CN105598293B - The automatic beading tooling of axis class - Google Patents
The automatic beading tooling of axis class Download PDFInfo
- Publication number
- CN105598293B CN105598293B CN201610080659.1A CN201610080659A CN105598293B CN 105598293 B CN105598293 B CN 105598293B CN 201610080659 A CN201610080659 A CN 201610080659A CN 105598293 B CN105598293 B CN 105598293B
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- Prior art keywords
- die holder
- axis
- cylinder
- gear
- beading
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
- B21D13/02—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by pressing
Abstract
A kind of automatic beading tooling of axis class, including processing platform, lower die holder, upper die holder, lower beading die, upper beading die, driving mechanism, mounting plate, fixture, gear, mounting base, rack gear, the first cylinder and clamping cylinder.The present invention provides one for compression tooling and is able to achieve the mechanism that axis to be processed rotates automatically, when use, the compacting that axis surface forms first time rib is pressed under upper die holder, after first time beading, axis clamping to be processed, the first cylinder drive rack are moved forward and backward by clamping cylinder, to be rotated with moving gear, the axis to be processed rotation being further driven in fixture, after turning over predetermined angular, driving mechanism drives upper die holder to push and carries out second of beading；Using structure of the invention, it is not necessarily to manual rotation's axis to be processed, turns over the angle of setting by set distance completely, the influence for avoiding artifact effectively increases the machining accuracy of axis and the quality stability of product, simultaneously, compared with manual operation, the present invention substantially increases production efficiency.
Description
Technical field
The present invention relates to axis class technical field of processing equipment, refer specifically to a kind of automatic beading tooling of axis class.
Background technique
Axis class beading technique is processed frequently with press machine or punching machine, generally takes manual operation, one machine of a people, by work
Part is put into beading mould, carries out beading processing, material taking in manual operation.For example, application publication number is CN104128502A's
Chinese invention patent application " a kind of armature shaft embossing die " (application number: CN201410349763.7), Authorization Notice No. are
Chinese utility model patent " device for punching ribs on shaft " (application number: CN201120200392.8) of CN202137243U etc. discloses
The structure of rib-pressing device.
The existing press machine for shaft-like workpiece beading is mainly to be realized by upper die and lower die, and upper mold is located at pressure
The upper die holder lower end of machine, upper die holder are located on the sliding block of press machine, and lower die corresponding with upper mold is located on the lower die holder of press machine
End, lower die holder are located on the work top of press machine, and beading technique is mainly to be realized by the correspondence cutting edge on upper die and lower die
, workpiece is placed in the cutting edge of lower die, upper die holder drives upper mold to push, and such workpiece just realizes pressure between upper die and lower die
Muscle, this beading technique realized on press machine, manual loading and unloading are generally used in feeding, not only increase operation in this way
Person's labor intensity, production efficiency is low, and it sometimes appear that the case where workpiece is put less than position, cause to chop print apart from size compared with
Difference；In addition, general upper die holder, which drives upper mold to push, once can produce four ribs, and work as eight muscle of surface rolling needed in axis
When, need that axis is manually rotated 45 degree after primary compacting and carry out second of compacting, such rotational angle is difficult handle
Hold, needing operator skillfully to grasp could complete, even however skilled worker, every time rotation between there is also certain mistakes
Difference influences the machining accuracy of axis.
Therefore, it for current pressing device, is improved up for further.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of axis that machining accuracy is high for the above-mentioned state of the art
The automatic beading tooling of class.
Another technical problem to be solved by this invention is to provide a kind of production efficiency for the above-mentioned state of the art
The automatic beading tooling of high axis class.
The technical scheme of the invention to solve the technical problem is: a kind of automatic beading tooling of axis class, including
Processing platform；
Lower die holder is set on the processing platform, and upper surface is provided with the first mounting groove；
Upper die holder, what can be moved up and down is set to above the lower die holder, and is provided with energy between the upper die holder and lower die holder
So that upper die holder is remained the spring for the trend of moving upwards, the second mounting groove is provided on the lower surface of the upper die holder；
Lower beading die in first mounting groove and is provided with the first rib-pressing groove；
Upper beading die in second mounting groove and is provided with the second rib-pressing groove, and second rib-pressing groove and the first pressure
Muscle slot is corresponding up and down；
Driving mechanism above the upper die holder and can drive upper die holder to move down；
It is characterized by also including
Mounting plate, set on the lower die holder front side and be provided with the first through hole passed through for axis to be processed, the first through hole
It is corresponding with first rib-pressing groove；
Fixture, across above-mentioned first through hole and what is be able to rotate be set on mounting plate, which has penetrates through from front to back
Folder hole；
Gear, the front side on the fixture and positioned at mounting plate, gear middle part are provided with second passed through for fixture
Through-hole；
Mounting base, the front side on the processing platform and positioned at mounting plate, is provided with the axial direction perpendicular to the second through-hole
The sliding slot of arrangement；
Rack gear is meshed in the sliding slot and with gear；
First cylinder, the power output end of the cylinder is connect with the rack gear and energy drive rack moves back in sliding slot
It is dynamic；And
Clamping cylinder, set on the mounting plate rear side and can be by the axis clamping to be processed or release in fixture.
Preferably, the periphery of the gear is provided with the limited post of an energy limiting gear rotational angle.Using the structure,
It can avoid rack gear movement excessively and with gear to be detached from, it is ensured that wheel and rack remains engaged transmission.
Preferably, the mounting base end is provided with the range sensor that can perceive rack gear moving distance, the Distance-sensing
Device detects under the moving distance and set gear rotational angle correspondence of rack gear that the first cylinder is out of service.This hair
Bright driving mechanism, the first cylinder, clamping cylinder are controlled by same control system, above-mentioned range sensor and the control system
Connection, compression tooling perceive the moving distance of rack gear by range sensor to detect the angle that gear drives axis to be processed to rotate
Degree, control is accurate, can effectively improve the machining accuracy of axis.
In the above embodiments, be provided with a feeding mechanism on the processing platform, the feeding mechanism include delivery sheet and
Second cylinder, the delivery sheet are set to the front side of mounting base, and have the feed well arranged along its length on the delivery sheet, should
The outlet end of feed well is corresponding with second through-hole, and second cylinder is set to the front side of delivery sheet, and second cylinder
Piston rod on be connected with the guide rod that the axis to be processed in feed well can be pushed on the first rib-pressing groove, the guide rod be set to it is described into
It is oriented in hopper and with feed well and cooperates.Using the above structure, it is easy to implement self-feeding.
In above-mentioned preferred embodiment, the beading tooling further includes feeding mechanism, which includes
Material-storing box is set to the delivery sheet side and top opening；
Top plate, what can be jacked up upwards is set to the material-storing box bottom and arranges close to delivery sheet；
Guide plate in bar shaped and is in tilted layout, and the upper end edge of the guide plate connects with the discharge end of material-storing box, lower end edge with
Feed well on delivery sheet connects；And
Lifting cylinder, set on the bottom end of the top plate.Using the above structure, it convenient for cooperating with feeding mechanism, realizes and compresses
The automatic feed of tooling.
For the ease of connection, it is provided with the linking arm extended forward on the lower die holder, the front end of the linking arm is connected with
One transverse slat, the mounting plate are set on the transverse slat.Preferably, it is provided with the long hole arranged along its length on the linking arm,
Pin pass through the long hole by linking arm can front and back adjust be connected on lower die holder.Using such structure, it is applicable to difference
The axis to be processed of length.
Preferably, the reclaiming plate convenient for exporting the axis of completion of processing is provided on the processing platform, which inclines
Tiltedly it is arranged in the rear side of lower die holder.
Compared with the prior art, the advantages of the present invention are as follows: the present invention is provided with peace on the basis of existing compressing structure
Loading board, gear, mounting base, rack gear, the first cylinder and clamping cylinder provide one for compression tooling and are able to achieve axis to be processed certainly
The mechanism of dynamic rotation, in use, the compacting that axis surface forms first time rib is pressed under upper die holder, after first time beading,
Axis clamping to be processed, the first cylinder drive rack are moved forward and backward by clamping cylinder, to rotate with moving gear, are further driven to press from both sides
Axis to be processed rotation in tool, after turning over predetermined angular, driving mechanism drives upper die holder to push and carries out second of beading；Using this
The structure of invention is not necessarily to manual rotation's axis to be processed, turns over the angle of setting by set distance completely, avoid artifact
Influence, effectively increase the machining accuracy of axis and the quality stability of product, meanwhile, compared with manual operation, the present invention is big
Production efficiency is improved greatly.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention；
Fig. 2 is the structural schematic diagram of another angle of the embodiment of the present invention；
Fig. 3 is the top view of the embodiment of the present invention；
Fig. 4 is the structural schematic diagram that the embodiment of the present invention hides processing platform, feeding mechanism and feeding mechanism；
Fig. 5 is the structural schematic diagram of another angle of Fig. 4；
Fig. 6 is the axle construction schematic diagram after completion of processing of the embodiment of the present invention.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
As shown in Fig. 1~5, the automatic beading tooling of the axis class of the present embodiment include processing platform a, lower die holder 1, upper die holder 2,
Lower beading die 10, upper beading die 20, driving mechanism 50, mounting plate 3, fixture 4, gear 5, mounting base 6, rack gear 7, the first cylinder 8
And clamping cylinder 9.
Specifically, lower die holder 1 is set on processing platform a, the upper surface of lower die holder 1 is provided with the first mounting groove 11, lower beading
Mould 10 is set in the first mounting groove 11 and is provided with the first rib-pressing groove 100.What upper die holder 2 can move up and down is set to 1 top of lower die holder,
And the spring 22 that upper die holder 2 can be made to remain the trend of moving upwards, upper die holder 2 are provided between the upper die holder 2 and lower die holder 1
Lower surface on be provided with the second mounting groove 21, upper beading die 20 is set in the second mounting groove 21 and is provided with the second rib-pressing groove 200, and
Second rib-pressing groove 200 is corresponding with the first about 100 rib-pressing groove.Driving mechanism is set to 2 top of upper die holder and can drive upper die holder 2
It moves down.
In the present embodiment, mounting plate 3 is set to the front side of lower die holder 1, is provided with the linking arm extended forward on lower die holder 1
12, the front end of the linking arm 12 is connected with a transverse slat 13, and mounting plate 3 is set on the transverse slat 13, is provided on linking arm 12 along length
Direction arrangement long hole 121, pin 122 pass through the long hole 121 by linking arm 12 can front and back adjust be connected on lower die holder 1.
The first through hole 31 passed through for axis b to be processed is provided on mounting plate 3, the first through hole 31 is corresponding with the first rib-pressing groove 100.Folder
Tool 4 passes through first through hole 31 and what is be able to rotate is set on mounting plate 3, and fixture 4 has the folder hole 41 penetrated through from front to back, gear 5
On fixture 4 and it is located at the front side of mounting plate 3, is provided with the second through-hole 51 passed through for fixture 4 in the middle part of gear 5.Mounting base 6 is set
In the front side on processing platform a and positioned at mounting plate 3, the top of mounting base 6 is provided with the axial direction arrangement perpendicular to the second through-hole 51
Sliding slot 61, rack gear 7 is set in sliding slot 61 and is meshed with gear 5.First cylinder 8 is installed on the side of mounting base 6, and first
The power output end of cylinder 8 is connect with rack gear 7 and energy drive rack 7 moves back and forth in sliding slot 61.Clamping cylinder 9 is set to installation
The rear side of plate 3 simultaneously can be by the axis b clamp or release to be processed in fixture 4.
The periphery of gear 5 is additionally provided with the limited post 52 of energy 5 rotational angle of limiting gear, is moved through to avoid rack gear 7
It spends and is detached from gear 5, it is ensured that gear 5 and rack gear 7 remain engaged transmission.6 end of mounting base, which is provided with, can perceive rack gear 7
The range sensor 62 of moving distance.The driving mechanism of the present embodiment, the first cylinder 8, clamping cylinder 9 are controlled by same control
System, above-mentioned range sensor 62 are connect with the control system, and compression tooling perceives the movement of rack gear 7 by range sensor 62
Distance is to detect the angle that gear 5 drives axis b rotation to be processed, when range sensor 62 detects the moving distance of rack gear 7
When being consistent with set 5 rotational angle of gear, the first cylinder 8 is out of service, and such structure makes the rotation of axis to be detected
Angle control is accurate, can effectively improve the machining accuracy of axis.
In the present embodiment, feeding mechanism 30 and feeding mechanism 40 are additionally provided on processing platform a, feeding mechanism 30 includes
Delivery sheet 301 and the second cylinder 302, delivery sheet 301 are set to the front side of mounting base 6, and have on the delivery sheet 301 along length side
To the feed well 303 of arrangement, the outlet end of the feed well 303 is corresponding with the second through-hole 51, and the second cylinder 302 is set to delivery sheet
301 front side, and being connected on the piston rod of second cylinder 302 can be by first pressure of the push-in of the axis b to be processed in feed well 303
Guide rod 304 on muscle slot 100, which, which is set in feed well 303 and is oriented to feed well 303, cooperates.Feeding mechanism 40 wraps
Material-storing box 401, top plate 402, guide plate 403 and lifting cylinder 404 are included, material-storing box 401 is set to 301 side of delivery sheet and top and opens
Mouthful, what top plate 402 can jack up upwards is set to 401 bottom of material-storing box and arranges close to delivery sheet 301, and guide plate 403 is in bar shaped and inclines
Tiltedly arrangement, the upper end edge of the guide plate 403 connect with the discharge end of material-storing box 401, the lower end edge and delivery sheet of guide plate 403
Feed well 303 on 301 connects, and lifting cylinder 404 is set to the bottom end of top plate 402.Feeding mechanism 30 and feeding mechanism 40 cooperate,
It is easy to implement the automatic feed of compression tooling.
The reclaiming plate a1 convenient for exporting the axis of completion of processing is provided on processing platform a, reclaiming plate a1 is in tilted layout
In the rear side of lower die holder 1.
When beading tooling automatic using the axis class of the present embodiment, axis b to be processed is constantly input to charging by feeding mechanism 40
In slot 303, axis b to be processed is pushed into fixture 4 by the guide rod 304 of feeding mechanism 30 under the driving of the second cylinder 302, and to be added
The main part of work axis b is located on the first rib-pressing groove 100, at this point, driving mechanism 50 drives upper die holder 2 to push, the first rib-pressing groove
100, the mutual cooperation of the second rib-pressing groove 200 suppresses four ribs on axis, and upper die holder 2 is moved up under the effect of spring 22, clamped
Cylinder 9 clamps 4 rear end of fixture to which by axis clamping to be processed, 8 drive rack 7 of the first cylinder is mobile, and rack gear 7 is with moving gear 5
Rotation, when range sensor 62 detects that the moving distance of rack gear 7 is consistent with the axis rotational angle of setting, the first cylinder 8 stops
It only runs, clamping cylinder 9 unclamps fixture 4, and driving mechanism drives upper die holder 2 to move down again, carries out second of beading, finishes
Afterwards, feeding mechanism 30 will eject in new axis to be processed input fixture 4 and by the axis of completion of processing from 1 rear end of lower die holder, pass through
Reclaiming plate a1 output, the axis of completion of processing are as shown in Figure 6.
Claims (1)
1. a kind of automatic beading tooling of axis class, including
Processing platform (a)；
Lower die holder (1) is set on the processing platform (a), and upper surface is provided with the first mounting groove (11)；
Upper die holder (2), what can be moved up and down is set to above the lower die holder (1), and between the upper die holder (2) and lower die holder (1)
It is provided with the spring (22) that upper die holder (2) can be made to remain the trend of moving upwards, is provided on the lower surface of the upper die holder (2)
Second mounting groove (21)；
Lower beading die (10) is set in first mounting groove (11) and is provided with the first rib-pressing groove (100)；
Upper beading die (20) is set in second mounting groove (21) and is provided with the second rib-pressing groove (200), and second rib-pressing groove
(200) corresponding up and down with the first rib-pressing groove (100)；
Driving mechanism is set to above the upper die holder (2) and upper die holder (2) can be driven to move down；
It is characterized by also including
Mounting plate (3) is set to the front side of the lower die holder (1) and is provided with the first through hole (31) passed through for axis (b) to be processed, should
First through hole (31) is corresponding with the first rib-pressing groove (100)；
Fixture (4), passes through above-mentioned first through hole (31) and what is be able to rotate is set on mounting plate (3), which has from forward direction
The folder hole (41) penetrated through afterwards；
Gear (5) is set on the fixture (4) and is located at the front side of mounting plate (3), is provided in the middle part of the gear (5) for fixture (4)
The second through-hole (51) passed through；
Mounting base (6) is set on the processing platform (a) and is located at the front side of mounting plate (3), is provided with perpendicular to the second through-hole
(51) the sliding slot (61) axially arranged；
Rack gear (7) is set in the sliding slot (61) and is meshed with gear (5)；
First cylinder (8), the power output end of first cylinder is connect with the rack gear (7) and energy drive rack (7) is in sliding slot
(61) move back and forth in；And
Clamping cylinder (9) is set to the rear side of the mounting plate (3) and can clamp the axis (b) to be processed in fixture (4) or loose
It opens；
The periphery of the gear (5) is provided with the limited post (52) of energy limiting gear (5) rotational angle；
Mounting base (6) end is provided with the range sensor (62) that can perceive rack gear (7) moving distance, the range sensor
(62) under the moving distance and set gear (5) rotational angle correspondence that detect rack gear (7), the first cylinder (8) stops
Only run；
A feeding mechanism (30) are provided on the processing platform (a), which includes delivery sheet (301) and second
Cylinder (302), the delivery sheet (301) are set to the front side of mounting base (6), and have along its length on the delivery sheet (301)
The feed well (303) of arrangement, the outlet end of the feed well (303) is corresponding with the second through-hole (51), second cylinder
(302) it is set to the front side of delivery sheet (301), and being connected on the piston rod of second cylinder (302) can will be in feed well (303)
Axis (b) to be processed push-in the first rib-pressing groove (100) on guide rod (304), the guide rod (304) be set to the feed well (303)
In and with feed well (303) be oriented to cooperate；
The beading tooling further includes feeding mechanism (40), which includes
Material-storing box (401) is set to the delivery sheet (301) side and top opening；
Top plate (402), what can be jacked up upwards is set to aforementioned material-storing box (401) bottom and arranges close to delivery sheet (301)；
Guide plate (403), in bar shaped and is in tilted layout, the discharge end phase at the upper end edge and material-storing box (401) of the guide plate (403)
It connects, lower end edge connects with the feed well (303) on delivery sheet (301)；And
Lifting cylinder (404) is set to the bottom end of the top plate (402)；
The linking arm (12) extended forward is provided on the lower die holder (1), the front end of the linking arm (12) is connected with a transverse slat
(13), the mounting plate (3) is set on the transverse slat (13)；
The long hole (121) arranged along its length is provided on the linking arm (12), pin (122) will across the long hole (121)
Linking arm (12) can front and back adjust be connected on lower die holder (1)；
The reclaiming plate (a1) convenient for exporting the axis of completion of processing is provided on the processing platform (a), which inclines
Tiltedly it is arranged in the rear side of lower die holder (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610080659.1A CN105598293B (en) | 2016-02-04 | 2016-02-04 | The automatic beading tooling of axis class |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610080659.1A CN105598293B (en) | 2016-02-04 | 2016-02-04 | The automatic beading tooling of axis class |
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| CN105598293A CN105598293A (en) | 2016-05-25 |
| CN105598293B true CN105598293B (en) | 2018-12-11 |
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| CN107520340A (en) * | 2017-09-19 | 2017-12-29 | 宁波万盛智能科技股份有限公司 | A kind of process equipment of straight burr axle |
| CN108161542A (en) * | 2017-12-22 | 2018-06-15 | 大连德迈仕精密科技股份有限公司 | Axial workpiece chops print processing loading and unloading equipment |
| CN108705160B (en) * | 2018-08-31 | 2023-09-12 | 宁波万盛智能科技股份有限公司 | Internal thread anti-dandruff device and anti-dandruff method of transmission shaft |
| CN109175549B (en) * | 2018-08-31 | 2023-09-12 | 宁波万盛智能科技股份有限公司 | Internal thread anti-dandruff device and anti-dandruff method of transmission shaft |
| CN109434415B (en) * | 2018-10-20 | 2020-05-26 | 龙南格林园艺制品有限公司 | Gardens pillar tip steel stopper automatic assembly equipment |
| CN110860593A (en) * | 2019-10-22 | 2020-03-06 | 湖北坚丰科技股份有限公司 | Rotating shaft ribbing device |
| CN111331336B (en) * | 2020-03-30 | 2021-03-23 | 浙江湾区机器人技术有限公司 | Multifunctional inserting piece picking and mounting mechanism |
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| KR20100036519A (en) * | 2008-09-30 | 2010-04-08 | 주식회사 이웅호성전산 | Forming method for connecting part of concrete reinforcements |
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| CN105598293A (en) | 2016-05-25 |
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