CN105642545A - Deep processing technology for food with rich plant cellulose - Google Patents

Abstract

The invention discloses a deep processing technology for food with rich plant cellulose. The deep processing technology comprises the steps that a threshing container is driven by a telescopic mechanism to reset to the initial position, and according to the initial position, the threshing container is located at the initial work ends of threshing rollers and does not communicate with a slag discharge clearance among the initial work ends of the threshing rollers and a threshing rack; the two threshing rollers are driven by a power device to rotate oppositely, corn to be threshed is dumped into the threshing container between the two threshing rollers, the threshing container is driven by the telescopic mechanism to move in the axis direction of the threshing rollers towards the work tail ends of the threshing rollers, and therefore the corn placed in the threshing container is preliminarily threshed under the action of the threshing rollers; and when the threshing container moves to the work tail ends of the threshing rollers, the telescopic mechanism contracts and pulls the threshing container to return, the corn placed in the threshing container is threshed again, a telescopic rack continuously contracts till the threshing container communicates with the slag discharge clearance, corn cobs in the threshing container are all discharged, and threshing of one time is achieved.

Description

There is abundant Plant fiber's vegetable food deep process

Technical field

The present invention relates to food deep-processing system, particularly relate to the deep-processing system of Semen Maydis.

Background technology

Semen Maydis is the zeistic seed of grass, has another name called maize, maize, Semen Maydis, pearl rice etc. Originate in Central America Mexico and Peru, 16th century incoming China, have the cultivation history in more than 400 years so far. There is plantation current all parts of the country, especially more with northeast, North China and southwest each province. Flint corn is generally planted by the Northeast, and the many plantations in North China are suitable to the dent corn of pulverizing, and quality is inferior to Flint corn. The variety type of Semen Maydis is a lot, divide by purposes, have the feeding kind of grain, dish kind (including waxy type, saccharoid type, young corn spear type), processing variety (sweet corn, young corn spear), quick-fried grain type kind (puffed rice specific breed) etc. Semen Maydis is the health-care good product in coarse grain, and food Semen Maydis is rather favourable to the health of human body. The embryo of Semen Maydis is big especially, accounts for the 10%-14% of gross weight, wherein contains substantial amounts of fat, therefore can extract oils and fats from corn germ. Owing to Semen Maydis containing more fat, so Semen Maydis easily becomes sour rotten in storage process. Semen Maydis both can pulverizing, again can rice milling. Nonrated the dividing of Semen Maydis powder, only thickness is not. Semen Maydis powder can make a steamed bread of corn, steamed corn cake etc. Protein in Semen Maydis powder does not have the ability forming gluten elasticity, holds gas poor performance, need to can make various fermentation dessert after admixing with flour. It is Semen Maydis grit with cracking rice of making of Semen Maydis, can be used for cooking congee, cooking rice over a slow fire. Still immature extremely tender Semen Maydis is called " young corn spear ", can be used for making dish.

The nutritive value of Semen Maydis: 1. vitamin content is very high, the vitamin content in Semen Maydis is very high, for rice, 5 ~ 10 times of Semen Tritici aestivi, and the nutritive value of special corn is higher than conventional corn; 2. plant cellulose content enriches, and abundant plant cellulose contained in Semen Maydis has the characteristic that stimulating gastrointestinal is wriggled, accelerated feces excretion, can prevent treating constipation, enteritis, intestinal cancer etc.Can fetter and hinder the absorption of excessive glucose, play and suppress the effect that blood glucose raises after meal; Cellulose can also suppress fat absorption, reduces blood lipid level, prevents and improve the generation of coronary heart disease, obesity, calculus; 3. rich in selenium and magnesium, in Semen Maydis containing selenium and magnesium have anti-cancer and kill cancer action, the decomposition of selenium energy acceleration bodies endoperoxide, make malignant tumor can not get the supply of molecular oxygen and be suppressed. Magnesium on the one hand also can the development of anticancer, bodily waste can be promoted to excrete on the other hand, this is also significant to anti-cancer; 4., containing glutathion, possibly together with a kind of longevity factor-glutathion in Semen Maydis, it is in the presence of selenium, generates GSH-POX, has and renew one's youth, the function of slow down aging; 5. containing cryptoxanthin, cryptoxanthin contained in Semen Maydis, it is possible to the generation that prevention age-related macular sexually transmitted disease (STD) becomes. Show that according to the research that Harvard University's medical college in 1994 is done together with many research centers the cryptoxanthin of picked-up higher amount can reduce the probability that age-related macular sexually transmitted disease (STD) becomes; 6. contain abundant carotene and nicotinic acid, carotene contained in Semen Maydis, vitamin A can be converted into after being absorbed by the body; Possibly together with nicotinic acid in Semen Maydis, content than rice high a lot. Nicotinic acid plays an important role in protein, fat, sugared metabolic process, and us can be helped to maintain the normal function of nervous system, digestive system and skin. If lacking nicotinic acid in human body, it is possible to cause the symptoms such as spiritual photis, auditory hallucination, mental disorder, the symptom such as angular cheilitis in digestion, glossitis, diarrhoea, and the pellagra on skin; 7. contain abundant linoleic acid, containing abundant unsaturated fatty acid in Semen Maydis, especially linoleic content is up to more than 60%, linoleic acid can reduce cholesterol, it is prevented to be deposited on blood vessel, thus reducing the generation of arteriosclerosis, to prophylaxis of hypertension, cardiovascular and cerebrovascular disease has positive effect.

Summary of the invention

For solving the deficiencies in the prior art, it is an object of the invention to provide a kind of automaticity high, improve the system of corn deep processing efficiency.

For realizing technique scheme, the technical solution used in the present invention is as follows.

There is abundant Plant fiber's vegetable food deep-processing system, it includes the device for peeling that the Semen Maydis plucked is removed the peel set gradually, Semen Maydis after peeling is carried out the sheller unit of threshing, corn particle after threshing is carried out the knot screen of remove impurity, the rinser that corn particle after remove impurity is carried out, corn particle after cleaning is carried out the vapour cooking device of steaming and decocting, to the air-dry cooling of the corn particle after steaming and decocting, the packing device that the corn particle after cooling is packed;

Sheller unit includes threshing frame, be movably installed in threshing frame and a pair threshing cylinder rotated in opposite directions, the threshing accommodating device that is installed between two threshing cylinders and moves along threshing cylinder axis direction, threshing accommodating device includes threshing container, telescoping mechanism, periphery between bottom end face and two threshing cylinders of described threshing container matches, the Driving plane of threshing container connects telescoping mechanism, and telescoping mechanism promotes or pulls threshing container to move along threshing cylinder axis direction; Deslagging gap is left between initial working end and the inwall of threshing frame of threshing cylinder;

Knot screen includes the first conveyer belt, the second conveyer belt, blower fan, the delivery end of the first conveyer belt is towards the feed end of the second conveyer belt, the delivery end of the second conveyer belt slant setting and the second conveyer belt is higher than feed end, the delivery end of the first conveyer belt is higher than the feed end of the second conveyer belt, and the air outlet of blower fan is contrary towards the gap location between the delivery end and the feed end of the second conveyer belt of the first conveyer belt and the blowing direction of blower fan and the conveying direction of the second conveyer belt;

Rinser includes cleaning outer cylinder body, it is socketed on the cleaning inner barrel cleaned in outer cylinder body, the linkage disk body being connected with cleaning inner barrel, the double motor equipment being connected with linkage disk body, cleaning outer cylinder body is fixedly installed and cleans in outer cylinder body and is provided with water chamber, clean outer cylinder body with clean inner barrel arranged concentric and clean inner barrel can relative to clean outer cylinder body freely rotatable, clean in inner barrel and be provided with wash chamber, clean inner core body wall portion and be provided with cleaning filter opening, clean and inner barrel is provided with the wash bowl gathering sill radially arranged, linkage disk body is socketed in cleaning inner barrel and is provided with, on the disk body that links, the linkage protruding block matched with wash bowl gathering sill, double dynamical agitating device, it countershaft including the kinetic energy output device connecting housing, being socketed in main cylinder that the main cylinder that headstock is connected with headstock is connected with main cylinder and matching with the regulation device being connected housing and being connected and regulation device, main cylinder one end is connected with headstock housing, and the other end of main cylinder is connected with being connected housing, and in main cylinder, the drive end of main shaft of socket is connected with the outfan of headstock, and the rotation of headstock output kinetic energy drive shaft is provided with external screw thread on main shaft, kinetic energy output device includes output shaft, and output sleeve is connected in main cylinder, and output shaft is matched by screw and main shaft, the central axis of output shaft and the central axes of main shaft, and output shaft is additionally provided with the direction recess arranged along its axis direction, connecting in housing and be provided with a pair intermeshing mainshaft gear, countershaft gear, mainshaft gear is socketed on outside output shaft, and countershaft gear is socketed on the outside of countershaft, and mainshaft gear is provided with the protruding block matched with direction recess, countershaft is socketed in disk and is flexibly connected with disk, disk is connected with being connected housing, countershaft is provided with annular relief, countershaft is also socketed with spring, one end of spring is connected with annular relief, the other end of spring is connected with disk, annular relief is provided with along the circumferential direction and evenly spaced some positioning cams, regulation device includes secondary cylinder, location dish, secondary barrel jacket is connected to the outside of countershaft and the central axes of secondary cylinder and countershaft, secondary cylinder one end is connected with being connected housing, the other end of secondary cylinder is connected with location dish, the central axes of secondary cylinder and location dish, positioning disk sleeve is connected to the outside of countershaft, and location dish is provided with step, and step is provided with the locating recess matched with positioning cams, the center of linkage disk body is provided with connection axle and this connection axle is connected with the kinetic energy outfan of the output shaft of double motor equipment,

Vapour cooking device include heating cylinder, lower water-retention cylinder, be installed between heating cylinder and lower water-retention cylinder vapor communication switch, the top of upper heating cylinder is provided with can the upper cover body of folding, upper cover body is provided with air inlet pipe, Pressure gauge, exhaustor, heating pallet is installed in upper heating cylinder, the diapire of upper heating cylinder is provided with steam inlet, the wall portion of lower water-retention cylinder is provided with water inlet pipe, and the diapire of lower water-retention cylinder is separately installed with drain pipe, roundabout shape heating rod, vapor communication switch includes the positioning chassis that position is fixing, the outer shroud disk body being flexibly connected with positioning chassis, the sector of five same sizes hinged with positioning chassis, five sectors are combined into a complete closing disk when merging, the side arc length of sector is 1/5th of the circumferential length closing disk, the articulated position place of sector and positioning chassis is positioned at the side curved circular side face of sector, the opposite side curved circular side face of sector is flexibly connected with outer shroud disk body by curved rod, positioning chassis is provided with slide protrusion block, outer shroud disk body is provided with the arc guide groove matched with slide protrusion block, arc guide groove and outer shroud disk body arranged concentric, round and in position on positioning chassis installs and is equipped with the vapor communication mouth being connected with upper steam inlet, lower water-retention cylinder.

The further improvement of technique scheme.

Threshing cylinder has been respectively uniformly distributed threshing friction mechanism, include the being slidably connected threshing of threshing cylinder of threshing friction mechanism is protruding, being connected to compression spring between bottom and threshing cylinder inwall that threshing is protruding, the top of threshing projection is provided with spherical threshing bistrique.

The further improvement of technique scheme.

Threshing frame is additionally provided with the threshing loading hopper corresponding with threshing container initial position.

The further improvement of technique scheme.

The Sidewall Height of threshing container is not less than 7cm.

The further improvement of technique scheme.

The bottom cleaning inner barrel is connected to chassis, and the centre on chassis is connected to cleaning rotating shaft, and the center cleaning outer cylinder body is provided with and cleans the axial trough that rotating shaft matches, and cleaning inner barrel can around own axis.

The further improvement of technique scheme.

Main cylinder by rivet and headstock housing, be connected housing and be connected, secondary cylinder is connected with being connected housing by rivet.

The further improvement of technique scheme.

Main cylinder is additionally provided with travel switch, is controlled the two ends extreme position of output shaft by travel switch.

The further improvement of technique scheme.

Outer shroud disk body is additionally provided with operative gear, drives outer shroud disk body back and forth to deflect around own axes direction by drive mechanism.

The further improvement of technique scheme.

Above-mentioned heating pallet is fixed in upper heating cylinder by the support column that some vertical directions are arranged, and heats and be provided with some water seepage holes on pallet, and the circumference side of heating pallet is provided with the side board of vertical direction projection.

Having abundant Plant fiber's vegetable food deep process, its step includes:

A, the device for peeling that the Semen Maydis plucked is removed the peel;

B, to peeling after Semen Maydis carry out threshing;

Threshing container returns back to initial position under the driving of telescoping mechanism, and initial position is: threshing container is positioned at the initial working end of threshing cylinder, and does not connect with the initial deslagging gap between working end with threshing frame of threshing cylinder;

Two threshing cylinders are driven to rotate in opposite directions by power set, to treat that threshing corn is poured in the threshing container being installed between two threshing cylinders, the threshing container axis direction along threshing cylinder the working distal tip towards threshing cylinder is driven to move by telescoping mechanism, so that the Semen Maydis being positioned in threshing container realizes preliminary threshing under the effect of threshing cylinder; When threshing container moves the working distal tip to threshing cylinder, telescoping mechanism shrinks and draws threshing container and returns, it is positioned over the Semen Maydis in threshing container again by threshing, flexible frame contracts last, until threshing container connects with deslagging gap, corncob cellulose in threshing container is all discharged, namely completes a threshing;

C, the corn particle after threshing is carried out remove impurity;

The corn particle treating remove impurity is positioned over the feed end place of the first conveyer belt, corn particle falls from the delivery end of the first conveyer belt, owing to having the outlet air end of interval and blower fan between delivery end and the feed end of the second conveyer belt of the first conveyer belt towards this interval, blower fan is by tiny granule, feeler blowout, corn particle after remove impurity falls into the feed end place of the second conveyer belt, thus completing a remove impurity;

D, the corn particle after remove impurity is carried out;

Linkage disk body rotates and cleans; Load cleaning water in outer cylinder body cleaning, corn particle is poured into and is socketed in the wash chamber cleaning inner barrel cleaning in outer cylinder body;

Pressing countershaft, makes the annular relief radial motion being arranged on countershaft, and the positioning cams being arranged in annular relief separates with the locating recess being socketed on countershaft, and is arranged at annular relief and the spring contraction being connected between housing;

Turns auxiliary shaft, make to be arranged in connection housing and be socketed on the countershaft gear outside countershaft to rotate, it is arranged at the mainshaft gear concomitant rotation connecting in housing and being meshed with countershaft gear, owing to mainshaft gear is socketed on outside output shaft, and the protruding block that the direction recess being provided with on mainshaft gear and be arranged on output shaft matches, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, it is achieved the rotation of output shaft and axial feed motion;

The linkage disk body being connected with the kinetic energy outfan of output shaft moves along with the motion of output shaft, linkage disk body rotates and radially movable in cleaning inner barrel in cleaning inner barrel, clean and inner barrel is provided with the wash bowl gathering sill radially arranged, linkage disk body is socketed in cleaning inner barrel and is provided with, on the disk body that links, the linkage protruding block matched with wash bowl gathering sill, rotating of linkage disk body drives the rotation cleaning inner barrel, clean urceolus so that the foreign material mixed in corn particle enter from the cleaning filter opening cleaning inner core body wall portion under the influence of centrifugal force, thus reaching rotary-cleaning effect,

Linkage disk body Radial Perturbation cleans; Being socketed on the spring on countershaft promotes the positioning cams being arranged at annular relief and locating recess to match, and countershaft position is fixed, and is arranged at the mainshaft gear connected in housing and fixes with countershaft gear position, does not rotate;

Drive shaft rotates, and owing to the axially directed groove arranged on output shaft matches with the protruding block being arranged on mainshaft gear, is socketed on main shaft output shaft that is outside and that be connected with main shaft by screw and realizes axial feed motion;

The radial motion of output shaft drives the radial motion in cleaning inner barrel of connected linkage disk body, linkage disk body is in radial motion process, realize cleaning draining and the absorbent function of inner barrel, thus reaching flow-disturbing effect, corn particle is quickly rolled in cleaning inner barrel, thus reaching disturbance cleaning performance;

E, to clean after corn particle carry out steaming and decocting;

Corn particle after cleaning is positioned on the heating pallet being fixed in upper heating cylinder, the upper cover body being installed on upper heating cylinder top is closed, and the vapor communication being installed on upper heating cylinder bottom is switched closedown, and switch injected clear water in the lower storage cylinder of water body of bottom in vapor communication, open the roundabout shape heating rod being installed in lower storage cylinder of water body, inject a certain amount of steam in the air inlet pipe upwards heating cylinder of upper cover body preheat by being installed on, and by being installed on the atmospheric pressure value in the upper heating cylinder of air gauge observation of upper cover body, if air pressure exceedes predetermined safety value, discharge some vapor by being installed on the exhaustor of upper cover body, when clear water in lower storage cylinder of water body boils, unlatching vapor communication switchs, it is made to turn an angle around own axes direction by rotating outer shroud disk body, outer shroud disk body rotation process drives five the curved rod motions being flexibly connected with it, owing to the other end of five curved rods is movably connected with sector curved circular side face, the opposite side curved circular side face of sector is hinged with positioning chassis, and five sectors are combined into a complete closing disk when merging, the side arc length of sector is 1/5th of the circumferential length closing disk, so that curved rod motor process drives corresponding five sector separated in synchronization, the vapor communication mouth through positioning chassis center of the steam in lower storage cylinder of water body is made to enter in upper heating cylinder, namely certain time to be heated can be taken off the corn particle of maturation,Before taking out ripe corn particle, answer steam off coupling cock, it is to avoid heat energy distributes;

F, the corn particle after steaming and decocting is carried out air-dry cooling;

G, to cooling after corn particle carry out bagging and packaging.

Accompanying drawing explanation

In order to be illustrated more clearly that the embodiment of the present invention, the accompanying drawing used required in embodiment will be done simple introduction below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.

Fig. 1 is the structure principle chart of the double motor equipment of the present invention.

Fig. 2 is the main shaft attachment structure schematic diagram with countershaft of the present invention.

Fig. 3 is the main shaft attachment structure schematic diagram with countershaft of the present invention.

Fig. 4 is the main shaft attachment structure schematic diagram with countershaft of the present invention.

Fig. 5 is the main shaft explosive view with the attachment structure of countershaft of the present invention.

Fig. 6 is the explosive view of the main shaft of the present invention.

Fig. 7 is the rinser structural representation of the present invention.

Fig. 8 is the rinser cross-sectional view of the present invention.

Fig. 9 is the cleaning inner barrel structural representation of the present invention.

Figure 10 is the cleaning inner barrel structural representation of the present invention.

Figure 11 is sheller unit and the knot screen catenation principle figure of the present invention.

Figure 12 is the sheller unit structural representation of the present invention.

Figure 13 is the sheller unit structural representation of the present invention.

Figure 14 is the sheller unit structural representation of the present invention.

Figure 15 is the sheller unit structural representation of the present invention.

Figure 16 is the threshing friction mechanism structural representation of the present invention.

Figure 17 is the vapour cooking apparatus structure schematic diagram of the present invention.

Figure 18 is the vapour cooking apparatus structure schematic diagram of the present invention.

Figure 19 is the upper heating cylinder structural representation of the vapour cooking device of the present invention.

Figure 20 is the lower heating cylinder structural representation of the vapour cooking device of the present invention.

Figure 21 is the vapor communication switch closed mode structural representation of the vapour cooking device of the present invention.

Figure 22 is the vapor communication switch open status architecture schematic diagram of the vapour cooking device of the present invention.

Figure 23 is the beating apparatus structural representation of the present invention.

Figure 24 is the beating apparatus structural representation of the present invention.

Figure 25 is the upper millstone structural representation of the beating apparatus of the present invention.

Figure 26 is the lower millstone structural representation of the beating apparatus of the present invention.

Figure is denoted as:

10, headstock.

20, main cylinder.

30, housing is connected; 32, mainshaft gear; 34, countershaft gear.

40, regulation device; 42, secondary cylinder; 44, location dish; 46, step.

50, bearing.

60, kinetic energy output device; 62, output shaft; 64, direction recess; 66, kinetic energy outfan.

70, countershaft; 72, disk; 74, spring; 76, annular relief.

80, main shaft.

100, rinser; 110, outer cylinder body is cleaned; 120, inner barrel is cleaned; 122, filter opening is cleaned; 124, wash bowl gathering sill; 130, linkage disk body; 132, linkage protruding block; 134, disk body is connected; 142, chassis; 144, rotating shaft is cleaned.

200, sheller unit; 210, threshing frame; 212, threshing loading hopper; 216, threshing swash plate; 220, threshing cylinder; 230, threshing friction mechanism; 232, compression spring; 234, threshing is protruding; 236, threshing bistrique; 240, threshing accommodating device;242, threshing container; 244, telescoping mechanism.

300, knot screen; 310, the first conveyer belt; 320, the second conveyer belt; 330, blower fan.

400, vapour cooking device; 410, upper heating cylinder; 412, heating pallet; 414, water seepage hole; 416, support column; 418, upper steam inlet; 420, upper cover body; 422, air inlet pipe; 424, air gauge; 426, exhaustor; 430, vapor communication switch; 431, outer shroud disk body; 432, positioning chassis; 433, arc guide groove; 434, slide protrusion block; 435, curved rod; 436, sector; 437, vapor communication mouth; 440, lower water-retention cylinder; 442, water inlet pipe; 444, drain pipe; 446, heating rod.

500, beating apparatus; 510, making beating urceolus; 512, filter pulp hole; 520, upper millstone; 522, upper millstone drives gear; 524, making beating charging hole; 526, radial direction cutter; 530, lower millstone; 532, helical tooth blade.

Detailed description of the invention

Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiment. Based on the embodiment in the present invention, those of ordinary skill in the art under not making creative work premise, the every other embodiment obtained, broadly fall into scope.

As shown in Fig. 1-2 6, corn deep processing system, it includes the device for peeling that the Semen Maydis plucked is removed the peel set gradually, Semen Maydis after peeling is carried out the sheller unit of threshing, corn particle after threshing is carried out the knot screen of remove impurity, the rinser that the corn particle after remove impurity is carried out, corn particle after cleaning is carried out the vapour cooking device of steaming and decocting, to the air-dry cooling of the corn particle after steaming and decocting, the packing device that the corn particle after cooling is packed.

As shown in Fig. 1-2 6, corn deep processing system, it includes the device for peeling that the Semen Maydis plucked is removed the peel set gradually, Semen Maydis after peeling is carried out the sheller unit of threshing, corn particle after threshing is carried out the knot screen of remove impurity, the rinser that the corn particle after remove impurity is carried out, corn particle after cleaning is pulled an oar and produced the beating apparatus of Semen Maydis serosity, Semen Maydis serosity is carried out air-dry cooling, the packing device that the Semen Maydis serosity after cooling is packed.

The device with identical function existed in prior art can be adopted to realize for above-mentioned device for peeling, packing device.

Above-mentioned rinser 100, including cleaning outer cylinder body 110, it is socketed on the cleaning inner barrel 120 cleaned in outer cylinder body 110, the linkage disk body 130 being connected with cleaning inner barrel 120, the double motor equipment being connected with linkage disk body 130, cleaning outer cylinder body 110 is fixedly installed and cleans in outer cylinder body 110 and is provided with water chamber, clean outer cylinder body 110 with clean inner barrel 120 arranged concentric and clean inner barrel 120 can be freely rotatable relative to cleaning outer cylinder body 110, clean in inner barrel 120 and be provided with wash chamber, the bottom cleaning inner barrel 120 is connected to chassis 142, the centre on chassis 142 is connected to cleaning rotating shaft 144, the center cleaning outer cylinder body 110 is provided with and cleans the axial trough that rotating shaft 144 matches, cleaning inner barrel 120 can around own axis, clean inner barrel 120 wall portion and be provided with cleaning filter opening 122, clean and inner barrel 120 is provided with the wash bowl gathering sill 124 radially arranged, linkage disk body 130 is socketed in cleaning inner barrel 120 and is provided with, on the disk body 130 that links, the linkage protruding block 132 matched with wash bowl gathering sill 124, by linking, protruding block 132 can realize linkage disk body in the radial motion cleaned in inner barrel 120 with mating of wash bowl gathering sill 124,When the disk body 130 that links rotates, owing to linkage lobe matches with wash bowl gathering sill 124, so that linkage disk body 130 drives the rotation cleaning inner barrel 120.

As shown in figures 1 to 6, double motor equipment, it countershaft 70 including the kinetic energy output device 60 connecting housing 30, being socketed in main cylinder 20 that the main cylinder 20 that headstock 10 is connected with headstock 10 is connected with main cylinder 20 and matching with the regulation device 40 being connected housing 30 and being connected and regulation device; The main shaft 80 that power drive is socketed in main cylinder 20 is provided to rotate by headstock 10, thus driving the radial motion of kinetic energy output device 60; By driving the rotation of countershaft, thus driving the rotation of kinetic energy output device 60 and along radial motion.

Main cylinder 20 one end is connected with headstock 10 housing by rivet, the other end of main cylinder 20 is connected with being connected housing 30 by rivet, in main cylinder 20, the drive end of main shaft 80 of socket is connected with the outfan of headstock 10, the rotation of headstock 10 output kinetic energy drive shaft 80, main shaft 80 is provided with external screw thread.

Kinetic energy output device 60 includes output shaft 62, output shaft 62 is socketed in main cylinder 20, output shaft 62 is matched by screw and main shaft 80, the central axes of the central axis of output shaft 62 and main shaft 80, and output shaft 62 is additionally provided with the direction recess 64 arranged along its axis direction.

Connect in housing 30 and be provided with a pair intermeshing mainshaft gear 32, countershaft gear 34, it is outside that mainshaft gear 32 is socketed on output shaft 62, countershaft gear 34 is socketed on the outside of countershaft 70, and mainshaft gear 32 is provided with the protruding block (not shown in FIG.) matched with direction recess 64.

Regulation device 40 is in order to control the rotation of countershaft 70, countershaft 70 is socketed in disk 72 and is flexibly connected with disk 72, disk 72 is fixed by rivet with being connected housing 30, countershaft 70 is provided with annular relief 76, countershaft 70 is also socketed with spring 72, one end of spring 72 is connected with annular relief 76, and the other end of spring 72 is connected with disk 72, annular relief 76 is provided with along the circumferential direction and evenly spaced some positioning cams; Regulation device 40 includes secondary cylinder 42, location dish 44, secondary cylinder 42 is socketed on the outside of countershaft 70 and the central axes of secondary cylinder and countershaft, secondary cylinder 42 one end is fixed by rivet with being connected housing 30, the other end of secondary cylinder 42 is fixed by rivet and location dish 44, the central axes of secondary cylinder 42 and location dish 44, location dish 44 is socketed on the outside of countershaft 70, location dish 44 is provided with step 46, step 46 is provided with the locating recess matched with positioning cams.

The first type of drive, main axis, countershaft does not rotate.

The annular relief jack-up being arranged on countershaft 70 under the effect of spring 74 elastic force, and drive countershaft along axial-movement, the locating recess making the positioning cams being arranged in annular relief and be arranged on location dish 44 matches, thus countershaft position being fixed and making countershaft gear 34 not rotate, so that mainshaft gear can not rotate.

Headstock 10 provides power drive main shaft 80 around own axis, due to the protruding block that the direction recess being provided with on mainshaft gear be arranged on output shaft 62 matches, so that the output shaft 62 being connected with main shaft 80 by screw is only along axial-movement, it is impossible to around own axis.

The second type of drive, countershaft rotates, main shaft does not rotate.

First extruding countershaft 70, shell fragment is shunk and positioning cams is separated with locating recess, kinetic energy turns auxiliary shaft 70 are provided by power set, rotating of countershaft 70 drives connected countershaft gear 34 to rotate, rotating of countershaft gear 34 drives the mainshaft gear 32 being meshed with it to rotate, the rotation rotating drive output shaft 62 of mainshaft gear 32, owing to main shaft does not rotate, so that output shaft 62 realizes axial feed motion while rotating.

As shown in Figure 1, 2, 3, main cylinder 20 is additionally provided with travel switch, is controlled the two ends extreme position of output shaft 62 by travel switch, it is to avoid output shaft 62 and mechanism collide, and cause the damage of device.

The center of linkage disk body 130 is provided with connection axle and this connection axle is connected with the kinetic energy outfan of the output shaft of double motor equipment, is arranged at and connecting on linkage disk body 130 is provided with, on axle, the connection disk body 134 that the kinetic energy outfan of the output shaft with double motor equipment is connected.

In actual mechanical process, the cleaning inner barrel of the present invention need to adopt vertical placement, it is to avoid the collision mutually of corn particle causes breaks, and affects the quality of corn particle.

In cleaning process, mixing with the foreign material in corn particle from cleaning discharge in filter opening, for ease of foreign material from cleaning disengaging filter opening, being arranged at the cleaning filter opening diameter cleaning inner core body wall portion should at 2mm-5mm, it is preferable that cleaning filter opening diameter is 4mm.

The rinser cleaning method to corn particle.

Linkage disk body rotates and cleans.

Load cleaning water in outer cylinder body cleaning, corn particle is poured into and is socketed in the wash chamber cleaning inner barrel cleaning in outer cylinder body.

Pressing countershaft, makes the annular relief radial motion being arranged on countershaft, and the positioning cams being arranged in annular relief separates with the locating recess being socketed on countershaft, and is arranged at annular relief and the spring contraction being connected between housing.

Turns auxiliary shaft, make to be arranged in connection housing and be socketed on the countershaft gear outside countershaft to rotate, it is arranged at the mainshaft gear concomitant rotation connecting in housing and being meshed with countershaft gear, owing to mainshaft gear is socketed on outside output shaft, and the protruding block that the direction recess being provided with on mainshaft gear and be arranged on output shaft matches, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, it is achieved the rotation of output shaft and axial feed motion.

The linkage disk body being connected with the kinetic energy outfan of output shaft moves along with the motion of output shaft, linkage disk body rotates and radially movable in cleaning inner barrel in cleaning inner barrel, clean and inner barrel is provided with the wash bowl gathering sill radially arranged, linkage disk body is socketed in cleaning inner barrel and is provided with, on the disk body that links, the linkage protruding block matched with wash bowl gathering sill, rotating of linkage disk body drives the rotation cleaning inner barrel, clean urceolus so that the foreign material mixed in corn particle enter from the cleaning filter opening cleaning inner core body wall portion under the influence of centrifugal force, thus reaching rotary-cleaning effect.

Linkage disk body Radial Perturbation cleans.

Being socketed on the spring on countershaft promotes the positioning cams being arranged at annular relief and locating recess to match, and countershaft position is fixed, and is arranged at the mainshaft gear connected in housing and fixes with countershaft gear position, does not rotate;

Drive shaft rotates, and owing to the axially directed groove arranged on output shaft matches with the protruding block being arranged on mainshaft gear, is socketed on main shaft output shaft that is outside and that be connected with main shaft by screw and realizes axial feed motion.

The radial motion of output shaft drives the radial motion in cleaning inner barrel of connected linkage disk body, linkage disk body is in radial motion process, realize cleaning draining and the absorbent function of inner barrel, thus reaching flow-disturbing effect, corn particle is quickly rolled in cleaning inner barrel, thus reaching disturbance cleaning performance.

Rotate cleaning according to above-mentioned linkage disk body, linkage disk body Radial Perturbation cleans and corn particle is carried out and constantly switches, until corn particle cleans completely.

As illustrated in figures 11-16, sheller unit 200, it includes threshing frame 210, it is movably installed in threshing frame and a pair threshing cylinder 220 rotated in opposite directions, the threshing accommodating device 240 being installed between two threshing cylinders 220 and move along threshing cylinder axis direction, threshing accommodating device 240 includes threshing container 242, telescoping mechanism 244, periphery between bottom end face and two threshing cylinders of described threshing container 242 matches, the Driving plane of threshing container 242 connects telescoping mechanism 244, this telescoping mechanism 244 can be the push rod of cylinder, pull strength is applied by cylinder push-rod, promote or pull threshing container 242 to move along threshing cylinder axis direction, deslagging gap is left between initial working end and the inwall of threshing frame 210 of threshing cylinder 220.

First, driving two threshing cylinder move toward one another under the driving of power set, threshing container is reset to initial position, and initial position is: threshing container is positioned at the initial working end of threshing cylinder, and does not connect with deslagging gap; Place in threshing container and treat threshing corn, threshing container is promoted to move along threshing cylinder axis direction by cylinder, in threshing course, corn particle is peeled off from corncob cellulose and drops from the gap between two threshing containers, when threshing container moves to threshing cylinder working distal tip, cylinder traction threshing container returns, until threshing container connects with deslagging gap, being positioned over after the corn threshing in threshing container only remaining corncob cellulose, corncob cellulose is from deslagging gap automatic discharging; Then threshing container resets again, carries out threshing work next time; It will be apparent that in this device, promote the reciprocal threshing on threshing cylinder of threshing container by cylinder, relative to one way threshing mode, its effective threshing distance, and this device employing automatic discharging mode, it is not necessary to manually participate in, be greatly saved artificial.

Owing to corncob is tapered and its concave-convex surface is uneven, if adopting common threshing bistrique that Semen Maydis is carried out threshing, certainly it is halfway, for solving this problem, the threshing bistrique adopted in this device is as shown in figure 16, threshing cylinder 220 has been respectively uniformly distributed threshing friction mechanism 230, threshing friction mechanism 230 includes being slidably connected the threshing projection 234 of threshing cylinder, being connected to compression spring 232 between bottom and the threshing cylinder inwall of threshing projection 234, the top of threshing projection 234 is provided with spherical threshing bistrique 236; When threshing cylinder rotates, threshing bistrique occurs flexible according to corn particle surface configuration, so that threshing bistrique does not destroy corn particle meat portion, and threshing is wider.

For ease of controlling charging and avoiding operation element close contact threshing cylinder, improve production security, threshing frame 210 is additionally provided with the threshing loading hopper 212 corresponding with threshing container initial position.

When Semen Maydis between threshing cylinder by threshing time, can ceaselessly roll and even beat, for avoiding corn particle to jump out in threshing container 242, the Sidewall Height of threshing container 242 is not less than 7cm.

The methods of threshing of Semen Maydis.

Threshing container returns back to initial position under the driving of telescoping mechanism, and initial position is: threshing container is positioned at the initial working end of threshing cylinder, and does not connect with the initial deslagging gap between working end with threshing frame of threshing cylinder;

Two threshing cylinders are driven to rotate in opposite directions by power set, to treat that threshing corn is poured in the threshing container being installed between two threshing cylinders, the threshing container axis direction along threshing cylinder the working distal tip towards threshing cylinder is driven to move by telescoping mechanism, so that the Semen Maydis being positioned in threshing container realizes preliminary threshing under the effect of threshing cylinder; When threshing container moves the working distal tip to threshing cylinder, telescoping mechanism shrinks and draws threshing container and returns, it is positioned over the Semen Maydis in threshing container again by threshing, flexible frame contracts last, until threshing container connects with deslagging gap, corncob cellulose in threshing container is all discharged, namely completes a threshing.

As shown in figure 17-22, vapour cooking device 400, including upper heating cylinder 410, lower water-retention cylinder 440, it is installed on the vapor communication switch 430 between heating cylinder 410 and lower water-retention cylinder 440, the top of upper heating cylinder 410 is provided with can the upper cover body 420 of folding, upper cover body 420 is provided with air inlet pipe 422, Pressure gauge 424, exhaustor 426, heating pallet 412 is installed in upper heating cylinder 410, the diapire of upper heating cylinder 410 is provided with steam inlet 418, the wall portion of lower water-retention cylinder 440 is provided with water inlet pipe 442, the diapire of lower water-retention cylinder 440 is separately installed with drain pipe 444, roundabout shape heating rod 446, vapor communication switch 430 includes the positioning chassis 432 that position is fixing, the outer shroud disk body 431 being flexibly connected with positioning chassis 432, the sector 436 of five same sizes hinged with positioning chassis 432, five sectors are combined into a complete closing disk when merging, the side arc length of sector is 1/5th of the circumferential length closing disk, the articulated position place of sector 436 and positioning chassis 432 is positioned at the side curved circular side face of sector 436, the opposite side curved circular side face of sector is flexibly connected with outer shroud disk body 431 by curved rod 435, positioning chassis 432 is provided with slide protrusion block 434, outer shroud disk body 431 is provided with the arc guide groove 433 matched with slide protrusion block 434, arc guide groove 433 and outer shroud disk body arranged concentric, round and in position on positioning chassis 432 installs and is equipped with the vapor communication mouth 437 being connected with upper steam inlet, lower water-retention cylinder.

All right setting unit gear on outer shroud disk body 431, the reciprocating motion of outer shroud disk body is driven by drive mechanism, outer shroud disk body is back and forth deflected around own axes direction, the deflection of outer shroud disk body is drawn curved rod and drives sector to rotate around riveted joint place, and make five sector synchronous axial system, control opening range.

Above-mentioned heating pallet 412 is fixed in upper heating cylinder by the support column 418 that some vertical directions are arranged, and heat and pallet 412 is provided with some water seepage holes 414, the circumference side of heating pallet 412 is provided with the side board that vertical direction is protruding, it is to avoid corn particle departs from.

The vapour cooking method of corn particle.

Corn particle after cleaning is positioned on the heating pallet being fixed in upper heating cylinder, the upper cover body being installed on upper heating cylinder top is closed, and the vapor communication being installed on upper heating cylinder bottom is switched closedown, and switch injected clear water in the lower storage cylinder of water body of bottom in vapor communication, open the roundabout shape heating rod being installed in lower storage cylinder of water body;Inject a certain amount of steam in the air inlet pipe upwards heating cylinder of upper cover body preheat by being installed on, and by being installed on the atmospheric pressure value in the upper heating cylinder of air gauge observation of upper cover body, if air pressure exceedes predetermined safety value, discharge some vapor by being installed on the exhaustor of upper cover body, when clear water in lower storage cylinder of water body boils, unlatching vapor communication switchs, it is made to turn an angle around own axes direction by rotating outer shroud disk body, outer shroud disk body rotation process drives five the curved rod motions being flexibly connected with it, owing to the other end of five curved rods is movably connected with sector curved circular side face, the opposite side curved circular side face of sector is hinged with positioning chassis, and five sectors are combined into a complete closing disk when merging, the side arc length of sector is 1/5th of the circumferential length closing disk, so that curved rod motor process drives corresponding five sector separated in synchronization, the vapor communication mouth through positioning chassis center of the steam in lower storage cylinder of water body is made to enter in upper heating cylinder, namely certain time to be heated can be taken off the corn particle of maturation, before taking out ripe corn particle, answer steam off coupling cock, it is to avoid heat energy distributes.

As shown in Figure 23-26, above-mentioned beating apparatus 500 includes making beating urceolus 510, be fixed in making beating urceolus 510 lower millstone 530, it is arranged in above making beating urceolus 510 and the upper millstone 520 corresponding with lower millstone 530, region between outside wall portions and the inner wall part of making beating urceolus 510 of lower millstone 530 is the stock tank that overflows, making beating urceolus 510 is provided with the filter pulp hole 512 being positioned at bottom excessive stock tank, the making beating charging hole 524 that the center of upper millstone 520 is provided through.

As shown in figures 24-25, the face machined flat of above-mentioned upper millstone 520 is provided with the radial direction cutter 526 of outward radial radiation, the center of the Driving plane of upper millstone 520 is provided with upper millstone and drives gear 522, drive motor is connected by synchronous belt drive mechanism, and by the drive motor rotation with movable grinding disc.

As shown in figure 26, the face machined flat of above-mentioned lower millstone 530 is provided with the helical tooth blade 532 spread to outside along center.

The methods of beating of beating apparatus.

Corn particle after cleaning is poured in the making beating charging hole being arranged at upper millstone center, rotate upper millstone, corn particle is grated in the abrasive areas between upper millstone and lower millstone, lower millstone is fixed on making beating urceolus, and the region between the inner wall part of the outside wall portions of lower millstone and making beating urceolus is the stock tank that overflows, corn particle after being ground becomes slurry and flows in excessive stock tank, owing to making beating urceolus being provided with the filter pulp hole being positioned at bottom excessive stock tank so that the corn particle serosity after filtered flows out from filter pulp hole.

The delivery end in filter pulp hole is placed with the container collecting corn particle serosity, after sets of containers is full, more manually changes.

As shown in figure 11, knot screen 300 includes first conveyer belt the 310, second conveyer belt 320, blower fan 330, the delivery end of the first conveyer belt 310 is towards the feed end of the second conveyer belt 320, the delivery end of the second conveyer belt 320 slant setting and the second conveyer belt is higher than feed end, the delivery end of the first conveyer belt 310 is higher than the feed end of the second conveyer belt, and the air outlet of blower fan 330 is contrary towards the gap location between the delivery end and the feed end of the second conveyer belt of the first conveyer belt 310 and the blowing direction of blower fan 330 and the conveying direction of the second conveyer belt.

For improving automaticity and avoiding a dead lift corn particle, the feed end of the first above-mentioned conveyer belt is positioned at the lower section of threshing cylinder, and the corn particle being stripped is fed directly in knot screen.

The impurity-removing method of corn particle.

The corn particle treating remove impurity is positioned over the feed end place of the first conveyer belt, corn particle falls from the delivery end of the first conveyer belt, owing to having the outlet air end of interval and blower fan between delivery end and the feed end of the second conveyer belt of the first conveyer belt towards this interval, blower fan is by tiny granule, feeler blowout, corn particle after remove impurity falls into the feed end place of the second conveyer belt, thus completing a remove impurity.

Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention; The multiple amendment of these embodiments be will be apparent from for those skilled in the art, and General Principle defined in the present invention when without departing from the spirit or scope of the present invention, can realize in other embodiments. Therefore, the present invention will not be defined to the embodiments shown herein, and is to fit to the widest scope consistent with principles disclosed herein and features of novelty.

Claims (1)

1. having abundant Plant fiber's vegetable food deep process, its step includes:

A, the device for peeling that the Semen Maydis plucked is removed the peel;

B, to peeling after Semen Maydis carry out threshing;

Threshing container returns back to initial position under the driving of telescoping mechanism, and initial position is: threshing container is positioned at the initial working end of threshing cylinder, and does not connect with the initial deslagging gap between working end with threshing frame of threshing cylinder;

Two threshing cylinders are driven to rotate in opposite directions by power set, to treat that threshing corn is poured in the threshing container being installed between two threshing cylinders, the threshing container axis direction along threshing cylinder the working distal tip towards threshing cylinder is driven to move by telescoping mechanism, so that the Semen Maydis being positioned in threshing container realizes preliminary threshing under the effect of threshing cylinder; When threshing container moves the working distal tip to threshing cylinder, telescoping mechanism shrinks and draws threshing container and returns, it is positioned over the Semen Maydis in threshing container again by threshing, flexible frame contracts last, until threshing container connects with deslagging gap, corncob cellulose in threshing container is all discharged, namely completes a threshing;

C, the corn particle after threshing is carried out remove impurity;

The corn particle treating remove impurity is positioned over the feed end place of the first conveyer belt, corn particle falls from the delivery end of the first conveyer belt, owing to having the outlet air end of interval and blower fan between delivery end and the feed end of the second conveyer belt of the first conveyer belt towards this interval, blower fan is by tiny granule, feeler blowout, corn particle after remove impurity falls into the feed end place of the second conveyer belt, thus completing a remove impurity;

D, the corn particle after remove impurity is carried out;

Linkage disk body rotates and cleans; Load cleaning water in outer cylinder body cleaning, corn particle is poured into and is socketed in the wash chamber cleaning inner barrel cleaning in outer cylinder body;

Pressing countershaft, makes the annular relief radial motion being arranged on countershaft, and the positioning cams being arranged in annular relief separates with the locating recess being socketed on countershaft, and is arranged at annular relief and the spring contraction being connected between housing;

Turns auxiliary shaft, make to be arranged in connection housing and be socketed on the countershaft gear outside countershaft to rotate, it is arranged at the mainshaft gear concomitant rotation connecting in housing and being meshed with countershaft gear, owing to mainshaft gear is socketed on outside output shaft, and the protruding block that the direction recess being provided with on mainshaft gear and be arranged on output shaft matches, and main shaft is provided with external screw thread, output shaft is connected with main shaft by screw, when main shaft does not rotate, it is achieved the rotation of output shaft and axial feed motion;

The linkage disk body being connected with the kinetic energy outfan of output shaft moves along with the motion of output shaft, linkage disk body rotates and radially movable in cleaning inner barrel in cleaning inner barrel, clean and inner barrel is provided with the wash bowl gathering sill radially arranged, linkage disk body is socketed in cleaning inner barrel and is provided with, on the disk body that links, the linkage protruding block matched with wash bowl gathering sill, rotating of linkage disk body drives the rotation cleaning inner barrel, clean urceolus so that the foreign material mixed in corn particle enter from the cleaning filter opening cleaning inner core body wall portion under the influence of centrifugal force, thus reaching rotary-cleaning effect,

Linkage disk body Radial Perturbation cleans; Being socketed on the spring on countershaft promotes the positioning cams being arranged at annular relief and locating recess to match, and countershaft position is fixed, and is arranged at the mainshaft gear connected in housing and fixes with countershaft gear position, does not rotate;

Drive shaft rotates, and owing to the axially directed groove arranged on output shaft matches with the protruding block being arranged on mainshaft gear, is socketed on main shaft output shaft that is outside and that be connected with main shaft by screw and realizes axial feed motion;

The radial motion of output shaft drives the radial motion in cleaning inner barrel of connected linkage disk body, linkage disk body is in radial motion process, realize cleaning draining and the absorbent function of inner barrel, thus reaching flow-disturbing effect, corn particle is quickly rolled in cleaning inner barrel, thus reaching disturbance cleaning performance;

E, to clean after corn particle carry out steaming and decocting;

Corn particle after cleaning is positioned on the heating pallet being fixed in upper heating cylinder, the upper cover body being installed on upper heating cylinder top is closed, and the vapor communication being installed on upper heating cylinder bottom is switched closedown, and switch injected clear water in the lower storage cylinder of water body of bottom in vapor communication, open the roundabout shape heating rod being installed in lower storage cylinder of water body, inject a certain amount of steam in the air inlet pipe upwards heating cylinder of upper cover body preheat by being installed on, and by being installed on the atmospheric pressure value in the upper heating cylinder of air gauge observation of upper cover body, if air pressure exceedes predetermined safety value, discharge some vapor by being installed on the exhaustor of upper cover body, when clear water in lower storage cylinder of water body boils, unlatching vapor communication switchs, it is made to turn an angle around own axes direction by rotating outer shroud disk body, outer shroud disk body rotation process drives five the curved rod motions being flexibly connected with it, owing to the other end of five curved rods is movably connected with sector curved circular side face, the opposite side curved circular side face of sector is hinged with positioning chassis, and five sectors are combined into a complete closing disk when merging, the side arc length of sector is 1/5th of the circumferential length closing disk, so that curved rod motor process drives corresponding five sector separated in synchronization, the vapor communication mouth through positioning chassis center of the steam in lower storage cylinder of water body is made to enter in upper heating cylinder, namely certain time to be heated can be taken off the corn particle of maturation, before taking out ripe corn particle, answer steam off coupling cock, it is to avoid heat energy distributes,

F, the corn particle after steaming and decocting is carried out air-dry cooling;

G, to cooling after corn particle carry out bagging and packaging.