CN105596117B - Silica gel with an implanted electronic tag manufacturing method breast prosthesis - Google Patents

Silica gel with an implanted electronic tag manufacturing method breast prosthesis Download PDF

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CN105596117B
CN105596117B CN201510967710.6A CN201510967710A CN105596117B CN 105596117 B CN105596117 B CN 105596117B CN 201510967710 A CN201510967710 A CN 201510967710A CN 105596117 B CN105596117 B CN 105596117B
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breast
electronic
electronic tag
vitro
good
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CN201510967710.6A
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CN105596117A (en
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王春莹
李锦蓓
马陆军
朱庆
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上海康宁医疗用品有限公司
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Abstract

本发明公开了一种带植入式电子标签的硅凝胶乳房假体的制作方法。 The present invention discloses a method for manufacturing a silicon gel breast electronic tag with an implanted prosthesis. 该方法如下:1)将电子标签条码和/或二维码信息打印在微型芯片上,用聚苯硫醚对电子标签芯片进行封装制成电子标签盒;2)将隔离胶料液均匀涂覆在电子标签盒上,然后放入干燥箱烘干成膜;3)用溶解好的硅橡胶浇制成乳房假体外囊;4)用灭好菌的镊子夹取酒精消毒过的电子标签盒,放入外囊内;5)制作好底盖,将底盖安放在外囊上的对应开口处,利用热熔机对外囊进行封盖;6)将封好盖的外囊放入干燥箱硫化;7)硫化完成后,注入硅凝胶,即制成一种带植入式电子标签的硅凝胶乳房假体。 The method is as follows: 1) the electronic bar code label and / or two-dimensional code information printed on the microchip, the electronic tag chip packaging is made of polyphenylene sulfide with a tag cartridge; 2) isolating the compound was uniformly coated on the electronic cassette, and then placed in drying oven drying deposition; 3) were dissolved with good pouring is made of silicone rubber breast implants in vitro bladder; 4) with good bacteria destroy the gripping forceps sterile alcohol electronic cassette , placed in the outer capsule; 5) make a good bottom cover, the bottom cover placed on an opening corresponding to the outer balloon, hot melt machine external capsule of the closure; 6) of the lid sealed outer bag drying oven cure ; 7) after completion of vulcanization, injection silicone gel, i.e., to prepare a silicone gel electronic tag implanted with breast implants. 本发明的方法制成的电子标签在乳房假体内部,信息永久存在,方便溯源管理。 Electronic labels are made of the method of the present invention in the interior of the breast prosthesis, information permanent, easy traceability management.

Description

一种带植入式电子标签的娃凝胶乳房假体的制作方法 Baby gel with an implanted electronic tag manufacturing method of a breast prosthesis

技术领域 FIELD

[0001]本发明涉及一种带植入式电子标签的硅凝胶乳房假体的制作方法。 [0001] The present invention relates to an implanted electronic tag manufacturing method of silicone gel breast prostheses.

背景技术 Background technique

[0002]硅凝胶乳房假体由外囊、底盖以及充填在外囊内的硅凝胶组成,现有的硅凝胶乳房假体制作方法是:先做外囊和底盖,外囊是用硅橡胶溶解再浇铸成型的,底盖是用硅橡胶混炼再通过模压压制成型的;外囊和底盖做好之后,将外囊和底盖接合起来,先进行封盖、 硫化后,再从注胶口注入硅凝胶,最后将注胶口用粘合剂封口。 [0002] The silicone gel breast implants from the outer bag, and the bottom cover of the outer capsule filling silicone gel composition, conventional silicone gel breast implants production methods are: first the outer bag and the bottom cover, is an outer balloon dissolving a silicone rubber and then cast molding, the bottom cover is molded of silicone rubber and then kneaded by a molding press; well after the bottom cover and outer bag, the outer bag and the bottom cover are joined, the first for the closure, after vulcanization, reinjected silicone gel from the dispensing port, the dispensing port and finally sealed with adhesive. 而现有的硅凝胶乳房假体的产品标识是将产品生产的批号、序号、灭菌日期、生产日期、有效期、规格等标识信息直接打印在外囊底盖上的,具体方法可以是:将制成的底盖圆片先放在激光打标机下进行标识打印,然后再进行封盖。 And conventional silicone gel breast implant product identification is the production lot number, the serial number, sterilization date, production date, expiration date, identification information of direct printing specifications the bottom cover of the outer capsule, particularly methods may be: A the bottom cover wafer made first on the laser marking machine for marking, then to the closure. 这种直接打印在外囊底盖上的标识植入人体后会由于长时间的摩擦导致标识信息模糊,甚至消失,不利于产品的溯源管理。 This direct print out of the bag bottom cover identification implanted in the body after a long time due to friction led to the identification information blurred or even disappear, is not conducive to traceability management products.

发明内容 SUMMARY

[0003] 本发明的目的在于克服现有技术的不足,提供一种可使产品标识信息永久存在, 方便溯源管理的带植入式电子标签的硅凝胶乳房假体的制作方法。 [0003] The object of the present invention is to overcome the disadvantages of the prior art, there is provided a product identification information can make permanent, easy to manage the traceability method of manufacturing an electronic tag implanted with silicone gel-filled breast prosthesis.

[0004] 本发明的技术方案如下: [0004] aspect of the present invention is as follows:

[0005] 一种带植入式电子标签的硅凝胶乳房假体的制作方法,按如下步骤进行:1)将电子标签条码和/或二维码信息打印在微型芯片上,用聚苯硫醚树脂对电子标签芯片进行封装制成电子标签盒;2)将隔离胶(氟硅橡胶)料液均匀涂覆在电子标签盒上(涂覆两层),然后,将电子标签盒放入干燥箱烘干成膜(烘干温度150〜155°C) ; 3)用溶解好的硅橡胶浇制成乳房假体外囊;4)用灭好菌的镊子夹取酒精消毒过的电子标签盒,放入乳房假体外囊内; 5)制作好底盖,将底盖安放在乳房假体外囊上的对应开口处,利用热熔机对乳房假体外囊进行封盖操作;6)将封好盖的乳房假体外囊放入干燥箱进行硫化;(硫化温度和时间为:120 〜125°C,2.5〜3h) ; 7)硫化完成后,从乳房假体外囊上的注胶口注入硅凝胶,即制成一种带植入式电子标签的硅凝胶乳房假体。 The method of making silicone gel [0005] with an implanted electronic tag of breast prosthesis, the following steps: 1) an electronic bar code label and / or two-dimensional code information printed on the microchip, with a polyphenylene sulfide ether resin encapsulation of the electronic tag chip is made of the electronic cassette; 2) isolating rubber (fluorosilicone rubber) material was uniformly coated on the electronic cassette (coated layers), then dried into the electronic cassette drying box forming (drying temperature 150~155 ° C); 3) the balloon with good in vitro dissolution breast prosthesis made of silicone rubber casting; 4) with good bacteria destroy the gripping forceps sterile alcohol electronic cassette , in vitro into the breast implant capsule; 5) make a good bottom cover, the bottom cover mounted on the balloon breast implants corresponding openings in vitro, using a hot-melt machine vitro breast implant capsule of a capping operation; 6) the breast prosthesis sealed lid vitro drying oven vulcanization bladder; (curing temperature and time: 120 ~125 ° C, 2.5~3h); 7) after completion of vulcanization, the bladder from the breast implant injection vitro plastic injection port silica gel, i.e., to prepare a silicone gel electronic tag implanted with breast implants.

[0006] 进一步地,步骤5)中,底盖为硅橡胶圆片,制作好底盖后,先将底盖圆片放在激光打标机下进行标识打印,然后再进行封盖。 [0006] Further, step 5), the bottom cover wafer to a silicone rubber, a good bottom cover after production, first the bottom cover on the wafer at laser marking machine for marking, then to the closure.

[0007] 上述方法中有如下几个要点:首先,由于硅凝胶乳房假体的生产采用热硫化成^ 技术,而聚苯硫醚树脂具有耐高温特性,因此本发明中采用聚苯硫醚树脂对电子标签进行封装,由此可以保证电子标签经过高温硫化后仍然有效。 [0007] The method has the following points: First, because the production of silicone gel breast implants hot vulcanization ^ technology, a polyphenylene sulfide resin having high temperature characteristics, so the present invention, polyphenylene sulfide resin encapsulating the electronic tag, the electronic tag can thus be ensured after high temperature curing is still valid. 其次,电子标签盒的形状采用圆形,不会造成因标签棱角与外囊产生摩擦而导致的破裂,提高了安全性。 Secondly, the shape of the electronic cassette with circular label, the label does not cause cracking due to friction with the outer edges caused by the balloon, improving safety. 最后,电子标签在植入进乳房假体前,先用隔离胶料液均匀涂覆两层,主要目的是防止硅凝胶渗入电子标签芯片内部造成失效。 Finally, the electronic tag before implantation into the breast prosthesis, the first spacer with a uniform coating of two liquid rubber, the main purpose is to prevent the penetration of silicone gel RFID chip cause failure.

[0008] 本发明的有益效果: [0008] Advantageous effects of the invention:

[0009] 本发明中带植入式电子标签的硅凝胶乳房假体具有如下优点: L〇〇1〇] 1)利用该发明生产的产品易于统一管理。 [0009] In the present invention silica gel with an implantable breast prosthesis electronic tag has the following advantages: L〇〇1〇] 1) using the products of the invention is readily produced by the unified management. 电子标签便于信息的写入和读取,自动录入ERP系统中有关该乳房假体的所有生产信息,保证了信息的真实性和准确性; Easy to write and read electronic tag information, the ERP system automatically input all information about the production of breast prosthesis, to ensure the authenticity and accuracy of the information;

[0011] 2)传统的外囊底盖标识植入人体后会由于长时间的摩擦导致标识信息模糊,甚至消失。 [0011] 2) a conventional outer bag identification implanted after the bottom of the friction time due to the identification information results in blurred or even disappear. 而本发明的方法制成的电子标签在乳房假体内部,信息永久存在,方便溯源管理; And the electronic tag produced by the method according to the invention inside the breast prosthesis, information permanent, easy traceability management;

[0012] 3)在产品内外包装操作环节,该发明也具有突出优势。 [0012] 3) In the operation of the product outside of the packaging part, the invention also has outstanding advantages. 包装操作人员通过扫描器扫描电子标签、产品内标签以及产品外标签,如果扫描器无异响,则证明产品信息正确,可以进行包装操作;如果扫描器发出“哔哔”异响,则证明产品信息有误,应扫描乳房假体电子标签在线打印正确的产品内外标签,进行包装。 Scanning by the scanner operator packaging electronic label, in the product label and an outer label products, the scanner if no abnormal noise, it proves correct product information, can be packaged operation; if the scanner "beep beep" abnormal sound, the product proved information is incorrect, you should scan your breast implants electronic tags inside and outside the online print right product labels, packaging. 该方法能更为智能、高效、准确地防错、纠错,极大程度地降低了生产厂家的损失,并且也避免了由于人工失误导致的信息不对称的产品流入市场造成的危害。 This method can be more intelligent, efficient and accurate error prevention, error correction, greatly reducing the loss of manufacturers, and also to avoid hazards due to asymmetric information products into the market caused by human error caused.

具体实施方式 Detailed ways

[0013]下面结合实施例对本发明作进一步详细的说明: [0013] The following embodiments in conjunction with embodiments of the present invention will be further described in detail:

[0014] 实施例1 [0014] Example 1

[0015] —种带植入式电子标签的硅凝胶乳房假体的制作方法,具体按如下步骤进行: [0016] 1)将Bartender软件自动生成的产品电子标签条码和二维码信息打印在微型芯片上,用聚苯硫醚树脂对电子标签芯片进行封装制成电子标签盒,电子标签盒的形状为圆形; 2)将隔离胶(氟硅橡胶)料液均匀涂覆在电子标签盒上(涂覆两层),然后,将电子标签盒放入干燥箱烘干成膜(烘干温度15(TC) ;3)用溶解好的硅橡胶浇制成乳房假体外囊;4)用灭好菌的镊子夹取酒精消毒过的电子标签盒,放入乳房假体外囊内;5)制作好底盖圆片后,先将底盖圆片放在激光打标机下进行标识打印,然后将底盖圆片安放在乳房假体外囊上的对应开口处,利用热熔机对乳房假体外囊进行封盖操作;6)将封好盖的乳房假体外囊放入干燥箱进行硫化;(硫化温度和时间为:125°C,2.5h) ;7)硫化完成后,从 [0015] - species with silicone gel breast implants electronic tag prosthesis manufacturing method, particularly carried out as follows: [0016] 1) The product Bartender software automatically generates electronic tags and bar code information printed on the two-dimensional code the microchip, encapsulated electronic tag for the cassette is made, shape of the electronic cassette of the electronic tag chip is circular with a polyphenylene sulfide resin; 2) isolating rubber (fluorosilicone rubber) material was uniformly coated on the electronic cassette upper (coated layers), then the electronic cassette drying oven drying deposition (drying temperature 15 (TC); 3) with a good breast implants in vitro dissolution balloon made of silicone rubber casting; 4) identified 5) after building the bottom cover wafer, the first wafer on the bottom cover under the laser marking machine; gripping sterile alcohol with good electronic cassette destroy bacteria forceps, breast prostheses into the capsule in vitro printing, and then the wafer is mounted on the bottom cover breast prosthesis corresponding to the opening of the bladder in vitro, for breast implants in vitro using a capping operation sac melt machine; 6) will be closed to cover breast implant capsules into good in vitro drying oven vulcanization; (curing temperature and time: 125 ° C, 2.5h); 7) after completion of vulcanization, from 房假体外囊上的注胶口注入硅凝胶,即制成一种带植入式电子标签的硅凝胶乳房假体。 Room dispensing port on silica gel implanted prosthetic bladder in vitro, i.e., to prepare a silicone gel electronic tag implanted with breast implants.

[0017] 实施例2 [0017] Example 2

[0018] 一种带植入式电子标签的硅凝胶乳房假体的制作方法,具体按如下步骤进行: [0019] 1)将Bartender软件自动生成的产品电子标签条码信息打印在微型芯片上,用聚苯硫醚树脂对电子标签芯片进行封装制成电子标签盒,电子标签盒的形状为圆形;2)将隔离胶(氟硅橡胶)料液均匀涂覆在电子标签盒上(涂覆两层),然后,将电子标签盒放入干燥箱烘干成膜(烘干温度155°C) ;3)用溶解好的硅橡胶浇制成乳房假体外囊;4)用灭好菌的镊子夹取酒精消毒过的电子标签盒,放入乳房假体外囊内;5)制作好底盖圆片后,先将底盖圆片放在激光打标机下进行标识打印,然后将底盖圆片安放在乳房假体外囊上的对应开口处,利用热熔机对乳房假体外囊进行封盖操作;6)将封好盖的乳房假体外囊放入千燥箱进行硫化;(硫化温度和时间为:120 r,3h) ; 7)硫化完成后,从乳房假体外 [0018] The silicone gel with an implanted electronic tag breast prosthesis manufacturing method, particularly carried out as follows: [0019] 1) The Bartender software automatically generates the electronic product information printed on the barcode label microchip, polyphenylene sulfide resin for an electronic tag chip package of the electronic cassette is made, shape of the electronic cassette is circular; 2) isolating rubber (fluorosilicone rubber) material was uniformly coated on the electronic cassette (coated two), then the electronic cassette drying oven drying deposition (drying temperature 155 ° C); 3) were dissolved with good pouring is made of silicone rubber breast implants in vitro bladder; 4) off the good bacteria the sterile forceps gripping alcohol electronic cassette, into the capsule in vitro breast implant; 5) after building the bottom cover wafer, the first wafer on the bottom cover under the laser marking machine for marking, then the bottom cover wafer is placed on the breast prosthesis corresponding to the opening of the bladder in vitro, for breast implants in vitro using a capping operation sac melt machine; 6) will be closed to cover the breast prosthesis good in vitro into the bladder was dry box for sulfide; (curing temperature and time: 120 r, 3h); 7) after completion of vulcanization, the breast prosthesis in vitro 上的注胶口注入硅凝胶,即制成一种带的硅凝胶乳房假体。 Dispensing injection port on silica gel, i.e. A tape made of silicone gel breast implants.

[0020] 实施例3 [0020] Example 3

[0021] 一种带植入式电子标签的硅凝胶乳房假体的制作方法,具体按如下步骤进行: [0021] with an implanted silicone gel breast electronic tag prosthesis manufacturing method, particularly carried out as follows:

[0022] 1)将Bartender软件自动生成的产品电子标签条码和二维码信息打印在微型芯片上,用聚苯硫醚树脂对电子标签芯片进行封装制成电子标签盒,电子标签盒的形状为圆形; I 驻傢肷)料液均匀涂覆在电子标签盒上(涂覆两层),然后,将电子标签盒成^干'丨罙箱烘干成膜(烘干温度152。〇;3)用溶解好的硅橡胶浇制成乳房假体外囊;4)用灭好囷的镊子夹取酒精消毒过的电子标签盒,放入乳房假体外囊内;5)制作好底盖圆片后,先将底盖圆片放在激光打标机下进行标识打印,然后将底盖安放在乳房假体外囊上的对应开口处,利用热熔机对乳房假体外囊进行封盖操作;6)将封好盖的乳房假体外囊放入干燥箱进行硫化;(硫化温度和时间为:12:rC,165min) ;7)硫化完成后,从乳房假体外囊上的注胶口注入硅凝胶,即制成一种带植入式电子标签的娃凝胶乳房假体。 [0022] 1) The Bartender software automatically generates the electronic product code label and QR code printed on the microchip, with a polyphenylene sulfide resin encapsulation of the electronic tag chip is made of the electronic cassette, the shape of the electronic cassette circular; Xu home in the I) stock solution was then uniformly coated, the electronic tag to the electronic cassette into the cassette (coated layers), dry ^ 'Shumi deposition tank drying (drying temperature 152.〇; 3) was dissolved with good pouring is made of silicone rubber breast implants in vitro bladder; 4) with good granary off the gripping forceps sterile alcohol electronic cassette, into the capsule in vitro breast implant; 5) make a good bottom cover after the wafer, first the bottom cover on the wafer at laser marking machine for marking, then the bottom cover is mounted on the balloon breast implants corresponding openings in vitro, using a hot-melt machine for sealing the balloon breast implants in vitro operation cover; 6) will be closed to cover the breast prosthesis vitro good drying oven vulcanization bladder; (curing temperature and time: 12: rC, 165min); 7) after completion of vulcanization, the bladder from the breast implant in vitro dispensing silica gel injection port, i.e., to prepare a baby implantable electronic tag with gel-filled breast prosthesis.

Claims (5)

1. 一种带植入式电子标签的硅凝胶乳房假体的制作方法,其特征在于,按如下步骤进行: 1)将电子标签条码和/或二维码信息打印在微型芯片上,用聚苯硫醚树脂对电子标签芯片进行封装制成电子标签盒;电子标签盒的形状为圆形;2)将隔离胶料液均匀涂覆在电子标签盒上,要涂覆两层;然后,将电子标签盒放入干燥箱烘干成膜;3)用溶解好的硅橡胶浇制成乳房假体外囊;4)用灭好菌的镊子夹取酒精消毒过的电子标签盒,放入乳房假体外囊内;5)制作好底盖,将底盖安放在乳房假体外囊上的对应开口处,利用热熔机对乳房假体外囊进行封盖操作;6)将封好盖的乳房假体外囊放入干燥箱进行硫化;7)硫化完成后,从乳房假体外囊上的注胶口注入硅凝胶,即制成一种带植入式电子标签的硅凝胶乳房假体。 1. silica gel with an implanted electronic tag manufacturing method of a breast prosthesis, characterized in that, proceed as follows: 1) the electronic bar code label and / or two-dimensional code information printed on the microchip, with a polyphenylene sulfide resin encapsulated electronic tag chip is made of the electronic cassette; cassette electronic tag shape is circular; 2) isolating the compound was uniformly coated on the electronic cassette, the two layers to be coated; then, the electronic cassette drying oven drying deposition; 3) were dissolved with good pouring is made of silicone rubber breast implants in vitro bladder; 4) with good bacteria destroy the gripping forceps sterile alcohol electronic cassette, into breast implants in vitro intracapsular; 5) make a good bottom cover, the bottom cover mounted on the balloon breast implants corresponding openings in vitro, using a hot-melt machine vitro breast implant capsule of a capping operation; good 6) will be closed breast prosthesis cover vitro vulcanizing bladder drying oven; 7) after completion of vulcanization, the dispensing port on the implanted silicon breast implants in vitro gel capsule, i.e., to prepare a condensate of silicon implanted with an electronic tag gel breast implants.
2. 如权利要求1所述的带植入式电子标签的硅凝胶乳房假体的制作方法,其特征在于: 步骤5)中,底盖为硅橡胶圆片,制作好底盖后,先将底盖圆片放在激光打标机下进行标识打印,然后再进行封盖。 2. A silicone gel of claim 1 with implantable electronic tag manufacturing method as claimed in claim breast prosthesis, characterized in that: after step 5), the bottom cover wafer silicone rubber, make a good back, first the bottom cover on the wafer at laser marking machine for marking, then to the closure.
3. 如权利要求1或2所述的带植入式电子标签的硅凝胶乳房假体的制作方法,其特征在于:步骤2)中,烘干温度150〜155°C。 Silica gel with 1 or 2 implantable electronic tag as claimed in claim 3. A method of manufacturing a breast prosthesis, characterized in that: in step 2), the drying temperature 150~155 ° C.
4. 如权利要求1或2所述的带植入式电子标签的硅凝胶乳房假体的制作方法,其特征在于,步骤6)中,硫化温度和时间为:120〜125°C,2 • 5〜3h。 4. A silicone gel of claim 12 or with implantable electronic tag as claimed in claim method of manufacturing a breast prosthesis, characterized in that, in step 6), the curing time and temperature: 120~125 ° C, 2 • 5~3h.
5.如权利要求1或2所述的带植入式电子标签的娃凝胶乳房假体的制作方法,其特征在于,步骤2)中,所用隔离胶为氟硅橡胶。 5. A baby gel of claim 1 or 2 with implantable electronic tag as claimed in claim method of manufacturing a breast prosthesis, characterized in that, in step 2), the plastic used for the isolation fluorosilicone rubber.
CN201510967710.6A 2015-12-21 2015-12-21 Silica gel with an implanted electronic tag manufacturing method breast prosthesis CN105596117B (en)

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US5716407A (en) * 1992-08-24 1998-02-10 Lipomatrix, Incorporated Method of rendering identifiable a living tissue implant using an electrical transponder marker
CN201303991Y (en) * 2008-12-10 2009-09-09 赵华国 Implantable artificial breast with embedded RFID label
EP2630934A1 (en) * 2012-02-22 2013-08-28 Peter Osypka Breast implant with electronic monitoring
BR112015005695A2 (en) * 2012-09-17 2017-07-04 Veriteq Acquisition Corp breast implants with integrated transponders
CN104069544B (en) * 2014-06-09 2015-10-21 上海康宁医疗用品有限公司 Pouring one kind of a fluorosilicone rubber base cap made of unvulcanized silicone gel colloidal do method of manufacturing breast prostheses

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