CN105618665A - Plastic forming method of draw-hole bolt - Google Patents
Plastic forming method of draw-hole bolt Download PDFInfo
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- CN105618665A CN105618665A CN201610048976.5A CN201610048976A CN105618665A CN 105618665 A CN105618665 A CN 105618665A CN 201610048976 A CN201610048976 A CN 201610048976A CN 105618665 A CN105618665 A CN 105618665A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/44—Making machine elements bolts, studs, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
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Abstract
Description
技术领域 technical field
本发明属于零件加工工艺技术领域,具体涉及一种有效抽底孔的零件冷镦加工方法。 The invention belongs to the technical field of part processing technology, and in particular relates to a part cold heading processing method for effectively drawing bottom holes.
背景技术 Background technique
中国专利申请号为201110341854.2公开了一种钛合金紧固件冷镦成型工艺,是首先选取布氏硬度小于100的盘卷退火状态的钛材料,在拉拔时采用小道次工艺,即每次退火后的变形增加一个道次,每个道次加工量为上个道次加工量的50%;拉拔好的盘卷材料送入高强度多工位冷镦机,至少通过两次冷镦成型制成,且每次冷镦成型变形量不超过50%。该发明工艺的应用可提高工效10-15倍,材料利用降低50%,使得整体成本下降70%以上。该工艺生产的钛紧固件从经济价值来比较,比不锈钢的同类产品具有更高的性价比,使该产品的应用领域迅速扩大数倍。但其缺点是:工序较为复杂,材料利用率仍有提高空间,加工材料范围较小,产品带有毛刺,影响产品质量,因此,其工艺还有待于改进。 Chinese patent application No. 201110341854.2 discloses a cold heading forming process for titanium alloy fasteners, which is to first select the titanium material in the coil annealed state with a Brinell hardness less than 100, and use a small pass process during drawing, that is, anneal each time The final deformation is increased by one pass, and the processing amount of each pass is 50% of the processing amount of the previous pass; the drawn coil material is sent to a high-strength multi-station cold heading machine, and is formed by at least two cold headings Made, and the deformation of each cold heading does not exceed 50%. The application of the inventive process can improve work efficiency by 10-15 times, reduce material utilization by 50%, and reduce the overall cost by more than 70%. The titanium fasteners produced by this process are more cost-effective than similar products of stainless steel in terms of economic value, and the application field of this product has been rapidly expanded several times. But its disadvantages are: the process is relatively complicated, there is still room for improvement in material utilization, the range of processed materials is small, and the product has burrs, which affect product quality. Therefore, the process still needs to be improved.
发明内容 Contents of the invention
针对上述现有技术存在的问题,本发明公开了一种抽孔螺栓塑性成型方法,其是一种有效挤压底孔、工序简单、加工方便、材料利用率高、模具寿命高的零件冷镦加工方法。 Aiming at the problems existing in the above-mentioned prior art, the present invention discloses a plastic forming method for hole-extruding bolts, which is a kind of cold heading of parts with effective extrusion of bottom holes, simple process, convenient processing, high material utilization rate and long mold life. processing methods.
本发明解决上述技术问题所采用的技术方案如下: The technical solution adopted by the present invention to solve the problems of the technologies described above is as follows:
一种零件冷镦加工方法,其按如下步骤: A cold heading processing method for a part, which comprises the following steps:
步骤一,通过第一冲压模(1)对零件毛坯的挤压,获得尾部锥度和杆部所需尺寸; Step 1, obtaining the taper of the tail and the required size of the rod through the extrusion of the part blank by the first stamping die (1);
步骤二,通过第二冲压模(3)对步骤一的零件(2)进行挤压,获得底孔和杆部所需尺寸; Step 2, extruding the part (2) of step 1 through the second stamping die (3) to obtain the required dimensions of the bottom hole and the rod;
步骤三,通过第三冲压模(4)对步骤二的零件(2)进行挤压,获得头部呈锥度和杆部镦粗及抽空深度的所需尺寸; Step 3, extruding the part (2) of step 2 through the third stamping die (4) to obtain the required dimensions of the taper of the head, the upsetting of the rod portion and the evacuation depth;
步骤四,通过第四冲压模(5)对步骤三加工后的零件(2)进行挤压,获头部压扁及杆部缩径和进一步抽孔达到所需尺寸; Step 4, extruding the part (2) processed in step 3 through the fourth stamping die (5), obtaining the flattening of the head and reducing the diameter of the rod and further drawing holes to reach the required size;
步骤五,通过第五冲压模(6)对步骤四加工后的零件(2)进行挤压,获得头部形状。 In step five, the part (2) processed in step four is extruded through the fifth stamping die (6) to obtain the shape of the head.
优选的,第一冲压模(1)包括上模和下模(17),上模能相对下模(17)作上下移动;上模包括上模壳(11)、冲压棒(13)、冲压棒压块(14),上模壳(11)形成冲模腔(12),下模(17)形成能将零件毛坯成型为尾部锥度和杆部镦粗要求尺寸的下模凹腔(15),下模凹腔(15)与冲模腔(12)上下相对应;冲压棒(13)从上而下伸入上模壳(11)的冲模腔(12)且伸出上模壳(11)的底面并能压入下模凹腔(15)内;冲压棒(13)的顶部与上模壳(11)相固定的冲压棒压块(14的底面相连接;下模凹腔(15)竖向伸入能将冲压成型零件(2)从下模凹腔(15)中顶出的顶杆(16),顶杆(16)上端处于下模凹腔(15)内,下端处于下模(17)的下端面之下。 Preferably, the first stamping die (1) comprises an upper die and a lower die (17), and the upper die can move up and down relative to the lower die (17); The rod briquetting block (14), the upper die shell (11) forms a die cavity (12), and the lower die (17) forms a lower die cavity (15) capable of forming the part blank into the size required for tail taper and rod upsetting, The lower die cavity (15) corresponds up and down with the die cavity (12); the stamping rod (13) stretches into the die cavity (12) of the upper die shell (11) from top to bottom and stretches out of the upper die shell (11) The bottom surface can also be pressed into the lower die cavity (15); the top of the stamping rod (13) is connected with the bottom surface of the fixed stamping rod briquetting block (14) of the upper die shell (11); the lower die cavity (15) is vertical Stretch into the ejector pin (16) that can push out the stamped part (2) from the cavity (15) of the lower die, the upper end of the ejector rod (16) is in the cavity (15) of the lower die, and the lower end is in the cavity (15) of the lower die ( 17) under the lower end face.
优选的,第二冲压模(3)包括上模和下模壳(34),上模能相对于下模壳(34)上下移动;上模包括上模壳(31)、冲压棒(32)、冲压棒压块(33),上模壳(31)的底部形成能将零件毛坯镦粗成要求尺寸的冲模腔(30-1),冲压棒(32)从上而下伸入冲模腔(30-1),上端与上模壳(31)相固定的冲压棒压块(33)的底面相连接;下模壳(34)内配合上下活动式的内模前仁(35),内模前仁(35)形成能将步骤一成型的零件(2)挤压成要求尺寸的下模凹腔(30-2),下模凹腔(30-2)与冲模腔(30-1)上下相对应;内模前仁(35)相对下模壳(34)能上下移动,推管(36)从下而上伸入内模前仁(35)的下模凹腔(30-2),其能相对下模凹腔(30-2)作上下移动;推管(36)内装配拉伸冲针(39),拉伸冲针(39)的上端伸出推管(36)后而处于下模凹腔(30-2)内,下端固定于组合垫块(38-3),组合垫块(38-3)固定于内模垫块(38-1),内模垫块(38-1)固定于下模壳(34)的下端;内模垫块(38-1)的上端面与内模前仁(35)的下端面间装入弹簧;组合垫块(38-3)装配能竖向运动的三针(38-2),三针(38-2)的上平面与推管(36)的下平面接触;三针(38-2)能上下滑动地穿过组合垫块(38-3)而伸出下模壳(34)的底部。 Preferably, the second stamping die (3) comprises a patrix and a lower die shell (34), and the patrix can move up and down relative to the lower die shell (34); , stamping rod briquetting block (33), the bottom of the upper mold shell (31) forms a die cavity (30-1) that can upset the part blank into a required size, and the stamping rod (32) extends into the die cavity from top to bottom ( 30-1), the upper end is connected with the bottom surface of the stamping rod briquetting block (33) fixed to the upper mold shell (31); the lower mold shell (34) cooperates with the inner mold front core (35) of the upper and lower movable type, and the inner mold The front core (35) forms a lower mold cavity (30-2) capable of extruding the part (2) formed in step 1 into a required size, and the lower mold cavity (30-2) is up and down with the punch cavity (30-1) Corresponding; the inner mold front kernel (35) can move up and down relative to the lower mold shell (34), and the push tube (36) stretches into the lower mold cavity (30-2) of the inner mold front kernel (35) from bottom to top, It can move up and down relative to the cavity (30-2) of the lower die; a stretching punch (39) is assembled in the push tube (36), and the upper end of the stretch punch (39) stretches out from the push tube (36) and is in the In the cavity of the lower mold (30-2), the lower end is fixed on the combined spacer (38-3), the combined spacer (38-3) is fixed on the inner mold spacer (38-1), and the inner mold spacer (38-3) 1) It is fixed on the lower end of the lower mold shell (34); a spring is placed between the upper end surface of the inner mold pad (38-1) and the lower end surface of the inner mold front core (35); the combined pad (38-3) is assembled Three needles (38-2) that can move vertically, the upper plane of the three needles (38-2) is in contact with the lower plane of the push tube (36); the three needles (38-2) can slide up and down through the combined pad (38-3) and stretch out the bottom of lower formwork (34).
优选的,第三冲压模包括上模(4)和下模壳(44),上模(4)能相对于下模壳(44)作上下移动;上模包括上模壳(41)、冲压棒(42)、冲压棒压块(43),上模壳(41)的底部形成能将零件毛坯冲压成头部锥度要求尺寸的冲模腔(40-1),冲压棒(42)从上而下伸入冲模腔(40-1),其上端穿过冲模腔(40-1)的顶部后与上模壳(41)相固定的冲压棒压块(43)的底面相连接;下模壳(44)形成能放置零件(2)成型的下模凹腔(40-2),下模凹腔(40-2)与冲模腔(40-1)上下相对应,下模凹腔(40-2)伸入推管(47),推管(47)能相对下模凹腔(40-2)作上下移动,推管(47)配合拉伸冲针(48),拉伸冲针(48)上端伸出推管(47)而处于下模凹腔(40-2),下端固定于组合垫块(45),组合垫块(45)固定于下模壳(44),组合垫块(45)的下平面与下模壳(44)的下平面平齐;组合垫块(45)配合能上下运动的三针(46),三针(46)的上端与推管(47)的下平面接触,下端伸出组合垫块(45)之外。 Preferably, the 3rd stamping die comprises patrix (4) and lower die shell (44), and patrix (4) can move up and down relative to lower die shell (44); Upper die comprises patrix (41), stamping Rod (42), stamping rod briquetting block (43), the bottom of the upper die shell (41) forms a die cavity (40-1) that can punch the part blank into the size required by the taper of the head, and the stamping rod (42) is from top to bottom Stretch down into the die cavity (40-1), and its upper end passes through the top of the die cavity (40-1) and is connected with the bottom surface of the stamping bar briquetting block (43) fixed to the upper mold shell (41); the lower mold shell (44) form the lower mold cavity (40-2) that can place parts (2) molding, the lower mold cavity (40-2) corresponds to the die cavity (40-1) up and down, the lower mold cavity (40- 2) Stretch into the push tube (47), the push tube (47) can move up and down relative to the lower mold cavity (40-2), the push tube (47) cooperates with the stretching punch (48), and the stretching punch (48 ) upper end stretches out the push tube (47) and is in the cavity of the lower die (40-2), the lower end is fixed on the combined spacer (45), the combined spacer (45) is fixed on the lower mold shell (44), the combined spacer ( The lower plane of 45) is flush with the lower plane of the lower mold shell (44); the combined cushion block (45) cooperates with the three needles (46) that can move up and down, and the upper end of the three needles (46) is aligned with the lower surface of the push tube (47). The plane contacts, and the lower end stretches out of the combined spacer (45).
优选的,第四冲压模包括上模(5)和下模(52),上模(5)能相对于下模(52)作上下移动;上模(5)包括上模壳(51),上模壳(51)的底部形成能将锥形零件毛坯冲压成饼状头部的冲模腔(50-1);下模(52)形成能放置步骤三后零件(2)的下底模凹腔(50-2),下模凹腔(50-2)与冲模腔(50-1)上下相对应;下模凹腔(50-2)伸入推管(55)的上端,推管(55)能相对下模凹腔(50-2)作上下移动,推管(55)装配拉伸冲针(56),拉伸冲针(56)的上端伸出推管(55)而处于下模凹腔(50-2)内,其下端固定于组合垫块(53),组合垫块(53)与下模(52)固定配合并且下平面与下模(52)的下平面平齐,组合垫块(53)装配合能上下运动的三针(54),三针(54)的上平面与推管(55)的下平面接触;三针(54)能上下滑动地穿过组合垫块(53)而伸出下模(52)的底部。 Preferably, the 4th stamping die comprises upper die (5) and lower die (52), upper die (5) can move up and down relative to lower die (52); Upper die (5) includes upper die shell (51), The bottom of the upper die shell (51) forms a die cavity (50-1) capable of stamping the conical part blank into a cake-shaped head; Cavity (50-2), lower die cavity (50-2) corresponds up and down with die cavity (50-1); Lower die cavity (50-2) stretches into the upper end of push tube (55), push tube ( 55) It can move up and down relative to the concave cavity (50-2) of the lower die. The push tube (55) is equipped with a stretching punch (56), and the upper end of the stretching punch (56) extends out of the push tube (55) and is in the lower position. In the die cavity (50-2), its lower end is fixed on the combination spacer (53), the combination spacer (53) is fixedly matched with the lower mold (52) and the lower plane is flush with the lower plane of the lower mold (52), The combination pad (53) is assembled with three needles (54) that can move up and down, and the upper plane of the three needles (54) contacts the lower plane of the push tube (55); the three needles (54) can slide up and down through the combination pad Block (53) and stretch out the bottom of lower mold (52).
优选的,第五冲压模包括上部冲压模(6)和下模(65),上部冲压模(6)能相对于下部底模(65)上下运动;上部冲压模(6)包括冲模(61)、零件头部的上切边模(64)、锁紧盖(62),上切边模(64)嵌置于锁紧盖(62)的孔腔,锁紧盖(62)螺纹式固定于冲模(61)的底端,冲模(6)形成成形产品从冲模(61)内取出的通道(60-1);下模(65)形成能顺利将完成步骤四的零件(2)顺利进入的下模凹腔(60-2),下模凹腔(60-2)与通道(60-1)上下相对应;下模凹腔(60-2)伸入通棒(66)的上端,通棒(66)的下端处于下模(65)之外;通棒(66)竖向设置,能将冲压成型零件(2)从下模凹腔(60-2)中顶出,通棒(66)上下滑动地穿过下模(65)的通孔而伸出下模(65)的底部。 Preferably, the fifth stamping die comprises an upper stamping die (6) and a lower die (65), and the upper stamping die (6) can move up and down relative to the bottom die (65) of the lower part; the upper stamping die (6) comprises a stamping die (61) , the upper trimming die (64) and the locking cover (62) of the part head, the upper trimming die (64) is embedded in the cavity of the locking cover (62), and the locking cover (62) is threadedly fixed on the The bottom end of the die (61), the die (6) forms the channel (60-1) through which the formed product is taken out from the die (61); The lower die cavity (60-2), the lower die cavity (60-2) corresponds to the channel (60-1) up and down; the lower die cavity (60-2) extends into the upper end of the through rod (66), through The lower end of the rod (66) is outside the lower mold (65); the through rod (66) is vertically arranged to eject the stamped part (2) from the cavity (60-2) of the lower die, and the through rod (66 ) slide up and down through the through hole of the lower mold (65) and stretch out the bottom of the lower mold (65).
底模采用组合式,通过控制推管行程来保证各序抽孔深度,促使底孔能一次成型。 The bottom mold adopts a combined type, and the depth of each sequence of pumping holes is guaranteed by controlling the stroke of the push tube, so that the bottom hole can be formed at one time.
为了保证底孔深度能达到要求,分三次抽孔,保证了底孔成型的稳定。在保证深度的同时也避免了材料弹性变形的影响,促使底孔圆度和直径尺寸更稳定。 In order to ensure that the depth of the bottom hole can meet the requirements, the holes are drawn three times to ensure the stability of the bottom hole forming. While ensuring the depth, it also avoids the influence of elastic deformation of the material, making the roundness and diameter of the bottom hole more stable.
分三次抽孔,促使反挤压抽孔的冲针受力更均匀,提高冲针的使用寿命。 The hole is divided into three times, so that the force of the punching needle of the reverse extrusion hole is more uniform, and the service life of the punching needle is improved.
头部成型分五次成型,在基于降低各序冲模挤压力的同时也保证产品头部和杆部的同轴度。 The forming of the head is divided into five steps, and it is based on reducing the extrusion force of each sequence punch while ensuring the coaxiality of the head and the rod of the product.
现有技术相比,本发明的优点在于,采用五道工序即步骤一,对坯料进行倒角整形;步骤二,底模抽孔;步骤三,冲模预成型同时配合底模进一步抽孔;步骤四,冲模镦粗同时底模束丝坯及再进一步抽孔达到深度要求;步骤五,冲模切挤六角成型;从而逐渐改变零件外型,满足加工需求,材料利用率高,节省材料,节约成本。本发明工序简单,只需将零件放置在指定位置,模具能一次加工成型,效果立即可见,可调整性高,降低废品率,进一步节约成本。本发明能有效去除毛刺,成品表面光滑质量优良,应用效果好。本发明是一种拉孔稳定,速度高,效果好的零件加工工艺,其加工的零件同心度得以保证,模具及附件的寿命也相对较高,退模也方便,故能满足冷镦需求。 Compared with the prior art, the present invention has the advantages of adopting five processes, that is, step one, to carry out chamfering and shaping to the blank; step two, drawing holes in the bottom mold; step three, punching die preforming and cooperating with the bottom mold to further draw holes; step 4. Upsetting the punching die, and at the same time, the base die bundles the wire blank and further draws holes to meet the depth requirement; step 5, the die cuts and extrudes the hexagonal shape; thereby gradually changing the appearance of the part to meet the processing requirements, high material utilization rate, material saving, and cost saving . The process of the invention is simple, and the parts only need to be placed in the designated position, and the mold can be processed and formed at one time, the effect can be seen immediately, the adjustability is high, the reject rate is reduced, and the cost is further saved. The invention can effectively remove burrs, the surface of the finished product is smooth and of good quality, and the application effect is good. The invention is a part processing technology with stable hole drawing, high speed and good effect. The concentricity of the processed parts can be guaranteed, the service life of the mold and accessories is relatively high, and the ejection of the mold is also convenient, so it can meet the requirements of cold heading.
附图说明 Description of drawings
图1是本发明实施例第一冲压模的剖面图; Fig. 1 is the sectional view of the first stamping die of the embodiment of the present invention;
图2是图1的结构分解图; Figure 2 is an exploded view of the structure of Figure 1;
图3是图2中Ⅰ部分的放大图; Fig. 3 is an enlarged view of part I in Fig. 2;
图4是本发明实施例第二冲压模的剖面图; Fig. 4 is the sectional view of the second stamping die of the embodiment of the present invention;
图5是图4的结构分解图; Fig. 5 is an exploded view of the structure of Fig. 4;
图6是图5中Ⅱ部分的放大图; Fig. 6 is an enlarged view of part II in Fig. 5;
图7是本发明实施例第三冲压模的剖面图; 7 is a cross-sectional view of a third stamping die according to an embodiment of the present invention;
图8是图7的结构分解图; Figure 8 is an exploded view of the structure of Figure 7;
图9是图8中Ⅲ部分的放大图; Fig. 9 is an enlarged view of part III in Fig. 8;
图10是本发明实施例第四冲压模的剖面图; Fig. 10 is a sectional view of the fourth stamping die of the embodiment of the present invention;
图11是图10的结构分解图; Figure 11 is an exploded view of the structure of Figure 10;
图12是图11中Ⅳ部分的放大图; Fig. 12 is an enlarged view of part IV in Fig. 11;
图13是本发明实施例第五冲压模的剖面图; Fig. 13 is a sectional view of the fifth stamping die of the embodiment of the present invention;
图14是图13的结构分解图; Figure 14 is an exploded view of the structure of Figure 13;
图15是图14中Ⅴ部分的放大图; Fig. 15 is an enlarged view of part V in Fig. 14;
图16是图14中Ⅵ部分的放大图。 Fig. 16 is an enlarged view of part VI in Fig. 14 .
具体实施方式 detailed description
以下结合附图实施例对本发明作进一步详细描述。 The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1-16所示,本实施例抽孔螺栓塑性成型方法,按如下步骤进行: As shown in Figure 1-16, the plastic forming method of the hole-absorbing bolt in this embodiment is carried out according to the following steps:
步骤一,通过第一冲压模1对零件毛坯的挤压进入底模具内,使毛料底部形成一个倒角整形,获得尾部锥度和杆部镦粗要求的尺寸; Step 1: Extruding the part blank into the bottom mold through the first stamping die 1, forming a chamfer at the bottom of the blank, and obtaining the required size for the taper of the tail and the upsetting of the stem;
步骤二,通过第二冲压模3对步骤一零件2进行挤压获得零件镦粗和抽孔到达要求尺寸; Step 2, extruding the part 2 of step 1 through the second stamping die 3 to obtain the upsetting of the part and drawing holes to reach the required size;
步骤三,通过第三冲压模4对步骤二零件2的头部挤压预成型,零件再一步镦粗和进一步抽孔到达要求尺寸,获得头部呈锥度和杆部镦粗及抽空深度的要求尺寸; Step 3: Extrude and preform the head of part 2 in step 2 through the third stamping die 4. The part is then upset and further drilled to reach the required size to obtain the taper of the head and the upsetting of the rod and the evacuation depth. required size;
步骤四,通过第四冲压模5对步骤三加工后的零件2头部压扁、杆部缩径和再进一步抽孔达到要求尺寸; Step 4, using the fourth stamping die 5 to flatten the head of the part 2 processed in step 3, reduce the diameter of the rod, and further draw holes to reach the required size;
步骤五,通过第五冲压模6对步骤四加工后的零件2头部切挤压获得头部形状,同时切除头部多余的废料,获得无毛刺的零件头部轮廓的形状和尺寸,即完成整个零件冷镦加工过程。 Step 5, use the fifth stamping die 6 to cut and extrude the head of the part 2 processed in step 4 to obtain the shape of the head, and at the same time cut off the excess waste on the head to obtain the shape and size of the head contour of the part without burrs, that is, complete The entire cold heading process of parts.
第一冲压模1包括上模和下模17,上模在驱动器作用下能相对下模17上下移动,上模包括上模壳11、冲压棒13、冲压棒压块14,上模壳11形成冲模腔12,下模17形成能将零件毛坯成型为底部锥度和杆部镦粗要求尺寸的下模凹腔15,下模凹腔15与冲模腔12上下相对应。冲压棒13从上而下伸入上模壳11的冲模腔12且伸出上模壳11的底面并可压入下模17的凹腔15内,同时冲压棒13(于冲模腔12内)的顶部与上模壳11相固定的冲压棒压块14的底面相连接。下模凹腔15中竖向伸入能将冲压成型零件2从下模凹腔15中顶出的顶杆16,顶杆16上端处于下模凹腔15内,下端处于下模17的下端面之下。当毛坯零件放入下模凹腔15后,冲压棒13在驱动器的驱动作用下向下移动,毛坯零件2的上部在冲压棒13底端面的挤压下使零件向下移动而进入下模凹腔15,形成尾部带锥度和杆部镦粗要求尺寸的零件2。 The first stamping die 1 comprises an upper die and a lower die 17, and the upper die can move up and down relative to the lower die 17 under the action of a driver. The die cavity 12 and the lower die 17 form a lower die cavity 15 that can form the part blank into a bottom taper and a bar upsetting required size. The lower die cavity 15 corresponds to the die cavity 12 up and down. The stamping rod 13 extends into the die cavity 12 of the upper die shell 11 from top to bottom and extends out of the bottom surface of the upper die shell 11 and can be pressed into the cavity 15 of the lower die 17, while the stamping rod 13 (in the die cavity 12) The top of the top is connected with the bottom surface of the stamping rod briquetting block 14 that the upper die shell 11 is fixed. The ejector pin 16 extending vertically into the cavity 15 of the lower die can push the stamped part 2 out of the cavity 15 of the lower die. under. When the blank part is put into the cavity 15 of the lower die, the stamping rod 13 moves downward under the driving action of the driver, and the upper part of the blank part 2 moves downward under the extrusion of the bottom end surface of the stamping rod 13 and enters the cavity of the lower die. The cavity 15 forms a part 2 with a taper at the tail and an upsetting stem with the required size.
第二冲压模3包括上模和下模壳34,上模通过驱动器的作用能相对于下模壳34上下移动,上模包括上模壳31、冲压棒32、冲压棒压块33,于上模壳31的底部形成能将零件毛坯镦粗成要求尺寸的冲模腔30-1,冲压棒32从上而下伸入冲模腔30-1,其上端从冲模腔30-1的顶部通孔穿过后而与上模壳31相固定的冲压棒压块33的底面相连接。下模壳34内配合上下活动式内模前仁35,内模前仁35形成能将步骤一成型的零件2挤压成要求尺寸的下模凹腔30-2,下模凹腔30-2与冲模腔30-1上下相对应。内模前仁35相对下模壳34可上下移动,推管36从下而上伸入内模前仁35的下模凹腔30-2,其可相对下模凹腔30-2作上下移动。推管36内装配拉伸冲针39,拉伸冲针39的上端伸出推管36后而处于下模凹腔30-2内,下端固定于组合垫块38-3,组合垫块38-3固定于内模垫块38-1,内模垫块38-1固定于下模壳34的下端。内模垫块38-1的上端面与内模前仁35的下端面间装入弹簧。组合垫块38-3装配三针38-2,三针38-2可竖直运动,其上平面与推管36的下平面接触。三针38-2能上下滑动地穿过组合垫块38-3的通孔而伸出下模壳34的底部。零件2在驱动器的作用下向下移动,进入下模凹腔30-2,形成尾部有底孔和杆部镦粗要求尺寸的零件2。 The second stamping die 3 comprises an upper mold and a lower die shell 34, the upper die can move up and down relative to the lower die shell 34 through the action of a driver, and the upper die includes an upper die shell 31, a stamping rod 32, and a stamping rod pressing block 33, on which The bottom of the mold shell 31 forms a die cavity 30-1 that can upset the blank of the part into a required size. The stamping rod 32 extends into the die cavity 30-1 from top to bottom, and its upper end passes through the top hole of the die cavity 30-1. Afterwards, the bottom surface of the stamping rod block 33 that is fixed with the upper die shell 31 is connected. The lower mold shell 34 cooperates with the upper and lower movable inner mold front core 35, and the inner mold front core 35 forms a lower mold cavity 30-2 that can extrude the part 2 formed in step 1 into a required size, and the lower mold cavity 30-2 Corresponding to the die cavity 30-1 up and down. The inner mold front core 35 can move up and down relative to the lower mold shell 34, and the push tube 36 extends into the lower mold cavity 30-2 of the inner mold front core 35 from bottom to top, and it can move up and down relative to the lower mold cavity 30-2 . The stretching punch 39 is assembled in the push tube 36, and the upper end of the stretch punch 39 stretches out from the push tube 36 and is in the cavity 30-2 of the lower die, and the lower end is fixed on the combined cushion block 38-3, and the combined cushion block 38- 3 is fixed on the inner mold cushion block 38-1, and the inner mold cushion block 38-1 is fixed on the lower end of the lower mold shell 34. Load spring between the upper end face of inner mold cushion block 38-1 and the lower end face of inner mold front benevolence 35. Combined spacer 38-3 assembles three pins 38-2, and three pins 38-2 can vertically move, and its upper plane contacts with the lower plane of push tube 36. The three needles 38-2 can slide up and down through the through holes of the combined cushion block 38-3 and stretch out the bottom of the lower formwork 34. The part 2 moves downward under the action of the driver and enters the cavity 30-2 of the lower die to form a part 2 with a bottom hole at the tail and a required size for upsetting the stem.
内模前仁35受冲模压紧后相对下模34向下移动至要求位置,同时弹簧被压缩,推管36相对内模前仁35和拉伸冲针39可上下移动,拉伸冲针39固定于组合垫块38-3,组合垫块38-3的下平面与下模壳34的下平面平齐,该组合垫块38-3与三针38-2配合。内模垫块38-1的下平面和下模壳34的下平面平齐,毛坯零件放入上模冲模腔30-1与下模凹腔30-2后,上模在驱动器驱动下向下移动,毛坯零件上部在冲压棒32底面的挤压下使零件向下移动而进入下模凹腔30-2,形成头部杆部抽孔要求尺寸的零件2。 The front core 35 of the inner mold moves downward relative to the lower mold 34 to the required position after being pressed by the die, and at the same time the spring is compressed, the push tube 36 can move up and down relative to the front core 35 of the inner mold and the stretching punch 39, and the stretching punch 39 It is fixed on the combined cushion block 38-3, the lower plane of the combined cushion block 38-3 is flush with the lower plane of the lower mold shell 34, and the combined cushion block 38-3 cooperates with the three needles 38-2. The lower plane of the inner mold spacer 38-1 is flush with the lower plane of the lower mold shell 34. After the blank parts are put into the punching cavity 30-1 of the upper mold and the cavity 30-2 of the lower mold, the upper mold is driven downward by the driver. Moving, the upper part of the blank part moves downward under the extrusion of the bottom surface of the stamping rod 32 and enters the cavity 30-2 of the lower die to form the part 2 of the required size of the head rod part.
第三冲压模包括上模4和下模壳44,上模4通过驱动件能相对于下模壳44作上下移动,上模包括上模壳41、冲压棒42、冲压棒压块43,上模壳41的底部形成能将零件毛坯冲压成头部锥度要求尺寸的冲模腔40-1,冲压棒42从上而下伸入冲模腔40-1,其上端穿过冲模腔40-1的顶部通孔后与上模壳41相固定的冲压棒压块43的底面相连接。下模壳44形成能放置零件2成型的下模凹腔40-2,下模凹腔40-2与冲模腔40-1上下相对应,下模凹腔40-2伸入推管47,推管47能相对下模凹腔40-2作上下移动,推管47配合拉伸冲针48,拉伸冲针48上端伸出推管47外而处于下模凹腔40-2,下端固定于组合垫块45,组合垫块45固定于下模壳44,其下平面与下模壳44的下平面平齐。组合垫块45配合三针46,三针46可上下运动,其上端与推管47的下平面接触,下端伸出组合垫块45之外。三针46能上下滑动地穿过组合垫块45通孔而伸出下模壳44的底部。零件2在驱动器作用下向下移动,进入下模凹腔40-2,形成头部有锥度和杆部镦粗及进一步抽孔要求的零件2。 The 3rd stamping die comprises patrix 4 and lower die shell 44, and patrix 4 can move up and down relative to lower die shell 44 by drive member, and upper die comprises patrix 41, stamping rod 42, stamping rod pressing block 43, and The bottom of the die shell 41 forms a die cavity 40-1 capable of stamping the part blank into the size required by the taper of the head. The stamping rod 42 extends into the die cavity 40-1 from top to bottom, and its upper end passes through the top of the die cavity 40-1. The through hole is connected with the bottom surface of the stamping rod pressing block 43 fixed with the upper die shell 41. The lower mold shell 44 forms a lower mold cavity 40-2 capable of placing the part 2 for molding. The lower mold cavity 40-2 corresponds to the punch cavity 40-1 up and down, and the lower mold cavity 40-2 stretches into the push tube 47. The tube 47 can move up and down relative to the cavity 40-2 of the lower die. The push tube 47 cooperates with the stretching punch 48. The upper end of the stretching punch 48 extends out of the push tube 47 and is in the cavity 40-2 of the lower die. The lower end is fixed on the The combined spacer 45 is fixed on the lower formwork 44 , and its lower plane is flush with the lower plane of the lower formwork 44 . Combination spacer 45 cooperates three needles 46, and three needles 46 can move up and down, and its upper end contacts with the lower plane of push tube 47, and the lower end stretches out of combination spacer 45. The three needles 46 can slide up and down through the through holes of the combined cushion block 45 and stretch out the bottom of the lower formwork 44 . The part 2 moves downward under the action of the driver and enters the cavity 40-2 of the lower die to form a part 2 with taper at the head and upsetting of the stem and further hole extraction requirements.
第四冲压模包括上模5和下模52,上模5通过驱动件能相对于下模52上下移动,上模5包括上模壳51,上模壳51的底部形成能将锥形零件毛坯冲压成饼状头部的冲模腔50-1。下模52形成能放置步骤三后零件2的下底模凹腔50-2,下模凹腔50-2与冲模腔50-1上下相对应。下模凹腔50-2伸入推管55的上端,推管55能相对下模凹腔50-2作上下移动,推管55装配拉伸冲针56,拉伸冲针56的上端伸出推管55外而处于下模凹腔50-2内,其下端固定于组合垫块53,组合垫块53与下模52固定配合并且其下平面与下模52的下平面平齐,组合垫块53装配合三针54,三针54可上下运动,其上平面与推管55的下平面接触。三针54能上下滑动地穿过组合垫块53的通孔而伸出下模52的底部。零件2在驱动器能作用下向下移动,进入下模凹腔50-2,形成头部有压扁和杆部镦粗及再进一步抽孔要求的零件2。 The 4th stamping die comprises upper mold 5 and lower mold 52, and upper mold 5 can move up and down relative to lower mold 52 by driving member, and upper mold 5 comprises upper die shell 51, and the bottom of upper die shell 51 forms the conical parts blank. Die cavity 50-1 for punching the pie-shaped head. The lower die 52 forms a lower die cavity 50-2 capable of placing the part 2 after step three, and the lower die cavity 50-2 corresponds to the die cavity 50-1 up and down. The cavity 50-2 of the lower die extends into the upper end of the push tube 55, and the push tube 55 can move up and down relative to the cavity 50-2 of the lower die. The push tube 55 is equipped with a stretching punch 56 whose upper end protrudes Push tube 55 outside and in lower die cavity 50-2, its lower end is fixed on combined spacer 53, combined spacer 53 is fixedly matched with lower die 52 and its lower plane is flush with the lower plane of lower die 52, combined pad Block 53 fits three needles 54, and three needles 54 can move up and down, and its upper plane contacts with the lower plane of push tube 55. The three needles 54 can slide up and down through the through holes of the combined cushion block 53 and stretch out from the bottom of the lower mold 52 . The part 2 moves downward under the action of the driver and enters the cavity 50-2 of the lower die to form the part 2 with the requirements of flattening the head, upsetting the stem and further drawing holes.
第五冲压模包括上部冲压模6和下模65,上部冲压模6通过驱动件能相对于下部底模65上下移动,上部冲压模6包括冲模61、零件头部的上切边模64、锁紧盖62,上切边模64嵌置于锁紧盖62的孔腔中,锁紧盖62螺纹式固定于冲模61的底端,冲模6形成成形产品从冲模61内取出的通道60-1。下模65形成能顺利将完成步骤四的零件2顺利进入的下模凹腔60-2,下模凹腔60-2与通道60-1上下相对应。下模凹腔60-2伸入通棒(或顶杆)66的上端,通棒66的下端处于下模65之外。通棒66竖向设置,其能将冲压成型零件2从下模凹腔60-2中顶出,通棒66上下滑动地穿过下模65的通孔而伸出下模65的底部。当上模6在驱动器驱动作用下向下移动,切边冲模64的下平面接触零件2并促使零件2进入下模腔内60-2后开始挤压,同时通棒66竖直上顶零件2,保证零件2从上模通道60-1分离。形成了完成步骤五的零件2。 The fifth stamping die comprises an upper stamping die 6 and a lower die 65, and the upper stamping die 6 can move up and down relative to the bottom die 65 of the lower part through a driver. The tight cover 62, the upper trimming die 64 is embedded in the cavity of the locking cover 62, the locking cover 62 is screwed to the bottom of the die 61, and the die 6 forms a channel 60-1 for taking out the formed product from the die 61 . The lower mold 65 forms a lower mold cavity 60-2 that can smoothly enter the parts 2 that have completed step 4, and the lower mold cavity 60-2 corresponds to the channel 60-1 up and down. The lower mold cavity 60-2 extends into the upper end of the through rod (or push rod) 66, and the lower end of the through rod 66 is outside the lower die 65. The through rod 66 is vertically arranged, and it can push out the stamped part 2 from the cavity 60-2 of the lower die. The through rod 66 slides up and down through the through hole of the lower die 65 and stretches out the bottom of the lower die 65. When the upper die 6 moves downward under the drive of the driver, the lower plane of the trimming die 64 contacts the part 2 and impels the part 2 to enter the lower die cavity 60-2 and then starts to extrude, while the through rod 66 vertically pushes up the part 2 , to ensure that the part 2 is separated from the upper mold channel 60-1. Part 2 of step five is formed.
本领域的技术人员应认识到,以上实施例仅是用来说明本发明,而并非作为对本发明的限定,只要在本发明的范围内,对以上实施例的变化、变形都将落在本发明的保护范围。 Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention, rather than as a limitation to the present invention, as long as within the scope of the present invention, changes and deformations to the above embodiments will fall within the scope of the present invention scope of protection.
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| CN106994494A (en) * | 2017-03-10 | 2017-08-01 | 舟山市7412工厂 | The mould processed for eccentric bolt cold-heading |
| CN109940356A (en) * | 2019-03-11 | 2019-06-28 | 深圳航空标准件有限公司 | The manufacturing procedure of double trimming formers and its double trimming formers |
| CN113441674A (en) * | 2021-06-22 | 2021-09-28 | 冷水江天宝实业有限公司 | Cold heading precision forming method for reamed hole bolt |
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| CN105618665B (en) | 2018-03-13 |
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