CN105618855A - Band sawing machine tool with rocking workpiece moving saw frame - Google Patents
Band sawing machine tool with rocking workpiece moving saw frame Download PDFInfo
- Publication number
- CN105618855A CN105618855A CN201610104968.8A CN201610104968A CN105618855A CN 105618855 A CN105618855 A CN 105618855A CN 201610104968 A CN201610104968 A CN 201610104968A CN 105618855 A CN105618855 A CN 105618855A
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- saw
- band
- saw frame
- frame
- machine tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/04—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work
- B23D55/046—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work for feeding work into engagement with the saw blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
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- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a band sawing machine tool with a rocking workpiece moving saw frame, and the band sawing machine tool solves the problems that saw-cutting efficiency is affected due to the fact that a current band sawing machine tool is not high in saw-cutting precision and does not easily break and remove chip. A feeding servo motor of the band sawing machine tool drives a feeding mechanism; the feeding mechanism is arranged on the bottom of a workbench; one end of the saw frame is hinged with a small stand column; a saw frame rocking guide bolt fixedly arranged at the other end of the saw frame is embedded into an arc-shaped slot of a large stand column; a beam is supported on the top of a lathe body through the small stand column and the large stand column; an upper supporting spring connects a beam with the top of the saw frame; a lower supporting spring connects the lathe body with the bottom of the saw frame; a rocking servo motor controls a rocking mechanism to move up and down, and the rocking mechanism is fixed to the saw frame; a drive saw band wheel and a driven saw band wheel are mounted on the saw frame; a saw band is wound on the drive saw belt wheel and the driven saw belt wheel; and a main motion servo motor drives the drive saw belt wheel. According to the band sawing machine tool, the saw frame rocks, so that the saw band and a workpiece have compound motion of cutting main motion, perpendicular feeding motion and rocking motion, and therefore, the chip breaking and the chip removing are facilitated; and the saw-cutting efficiency is improved, and the service life of the saw band is prolonged.
Description
Technical field
The invention belongs to electromechanical integration technology area, relate to a kind of workpiece and move the band-saw machine tool that saw frame swings.
Background technology
Being one of preferred unit of parts preliminary working in the modern mechanical manufacturing industry such as automobile, aircraft and boats and ships with saw equipment, the machining accuracy of this equipment, efficiency directly influence productivity effect and the quality of whole parts. Existing band-saw machine tool mostly adopts the pattern that workpiece is fixed on the table, and saw frame is installed the dynamic band saw wheel of principal and subordinate, and saw band motion forms sawing main motion, and saw frame moves formation feed motion. Such sawing mode, owing to saw frame not only undertakes sawing main motion but also undertake sawing feed motion task, often exist sawing precision not high, not easily chip breaking chip removal and affect the problems such as cutting-rate. For this reason, it may be necessary to a kind of workpiece moves the band-saw machine tool that saw frame swings, workbench drives workpiece to form sawing feed motion, is conducive to improving sawing precision, and easily keeps precision; Saw frame swings and is conducive to chip breaking and chip removal, it is thus possible to be effectively improved cutting-rate.
Summary of the invention
The present invention is directed to existing band-saw machine tool sawing precision not high, not easily chip breaking chip removal and affect the problems such as cutting-rate, it is provided that a kind of workpiece moves, saw frame swing band-saw machine tool.
The technical solution used in the present invention is:
The present invention includes post, main motion servomotor, saw frame, actively band saw wheel, saw frame support pin, clamp system, feed mechanism, feed servo motor, lathe bed, feeding lead, lower support spring, big column, driven band saw wheel, saw frame swing guiding bolt, swing mechanism, upper support spring, wobble servo motor, strainer, workbench, saw band and crossbeam; Described clamp system is by Workpiece clamping on the table; 2 feed servo motors that spacing is arranged drive 2 feed mechanisms, and feed mechanism is play the guiding role by feeding lead; Feed mechanism is arranged on bottom workbench; One end of described saw frame is hinged by saw frame support pin and post, and the other end is fixed with saw frame and swings guiding bolt; Described saw frame swings guiding bolt and embeds in the arcuate groove that big column is offered; Crossbeam passes through post and big upright supports at lathe bed top; Described upper support spring connecting cross beam and saw frame top, lower support spring connects bottom lathe bed and saw frame; Wobble servo motor controls swing mechanism and moves up and down, and swing mechanism and saw frame are fixed; Described active band saw wheel and driven band saw wheel are arranged on saw frame; Saw band is wrapped in actively and on driven band saw wheel, and by the strainer tensioning near driven band saw wheel; Main motion driven by servomotor is band saw wheel actively.
Described workbench is furnished with workbench feed mechanism.
Described feed mechanism adopts feed screw nut pair, and screw mandrel is driven by feed servo motor, and nut constitutes sliding pair with feeding lead.
Described strainer is made up of hydraulic tensioning cylinder and slide block; Hydraulic tensioning cylinder drives slide block to compress the installation axle of driven band saw wheel; Two saw band guiding mechanism spacing are fixed on saw frame, and saw band is play the guiding role.
Described saw frame support pin and saw frame swing guiding bolt and are all cased with rolling bearing.
Beneficial effects of the present invention: the band-saw machine tool organization plan that a kind of workpiece provided by the invention moves, saw frame swings, can solve existing band-saw machine tool sawing precision not high, not easily chip breaking chip removal and affect the problems such as cutting-rate, be conducive on the one hand improving sawing precision and easily keeping precision, be conducive to chip breaking and chip removal on the other hand, it is thus possible to be effectively improved cutting-rate. Therefore, there is significant economy, society and environmental benefit.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention;
Fig. 2 is the A-A profile of Fig. 1;
Fig. 3 is the B-B profile of Fig. 1;
Fig. 4 is the C-C profile of Fig. 1;
Fig. 5 is the D-D profile of Fig. 1;
Fig. 6 is the numerical control saw cutting process flow chart of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.
As illustrated in fig. 1 and 2, the band-saw machine tool of the present invention includes post 1, main motion servomotor 2, saw frame 3, actively band saw wheel 4, saw frame support pin 5, clamp system 7, workbench feed mechanism 8, feed mechanism 9, feed servo motor 10, lathe bed 11, feeding lead 12, lower support spring 13, big column 14, driven band saw wheel 15, saw frame swing guiding bolt 16, swing mechanism 18, upper support spring 19, wobble servo motor 20, strainer 21, workbench 22, saw band 23 and crossbeam 25. The operation principle of sawing operation is: workpiece 6 is sent into workbench 22 by workbench feed mechanism 8; Workpiece 6 is clamped on workbench 22 by clamp system 7; 2 feed servo motors 10 that spacing is arranged, drive 2 feed mechanisms 9 (feed screw nut pair), guiding by 2 feeding leads 12, form sawing feed motion, substantially improve feeding displacement accuracy and there is good precision stability, thus improve the sawing precision of workpiece; One end of saw frame 3 is hinged by saw frame support pin 5 and post 1, and the other end is fixed with saw frame and swings guiding bolt 16; Saw frame swings guiding bolt 16 and embeds in the arcuate groove 17 that big column 14 is offered; Crossbeam 25 is supported on lathe bed 11 top by post 1 and big column 14; Upper support spring 19 connects 3 crossbeams 25 and saw frame top, and lower support spring 13 connects bottom lathe bed 11 and saw frame 3; Wobble servo motor 20 controls swing mechanism 18 and moves up and down, and swing mechanism 18 drives the saw frame 3 arcuate groove 17 along big column 14 to make reciprocally swinging, is conducive to chip breaking and chip removal, it is thus possible to be effectively improved cutting-rate; Actively band saw wheel 4 and driven band saw wheel 15 are arranged on saw frame 3; Saw band 23 is wrapped in actively and on driven band saw wheel, and by strainer 21 tensioning near driven band saw wheel; Main motion servomotor 2 drives actively band saw wheel 4, makes saw band 23 produce main motion, thus realizing the sawing operation of workpiece.
As in figure 2 it is shown, strainer 21 is made up of hydraulic tensioning cylinder and slide block; Hydraulic tensioning cylinder drives slide block to compress the installation axle of driven band saw wheel 15; Two saw band guiding mechanism 24 spacing are fixed on saw frame 3, and saw band is play the guiding role, and make saw band part between two saw band guiding mechanisms 24 produce drift angle.
Fig. 3 reflects lathe bed 11 in the horizontal plane, the position relationship of post 1, big column 14, feed mechanism 9, feeding lead 12 and lower support spring 13.
Fig. 4 reflects the structure of saw frame support pin 5. Saw frame support pin 5 is cased with rolling bearing, can around fulcrum flexible rotating when making saw frame 3 be bearing on post 1.
Fig. 5 reflects that saw frame swings the structure of guiding bolt 16. Saw frame swings guiding bolt 16 and is cased with rolling bearing, and rolling bearing is smart scroll in the arcuate groove 17 of big column, makes the saw frame 3 arcuate groove 17 along big column make reciprocally swinging, is conducive to chip breaking and chip removal, it is thus possible to be effectively improved cutting-rate.
This workpiece moves the band-saw machine tool that saw frame swings, maximum difference with normal tape blade saw machine tool is: the workpiece in order to realize the present invention moves and saw frame swings mode, the overall structure of band-saw machine tool and layout and existing product make a big difference, the workpiece travel mechanism set up and saw frame swing mechanism are that existing product is unexistent, specific as follows:
(1) the cutting main motion of normal tape blade saw machine tool and the task of feed motion undertake by saw frame. The band-saw machine tool of the present invention, its saw frame only undertakes the task of cutting main motion, does not undertake the task of feed motion. Feed motion task is undertaken by workbench. Therefore, the technology pattern of sawing there occurs change. Some advantages that arise therefrom is, workbench can increase rigidity, by the structural design measure such as feed screw nut pair and linear motion guide rail, improve the precision of table feed motion and the retentivity of precision, thus ensure that the machining accuracy of sawing workpieces, reach the purpose of " with saw for car ", " with saw for milling ". It is particularly suitable for the Cutting indexes of the high middle-size and small-size workpiece of required precision.
(2) the saw frame perpendicular cuts workpiece of normal tape blade saw machine tool, in cutting process, saw band is cutting main motion and vertical feed motion only, is not easy chip breaking on the one hand, and the between cog of saw band is easily blocked in chip on the other hand, is unfavorable for the raising of cutting-rate. Meanwhile, saw band is easily generated heat, and service life reduces. Therefore, the present invention is additionally arranged the weave mode of saw frame, make between saw band and workpiece, there are three motion synthesis such as cutting main motion, vertical feed campaign and swing, its objective is to make saw band in cutting process, carry out micro-swinging, be conducive to chip breaking and chip removal, it is thus possible to be effectively improved cutting-rate, extend saw band service life.
New Sawing Process needs equipment and realizes, and therefore, the present invention devises workpiece and moves feed gear of work level and the saw frame micro-swinging device of sawing. Meanwhile, the technological process of numerical control saw cutting is developed, as shown in Figure 6.
Fig. 6 is the numerical control saw cutting process flow chart of the present invention. Main motion servomotor, feed motion servomotor and wobble servo motor are each configured with controller and photoelectric speed detecting device. After start, determine the operation of the best by parameter optimization controller and control parameter. Main motion controls loop, by photoelectric speed detecting device and main motion servomotor, the speed of band saw wheel is controlled, to ensure to run in the parameter area optimized. Feed Motion Control loop, by photoelectric speed detecting device and feed motion servomotor, is controlled the feed speed of workbench, to ensure to run in the parameter area optimized. Oscillation controlling loop, by photoelectric speed detecting device and wobble servo motor, is controlled the micro-swinging speed of saw frame, to ensure to run in the parameter area optimized.
Claims (5)
1. workpiece moves the band-saw machine tool that saw frame swings, including lathe bed, workbench, crossbeam, post, big column, saw frame, main motion servomotor, actively band saw wheel, driven band saw wheel, saw band, clamp system and strainer, it is characterised in that: also include saw frame support pin, feed mechanism, feed servo motor, feeding lead, lower support spring, saw frame swing guiding bolt, swing mechanism, upper support spring and wobble servo motor; Described clamp system is by Workpiece clamping on the table; 2 feed servo motors that spacing is arranged drive 2 feed mechanisms, and feed mechanism is play the guiding role by feeding lead; Feed mechanism is arranged on bottom workbench; One end of described saw frame is hinged by saw frame support pin and post, and the other end is fixed with saw frame and swings guiding bolt; Described saw frame swings guiding bolt and embeds in the arcuate groove that big column is offered; Crossbeam passes through post and big upright supports at lathe bed top; Described upper support spring connecting cross beam and saw frame top, lower support spring connects bottom lathe bed and saw frame; Wobble servo motor controls swing mechanism and moves up and down, and swing mechanism and saw frame are fixed; Described active band saw wheel and driven band saw wheel are arranged on saw frame; Saw band is wrapped in actively and on driven band saw wheel, and by the strainer tensioning near driven band saw wheel; Main motion driven by servomotor is band saw wheel actively.
2. workpiece according to claim 1 moves the band-saw machine tool that saw frame swings, it is characterised in that: described workbench is furnished with workbench feed mechanism.
3. workpiece according to claim 1 moves the band-saw machine tool that saw frame swings, it is characterised in that: described feed mechanism adopts feed screw nut pair, and screw mandrel is driven by feed servo motor, and nut constitutes sliding pair with feeding lead.
4. workpiece according to claim 1 moves the band-saw machine tool that saw frame swings, it is characterised in that: described strainer is made up of hydraulic tensioning cylinder and slide block; Hydraulic tensioning cylinder drives slide block to compress the installation axle of driven band saw wheel; Two saw band guiding mechanism spacing are fixed on saw frame, and saw band is play the guiding role.
5. workpiece according to claim 1 moves the band-saw machine tool that saw frame swings, it is characterised in that: described saw frame support pin and saw frame swing guiding bolt and are all cased with rolling bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610104968.8A CN105618855B (en) | 2016-02-25 | 2016-02-25 | The band-saw machine tool that workpiece movement saw frame is swung |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610104968.8A CN105618855B (en) | 2016-02-25 | 2016-02-25 | The band-saw machine tool that workpiece movement saw frame is swung |
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| CN105618855A true CN105618855A (en) | 2016-06-01 |
| CN105618855B CN105618855B (en) | 2017-11-17 |
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| CN201610104968.8A Active CN105618855B (en) | 2016-02-25 | 2016-02-25 | The band-saw machine tool that workpiece movement saw frame is swung |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108161118A (en) * | 2017-12-06 | 2018-06-15 | 浙江工商大学 | A kind of anti-pinch sawing machine and its anti-clamping method based on saw kerf monitoring temperature |
| CN109794971A (en) * | 2017-11-16 | 2019-05-24 | 路亚绝热材料河北有限公司 | A kind of rubber and plastic automatic cutter |
| CN109954938A (en) * | 2019-03-11 | 2019-07-02 | 杭州电子科技大学 | A kind of Important Project scene band saw cut is equipped and its sawing method |
| CN109954940A (en) * | 2019-03-11 | 2019-07-02 | 杭州电子科技大学 | A kind of space flight large size shell sawing equipment and its sawing method |
| CN109967793A (en) * | 2019-03-11 | 2019-07-05 | 杭州电子科技大学 | A kind of particularly serious structural member sawing equipment and its sawing method |
| CN111730135A (en) * | 2020-06-18 | 2020-10-02 | 济南天顺科达机电科技有限公司 | Constant force feeding band sawing machine |
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| US6244144B1 (en) * | 1998-05-28 | 2001-06-12 | Douglas William Goldie | Horizontal band saw device having multiple lanes of travel and associated method |
| CN2631681Y (en) * | 2003-07-21 | 2004-08-11 | 环球工业机械（东莞）有限公司 | Horizontal oscillating saw machines |
| CN102941379A (en) * | 2012-11-28 | 2013-02-27 | 浙江晨龙锯床股份有限公司 | Universal angle sawing horizontal type band sawing machine |
| CN203265784U (en) * | 2013-05-14 | 2013-11-06 | 浙江锯力煌锯床股份有限公司 | Inclined gantry band sawing machine |
| CN203356738U (en) * | 2013-06-29 | 2013-12-25 | 浙江晨龙锯床股份有限公司 | Horizontal band sawing machine for sawing and cutting flange ring |
| CN104475864A (en) * | 2014-11-28 | 2015-04-01 | 杭州电子科技大学 | Vibratory saw-cutting device and method based on electro-hydraulic servo excitation |
| CN104551230A (en) * | 2014-11-28 | 2015-04-29 | 杭州电子科技大学 | Pulsed magnet field removing device for sawtooth adhered scraps |
| CN204470714U (en) * | 2015-03-04 | 2015-07-15 | 浙江晨龙锯床股份有限公司 | A kind of band sawing machine of tape guide arm anticollision device, collision-prevention device |
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2016
- 2016-02-25 CN CN201610104968.8A patent/CN105618855B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US6244144B1 (en) * | 1998-05-28 | 2001-06-12 | Douglas William Goldie | Horizontal band saw device having multiple lanes of travel and associated method |
| CN2631681Y (en) * | 2003-07-21 | 2004-08-11 | 环球工业机械（东莞）有限公司 | Horizontal oscillating saw machines |
| CN102941379A (en) * | 2012-11-28 | 2013-02-27 | 浙江晨龙锯床股份有限公司 | Universal angle sawing horizontal type band sawing machine |
| CN203265784U (en) * | 2013-05-14 | 2013-11-06 | 浙江锯力煌锯床股份有限公司 | Inclined gantry band sawing machine |
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| CN104475864A (en) * | 2014-11-28 | 2015-04-01 | 杭州电子科技大学 | Vibratory saw-cutting device and method based on electro-hydraulic servo excitation |
| CN104551230A (en) * | 2014-11-28 | 2015-04-29 | 杭州电子科技大学 | Pulsed magnet field removing device for sawtooth adhered scraps |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794971A (en) * | 2017-11-16 | 2019-05-24 | 路亚绝热材料河北有限公司 | A kind of rubber and plastic automatic cutter |
| CN108161118A (en) * | 2017-12-06 | 2018-06-15 | 浙江工商大学 | A kind of anti-pinch sawing machine and its anti-clamping method based on saw kerf monitoring temperature |
| CN109954938A (en) * | 2019-03-11 | 2019-07-02 | 杭州电子科技大学 | A kind of Important Project scene band saw cut is equipped and its sawing method |
| CN109954940A (en) * | 2019-03-11 | 2019-07-02 | 杭州电子科技大学 | A kind of space flight large size shell sawing equipment and its sawing method |
| CN109967793A (en) * | 2019-03-11 | 2019-07-05 | 杭州电子科技大学 | A kind of particularly serious structural member sawing equipment and its sawing method |
| CN109954938B (en) * | 2019-03-11 | 2020-02-28 | 杭州电子科技大学 | Band saw cutting equipment for major engineering site and saw cutting method thereof |
| CN109954940B (en) * | 2019-03-11 | 2020-03-03 | 杭州电子科技大学 | Large aerospace shell sawing equipment and sawing method thereof |
| CN111730135A (en) * | 2020-06-18 | 2020-10-02 | 济南天顺科达机电科技有限公司 | Constant force feeding band sawing machine |
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| CN105618855B (en) | 2017-11-17 |
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