CN105643106A - Multifunctional laser-arc composite machining device and method - Google Patents
Multifunctional laser-arc composite machining device and method Download PDFInfo
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- CN105643106A CN105643106A CN201610113049.7A CN201610113049A CN105643106A CN 105643106 A CN105643106 A CN 105643106A CN 201610113049 A CN201610113049 A CN 201610113049A CN 105643106 A CN105643106 A CN 105643106A
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- 238000000034 method Methods 0.000 title claims abstract description 31
- 239000002131 composite material Substances 0.000 title claims abstract description 30
- 238000003754 machining Methods 0.000 title abstract 5
- 238000009434 installation Methods 0.000 claims abstract description 36
- 238000003466 welding Methods 0.000 claims description 81
- 238000012545 processing Methods 0.000 claims description 29
- 238000012546 transfer Methods 0.000 claims description 16
- 238000005516 engineering process Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 15
- 239000000843 powder Substances 0.000 description 9
- 238000013329 compounding Methods 0.000 description 4
- 238000004372 laser cladding Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005253 cladding Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
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- 229910000838 Al alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
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- 229910052802 copper Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/346—Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding
- B23K26/348—Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding in combination with arc heating, e.g. TIG [tungsten inert gas], MIG [metal inert gas] or plasma welding
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Abstract
Description
技术领域technical field
本发明涉及激光加工领域,具体而言,涉及一种多功能激光-电弧复合加工装置及方法。The invention relates to the field of laser processing, in particular to a multifunctional laser-arc composite processing device and method.
背景技术Background technique
单一激光焊接效率高,但是其焊接成本高、工装要求严格、易产生焊接缺陷等缺点制约着该技术;单一电弧焊接具有较低能量密度,其焊接效率低(如:焊接速度较低、熔深较浅、热影响区较大等)。为有效弥补热源的不足,扩大激光焊接技术的应用范围、提高激光焊接效率及焊接质量,同时有效利用电弧能量。研究者将这两种具有不同物理性质、能量传输机制的热源复合在一起,同时作用在工件的相同位置。焊接过程中,激光与电弧相互作用,即充分发挥了各自的优势,又互为补充:激光吸引、压缩电弧,降低了电弧的电压,提高了电弧的电流密度,从而增加焊缝熔深,同时增强焊接过程的稳定性;电弧的加入,降低了激光焊接对工件装配精度的要求,同时提高工件对激光能量的吸收率。激光与电弧的复合,形成了一种新的高效焊接热源。Single laser welding has high efficiency, but its disadvantages such as high welding cost, strict tooling requirements, and prone to welding defects restrict this technology; single arc welding has low energy density, and its welding efficiency is low (such as: low welding speed, deep penetration shallower, larger heat-affected zone, etc.). In order to effectively make up for the lack of heat sources, expand the application range of laser welding technology, improve laser welding efficiency and welding quality, and effectively use arc energy at the same time. The researchers combined these two heat sources with different physical properties and energy transfer mechanisms, and acted on the same position of the workpiece at the same time. During the welding process, the laser and the arc interact to give full play to their respective advantages and complement each other: the laser attracts and compresses the arc, which reduces the voltage of the arc and increases the current density of the arc, thereby increasing the weld penetration. Enhance the stability of the welding process; the addition of the arc reduces the requirements of laser welding for the assembly accuracy of the workpiece, and at the same time increases the absorption rate of the laser energy by the workpiece. The combination of laser and arc forms a new high-efficiency welding heat source.
发明人在研究中发现,现有技术中的激光-电弧使用过程中至少存在如下缺点:The inventor found in the research that there are at least the following shortcomings in the laser-arc use process in the prior art:
其一、现有技术主要采用激光-电弧同轴复合,同轴复合装置需要激光输出头头与电极配合设计,且需要专门设计中空电极,电极与激光输出头需设计专门的绝缘隔离机构,结构复杂,加工困难;尤其两种热源配合工艺参数几乎不可以调节,工艺调节范围窄;First, the existing technology mainly adopts laser-arc coaxial compounding. The coaxial compounding device requires the design of the laser output head and the electrode, and requires a specially designed hollow electrode. The electrode and the laser output head need to be designed with a special insulation and isolation mechanism, and the structure is complex. , Difficult to process; especially the two heat sources can hardly be adjusted with the process parameters, and the process adjustment range is narrow;
其二、激光输出头与电弧焊枪复合的机械结构相对较为固定,激光热源与电弧热源的配合不利于调节或可调节幅度范围小,灵活、方便性低,两种热源不能有效配合。Second, the combined mechanical structure of the laser output head and the arc welding torch is relatively fixed, and the cooperation between the laser heat source and the arc heat source is not conducive to adjustment or the adjustable range is small, flexible and convenient, and the two heat sources cannot be effectively coordinated.
发明内容Contents of the invention
本发明的目的在于提供一种多功能激光-电弧复合加工装置及方法,以改善现有技术的激光-电弧复合焊接设备结构复杂、加工范围小、制造成本高、焊接效果差的问题,且本装置具有灵活性高、可移植性强、多功能以及参数调整方便等优点。The purpose of the present invention is to provide a multi-functional laser-arc hybrid processing device and method to improve the complex structure, small processing range, high manufacturing cost and poor welding effect of the prior art laser-arc hybrid welding equipment. The device has the advantages of high flexibility, strong portability, multi-function and convenient parameter adjustment.
本发明是这样实现的:The present invention is achieved like this:
基于上述目的,本发明提供了一种多功能激光-电弧复合加工设备,包括连接底板、支撑座、第一移动平台组件以及第二移动平台组件,其中:Based on the above purpose, the present invention provides a multifunctional laser-arc composite processing equipment, including a connecting base plate, a support seat, a first mobile platform assembly and a second mobile platform assembly, wherein:
所述支撑座安装于所述连接底板的一板面,所述支撑座用于安装激光输出头;所述第一移动平台组件包括第一二维微调滑台以及第一安装架,所述第一安装架安装于所述第一二维微调滑台;所述第二移动平台组件包括第二二维微调滑台以及第二安装架,所述第二安装架安装于所述第二二维微调滑台,所述第一移动平台组件以及所述第二移动平台组件分别位于所述支撑座的垂直于所述连接底板的板面方向的两侧,且所述支撑座、所述第一移动平台组件以及所述第二移动平台组件位于所述连接底板的同一侧。The support seat is installed on a surface of the connecting bottom plate, and the support seat is used for installing the laser output head; the first mobile platform assembly includes a first two-dimensional fine-tuning slide table and a first mounting frame, and the first A mounting frame is installed on the first two-dimensional fine-tuning slide; the second mobile platform assembly includes a second two-dimensional fine-tuning slide and a second mounting frame, and the second mounting frame is mounted on the second two-dimensional The fine-tuning slide table, the first mobile platform assembly and the second mobile platform assembly are respectively located on both sides of the support base perpendicular to the board surface direction of the connecting bottom plate, and the support base, the first The mobile platform assembly and the second mobile platform assembly are located on the same side of the connecting bottom plate.
优选的,所述支撑座包括平行间隔的两个支撑板以及位于所述两个支撑板之间的固定板,所述固定板垂直安装于所述支撑板,两个所述支撑板安装于所述连接底板,所述固定板的板面平行于所述连接底板的板面。Preferably, the support seat includes two support plates spaced in parallel and a fixed plate between the two support plates, the fixed plate is vertically installed on the support plate, and the two support plates are installed on the The connecting bottom plate, the plate surface of the fixing plate is parallel to the plate surface of the connecting bottom plate.
优选的,所述固定板设置有多个第一固定孔,所述第一固定孔的轴心线垂直于所述固定板的板面;每个所述支撑板上分别设置有多个第二固定孔,所述第二固定孔的轴心线垂直于所述支撑板的板面。Preferably, the fixing plate is provided with a plurality of first fixing holes, the axes of the first fixing holes are perpendicular to the surface of the fixing plate; each of the supporting plates is respectively provided with a plurality of second A fixing hole, the axis of the second fixing hole is perpendicular to the board surface of the supporting board.
优选的,所述第一安装架包括转接板、连接板以及调节板,所述转接板安装于所述第一二维微调滑台,所述连接板垂直安装于所述转接板,所述调节板安装于所述连接板,所述调节板上设置有安装孔,所述第二安装孔的轴心线平行于所述连接底板的板面。Preferably, the first installation frame includes an adapter plate, a connection plate and an adjustment plate, the adapter plate is installed on the first two-dimensional fine-tuning slide table, the connection plate is vertically installed on the adapter plate, The adjusting plate is installed on the connecting plate, and the adjusting plate is provided with a mounting hole, and the axis line of the second mounting hole is parallel to the board surface of the connecting bottom plate.
优选的,所述第一安装架还包括转接件,所述转接件包括第一转接部以及连接所述第一转接部的第二转接部,所述第一转接部与所述第二转接部相倾斜设置,所述第一转接部安装于所述连接板,所述调节板安装于所述第二转接部。Preferably, the first mounting frame further includes an adapter, the adapter includes a first adapter portion and a second adapter portion connected to the first adapter portion, the first adapter portion and the first adapter portion The second transfer part is arranged obliquely, the first transfer part is mounted on the connection plate, and the adjustment plate is mounted on the second transfer part.
优选的,所述调节板与所述第二转接部转动连接,所述调节板与所述第二转接部的转动轴线垂直于所述连接底板的板面。Preferably, the adjustment plate is rotatably connected to the second transfer portion, and the rotation axis of the adjustment plate and the second transfer portion is perpendicular to the board surface of the connecting bottom plate.
优选的,所述第二安装架包括微调旋转台、旋转杆以及悬臂,所述微调旋转台安装于所述连接底板,所述微调旋转台的转动轴线垂直于所述连接底板的板面,所述旋转杆的一端安装于所述微调旋转台,其另一端安装于所述悬臂,所述悬臂用于安装电弧焊枪。Preferably, the second installation frame includes a fine-tuning rotary table, a rotating rod and a cantilever, the fine-tuning rotary table is installed on the connecting bottom plate, and the rotation axis of the fine-tuning rotary table is perpendicular to the surface of the connecting bottom plate, so One end of the rotating rod is installed on the fine-tuning rotary table, and the other end is installed on the cantilever, and the cantilever is used for installing an arc welding torch.
优选的,所述微调旋转台上设置有环形的刻度线,所述刻度线的长度绕所述微调旋转台的转动方向延伸。Preferably, the fine-tuning turntable is provided with an annular scale line, and the length of the scale line extends around the rotation direction of the fine-adjustment turntable.
优选的,所述悬臂转动连接于所述旋转杆,所述悬臂的转动轴线与所述微调旋转台的转动轴线共线。Preferably, the cantilever is rotatably connected to the rotating rod, and the rotation axis of the cantilever is collinear with the rotation axis of the fine-tuning turntable.
优选的,所述支撑座、所述第一移动平台组件以及所述第二移动平台组件分别与所述连接底板可拆卸连接。Preferably, the support base, the first mobile platform assembly and the second mobile platform assembly are detachably connected to the connection base plate.
本发明的有益效果是:The beneficial effects of the present invention are:
综上所述,本发明提供了一种多功能激光-电弧复合加工设备,该复合加工设备结构简单,加工制造方便,制造成本低;同时,该复合设备使用时,能够实现单一激光熔覆、单一激光填丝、单一激光焊接、激光-电弧复合焊接等功能,且进行焊接时,可实现激光束与焊枪的夹角、横向间距、纵向间距等空间匹配参数的调节,很好的满足复合焊接工艺要求。具体如下:In summary, the present invention provides a multifunctional laser-arc composite processing equipment, which has a simple structure, convenient processing and manufacturing, and low manufacturing cost; at the same time, when the composite equipment is used, it can realize single laser cladding, Single laser wire filling, single laser welding, laser-arc composite welding and other functions, and when welding, it can realize the adjustment of space matching parameters such as the angle between the laser beam and the welding torch, the horizontal distance, and the vertical distance, which is very good for hybrid welding. Process requirements. details as follows:
该复合加工设备包括连接底板,连接底板上安装有支撑座、第一移动平台组件和第二移动平台组件,整个加工设备的结构简单紧凑,占用空间小,便于放置和输送,第一移动平台组件和第二移动平台组件位于支撑座的两侧,支撑座用于安装激光输出头,第一移动平台用于安装送粉管、保护气输送管或者送丝管,按需进行安装,实现不同的加工工艺;第二移动平台组件用于安装电弧焊枪,需要进行激光-电弧复合焊接时,将激光输出头和电弧焊枪分别安装在对应的位置,然后将送丝管和保护气输送管安装于相应的位置,完成组装,然后,将整个设备置于待焊接的工件的上方,可以通过机械手进行操作,操作更加灵活方便,焊接过程中,按需调整第一安装架、第二安装架以及激光输出头的位置,三个部件配合使用,达到最佳的焊接效果。需要进行单一的焊接时,操作对应的焊接设备即可,能够实现不同的焊接功能,使用范围广。The composite processing equipment includes a connection base plate, on which a support seat, a first mobile platform assembly and a second mobile platform assembly are installed. and the second mobile platform assembly are located on both sides of the support base, the support base is used to install the laser output head, and the first mobile platform is used to install the powder feeding pipe, shielding gas feeding pipe or wire feeding pipe, which can be installed as required to achieve different Processing technology; the second mobile platform assembly is used to install the arc welding torch. When laser-arc hybrid welding is required, the laser output head and the arc welding torch are installed in the corresponding positions, and then the wire feeding tube and the shielding gas delivery tube are installed in the corresponding positions. position, complete the assembly, and then place the entire device above the workpiece to be welded, which can be operated by a manipulator, making the operation more flexible and convenient. During the welding process, adjust the first mounting frame, the second mounting frame and the laser output as needed The position of the head, the three parts are used together to achieve the best welding effect. When a single welding is required, it is enough to operate the corresponding welding equipment, which can realize different welding functions and has a wide range of applications.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本发明提供的多功能激光-电弧复合加工设备的结构图;Fig. 1 is the structural diagram of multifunctional laser-arc composite processing equipment provided by the present invention;
图2为本发明提供的多功能激光-电弧复合加工设备的调节板的截面图。Fig. 2 is a cross-sectional view of the regulating plate of the multifunctional laser-arc composite processing equipment provided by the present invention.
附图标记汇总:Summary of reference signs:
连接底板100,支撑座200,第一移动平台组件300,第二移动平台组件400,电弧焊枪500,激光输出头600,Connecting base plate 100, support base 200, first mobile platform assembly 300, second mobile platform assembly 400, arc welding torch 500, laser output head 600,
第一二维微调滑台101,第二二维微调滑台102,支撑板103,固定板104,第一固定孔105,第二固定孔106,The first two-dimensional fine-tuning slide 101, the second two-dimensional fine-tuning slide 102, the supporting plate 103, the fixing plate 104, the first fixing hole 105, the second fixing hole 106,
转接板201,连接板202,调节板203,安装孔204,转接件205,第一转接部206,第二转接部207,An adapter plate 201, a connecting plate 202, an adjustment plate 203, a mounting hole 204, an adapter 205, a first adapter 206, a second adapter 207,
微调旋转台301,旋转杆302,悬臂303。Fine-tuning the rotating table 301, the rotating rod 302, and the cantilever 303.
具体实施方式detailed description
现有技术主要采用激光-电弧同轴复合,同轴复合装置需要激光输出头头与电极配合设计,且需要专门设计中空电极,电极与激光输出头需设计专门的绝缘隔离机构,结构复杂,加工困难;尤其两种热源配合工艺参数几乎不可以调节,工艺调节范围窄;激光输出头与电弧焊枪复合的机械结构相对较为固定,激光热源与电弧热源的配合不利于调节或可调节幅度范围小,灵活、方便性低,两种热源不能有效配合。The existing technology mainly adopts laser-arc coaxial compounding. The coaxial compounding device requires the design of the laser output head and the electrode, and requires a specially designed hollow electrode. The electrode and the laser output head need to be designed with a special insulation isolation mechanism. The structure is complex and difficult to process. ; In particular, the process parameters of the two heat sources can hardly be adjusted, and the process adjustment range is narrow; the mechanical structure of the laser output head and the arc welding torch is relatively fixed, and the cooperation between the laser heat source and the arc heat source is not conducive to adjustment or the adjustable range is small and flexible , low convenience, the two heat sources can not effectively cooperate.
鉴于此,本发明的设计者设计了一种多功能激光-电弧复合加工设备,该设备结构简单,制造方便,该设备能够实现单一激光熔覆、单一激光填丝、单一激光焊接、激光-电弧复合焊接等多种功能,适用范围广,使用灵活;同时,其可移植性强,可安装在工业机器人上,也可安装在三维数控工作台上,激光输出头600、电弧焊枪500、焊丝三者之间的位置关系调整方便灵活,提高焊接的质量。In view of this, the designer of the present invention has designed a kind of multifunctional laser-arc compound processing equipment, and this equipment structure is simple, and manufacture is convenient, and this equipment can realize single laser cladding, single laser wire filling, single laser welding, laser-arc Composite welding and other functions, wide application range, flexible use; at the same time, it has strong portability, can be installed on industrial robots, and can also be installed on three-dimensional numerical control workbench, laser output head 600, arc welding torch 500, welding wire three The adjustment of the positional relationship between them is convenient and flexible, and the quality of welding is improved.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
请参照图1-2,本实施例提供了一种多功能激光-电弧复合加工设备,包括连接底板100、支撑座200、第一移动平台组件300以及第二移动平台组件400,连接底板100为板状结构,便于加工,实际加工时,连接底板100包括依次设置的第一板部、第二板部和第三板部,第二板部位于第一板部和第三板部之间,第一板部和第三板部相对设置,且第一板部和第三板部沿平行于连接底板100的板面方向凸出所述第二板部的一侧面,即连接底板100的截面为U形,连接底板100节省了加工材料,同时,重量轻,安装时,将第一移动平台组件300和第二移动平台组件400分别安装在第一板部和第三板部上,支撑座200安装在第二板部上,可以通过螺接的方式连接,便于拆卸与维修,支撑座200、第一移动平台组件300以及第二移动平台组件400位于连接底板100的同一侧,支撑座200和第一移动平台组件300以及第二移动平台组件400在竖向方向具有一定的高度差,将激光输出头600、送丝管、电弧焊枪500分别安装好后,这三个部件的工作端便于汇集在一点,焊接时,在较小的范围内进行调整,便于进行激光-电弧复合焊接。在进行焊接时,激光输出头600的轴线沿竖直方向,第一移动平台组件300和第二移动平台组件400位于支撑座200的左右两侧。Please refer to Figures 1-2, this embodiment provides a multifunctional laser-arc composite processing equipment, including a connection base plate 100, a support base 200, a first mobile platform assembly 300 and a second mobile platform assembly 400, the connection base plate 100 is The plate structure is convenient for processing. During actual processing, the connecting bottom plate 100 includes a first plate portion, a second plate portion, and a third plate portion arranged in sequence, and the second plate portion is located between the first plate portion and the third plate portion. The first plate portion and the third plate portion are oppositely arranged, and the first plate portion and the third plate portion protrude from one side of the second plate portion in a direction parallel to the plate surface of the connection base plate 100 , that is, the cross section of the connection base plate 100 U-shaped, the connecting bottom plate 100 saves processing materials, and at the same time, it is light in weight. When installing, the first mobile platform assembly 300 and the second mobile platform assembly 400 are respectively installed on the first board part and the third board part. 200 is installed on the second plate, and can be connected by screwing, which is convenient for disassembly and maintenance. The support base 200, the first mobile platform assembly 300 and the second mobile platform assembly 400 are located on the same side of the connecting base plate 100, and the support base 200 There is a certain height difference with the first mobile platform assembly 300 and the second mobile platform assembly 400 in the vertical direction. After the laser output head 600, wire feeding tube, and arc welding torch 500 are installed respectively, the working ends of these three components are convenient Gathered at one point, when welding, it can be adjusted within a small range, which is convenient for laser-arc hybrid welding. When welding, the axis of the laser output head 600 is along the vertical direction, and the first moving platform assembly 300 and the second moving platform assembly 400 are located on the left and right sides of the support base 200 .
术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
实际应用时,可以将复合加工设备通过连接底板100安装于工业机器人上,通过工业机器人进行移动,移动方便,或者通过连接底板100安装于三维数控机床上,具有可移植性强的优点,使用范围广,使用灵活多变。安装时可以在连接底板100上设置多个安装固定孔,按需选择安装固定孔的数量和位置进行安装,提高了安装的效率,适用范围广。为了减轻整体的重量,便于移动,优选设置为,支撑座200、连接底板100、第一移动平台组件300和第二移动平台组件400均采用铝合金材料制成,并进行表面阳极氧化处理,重量轻,强度高,使用安全。In practical application, the composite processing equipment can be installed on the industrial robot through the connection base plate 100, and can be moved by the industrial robot. wide, flexible use. During installation, a plurality of installation and fixing holes can be provided on the connection base plate 100, and the number and positions of the installation and fixing holes can be selected for installation as required, which improves the efficiency of installation and has a wide range of applications. In order to reduce the overall weight and facilitate movement, it is preferably set that the support base 200, the connecting base plate 100, the first mobile platform assembly 300 and the second mobile platform assembly 400 are all made of aluminum alloy materials, and the surface is anodized. Light, high strength, safe to use.
在本发明的描述中,需要理解的是,术语、“纵向”、“横向”、“长度”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms, "longitudinal", "transverse", "length", "top", "bottom" etc. are based on the orientations or positions shown in the drawings The relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention.
所述第一移动平台组件300包括第一二维微调滑台101以及第一安装架,所述第一安装架安装于所述第一二维微调滑台101;二维是指相互垂直的两个方向,该实施例中,二维是指位于连接底板100的板面上的水平线方向和竖直线方向,相当于在底板的板面上建立了一个二维坐标,即第一二维微调滑台101能在竖直方向和水平方向上滑动,竖直方向上滑动时,调整第一安装架的安装端与激光输出头600在竖直方向上的距离,水平方向上滑动时,调整第一安装架的安装端靠近或者远离激光输出头600,进而调整焊接时的工艺参数;显然,为了便于控制移动的距离,在第一二维微调滑台101上设置有刻度线,调整准确性高。The first mobile platform assembly 300 includes a first two-dimensional fine-tuning slide 101 and a first mounting frame, and the first mounting frame is installed on the first two-dimensional fine-tuning slide 101; two-dimensional refers to two mutually perpendicular In this embodiment, two-dimensional refers to the direction of the horizontal line and the direction of the vertical line on the surface of the connecting base plate 100, which is equivalent to establishing a two-dimensional coordinate on the surface of the base plate, that is, the first two-dimensional fine-tuning The slide table 101 can slide in the vertical direction and the horizontal direction. When sliding in the vertical direction, adjust the distance between the installation end of the first installation frame and the laser output head 600 in the vertical direction. The installation end of a mounting frame is close to or far away from the laser output head 600, and then the process parameters during welding are adjusted; obviously, in order to facilitate the control of the moving distance, a scale line is set on the first two-dimensional fine-tuning slide 101, and the adjustment accuracy is high .
所述第二移动平台组件400包括第二二维微调滑台102以及第二安装架,所述第二安装架安装于所述第二二维微调滑台102,第二二维微调滑台102的调整方向和第一二维微调滑台101的调整方向相同,也是沿竖直方向和水平方向进行调整,实际调整时,竖直方向上和水平方向上的调整均平行于连接底板100的板面方向,进而控制电弧焊枪500相对于激光输出头600的位置。The second mobile platform assembly 400 includes a second two-dimensional fine-tuning slide 102 and a second mounting frame, the second mounting frame is installed on the second two-dimensional fine-tuning slide 102, and the second two-dimensional fine-tuning slide 102 The adjustment direction of the first two-dimensional fine-tuning slide table 101 is the same as that of the first two-dimensional fine-tuning slide table 101, and it is also adjusted along the vertical direction and the horizontal direction. The plane direction, and then control the position of the arc welding torch 500 relative to the laser output head 600 .
本实施例提供的复合加工设备能够实现不同的加工功能,具体如下:The composite processing equipment provided in this embodiment can realize different processing functions, as follows:
单一激光熔覆,当电弧焊枪500的电源关闭时,光纤激光电源打开时,在第一安装架的安装端装夹送粉管,可实现单一激光熔覆。通过调节第一二维微调滑台101可以实现送粉管与激光热源角度、间距等空间配合参数的匹配关系,进而提高熔覆的质量。Single laser cladding, when the power of the arc welding torch 500 is turned off, and when the fiber laser power is turned on, the powder feeding tube is clamped at the installation end of the first installation frame to realize single laser cladding. By adjusting the first two-dimensional fine-tuning slide 101, the matching relationship between the powder feeding tube and the laser heat source angle, distance and other space matching parameters can be realized, thereby improving the quality of cladding.
单一激光填丝焊接,当电弧电源关闭时,光纤激光电源打开,第一安装架的安装端装夹送丝管,可实现单一激光填丝焊接。在实际焊接过程中,通过调节第一二维微调滑台101可以实现焊丝与激光热源角度、间距等空间配合参数的匹配关系,进而提高焊接的质量。Single laser wire-fill welding, when the arc power is turned off, the fiber laser power is turned on, and the installation end of the first installation frame clamps the wire feeding tube, which can realize single laser wire-fill welding. In the actual welding process, by adjusting the first two-dimensional fine-tuning slide 101 , the matching relationship between the welding wire and the laser heat source angle, spacing and other spatial matching parameters can be realized, thereby improving the welding quality.
激光-电弧复合焊接,激光与电弧同时开启时,第一安装架的安装端安装上送丝管和保护气输送管(优选采用铜管,内径一般为2mm-6mm),第二安装架的安装端安装好电弧焊枪500,可实现激光-电弧复合填丝焊接。通过调节第一移二维微调滑台和第二二维微调滑台102,可实现激光束与焊枪的夹角、横向间距、纵向间距等空间匹配参数,以及激光束、焊枪工作端和焊丝三者间的空间位置关系,工艺可调性强,很好的满足复合焊接工艺,焊接的质量高。Laser-arc hybrid welding, when the laser and arc are turned on at the same time, the installation end of the first installation frame is installed with a wire feeding tube and a protective gas delivery pipe (copper tube is preferably used, the inner diameter is generally 2mm-6mm), and the installation of the second installation frame The arc welding torch 500 is installed at the end, which can realize laser-arc composite filler wire welding. By adjusting the first two-dimensional fine-tuning sliding table and the second two-dimensional fine-tuning sliding table 102, the space matching parameters such as the angle between the laser beam and the welding torch, the horizontal distance, and the vertical distance can be realized, as well as the three dimensions of the laser beam, the working end of the welding torch and the welding wire. The spatial position relationship between them, the process is highly adjustable, and it satisfies the composite welding process very well, and the welding quality is high.
激光-电弧复合熔覆,激光与电弧同时开启,第一安装架的安装端安装送粉管,第二安装架的安装端安装电弧焊枪500,调整激光与电弧的能量比到适合范围,即可实现激光-电弧复合熔覆。Laser-arc composite cladding, the laser and the arc are turned on at the same time, the powder feeding pipe is installed at the installation end of the first installation frame, and the arc welding torch 500 is installed at the installation end of the second installation frame, and the energy ratio of the laser and the arc is adjusted to a suitable range. Realize laser-arc composite cladding.
在焊接时,按需调整激光束、焊枪的工作端以及焊丝(送粉管)三者之间的位置关系,三者的配合关系更加紧密,激光束的焦点位置对焊接的影响较大,在焦点光斑中心的功率密度过高,容易蒸发成孔,离开激光焦点的各平面上功率密度分布相对均匀,因此,焊接时,调整好焊枪的工作端和焊丝与激光束的焦点的距离,能够提高焊接的质量。During welding, adjust the positional relationship between the laser beam, the working end of the welding torch and the welding wire (powder feeding tube) as needed. If the power density in the center of the focal spot is too high, it is easy to evaporate into a hole, and the power density distribution on each plane away from the laser focus is relatively uniform. The quality of the weld.
该实施例的优选方案中,所述支撑座200包括平行间隔的两个支撑板103以及位于所述两个支撑板103之间的固定板104,所述固定板104垂直安装于所述支撑板103,两个所述支撑板103安装于所述连接底板100,所述固定板104的板面平行于所述连接底板100的板面,支撑座200的结构简单,便于激光输出头600的安装,支撑座200包括支撑板103和固定板104,支撑板103和固定板104具有光滑的板面,激光输出头600安装于支撑座200后,保证了激光输出头600发出的激光束的垂直度,进而便于焊接时,各个部件的位置的调整,提高了焊接的质量。In a preferred solution of this embodiment, the support base 200 includes two support plates 103 spaced in parallel and a fixed plate 104 between the two support plates 103, the fixed plate 104 is vertically installed on the support plate 103, the two supporting plates 103 are installed on the connecting base plate 100, the plate surface of the fixing plate 104 is parallel to the plate surface of the connecting base plate 100, and the structure of the supporting seat 200 is simple, which facilitates the installation of the laser output head 600 , the support base 200 includes a support plate 103 and a fixed plate 104, the support plate 103 and the fixed plate 104 have a smooth surface, and the laser output head 600 is installed on the support base 200 to ensure the verticality of the laser beam emitted by the laser output head 600 , which in turn facilitates the adjustment of the position of each component during welding, improving the quality of welding.
上述实施方式的优选方案中,所述固定板104设置有多个第一固定孔105,所述第一固定孔105的轴心线垂直于所述固定板104的板面;每个所述支撑板103上分别设置有多个第二固定孔106,所述第二固定孔106的轴心线垂直于所述支撑板103的板面,将激光输出头600安装于支撑座200时,通过螺栓分别穿过第一固定孔105和第二固定孔106进行固定,固定方式简单可靠,便于拆卸与维修。In the preferred version of the above-mentioned embodiment, the fixed plate 104 is provided with a plurality of first fixed holes 105, and the axis line of the first fixed holes 105 is perpendicular to the plate surface of the fixed plate 104; each of the supports A plurality of second fixing holes 106 are respectively arranged on the plate 103, and the axes of the second fixing holes 106 are perpendicular to the surface of the support plate 103. When the laser output head 600 is installed on the support base 200, the bolts Respectively pass through the first fixing hole 105 and the second fixing hole 106 for fixing, the fixing method is simple and reliable, and it is convenient for disassembly and maintenance.
该实施例的优选方案中,所述第一安装架包括转接板201、连接板202以及调节板203,所述转接板201安装于所述第一二维微调滑台101,所述连接板202垂直安装于所述转接板201,所述调节板203安装于所述连接板202,所述调节板203上设置有安装孔204,所述安装孔204的轴心线平行于所述连接底板100的板面。通过转接板201将连接板202和第一二维微调滑台101连接,连接时结构更加牢固,同时,将调节板203和连接板202连接,调节板203相对于连接底板100的板面具有一定的距离,安装时,焊丝、电弧焊枪500以及激光输出头600位于同一平面内,便于调整。第一安装架用于安装焊丝或者送粉管,在调节板203上设置安装孔204,将送粉管、焊丝等插装在安装孔204内固定即可,安装方便,更换方便。In a preferred solution of this embodiment, the first installation frame includes an adapter plate 201, a connecting plate 202, and an adjustment plate 203, the adapter plate 201 is installed on the first two-dimensional fine-tuning slide 101, and the connection The plate 202 is vertically installed on the adapter plate 201, the adjusting plate 203 is installed on the connecting plate 202, the adjusting plate 203 is provided with a mounting hole 204, and the axis line of the mounting hole 204 is parallel to the The board surface of the bottom board 100 is connected. The connecting plate 202 is connected to the first two-dimensional fine-tuning slide table 101 through the adapter plate 201, and the structure is more firm when connected. At the same time, the adjusting plate 203 is connected to the connecting plate 202. The adjusting plate 203 has With a certain distance, during installation, the welding wire, the arc welding torch 500 and the laser output head 600 are located in the same plane, which is convenient for adjustment. The first mounting bracket is used for installing welding wire or powder feeding pipe. Mounting holes 204 are provided on the adjusting plate 203, and the powder feeding pipes and welding wires can be inserted and fixed in the mounting holes 204, which is convenient for installation and replacement.
该实施例的优选方案中,所述第一安装架还包括转接件205,所述转接件205包括第一转接部206以及连接所述第一转接部206的第二转接部207,所述第一转接部206与所述第二转接部207相倾斜设置,所述第一转接部206安装于所述连接板202,所述调节板203安装于所述第二转接部207。将焊丝或者送粉管安装于安装孔204后,与激光输出头600形成夹角,便于焊接时的操作。In a preferred solution of this embodiment, the first mounting frame further includes an adapter 205, and the adapter 205 includes a first adapter portion 206 and a second adapter portion connected to the first adapter portion 206 207, the first transfer part 206 and the second transfer part 207 are arranged obliquely, the first transfer part 206 is installed on the connecting plate 202, and the adjusting plate 203 is installed on the second Adapter 207. After the welding wire or the powder feeding tube is installed in the installation hole 204, it forms an included angle with the laser output head 600, which is convenient for operation during welding.
该实施例的优选方案中,所述调节板203与所述第二转接部207转动连接,所述调节板203与所述第二转接部207的转动轴线垂直于所述连接底板100的板面,在进行焊接时,便于调整调节板203上的焊丝或者送粉管相对于激光输出头600的位置关系,确定合理的焊接角度,提高焊接质量。In a preferred solution of this embodiment, the adjustment plate 203 is rotationally connected with the second transfer portion 207, and the rotation axis of the adjustment plate 203 and the second transfer portion 207 is perpendicular to the connection bottom plate 100. The plate surface is convenient for adjusting the positional relationship of the welding wire on the adjustment plate 203 or the powder feeding tube relative to the laser output head 600 during welding, so as to determine a reasonable welding angle and improve welding quality.
该实施例的优选方案中,所述第二安装架包括微调旋转台301、旋转杆302以及悬臂303,所述微调旋转台301安装于所述连接底板100,所述微调旋转台301的转动轴线垂直于所述连接底板100的板面,所述旋转杆302的一端安装于所述微调旋转台301,其另一端安装于所述悬臂303,所述悬臂303用于安装电弧焊枪500。通过将电弧焊枪500安装于悬臂303后,通过调整第二二维微调滑台102能够调整电弧焊枪500相对于激光输出头600的纵向、横向的距离,然后,通过调整微调旋转台301可以调整电弧焊枪500相对于激光输出头600的夹角,通过二者的结合,进而调整得到最佳的焊接参数,保证焊接质量。In a preferred solution of this embodiment, the second installation frame includes a fine-tuning rotary table 301, a rotating rod 302, and a cantilever 303. The fine-tuning rotary table 301 is installed on the connecting base plate 100, and the rotation axis of the fine-tuning rotary table 301 is Perpendicular to the board surface of the connection base 100 , one end of the rotating rod 302 is installed on the fine-tuning rotary table 301 , and the other end is installed on the cantilever 303 , and the cantilever 303 is used for installing the arc welding torch 500 . After the arc welding torch 500 is installed on the cantilever 303, the vertical and lateral distances of the arc welding torch 500 relative to the laser output head 600 can be adjusted by adjusting the second two-dimensional fine-tuning slide 102, and then the arc can be adjusted by adjusting the fine-tuning rotary table 301. The angle between the welding torch 500 and the laser output head 600 can be adjusted to obtain the best welding parameters through the combination of the two, so as to ensure the welding quality.
该实施例的优选方案中,所述微调旋转台301上设置有环形的刻度线,所述刻度线的长度绕所述微调旋转台301的转动方向延伸,便于控制调整的角度,调整时效率更高,更加容易确定最佳焊接位置。In the preferred solution of this embodiment, the fine-tuning rotary table 301 is provided with an annular scale line, and the length of the scale line extends around the rotation direction of the fine-tuning rotary table 301, which is convenient for controlling the adjustment angle, and the adjustment is more efficient. High, easier to determine the best welding position.
该实施例的优选方案中,所述悬臂303转动连接于所述旋转杆302,所述悬臂303的转动轴线与所述微调旋转台301的转动轴线共线,通过旋转杆302将悬臂303和微调旋转台301连接,同时,旋转杆302能够相对于微调旋转台301转动,带动悬臂303转动,旋转杆302进行粗调,然后利用微调旋转台301微调,调节更加方便,悬臂303转动时更加灵活。In the preferred version of this embodiment, the cantilever 303 is rotatably connected to the rotating rod 302, the rotation axis of the cantilever 303 is in line with the rotation axis of the fine-tuning turntable 301, the cantilever 303 and the fine-tuning are connected by the rotating rod 302 The rotary table 301 is connected, and at the same time, the rotary rod 302 can rotate relative to the fine-tuning rotary table 301 to drive the cantilever 303 to rotate, the rotary rod 302 is used for rough adjustment, and then the fine-tuning rotary table 301 is used for fine-tuning, the adjustment is more convenient, and the cantilever 303 is more flexible when rotating.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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Application publication date: 20160608 |