CN105642698A - Preparation method of silver-clad aluminum composite microwire - Google Patents
Preparation method of silver-clad aluminum composite microwire Download PDFInfo
- Publication number
- CN105642698A CN105642698A CN201610009106.7A CN201610009106A CN105642698A CN 105642698 A CN105642698 A CN 105642698A CN 201610009106 A CN201610009106 A CN 201610009106A CN 105642698 A CN105642698 A CN 105642698A
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- silver
- aluminium
- preparation
- aluminum composite
- composite wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/042—Manufacture of coated wire or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/045—Manufacture of wire or bars with particular section or properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
Abstract
The invention provides a preparation method of a silver-clad aluminum composite microwire. The preparation method of the silver-clad aluminum composite microwire comprises the steps that (1) an aluminum core and a silver tube with the outer diameter being in transition fit with the outer diameter of the aluminum core are selected and are subjected to deoiling and oxidation film treatment, then the aluminum core and the silver tube are dried and assembled in a vacuum operation box, and the two ends are sealed in a local plastic deformation way after assembly; (2) after inductive heating is conducted on an assembled composite bar, a silver-clad aluminum composite wire is prepared through hole type rolling or stretching or extruding; (3) the silver-clad aluminum composite wire is stretched into a composite microwire with the diameter phi being 0.02-0.5 mm through single-mold stretching or multi-mold water tank stretching; and (4) when cold deformation is about 90%-99% of the percentage of area reduction, annealing treatment is conducted on the composite wire at the temperature of 200-400 DEG C for 0.1-1 hour.
Description
Technical field
The present invention relates to the preparation method of a kind of bimetal compound microfilament, especially a kind of transverse section is the preparation method of circular silver-colored bag aluminium compound microfilament.
Background technology
The silver-colored metal the highest as electric conductivity, has a wide range of applications in microelectronics. But, due to the shortage of silver resource, directly with silver silk material as electro-conductive material cost height, it is unfavorable for that it is applied. Composite wire has the high-performance that single-material cannot reach, and applies more and more wider in industry-by-industry. Silver coated aluminum compound silk material with its electric conductivity height, contact performance is good, density is little etc., and feature is widely used in aviation wire and waveguide aspect. The preparation of existing silver coated aluminum compound silk mainly contains two kinds of methods, 1) aluminum steel silver impregnation method, this method exists that thickness of coating is limited, in uneven thickness, the shortcomings such as bonding strength is lower between coating and core; 2) hydrostatic extrusion+annealing+many to time drawing method [thank build new etc., one high-performance silver coated aluminum compound silk material and preparation technology [P] thereof, Chinese invention patent, the patent No.: CN200710063265], it is big that the method has facility investment, and technical process is long, and production efficiency is not high; And due to the yield strength ratio of silver/aluminium relatively big, cause the silver coating flow of metal difficulty when hydrostatic extrusion, silver layer metal flow is relatively slow compared with core layer aluminium, thus ring shape fracture defect easily occurs in coated with silver layer.
Summary of the invention
The present invention is directed to the deficiency of existing silver bag aluminium microfilament production technology, it is provided that a kind of flow process is relatively short, the preparation method of high efficiency silver bag aluminium microfilament.
The present invention solves the scheme that its technical problem is taked:
1) aluminium core and the silver pipe with aluminium core external diameter transition fit is selected, through deoiling and oxide film, dry and assembling in vacuum operating case, after assembling, two ends adopt the mode of local plastic deformation to seal;
2) compound bar assembled, after induction heating, is prepared into silver cladding through groove rolling or stretching or extruding and closes aluminum steel material;
3) silver bag aluminum steel material is stretched to through single mode stretching or multimode water tank��0.02-0.5mm microfilament;
4) when cold deformation amount is that relative reduction in area is about 90-99%, composite wire material carries out anneal, and annealing temperature is 200-400 DEG C, annealing time 0.1-1h.
Compared with prior art, the present invention has following technological merit:
1) compared with electrochemical plating, owing to composite wire is through strong cold gross distortion, coating layer compactness is higher;
2) silver pipe, aluminium core through deoiling, after oxide film processes, assemble in vacuum operating case, eliminate oxidation, simultaneously by the viscous deformation of aluminium core, enclose the gap of silver pipe with aluminium core, make compound interface maintain high clean and non-oxidation, it is to increase interface bond strength;
3) compared with hydrostatic extrusion method, the method production cost is lower;During hydrostatic extrusion, silver pipe and aluminium bar head must be processed into the operation of taper, operate comparatively simple, though hydrostatic extrusion distortion amount is bigger, but it is normal temperature extruding, make silver, the more difficult diffusion of aluminium atom and form real metallurgical binding, subsequent anneal cooperation is also needed to process to improve bonding strength, and the present invention adopts induction heating, according to blank size and coating thickness, adjustment induced current frequency and heat-up time, make to produce bigger temperature head between silver coating and aluminium core layer, reduce the ratio of the yield strength of silver/aluminium, from when complex line base is prepared in plastic working, coating layer and core layer flow of metal are reached unanimity, reduce production cost and avoid the appearance of silver layer Bamboo knobs crack, simultaneously, rod base is under the dual function of induction heating and temperature increasing by deformation effect, silver/aluminium compound interface energy long period is made to maintain certain temperature, facilitate the diffusion between silver, aluminium atom, form real metallurgical binding, improve the bonding strength of transition layer, be conducive to obtaining high performance silver bag aluminium compound microfilament.
Embodiment:
Below in conjunction with embodiment, the invention will be further described:
Embodiment 1:��0.07mm silver bag aluminium compound microfilament forming technology
1) select��25mm aluminium core and the silver being transition fit with aluminium core external diameter are managed, and silver pipe external diameter is��30mm, silver length of tube is 200mm, and aluminium core length is 202mm; Silver pipe inwall and aluminium core, through deoiling and after oxide film, dry and assembling, gives certain compression set to the aluminium core stretched out after assembling in vacuum operating case, with the gap sealed between silver pipe and aluminium bar, avoid the oxidation of compound interface;
2) compound bar billet assembled is after Frequency Induction Heating, and the ellipse-circular hole system entering multi-pass immediately is rolled into��6mm silver bag aluminium complex line base, every time relative reduction in area is 10 ~ 30%;
3)��6mm silver bag aluminium complex line base, adopts multi-pass single mode to be drawn into��1.0mm, lubricant is vegetables oil, and every time relative reduction in area is 15 ~ 25%;
4)��1.0mm silver coated aluminum compound silk material carries out anneal under argon gas shielded, and annealing temperature is 300 DEG C, and annealing time is 0.5h;
5)��1.0mm silver coated aluminum compound silk material adopts water tank multimode to be stretched to��0.08mm microfilament, lubricant is aviation kerosene, and every time deformation rate is controlled to relative reduction in area 8 ~ 20%.
Embodiment 2:��0.5mm silver bag aluminium compound microfilament forming technology
1) select��25mm aluminium core and the silver pipe with aluminium core external diameter transition fit, silver pipe external diameter is��30mm, silver length of tube is 200mm, and aluminium core length is 202mm; Through deoiling and after oxide film, dry and assembling, gives certain compression set to the aluminium core stretched out after assembling in vacuum operating case, with the gap sealed between silver pipe and aluminium bar, avoid the oxidation of compound interface;
2) compound bar assembled is after Frequency Induction Heating, and the stretching of row multi-pass immediately is made��2mm silver bag aluminium complex line base, lubricant is vegetables oil, and every time relative reduction in area is 12 ~ 30%;
3)��2mm silver coated aluminum compound silk material carries out anneal under argon gas shielded, and annealing temperature is 300 DEG C, and annealing time is 0.5h;
4) multi-pass single mode is adopted to be stretched to��0.5mm microfilament, lubricant is aviation kerosene, and every time deformation rate of silver coated aluminum compound silk material is controlled to relative reduction in area 8 ~ 20%.
Claims (1)
1. the preparation method of a silver-colored bag aluminium microfilament, it is characterised in that, preparation process is:
Selecting aluminium core and the silver-colored Guan Jing with aluminium core external diameter transition fit to deoil and oxide film, dry and assembling in vacuum operating case, after assembling, two ends adopt the mode of local plastic deformation to seal;
The compound bar assembled, after induction heating, is prepared into silver bag copper/aluminum composite wire through groove rolling or stretching or extruding;
Silver bag copper/aluminum composite wire stretches through single mode or multimode water tank is stretched to��0.02-0.5mm compound microfilament;
When cold deformation is that relative reduction in area is about 90-99%, composite wire material carries out anneal, and annealing temperature is 200-400 DEG C, annealing time 0.1-1h.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610009106.7A CN105642698B (en) | 2016-01-08 | 2016-01-08 | A kind of silver-colored alclad composite microwires preparation method |
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CN201610009106.7A CN105642698B (en) | 2016-01-08 | 2016-01-08 | A kind of silver-colored alclad composite microwires preparation method |
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CN105642698A true CN105642698A (en) | 2016-06-08 |
CN105642698B CN105642698B (en) | 2018-02-16 |
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CN201610009106.7A Expired - Fee Related CN105642698B (en) | 2016-01-08 | 2016-01-08 | A kind of silver-colored alclad composite microwires preparation method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110277188A (en) * | 2019-07-09 | 2019-09-24 | 贵研铂业股份有限公司 | A kind of ultra-fine compound flexible circuit conductor of silver-colored alclad and preparation method thereof of low-density |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04230905A (en) * | 1990-08-31 | 1992-08-19 | Sumitomo Electric Ind Ltd | Copper-clad aluminum composite wire and manufacture thereof |
JP2001271198A (en) * | 2000-03-24 | 2001-10-02 | Totoku Electric Co Ltd | Copper-coated aluminum wire |
CN1996503A (en) * | 2007-01-05 | 2007-07-11 | 北京科技大学 | A high-performance silver coated aluminum compound silk material and its preparing technology |
CN101236798A (en) * | 2008-02-04 | 2008-08-06 | 北京科技大学 | A copper adulterated aluminum complex flat line and its making method |
CN102760535A (en) * | 2012-07-23 | 2012-10-31 | 苏州市南方欣达双金属材料有限公司 | Production method for copper clad aluminum busbars |
-
2016
- 2016-01-08 CN CN201610009106.7A patent/CN105642698B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04230905A (en) * | 1990-08-31 | 1992-08-19 | Sumitomo Electric Ind Ltd | Copper-clad aluminum composite wire and manufacture thereof |
JP2001271198A (en) * | 2000-03-24 | 2001-10-02 | Totoku Electric Co Ltd | Copper-coated aluminum wire |
CN1996503A (en) * | 2007-01-05 | 2007-07-11 | 北京科技大学 | A high-performance silver coated aluminum compound silk material and its preparing technology |
CN101236798A (en) * | 2008-02-04 | 2008-08-06 | 北京科技大学 | A copper adulterated aluminum complex flat line and its making method |
CN102760535A (en) * | 2012-07-23 | 2012-10-31 | 苏州市南方欣达双金属材料有限公司 | Production method for copper clad aluminum busbars |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110277188A (en) * | 2019-07-09 | 2019-09-24 | 贵研铂业股份有限公司 | A kind of ultra-fine compound flexible circuit conductor of silver-colored alclad and preparation method thereof of low-density |
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