CN105604804A - Floating pile type platform suitable for wind turbine generator and mounting method of floating pile type platform - Google Patents
Floating pile type platform suitable for wind turbine generator and mounting method of floating pile type platform Download PDFInfo
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- 238000007667 floating Methods 0.000 title claims abstract description 149
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 5
- 238000009434 installation Methods 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 230000002262 irrigation Effects 0.000 claims description 10
- 238000003973 irrigation Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000011065 in-situ storage Methods 0.000 abstract description 2
- 230000004888 barrier function Effects 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003643 water by type Substances 0.000 description 2
- 241001290480 Acanthus mollis Species 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
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- 238000011900 installation process Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B35/00—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
- B63B35/44—Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B35/00—Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
- B63B35/44—Floating buildings, stores, drilling platforms, or workshops, e.g. carrying water-oil separating devices
- B63B2035/4433—Floating structures carrying electric power plants
- B63B2035/446—Floating structures carrying electric power plants for converting wind energy into electric energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/727—Offshore wind turbines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域 technical field
本发明属于海上风力发电设备,具体涉及一种适用于风力发电机组的浮桩式平台及其安装方法。 The invention belongs to offshore wind power generation equipment, and in particular relates to a floating pile platform suitable for a wind power generating set and an installation method thereof.
背景技术 Background technique
当今世界,储量有限、分布不均且不可再生的煤炭、石油等化石能源越来越难以满足经济和社会高速发展的需求。风能,作为分布广泛、取之不尽用之不竭的能源,越来越得到各国的重视,是目前最具大规模商业化开发价值的新能源之一。风电技术是风能资源利用的最主要手段。而海洋风资源兼有不占用土地,风速高且具有稳定的主导方向、能量收益高、对环境影响小等优点,海上风电的应用前景广阔。 In today's world, fossil energy sources such as coal and oil with limited reserves, uneven distribution and non-renewable resources are increasingly difficult to meet the needs of rapid economic and social development. Wind energy, as a widely distributed and inexhaustible energy source, has attracted more and more attention from all countries, and is currently one of the most valuable new energy sources for large-scale commercial development. Wind power technology is the most important means of utilizing wind energy resources. The offshore wind resource has the advantages of not occupying land, high wind speed and stable dominant direction, high energy yield, and low impact on the environment. The application prospect of offshore wind power is broad.
由于技术所限,已建立的海上风电场大多位于浅海区域,采用的都是固定式基础,如我国的东海风电场、如东风电场等。然而,在浅海建立风电场有其不可忽视的缺点,如:浅海区域常用语船舶航道及渔业开发,用于风电场建设的区域有限,且浅海区生活或作业人员多,受风力机产生的噪音影响大。因此,风电建设者逐渐将目光转向较深海域。 Due to technical limitations, most of the established offshore wind farms are located in shallow sea areas, using fixed foundations, such as my country's East China Sea wind farm and Rudong wind farm. However, the establishment of wind farms in shallow seas has its disadvantages that cannot be ignored. For example, ship channels and fishery development are commonly used in shallow sea areas. The area used for wind farm construction is limited, and there are many people living or working in shallow sea areas, which are affected by the noise generated by wind turbines. big influence. Therefore, wind power builders are gradually turning their attention to deeper waters.
目前,海洋风力资源丰富的挪威、英国、日本等国已开展较深海域风电场项目的研究。由浅海向深海发展,风力机基础样式及系统安装方式成为首要解决的技术难题。技术成熟的固定式基础已不再适用于较深海域,取而代之的是漂浮式平台,影响力比较大的挪威Hywind、葡萄牙Windfloat及日本FukushimaMirai等深海风电场均采用漂浮式平台。 At present, countries such as Norway, the United Kingdom, and Japan, which are rich in marine wind resources, have carried out research on wind farm projects in relatively deep waters. With the development from shallow seas to deep seas, the basic style of wind turbines and system installation methods have become the primary technical problems to be solved. The fixed foundation with mature technology is no longer suitable for deep sea areas, and has been replaced by floating platforms. The influential deep-sea wind farms such as Hywind in Norway, Windfloat in Portugal and Fukushima Mirai in Japan all use floating platforms.
纵观各国已开展的较深海域风电项目,其安装方式是先在浅海船坞将风机、杆塔、浮台安装好之后整体拖至较深海域。这种先在船坞安装再整体运至深海定位运行的方式导致其漂浮式基础只能是吃水浅(30m左右)的大浮体结构,稳定性差,制作及安装成本很高。 Looking at the deep sea wind power projects that have been carried out in various countries, the installation method is to first install the wind turbines, pole towers, and floating platforms in shallow sea docks, and then drag them to deep sea areas as a whole. This method of first installing in the dock and then transporting it to the deep sea for positioning and operation results in that the floating foundation can only be a large floating body structure with a shallow draft (about 30m), which has poor stability and high manufacturing and installation costs.
因此,有必要提出新的漂浮式基础和相应的新的安装施工方法,以在保证其稳定性的基础上降低漂浮式海上风电场的造价。 Therefore, it is necessary to propose new floating foundations and corresponding new installation and construction methods to reduce the cost of floating offshore wind farms while ensuring their stability.
发明内容 Contents of the invention
针对上述问题,本发明旨在提供一种稳定性好,制造成本低的浮桩式平台及其安装方法。 In view of the above problems, the present invention aims to provide a floating pile platform with good stability and low manufacturing cost and its installation method.
本发明解决问题的技术方案是:一种适用于风力发电机组的浮桩式平台,包括设于海底的锚体,与锚体连接的锚链、塔筒、安装于塔筒顶部的机舱、与机舱连接的风轮,所述塔筒底部可拆卸的连接有空心浮箱,浮箱底部可拆卸的连接有空心浮桩,所述浮桩为钢筋混凝土材料预制而成;锚链另一端与浮桩顶部连接。 The technical solution of the present invention to solve the problem is: a floating pile platform suitable for wind power generating sets, including an anchor body located on the seabed, an anchor chain connected to the anchor body, a tower, a cabin installed on the top of the tower, and The wind wheel connected to the nacelle, the bottom of the tower is detachably connected with a hollow buoyant tank, and the bottom of the buoyant tank is detachably connected with a hollow floating pile, and the floating pile is prefabricated from reinforced concrete; Pile top connection.
优选的,所述浮桩下部设有灌水孔。 Preferably, the lower part of the floating pile is provided with irrigation holes.
优选的,所述浮桩顶部预埋钢板,浮箱与浮桩之间通过法兰盘固定连接。 Preferably, a steel plate is pre-embedded at the top of the floating pile, and the buoyant tank and the floating pile are fixedly connected by a flange.
为了安装时更好的定位,所述塔筒底部、浮箱底部均设有锥形凹槽,浮箱顶部、浮桩顶部均设有锥形凸起; For better positioning during installation, conical grooves are provided at the bottom of the tower and the bottom of the floating tank, and conical protrusions are provided at the top of the floating tank and the top of the floating pile;
浮桩和浮箱通过锥形凸起和锥形凹槽的配合进行定位,浮箱和塔筒通过锥形凸起和锥形凹槽的配合进行定位。 The floating pile and the buoyant tank are positioned through the cooperation of the conical protrusion and the conical groove, and the buoyant tank and the tower are positioned through the cooperation of the conical protrusion and the conical groove.
上述结构中浮箱用于承托风机组件,浮桩用于进一步对浮桩上面的结构进行稳定。 In the above structure, the floating box is used to support the fan assembly, and the floating pile is used to further stabilize the structure above the floating pile.
优选的,上述塔筒、浮箱为钢结构。 Preferably, the above-mentioned tower tube and buoyancy tank are steel structures.
相应的,本发明还提供一种适用于上述浮桩式平台的安装方法,其特征在于包括如下步骤: Correspondingly, the present invention also provides an installation method suitable for the above-mentioned floating pile platform, which is characterized in that it includes the following steps:
(a)在岸上或浅滩区将浮箱、浮桩、塔筒、机舱、风轮各组成部分分别预制完成,并运送至风力机待安装地点; (a) Prefabricate the pontoon, floating pile, tower, engine room, and wind wheel on the shore or in the shoal area, and transport them to the place where the wind turbine is to be installed;
(b)往浮桩内充填配重物,使浮桩呈直立状态; (b) Fill the counterweight into the floating pile so that the floating pile is in an upright state;
(c)用锚链将浮桩顶部与锚体连接; (c) Connect the top of the floating pile to the anchor body with an anchor chain;
(d)将工作船与浮桩上部刚性连接;所述工作船包括起吊装置,尤其是工作船上还安装有可抱住浮桩的机械臂; (d) Rigidly connecting the working boat to the upper part of the floating pile; the working boat includes a lifting device, especially the working boat is also equipped with a mechanical arm capable of hugging the floating pile;
用工作船上的机械臂抱住浮桩,使工作船与浮桩相对静止; Use the mechanical arm on the working boat to hold the floating pile, so that the working boat and the floating pile are relatively stationary;
(e)起吊浮箱并与浮桩组装连接,然后松开抱住浮桩的机械臂,使工作船与浮桩处于相对分离,此时浮桩与浮箱成一个整体,浮桩下沉全部没入水中;浮箱部分位于海平面以上,部分位于海平面以下; (e) Lift the floating box and assemble it with the floating pile, then loosen the mechanical arm holding the floating pile, so that the working boat and the floating pile are relatively separated. At this time, the floating pile and the floating box are integrated, and the floating pile sinks completely submerged in water; the pontoon is partly above sea level and partly below sea level;
(f)用工作船上的机械臂抱住浮桩,将工作船与浮桩上部刚性连接,使工作船与浮桩相对静止; (f) Hold the floating pile with the mechanical arm on the working boat, and rigidly connect the working boat to the upper part of the floating pile, so that the working boat and the floating pile are relatively stationary;
(g)起吊由塔筒、机舱、风轮组装好的整体件,并将塔筒底部与浮箱顶部连接; (g) Lifting the integral parts assembled by the tower, nacelle and wind wheel, and connecting the bottom of the tower with the top of the pontoon;
(h)完全松开工作船与浮桩的连接,下锚并调整锚链的线型,使之达到最终设计位置。 (h) Completely loosen the connection between the working boat and the floating pile, lower the anchor and adjust the line of the anchor chain to reach the final design position.
锚链呈悬链线或张拉状。在工作状态下,浮箱的水下、水上部分各占一半。 The anchor chain is catenary or tensioned. Under the working condition, the underwater part and the above water part of the buoyant tank each account for half.
优选的,步骤(a)中运送浮桩的方式采用直接将浮桩放置在海面上平躺浮运的方式。 Preferably, the method of transporting the floating piles in step (a) adopts the method of directly placing the floating piles on the sea surface and floating them flat.
进一步的,所述浮桩下部设有灌水孔,步骤(b)中往浮桩内充填配重物的方式为直接从灌水孔想浮桩空心腔内灌水,达到设计灌水量之后将灌水孔堵住。 Further, the lower part of the floating pile is provided with an irrigation hole, and the method of filling the floating pile with counterweights in step (b) is to fill the hollow cavity of the floating pile directly from the irrigation hole, and then block the irrigation hole after reaching the designed water amount. live.
更进一步的,所述浮桩顶部预埋钢板,浮箱与浮桩之间设有法兰盘; Furthermore, a steel plate is pre-embedded on the top of the floating pile, and a flange is provided between the floating box and the floating pile;
步骤(e)中通过工作船上将法兰盘吊装至浮桩顶部,法兰盘与预埋钢板螺栓连接,然后将浮箱吊装至法兰盘上,通过螺栓将浮箱与法兰盘紧固。 In step (e), the flange is hoisted to the top of the floating pile by the workboat, the flange is connected with the embedded steel plate bolts, and then the buoyant box is hoisted to the flange, and the buoyant box and the flange are fastened by bolts .
本发明的显著效果是: Notable effect of the present invention is:
1.由于是在深海直接组装,不受地域尺寸限制,浮桩尺寸可以设计的很长,再加上浮桩钢筋混凝土材料,重量大,使得浮桩的浮心远高于重心,在受风浪流作用时有很高的稳定性,因为当平台稍有偏摆,就会产生更大的力矩使平台扶正。正是由于稳定性好,才使得可以适当减小浮箱的体积,使得制作成本降低。 1. Since it is directly assembled in the deep sea, it is not limited by the size of the area. The size of the floating pile can be designed to be very long. In addition, the reinforced concrete material of the floating pile is heavy, so that the buoyancy center of the floating pile is much higher than the center of gravity. It has high stability when it works, because when the platform is slightly deflected, it will generate a larger moment to make the platform right. It is precisely because of the good stability that the volume of the buoyant tank can be appropriately reduced and the production cost is reduced.
2.在安装方法上,独创性的提出在工作船上安装机械臂,用于固定浮桩和浮箱,以防止在安装过程中的晃动,在这种条件下进行海上安装,可大大降低吊装难度,突破性的解决了深海组装的障碍,实现了漂浮式风力机系统的深海工作原位组装。 2. In terms of the installation method, it is original to propose to install the mechanical arm on the working boat to fix the floating pile and the floating box to prevent shaking during the installation process. Under such conditions, the offshore installation can greatly reduce the difficulty of hoisting , a breakthrough to solve the obstacles of deep-sea assembly, and realize the in-situ assembly of the floating wind turbine system in deep sea.
众所周知,现有技术的浅海安装及运输方式费用高昂,但如果采用本发明的安装及运输方式,现场安装,既能得到吃水高达50m以上的浮式平台,又能降低安装及运输费用,降低整体浮运难度。 As we all know, the shallow sea installation and transportation method of the prior art is expensive, but if the installation and transportation method of the present invention is adopted and installed on site, a floating platform with a draft of more than 50m can be obtained, and the installation and transportation costs can be reduced, and the overall Difficulty of floating.
附图说明 Description of drawings
下面结合附图对本发明作进一步说明。 The present invention will be further described below in conjunction with accompanying drawing.
图1为本发明浮桩式平台的立面图。 Fig. 1 is the elevation view of the floating pile platform of the present invention.
图中:1—机舱,2—风轮,3—塔筒,4—螺栓,5—浮箱,6—法兰盘,7—钢板,8—浮桩,9—锚链,10—锚体,13-锥形凸起。 In the figure: 1—machine room, 2—wind wheel, 3—tower, 4—bolt, 5—pontoon, 6—flange, 7—steel plate, 8—floating pile, 9—anchor chain, 10—anchor body , 13-conical protrusion.
具体实施方式 detailed description
如图1所示,一种适用于风力发电机组的浮桩式平台,包括设于海底的锚体10,与锚体10连接的锚链9、钢制塔筒3、安装于塔筒3顶部的机舱1、与机舱1连接的风轮2。所述塔筒3底部可拆卸的连接有钢制空心浮箱5,浮箱5底部可拆卸的连接有空心浮桩8。 As shown in Figure 1, a floating pile platform suitable for wind power generators includes an anchor body 10 located on the seabed, an anchor chain 9 connected to the anchor body 10, a steel tower 3, and a steel tower 3 installed on the top of the tower 3. The nacelle 1 and the wind wheel 2 connected to the nacelle 1. The bottom of the tower 3 is detachably connected with a steel hollow buoyancy tank 5 , and the bottom of the buoyancy tank 5 is detachably connected with a hollow floating pile 8 .
所述浮桩8为钢筋混凝土材料预制而成。顶部预埋钢板7,浮箱5与浮桩8之间通过法兰盘6固定连接。浮桩8下部设有灌水孔。 The floating pile 8 is prefabricated by reinforced concrete material. A steel plate 7 is pre-embedded on the top, and the buoyant tank 5 and the floating pile 8 are fixedly connected by a flange 6 . The bottom of the floating pile 8 is provided with irrigation holes.
锚链9另一端与浮桩8顶部连接。 The other end of the anchor chain 9 is connected with the top of the floating pile 8 .
所述塔筒3底部、浮箱5底部均设有锥形凹槽,浮箱5顶部、浮桩8顶部均设有锥形凸起13。 The bottom of the tower tube 3 and the bottom of the buoyancy tank 5 are all provided with conical grooves, and the top of the buoyancy tank 5 and the top of the floating pile 8 are all provided with conical protrusions 13 .
浮桩8和浮箱5通过锥形凸起13和锥形凹槽的配合进行定位,浮箱5和塔筒3通过锥形凸起13和锥形凹槽的配合进行定位。 The floating pile 8 and the buoyant tank 5 are positioned through the cooperation of the conical protrusion 13 and the conical groove, and the buoyant tank 5 and the tower tube 3 are positioned through the cooperation of the conical protrusion 13 and the conical groove.
相应的,本实施例还提供一种适用于上述浮桩式平台的安装方法,其特征在于包括如下步骤: Correspondingly, this embodiment also provides an installation method suitable for the above-mentioned floating pile platform, which is characterized in that it includes the following steps:
(a)在岸上或浅滩区将浮箱5、浮桩8、塔筒3、机舱1、风轮2各组成部分分别预制完成,并运送至风力机待安装地点; (a) Prefabricate the buoyant tank 5, floating pile 8, tower 3, engine room 1, and wind wheel 2 on the shore or in the shoal area, and transport them to the place where the wind turbine is to be installed;
(b)往浮桩8内充填配重物,使浮桩8呈直立状态; (b) Fill the counterweight into the floating pile 8, so that the floating pile 8 is in an upright state;
(c)用锚链9将浮桩8顶部与锚体10连接; (c) Connect the top of the floating pile 8 to the anchor body 10 with the anchor chain 9;
(d)将工作船与浮桩8上部刚性连接;所述工作船包括起吊装置,尤其是工作船上还安装有可抱住浮桩8的机械臂; (d) Rigidly connecting the working boat to the upper part of the floating pile 8; the working boat includes a lifting device, especially a mechanical arm capable of hugging the floating pile 8 is installed on the working boat;
用工作船上的机械臂抱住浮桩8,使工作船与浮桩8相对静止; Embrace the floating pile 8 with the mechanical arm on the working boat, so that the working boat and the floating pile 8 are relatively stationary;
(e)起吊浮箱5并与浮桩8组装连接,然后松开抱住浮桩8的机械臂,使工作船与浮桩8处于相对分离,此时浮桩8与浮箱5成一个整体,浮桩8下沉全部没入水中;浮箱5部分位于海平面以上,部分位于海平面以下; (e) Lift the floating box 5 and assemble it with the floating pile 8, then loosen the mechanical arm holding the floating pile 8, so that the working boat and the floating pile 8 are relatively separated, and at this time the floating pile 8 and the floating box 5 are integrated , the floating pile 8 sinks and is completely submerged in the water; part of the buoy box 5 is located above the sea level, and part of it is located below the sea level;
(f)用工作船上的机械臂抱住浮桩8,将工作船与浮桩8上部刚性连接,使工作船与浮桩8相对静止; (f) Embrace the floating pile 8 with the mechanical arm on the working boat, and rigidly connect the working boat to the upper part of the floating pile 8, so that the working boat and the floating pile 8 are relatively static;
(g)起吊由塔筒3、机舱1、风轮1组装好的整体件,并将塔筒3底部与浮箱5顶部连接; (g) Lifting the integral parts assembled by the tower 3, the nacelle 1 and the wind wheel 1, and connecting the bottom of the tower 3 with the top of the buoyancy tank 5;
(h)完全松开工作船与浮桩8的连接,下锚并调整锚链9的线型,使之达到最终设计位置。 (h) Completely loosen the connection between the working boat and the floating pile 8, lower the anchor and adjust the line shape of the anchor chain 9 to make it reach the final design position.
一种优选的实施例中,步骤(a)中运送浮桩8的方式采用直接将浮桩8放置在海面上平躺浮运的方式。 In a preferred embodiment, the method of transporting the floating piles 8 in step (a) is to place the floating piles 8 directly on the sea surface and float them.
另一个优选的实施例中,所述浮桩8下部设有灌水孔,步骤(b)中往浮桩8内充填配重物的方式为直接从灌水孔想浮桩8空心腔内灌水,达到设计灌水量之后将灌水孔堵住。 In another preferred embodiment, the bottom of the floating pile 8 is provided with a water irrigation hole, and the method of filling the counterweight in the floating pile 8 in step (b) is to directly pour water into the hollow cavity of the floating pile 8 from the water irrigation hole to achieve After the designed irrigation volume, the irrigation hole is blocked.
再一个优选的实施例中,所述浮桩8顶部预埋钢板7,浮箱5与浮桩8之间设有法兰盘6;相应的步骤(e)中通过工作船上将法兰盘6吊装至浮桩8顶部,法兰盘6与预埋钢板7螺栓连接,然后将浮箱5吊装至法兰盘6上,通过螺栓4将浮箱与法兰盘6紧固。 In another preferred embodiment, the steel plate 7 is pre-embedded on the top of the floating pile 8, and a flange 6 is provided between the buoy box 5 and the floating pile 8; Hoist to the top of the floating pile 8, the flange 6 is connected with the embedded steel plate 7 by bolts, then the buoyant tank 5 is hoisted on the flange 6, and the buoyant tank and the flange 6 are fastened by the bolt 4.
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