CN105626164B - The method of work of transmission accuracy and the slidingtype nozzle of wearability can be effectively improved - Google Patents

The method of work of transmission accuracy and the slidingtype nozzle of wearability can be effectively improved Download PDF

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Publication number
CN105626164B
CN105626164B CN201610148157.8A CN201610148157A CN105626164B CN 105626164 B CN105626164 B CN 105626164B CN 201610148157 A CN201610148157 A CN 201610148157A CN 105626164 B CN105626164 B CN 105626164B
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CN
China
Prior art keywords
ring
synchronous
nozzle
slidingtype
guide vane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610148157.8A
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Chinese (zh)
Other versions
CN105626164A (en
Inventor
吴贺松
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Two Integrated Science And Technology (changzhou) Co Ltd
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Two Integrated Science And Technology (changzhou) Co Ltd
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Priority to CN201610148157.8A priority Critical patent/CN105626164B/en
Publication of CN105626164A publication Critical patent/CN105626164A/en
Application granted granted Critical
Publication of CN105626164B publication Critical patent/CN105626164B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D9/00Stators
    • F01D9/02Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
    • F01D9/04Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
    • F01D9/041Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector using blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D17/00Regulating or controlling by varying flow
    • F01D17/10Final actuators
    • F01D17/12Final actuators arranged in stator parts
    • F01D17/14Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
    • F01D17/16Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B37/00Engines characterised by provision of pumps driven at least for part of the time by exhaust
    • F02B37/12Control of the pumps
    • F02B37/24Control of the pumps by using pumps or turbines with adjustable guide vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2220/00Application
    • F05D2220/40Application in turbochargers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2240/00Components
    • F05D2240/10Stators
    • F05D2240/12Fluid guiding means, e.g. vanes
    • F05D2240/128Nozzles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Control Of Turbines (AREA)
  • Supercharger (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

The method of work of transmission accuracy and the slidingtype nozzle of wearability can be effectively improved the invention discloses a kind of, the synchronous ring of a rotary type is coaxially provided with the top nozzle ring of the slidingtype nozzle, ring inner ring synchronous with top nozzle ring assembly connection is radially discontinuous structure, first slide block device includes guide vane and the opening shift fork being connected with the shaft end of the guide vane, there are two parallel side planes the shaft end of the guide vane, and described opening shift fork one end is connected with two side planes;Second slide block device includes a main pull-fork assembly, and main pull-fork assembly one end is connected with the actuator, and the other end is connected by a synchronous pin with synchronous ring.By the above-mentioned means, present invention efficiently solves the loss of significance that Fast Wearing is brought in actual use of line face friction pair;Effectively increase transmission accuracy and wearability;The structure for the synchronous ring that inner ring is discontinuous is employed, the cooperation area of synchronous ring and top nozzle ring is reduced, synchronous ring and the stuck phenomenon of nozzle ring caused by thermal deformation is effectively prevented.

Description

The method of work of transmission accuracy and the slidingtype nozzle of wearability can be effectively improved
Technical field
The present invention relates to field of turbochargers, more particularly to a kind of method of work of slidingtype nozzle.
Background technology
Turbocharger is broadly divided into constant cross-section booster and the major class of variable cross-section pressure booster two.
It is changeless, and the capacity of engine that the volute waste gas of the turbine of constant cross-section booster, which flows through passage, What it is with rotating speed is not both change, therefore constant cross-section turbocharger can only be in operating point for design efficient operation, this kind of whirlpool Wheel booster can not take into account high low-speed performance simultaneously, otherwise low-speed performance is poor, or by high speed stage, abandoning a part Exhaust energy, to improve low-speed performance.
Variable section turbocharger can effectively take into account high low-speed performance, but complicated, to parts machining precision with Craft precision requires all very high;Its structure has many kinds, and the structure of main flow is variable-nozzle ring type, and it is arranged on whirlpool by one group The movable guide vane of leading edge is taken turns, to change direction and the area of section of the gas for flowing to turbine, so that variable geometry turbocharger The booster moment is operated in high efficient area, has taken into account low speed and large torque, the requirement of high-speed high-power.
Traditional variable-nozzle ring type variable section turbocharger, as shown in figure 1, nozzle ring 101 is fixed, the He of rocking arm 103 Guide vane 104 is welded together and is distributed on nozzle ring 101, and they can be rotated around guide vane axle, the one end of rocking arm 103 In the U-shaped card slot for being stuck in synchronous ring 102, while synchronous ring 102 is fixed on nozzle ring 101 by three positioning sleeves 105, and energy Around turbine pivot in certain amplitude, so, pass through one group of rocker-arm link mechanism(It is not shown in the diagram)The synchronous ring of control Swing the i.e. controllable gas direction and flow cross-section areas for entering turbine 106.
The shortcoming of this mechanism is, 1)Friction pair between rocking arm and synchronous ring contacts for line face, and frequently motion, easily leads Cause the abrasion of synchronous ring U-shaped card slot.Experiment shows, the only continuous operation of 50 hours, neck width will increase by 0.2- 0.4mm, this rotates 1 ° -2 ° equivalent to guide vane, and this not only results in control accuracy reduction, also easily causes adjacent guide The direct spacing of blade diminishes, and causes to stick together in the case of a high temperature, ultimately results in booster and occurs serious failure, this meeting Substantially reduce the useful life of product;2)Guide vane is welded together with rocking arm, the assembling of this welding procedure Precision is relatively low, is also easy to cause welding deformation, and once welding failure, then whole nozzle ring assemblies are scrapped, and production cost is very high; 3)The mode that synchronous ring is positioned by three positioning sleeves, position error is very big, reduce further the overall control accuracy of mechanism.
The content of the invention
The present invention solves the technical problem of a kind of method of work of slidingtype nozzle is provided, it can effectively increase Transmission accuracy and wearability, reduce parts count, and simple in construction, reliability is high.
In order to solve the above technical problems, one aspect of the present invention is:A kind of slidingtype nozzle is provided, wrapped Include:It is coaxial on the top nozzle ring and lower nozzle ring being fixed on spiral case, the top nozzle ring to be equipped with the synchronous ring of a rotary type, Ring inner ring synchronous with top nozzle ring assembly connection is radially to be set between discontinuous structure, synchronous ring and the top nozzle ring There is the first slide block device, the second slide block device is provided between the synchronous ring and an actuator;
First slide block device is included located at the guide vane between top nozzle ring and lower nozzle ring, opening shift fork and institute The shaft end connection of guide vane is stated, there are two parallel side planes, described opening shift fork one end and two in the shaft end of the guide vane Individual parallel side plane is connected, and the opening shift fork other end is provided with an axis body, and described axis body one end is inserted in the hole on synchronous ring In vivo;
Second slide block device includes a main pull-fork assembly, and the main pull-fork assembly is fixed on an intermediate, main shift fork group Part one end is connected with the actuator, and the other end is connected by a synchronous pin with synchronous ring, and the synchronous pin is put down provided with two Row side plane, main pull-fork assembly side plane parallel with two is connected.The method of work of above-mentioned slidingtype nozzle, bag Include:Actuator 3 drives the second slide block device, and driving force is delivered on synchronous ring 15 by actuator 3 by the second slide block device, by Synchronous ring 15 drives the guide vane 13 in the first slide block device to move.
In a preferred embodiment of the present invention, the guide vane is alternate on the top nozzle ring two-by-two.
In a preferred embodiment of the present invention, the synchronous ring is arranged on a step of top nozzle ring.
In a preferred embodiment of the present invention, the main pull-fork assembly includes main shift fork, perch and the company of execution Bar, main shift fork one end is connected with two parallel side planes of synchronous pin, and the other end is connected with described perch one end, even The bar main shaft other end is connected by the execution connecting rod with the actuator.
In a preferred embodiment of the present invention, the actuator is reciprocating actuator.
In a preferred embodiment of the present invention, axle sleeve is arranged with the perch, passes through the axle sleeve and centre Body is fixedly connected.
In a preferred embodiment of the present invention, the intermediate is provided with an annular protrusion, will be opened by the projection Mouth shift fork and synchronous ring axially position.
In a preferred embodiment of the present invention, described intermediate one end is connected with turbine, and the other end is connected with pressure impeller.
In a preferred embodiment of the present invention, sealing ring is provided between the top nozzle ring and spiral case.
In a preferred embodiment of the present invention, the top nozzle ring and lower nozzle ring are fixed by screws on spiral case, And be separated between top nozzle ring and lower nozzle ring by the spacer block with step.
The beneficial effects of the invention are as follows:Slidingtype nozzle of the present invention replaces line face of the prior art to connect with plane-plane contact Touch, efficiently solve the loss of significance that Fast Wearing is brought in actual use of line face friction pair;The present invention is a kind of assembling Formula nozzle, eliminates material deformation and craft precision loss that welding procedure is brought, effectively increases transmission accuracy and resistance to Mill property;The structure for the synchronous ring that inner ring is discontinuous is employed, the cooperation area of synchronous ring and top nozzle ring is reduced, effectively Synchronous ring and the stuck phenomenon of nozzle ring caused by thermal deformation are prevented, the quantity and fit precision of kinematic pair is also reduced, greatly Improve the control accuracy of mechanism greatly, reduce abrasion, improving the reliability of mechanism.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, makes required in being described below to embodiment Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for For those of ordinary skill in the art, on the premise of not paying creative work, it can also obtain other according to these accompanying drawings Accompanying drawing, wherein:
Fig. 1 is the structural representation of the variable-nozzle ring type variable cross-section pressure booster of prior art;
The structural representation of Fig. 2 preferred embodiments of slidingtype nozzle one of the present invention;
Fig. 3 is the partial structurtes stereogram of slidingtype nozzle shown in Fig. 2;
Fig. 4 is the structural representation of synchronous ring driving guide vane in slidingtype nozzle shown in Fig. 2;
Fig. 5 is the partial perspective view shown in Fig. 4;
Fig. 6 is the structural representation of actuator driven guide vane in slidingtype nozzle shown in Fig. 2;
Fig. 7 is the structural representation of sealing ring between top nozzle ring and spiral case in slidingtype nozzle shown in Fig. 2;
The mark of each part is as follows in accompanying drawing:101st, nozzle ring;102nd, synchronous ring;103rd, rocking arm;104a, guide vane; 104b, guide vane;105th, synchronous ring positioning sleeve;106th, turbine;1st, volute;2nd, intermediate;3rd, actuator;4th, turbine;5th, press Impeller;11-, lower nozzle ring;12nd, top nozzle ring;13rd, guide vane;14th, be open shift fork;15th, synchronous ring;16th, synchronous pin;17、 Main shift fork;18th, perch;19th, connecting rod is performed;20th, axle sleeve;22nd, screw;23rd, spacer block;24th, sealing ring, 25, raised.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described implementation Example is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, this area is common All other embodiment that technical staff is obtained under the premise of creative work is not made, belongs to the model that the present invention is protected Enclose.
Fig. 2-Fig. 6 is referred to, the embodiment of the present invention includes:
A kind of slidingtype nozzle, including:The top nozzle ring 12 and lower nozzle ring 11 being fixed on by screw 22 on spiral case, institute State and the synchronous ring 15 of a rotary type is coaxially provided with top nozzle ring 12, the synchronous ring 15 is arranged on a step of top nozzle ring 12 On, top nozzle ring 12 can rotate around step surface, can drive two slide block device motions.
The present invention reduces the quantity and fit precision of kinematic pair using the synchronous structure of ring 15, substantially increases the control of mechanism Precision processed, reduce abrasion.
In addition, the cooperation between the synchronous inner ring of ring 15 and top nozzle ring 12 is diametrically designed to discontinuous, Ke Yiyou Effect thermal deformation is prevented to cause synchronous ring 15 and the stuck failure consequence of nozzle ring;Because nozzle ring directly connects with high-temperature gas Touch, the less contact area between synchronous ring 15, also efficiently reduce heat transfer to synchronous ring 15, the shadow for the shift fork 14 that is open Ring, improve the reliability of mechanism.
The first slide block device, the synchronous actuator 3 of ring 15 and one are provided between the synchronous ring 15 and top nozzle ring 12 Between be provided with the second slide block device.
First slide block device is included located at the guide vane 13 between top nozzle ring 12 and lower nozzle ring 11, and opening is dialled Fork 14 is connected with the shaft end of the guide vane 13, and there are two parallel side planes, the opening in the shaft end of the guide vane 13 The one end of shift fork 14 side plane parallel with two is connected, and forms the first slide block device of a plane-plane contact, and be open shift fork 14 The other end is provided with an axis body, and described axis body one end is inserted in the hole body on synchronous ring 15.
The intermediate 2 is provided with a very narrow annular protrusion 25, by described raised 25 by opening shift fork 14 and synchronous ring 15 axially positions, it is ensured that whole mechanism reliability service.
This not only efficiently solves the loss of significance that Fast Wearing is brought in actual use of line face friction pair, and disappears Except the material deformation that welding procedure is brought is lost with craft precision.Narrow annular protrusion 25, effect maintains moving component, Be open shift fork 14 and fixed component, keeps the minimal-contact area between intermediate 2, reduces abrasion and heat transfer, improves Product reliability.
Wherein, the guide vane 13 is alternate on the top nozzle ring 12 two-by-two, forms one group variable through-flow section Face, completes variable airflow guide function.
The top nozzle ring 12 and lower nozzle ring 11 are fixed on spiral case by screw 22, and top nozzle ring 12 and lower nozzle It is separated between ring 11 by the spacer block 23 with step.The structure ensures that guide vane 13 has rational rotation space. Upper and lower nozzle ring 11 is effectively fixed on volute 1 by screw 22, while the step on spacer block 23 causes it in assembling process By operative constraint between nozzle ring 11 up and down, efficiency of assembling is improved.
Second slide block device includes a main pull-fork assembly, and the main pull-fork assembly is fixed on an intermediate 2, the centre The one end of body 2 is connected with turbine 4, and the other end is connected with pressure impeller 5.
Main pull-fork assembly one end is connected with the actuator 3 reciprocally moved along a straight line, and the other end is by a synchronous pin 16 and together Step ring 15 is connected, and the synchronous pin 16 is provided with two parallel side planes, and main pull-fork assembly side plane parallel with two is matched somebody with somebody Close connection.The slide block device of plane-plane contact second that synchronous pin 16 is constituted with main shift fork 17, further increases the transmission essence of mechanism Degree.
The main pull-fork assembly includes main shift fork 17, perch 18 and performs connecting rod 19, main one end of shift fork 17 with it is same Two parallel side planes for walking pin 16 are connected, and the other end is connected with described one end of perch 18, and perch 18 is another End is connected by the execution connecting rod 19 with the actuator 3.
Actuator 3 drives the second slide block device, wherein being arranged with axle sleeve 20 on the perch 18, passes through the axle sleeve 20 are fixedly connected with intermediate 2, are also connected, i.e., passed driving force by the second slide block device with synchronous ring 15 by synchronous pin 16 It is delivered on synchronous ring 15, drives the guide vane 13 in the first slide block device to move by synchronous ring 15.
As shown in fig. 7, being provided with sealing ring 24 between the top nozzle ring 12 and spiral case so that exhaust steam passage is adjusted with nozzle ring The confined space of section mechanism is effectively isolated, it is to avoid carbon distribution serious inside nozzle ring governor motion after operation with the passing of time, and useless The corrosion of unburned fuel particles in gas, has influence on the reliability and degree of regulation of nozzle ring governor motion.
Slidingtype nozzle of the present invention replaces line face of the prior art to contact with plane-plane contact, efficiently solves line face and rubs Wipe the secondary loss of significance that Fast Wearing is brought in actual use;The present invention is a kind of built-up nozzle, eliminates welding procedure Material deformation and the craft precision that process is brought lose, and effectively increase transmission accuracy and wearability;It is interruption to employ inner ring The structure of the synchronous ring of formula, reduces the cooperation area of synchronous ring and top nozzle ring, effectively prevents same caused by thermal deformation Walk ring and the stuck phenomenon of nozzle ring, reduce the quantity and fit precision of kinematic pair, substantially increase mechanism control accuracy, Abrasion is reduced, the reliability of mechanism is improved.
The upper only embodiments of the invention, are not intended to limit the scope of the invention, every to utilize the present invention Equivalent structure or equivalent flow conversion that description is made, or direct or interruption are used in other related technical fields, It is included within the scope of the present invention.

Claims (7)

1. a kind of method of work of slidingtype nozzle, it is characterised in that the slidingtype nozzle includes:The upper spray being fixed on spiral case It is coaxial on mouth ring and lower nozzle ring, the top nozzle ring to be equipped with the synchronous ring of a rotary type, with top nozzle ring assembly connection Synchronous ring inner ring is radially discontinuous structure;
Also include the first slide block device, the first slide block device include located between top nozzle ring and lower nozzle ring guide vane, And the opening shift fork being connected with the shaft end of the guide vane, filled between the synchronous ring and an actuator provided with the second sliding block Put;
Opening shift fork is connected with the shaft end of the guide vane, and there are two parallel side planes the shaft end of the guide vane, described Shift fork one end side plane parallel with two that is open is connected, and the opening shift fork other end is provided with an axis body, and described axis body one end is inserted In the hole body on synchronous ring;
Second slide block device includes a main pull-fork assembly, and the main pull-fork assembly is fixed on an intermediate, main pull-fork assembly one End is connected with the actuator, and the other end is connected by a synchronous pin with synchronous ring, and the synchronous pin is provided with two parallel sides Plane, main pull-fork assembly side plane parallel with two is connected;
The method of work of above-mentioned slidingtype nozzle, including:Driving force is passed through by the slide block device of actuator driven second, actuator Two slide block devices are delivered on synchronous ring, and the guide vane moved by synchronous annulus in the first slide block device is moved.
2. the method for work of slidingtype nozzle according to claim 1, it is characterised in that the guide vane is alternate two-by-two On the top nozzle ring.
3. the method for work of slidingtype nozzle according to claim 1, it is characterised in that the synchronous ring is arranged on spray On one step of mouth ring.
4. the method for work of slidingtype nozzle according to claim 1, it is characterised in that the main pull-fork assembly includes master Shift fork, perch and perform connecting rod, main shift fork one end is connected with two parallel side planes of synchronous pin, the other end and Perch one end connection, the perch other end is connected by the execution connecting rod with the actuator.
5. the method for work of slidingtype nozzle according to claim 4, it is characterised in that the actuator is reciprocally to transport Dynamic actuator.
6. the method for work of slidingtype nozzle according to claim 4, it is characterised in that be arranged with the perch Axle sleeve, is fixedly connected by the axle sleeve with intermediate.
7. the method for work of slidingtype nozzle according to claim 6, it is characterised in that the intermediate is provided with a ring Shape is raised, by described raised by opening shift fork and synchronous ring axially position.
CN201610148157.8A 2013-11-01 2013-11-01 The method of work of transmission accuracy and the slidingtype nozzle of wearability can be effectively improved Expired - Fee Related CN105626164B (en)

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CN201610148157.8A CN105626164B (en) 2013-11-01 2013-11-01 The method of work of transmission accuracy and the slidingtype nozzle of wearability can be effectively improved

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CN201610148157.8A CN105626164B (en) 2013-11-01 2013-11-01 The method of work of transmission accuracy and the slidingtype nozzle of wearability can be effectively improved
CN201310530529.XA CN103527264B (en) 2013-11-01 2013-11-01 Sliding type nozzle

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CN105626164B true CN105626164B (en) 2017-08-25

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CN103527264B (en) 2016-04-20
CN105626164A (en) 2016-06-01
CN103527264A (en) 2014-01-22

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