, reduces security risk;Production efficiency is substantially increased, improves operating environment, improves public affairs
The external of department;Line configurations are reduced, optimize space structure.
Specific embodiment
Embodying the exemplary embodiment of feature of present invention and advantage will describe in detail in the following description.It should be understood that
The present invention can have various variations in different embodiments, neither depart from the scope of the present invention, and theory therein
Bright and diagram inherently is illustrated as being used rather than to limit the present invention.
Refering to Fig. 1 to Fig. 3, the present invention provides a kind of operation console, and for the circulation of working continuously of workpiece, which has
Main swing mechanism 1 and the station platform mechanism 2 of no less than two, station platform mechanism 2 is arranged on main swing mechanism 1, with main revolution
The rotation of mechanism 1 and carry out operation Switch of working position, station platform mechanism 2 realizes the different actions of workpiece in different operation station,
Such as feeding, blanking and other operations.The action of main swing mechanism 1 and station platform mechanism 2 is controlled by electrical control mechanism 4, more excellent
Ground can be used PLC and coordinate control, and electrical control mechanism 4 can be placed in switch board, and provides the button used for operator or interface
Deng.
Fig. 1 to Fig. 3 illustrates a preferred embodiment of the present invention, and the operation console of the embodiment is used for the measurement and spray of end socket
Code operation, is uniformly distributed on main swing mechanism 1 there are three station platform mechanism 3, and correspondingly faces three operation stations, and first
Operation station is upper and lower discharge position, and the second operation station is coding job position to measure job position, third operation station.Its
In, in upper and lower discharge position, station platform mechanism 3 does not rotate, i.e., the operation station is non-rotating operation station;Measuring operation position
When putting with coding job position, station platform mechanism 3 need to be rotated and be respectively completed and measure operation and coding operation, the two works
Industry station is rotary operation station.End socket is the common components in pressure vessel, generally with welding manner connector drum.In packaging
In case tank body, frequently with hemispherical head or dished (torispherical) head.The operation console of the present embodiment is the measurement for being applicable to this kind of end socket.
Refering to Fig. 1 and Fig. 2, main swing mechanism 1 mainly includes pedestal 11, main revolving platform 12 and first driving means.It leads back
Turntable 12 is rotatably installed on pedestal 11, and is rotated under the driving of first driving means around vertical axis L.
11 side of pedestal is connected with measuring instrument frame 14, to install measuring instrument on measuring instrument frame 14, the measuring instrument
The position of device frame 14 corresponds to measure job position.
In the present embodiment, first driving means include motor(It is not shown in figure)With the first pivoting support 13;Motor is fixed
It is installed in pedestal 11, the first pivoting support 13 is installed on 11 top of pedestal.The inner ring 131 of first pivoting support 13 and pedestal 11
It is relatively fixed, fixation is bolted with main revolving platform 12 in the outer ring 132 of the first pivoting support 13.Pass through the first revolution branch
Holding 13 makes main revolving platform 12 and pedestal 11 that can relatively rotate, and the rotation of main revolving platform 12 is then driven by motor.On pedestal 11
Shield 15 is equipped in 13 periphery of the first pivoting support to protect to form the first pivoting support 13.
First driving means may also include speed reducer, drive gear etc., these structural members are connected to motor and main revolving platform
Between 12, main revolving platform 12 is driven to rotate after the output of motor is slowed down.Correspondingly, speed reducer fixed plate is can configure on pedestal 11
16th, gear hangs lid 17 in order to speed reducer, the installation of drive gear or the corresponding structural member of protection.
More preferably, operation console further includes location locking mechanism 3, and location locking mechanism 3 includes sensing device 31 and positioning fills
32 are put, whether sensing device 31 reaches operation station to detection station platform mechanism 2, and positioning device 32 is used for action actuating mechanism
Main revolving platform 12 and pedestal 11 are positioned fixation.Sensing device 31 is electrically connected with positioning device 32, according to sensing device 31
Signal controls the action of positioning device 32.When sensing device 31 detects that station platform mechanism 2 reaches operation station, triggering positioning
Pedestal 11 and main revolving platform 12 are positioned fixation by device 32, and the position of station platform mechanism 2, realizes station platform machine during keeping operation
The accurate positionin of structure 2.
Refering to Fig. 1, according to a specific embodiment, sensing device 31 includes an inductor seat 312 and multiple sensing stents
311;Inductor seat 312 is fixed on pedestal 11 and a corresponding wherein operation station, and in the present embodiment, inductor seat 312 corresponds to
Measure job position.It is correspondings with station platform mechanism 2 quantity to sense 311 quantity of stent, respectively sensing stent 311 is fixed on main revolving platform
It is corresponded on 12 and with the position of station platform mechanism 2.It is represented when a certain sensing stent 311 is opposite with inductor seat 312
Reach measurement job position with the 311 corresponding station platform mechanism 2 of sensing stent.
Referring still to Fig. 1, positioning device 32 includes positioning pin 322 and Locating driver part 321;Positioning device 32 is fixedly mounted
In on pedestal 11, positioning pin 322 can be moved in the driving lower edge of Locating driver part 321 closer or far from the direction of main revolving platform 12
Dynamic, Locating driver part 321 is electrically connected sensing device 31.The pin hole being adapted to positioning pin 322 is provided on main revolving platform 12(In figure
It is not shown).When sensing device 31 detects that a certain station platform mechanism 2 reaches operation station, positioning pin 322 is in Locating driver part
It is inserted into pin hole under 321 driving and main revolving platform 12 and pedestal 11 is positioned into fixation.Locating driver part 321 can be cylinder or straight
Line motor etc..
Referring again to Fig. 3, there are three support arm 121, the circumferential uniformly arrangement of three support arms 121, each support arms 121 for the main tool of revolving platform 12
Length direction perpendicular to the pivot center of main revolving platform 12, the angle of three support arms 121 between any two is 120 degree.
Respectively there are one station platform mechanism 2, installation site and the main revolutions of each station platform mechanism 2 for installation on three support arms 121
The distance between the pivot center of platform 12 is equal, i.e. three station platform mechanisms 2 be distributed in using the pivot center of main revolving platform 12 as
On the same circle at center.When main revolving platform 12 rotates, three station platform mechanisms 2 switch between different operation stations.With
I.e. correspondingly one-to-one correspondence is installed on support arm 121 sensing stent 311 correspondingly for each station platform mechanism 2.
Station platform mechanism 2 includes 21 and second driving device of workpiece plate.Workpiece plate 21 is rotatably installed on main revolving platform
On 12, the second driving device is installed on main revolving platform 12 and workpiece plate 21 is driven to be rotated relative to main revolving platform 12.
Workpiece plate 21 is horizontally disposed, to carry workpiece, in the present embodiment, i.e., carrying end socket.Workpiece plate 21
Shape is circle, and the center of circle of each workpiece plate 21 is located on the same circle centered on the pivot center of main revolving platform 12;Workpiece
The pivot center of disk 21 is the vertical straight line by 21 center of circle of workpiece plate.
Refering to Fig. 4, workpiece plate 21 is equipped with multi-group workpiece location hole 211, and every group of workpiece location hole 211 is determined by three workpiece
Position hole 211 is formed, and three workpiece location holes 211 are distributed on the same circle centered on the pivot center of workpiece plate 21, figure
In all 211 label of workpiece location hole is not illustrated.There are three sector disk, every group of workpiece location holes for the workpiece plate 21 tool
211 three location holes 211 are respectively distributed on a sector disk.Workpiece location hole 211 penetrates for axis pin, when workpiece is positioned over
When on workpiece plate 21, an axis pin is respectively penetrated in same group of three workpiece location holes 211, three axis pins abut workpiece outer wall i.e.
The center of workpiece can be made to be controlled point-blank with the pivot center of workpiece plate 21.In other embodiments, every group of workpiece is determined
Position hole 211 can also be made of more than four workpiece location holes 211.
The centering that workpiece can be realized by one group of work location hole 211 controls, and on the workpiece plate 21, multi-group workpiece is fixed
Position hole 211 is distributed the centering control, it can be achieved that different size workpiece in concentric ring-shaped.The workpiece location hole 211 of difference group can
It, can be by workpiece when being arranged in as possible in the same radial alignment of workpiece plate 21, but closely leading to not drilling excessively for radial distance
Location hole 211 is adjusted toward circumferential both sides.
Referring to Fig.2, in the present embodiment, the second driving device of station platform mechanism 2 includes the second motor 22, transmission gear 23
With the second pivoting support 24.Second motor 22 is a toothed gearing electric motor, is the structure of gear reduction box and motor integral, saves
Save space.Second motor 22 is fixedly installed on main revolving platform 12, and transmission gear 23 is installed on the output shaft of the second motor 22
Rotation is driven by the second motor 22.The inner ring 241 of second pivoting support 24 is fixedly connected with main revolving platform 12, the second pivoting support
24 outer ring 242 is bolted to connection with workpiece plate 21, and the outer ring 242 of the second pivoting support 24 is engaged with transmission gear 23
And gear 23 can be transmitted and drive rotation, so as to which workpiece plate 21 be made to be rotated relative to main revolving platform 12.Main revolving platform 12 is in second
Pivoting support 24 and 23 periphery of transmission gear are additionally provided with shield 25, to play guarantor to the second pivoting support 24, transmission gear 23
Shield acts on.
Each electric component in the operation console can be coordinated to control by electrical control mechanism 4, and electrical control mechanism 4 includes controller(In figure
It is not shown), controller is electrically connected the first motor of first driving means and the second motor 22 of the second driving device, with control
Making the rotation of main revolving platform 12 makes the station platform mechanism 2 being arranged on main revolving platform 12 switch between different operation stations, when
When station platform mechanism 2 switches to rotary operation station, controller also controls workpiece plate 21 to rotate and fulfil assignment.
As shown in Fig. 2, electrical control mechanism 4 further includes conductive ring seat 41 and electric installation 42.Conductive ring seat 41 is located at main revolution
On the pivot center L of platform 12, conductive 41 lower end of ring seat is fixedly connected with pedestal 11 by center pillar 18.Corresponding rotation in conductive ring seat 41
Operation station is equipped with leading-out terminal 411, and in the present embodiment, leading-out terminal 411, which corresponds to, measures job position and coding operation position
It installs.Electric installation 42 is set on main revolving platform 12 as main revolving platform 12 rotates, 42 quantity of electric installation and station platform
2 quantity of mechanism corresponds to, and each one-to-one correspondence of electric installation 42 is electrically connected with the second driving device in station platform mechanism 2.Each conduction
Device 42 is around conductive ring seat 41, the position of installation site of each electric installation 42 on main revolving platform 12 and station platform mechanism 2
It is corresponding.Each leading-out terminal 411 is anode, and each electric installation 42 is cathode, when the two contacts, that is, positive and negative anodes conducting.In main revolution
During platform 12 rotates, electric installation 42 is alternately in electrical contact conducting with leading-out terminal 411 and powers to each second driving device.
When station platform mechanism 2 reaches rotary operation station, with the 2 corresponding electric installation 42 of station platform mechanism and conductive ring seat 41
The electrical contact conducting of leading-out terminal 411, and power to the second motor 22 in the second driving device, then the second motor 22 is again by controlling
Device driving rotation processed.By the cooperation of the electric installation 42 and conductive ring seat 41, workpiece plate 21 can be controlled only to reach rotation
It can just be rotated after transferring to industry station, improve reliability.
PLC controller can be used in controller, realizes the action sequence control of each electric mechanism.Sensing can be set on operation console
Device 43, to controller provide workpiece whether signal in place, so as to which controller be made to control corresponding electric mechanism when scheduled
Between act.Measuring instrument, coding machine, the sensing device 31 of location locking mechanism 3 and positioning device 32 equally can be by controllers
It is uniformly controlled.
The substantially course of work of the operation console is:It is put on workpiece plate 21 at upper discharge position according to mode shown in Fig. 2
Workpiece 10 is put, is positioned 10 centering of workpiece by axis pin;Main revolving platform 12 rotates 120 degree, makes to be placed with the station platform of workpiece 10
Mechanism 2 switches to measurement job position by upper discharge position;Sensing device 31 triggers positioning device 32 by main revolving platform 12 and pedestal
11 positioning are fixed;Workpiece plate 21 rotates, and measuring instrument is made to measure the workpiece 10 on workpiece plate 21;Measurement finishes, and leads back
Turntable 12 is rotated further by 120 degree, and the station platform mechanism 2 that completion measures is made to switch to coding job position;Workpiece plate 21 rotates, and makes spray
Ink recorder device carries out coding operation to workpiece 10;Main revolving platform 12 is rotated further by 120 degree, and the workpiece 10 after coding reaches material position in original
It puts, blanking, changes new workpiece 10.It repeats the above process.Three station platform mechanisms 2 are located at upper and lower material position respectively in the same time
It puts, measure job position and coding job position, can be carried out on three operation stations while operation, three station platform mechanisms 2
Workpiece plate 21 according to the job requirements of each operation station rotate or remain stationary as.
The operation console can be designed as needed with free-running operation pattern and manual mode of operation.In free-running operation pattern
Under, after manually loading onto workpiece and startup, the action of main revolving platform, workpiece plate and positioning pin will be controlled automatic fortune by controller
Row.Under manual mode of operation, the action of main revolving platform, workpiece plate and positioning pin after manual operation button by running.
In above-described embodiment, there are three station platform mechanisms 2, in other embodiments, station platform mechanism 2 for tool on operation console
Quantity is also designed to other more than two numerical value, and the station function that each station platform mechanism 2 faces can also be according to practical need
It sets.Correspondingly, the rotation angle that main revolving platform 12 switches operation station is 360 °/N, and N is station platform quantity, and N is more than etc.
In 2.
By the use of operation console of the present invention, it can be achieved that a multiple operation of feeding, effectively reduces artificial carrying, reduce
The amount of labour that worker largely repeats reduces employee operation intensity;Driving handling is avoided, reduces security risk;It substantially increases
Production efficiency improves operating environment, improves the external of company;Line configurations are reduced, optimize space structure.
Although describing the present invention with reference to several exemplary embodiments, it is to be understood that, term used be explanation and
Term exemplary, and not restrictive.Due to the present invention can be embodied in a variety of forms without departing from invention spirit or
Essence, it should therefore be appreciated that the above embodiment is not limited to any aforementioned details, and should be limited in appended claims
Widely explained in spirit and scope, thus the whole variations fallen into claim or its equivalent scope and remodeling all should be with
Attached claim is covered.