A kind of sesame cleans the method for screening separation soaking device and processing sesame
Technical field
The present invention relates to a kind of sesame processing unit (plant), is exactly a kind of method that sesame cleans screening separation soaking device and processing sesame.
Background technology
Sesame is made up of seed coat, two cotyledons, plumule, plumular axis, radicles, and sesame oil is mainly to obtain from the cotyledon of sesame seed. Sesame oil process generally comprises following process: cleaning, profit water softening, strip plate, frying, squeezing, wherein, cleaning and profit water softening process are very important processes.
The main purpose of scale removal process is that sesame is cleaned, clean the dirty dustiness thing in sesame, and other impurity of removal the inside, as broken blade, tiny cane particle, gravelstone bits etc., whether this process is thorough, will affect oil yield and fuel-displaced quality, because of impurity content many, oil yield reduces, and be difficult to obtain as clear as crystal, without precipitation, without the top grade sesame oil of dregs.
In addition, profit water softening is also a very important process, by this process, regulates the moisture content of controlling sesame, makes sesame particle profit water moisture evenly. If this process control is bad, the profit water uniformity difference of sesame particle is large, the particle that moisture content is relatively high just there will be in frying process does not fry thoroughly or does not fry phenomenon, and affect oil yield, what moisture content was relatively low can stir-bake to brown, and after stir-bake to brown, one be can the fragrant cast of oil of impact, the 2nd, can affect Oleum Sesami local flavor.
Existing process equipment cleans by cleaning machine conventionally, cleaning machine utilizes cyclone separator to carry out work mostly, complete cleaning, separate, clean separation through multiple cyclone separators even continuously, speed, but the poor controllability of process, the cleaning process of emphasis sesame process, and ignored the profit water process that sesame is processed, thereby cause sesame particle to be difficult in cleaning process, be cleaned fully, moisten water; And in existing equipment cleaning process, between sesame particle and particle, in follow-up process, easily there is the inhomogeneous phenomenon of frying in easy frictionally damage seed coat, affects oil yield and go out oil quality.
At present, also not in cleaning process, focus on the process that sesame particle is cleaned and fully moisten water, and can in the process of cleaning, can ensure preferably fully contacting of sesame particle and water, and avoid the cleaning screening separation soaking device of damage of sesame particle seed coat and the method for processing sesame.
Summary of the invention
A kind of method that the technical problem to be solved in the present invention is to provide sesame cleans screening separation soaking device processing sesame, the method of this device and processing sesame can make sesame be cleaned fully, moisten water, the seed coat that prevents sesame particle is impaired in cleaning process, increase the controllability that sesame cleans profit water, make sesame particle cleaning, profit water even, improve sesame oil yield and go out oil quality.
For solving the problems of the technologies described above, the present invention adopts following technological means:
A kind of sesame cleans screening separation soaking device, comprise cyclone separator, separation soaking groove, described separation soaking groove two ends are respectively feed end, discharge end, and feed end is connected by pipeline with the discharging opening of cyclone separator, and the charging aperture of cyclone separator is connected by conveying pipeline with hopper; In separation soaking groove, be provided with feeding screw, the feed end of separation soaking groove is provided with the fast adjustable plate of material, the discharge end of separation soaking groove is provided with drawing mechanism, slag-drip opening, drawing mechanism is provided with discharge nozzle, one end of discharge nozzle is connected with feeding screw, the other end of discharge nozzle is as discharging opening, and discharging opening connects profit water filter box; Discharge nozzle is provided with out funnel, and drawing mechanism is by the discharging of feeding screw driven rotary.
The present invention is by arranging separation soaking groove, the sesame raw material rinsing through cyclone separator after separating is transported to separation soaking groove by the discharging opening of cyclone separator, in process through separation soaking groove, the flow velocity of water is lower, in separation soaking groove, be provided with feeding screw, feeding screw is to push sesame raw material by the rotation one of spiral, the 2nd, can form at separation soaking groove the vibration of water, sesame particle can be scatter each other in water, the surperficial adhesion of sesame particle, reduce the rubbing action of seed coat between particle and particle, prevent that seed coat is impaired, increase sesame particle fully contacts with water, the feed end of separation soaking groove is provided with the fast adjustable plate of material, feed end can be by expecting that fast adjustable plate regulates to the speed of discharging in cell body in separation soaking groove, in addition, the speed that can also rotate by feeding screw, the degree of oscillation of adjusting separation soaking trough inner water, the discharge end of separation soaking groove is established slag-drip opening, the impurity sinking to the bottom larger proportion can be got rid of, sesame raw material is transported to drawing mechanism by going out funnel, enter into profit water filter box through discharging opening, sesame particle in profit water filter box is immersed in water, emits the water in profit water filter box after fully moistening water again.
The described funnel that goes out is provided with slipping through the net of arc, and the top of slipping through the net is opening, and the one end at the top of slipping through the net is connected with discharge nozzle as discharging link, and discharge nozzle relevant position is provided with opening and is communicated with discharging link.
Discharge nozzle separates from the bottom of soaking compartment has certain height, and separation soaking slot length is longer, and in course of conveying, the acrobatics particle that proportion is larger sinks to the bottom, and can not slipped through the net to catch and carry, and has ensured the completeness separating; The water surface in separation soaking groove at least makes a part for discharge nozzle under water, in discharging process, sesame particle is exported together with a part of water, and most of moisture leaches by filter screen, can prevent from rinsing the friction between the sesame particle after soaking, avoid damaging seed coat, affect frying.
Described separation soaking groove comprises casing, at the bottom of casing is provided with arc case, on slag-drip opening is arranged at the bottom of arc case. At the bottom of casing arranges arc case, be convenient in casing, install, move feeding screw, slag-drip opening is convenient to discharge heavy impurity on being arranged at the bottom of arc case.
Described material speed adjustable plate is provided with baffle plate, and baffle plate is provided with notch, and the width of notch is corresponding with the diameter of axle of feeding screw, and the shape of the bottom shape of baffle plate and separation soaking groove bottom is corresponding.
By notch being set on baffle plate, the bottom shape of baffle plate; Baffle plate is by move up and down the bottom surface of controllable register and the distance of separation soaking groove in separation soaking groove, to regulate easily discharging speed.
The arc end of described feeding screw is provided with plectrum, and the even interval of plectrum arranges, and the driving end of feeding screw is arranged on the feed end of separation soaking groove, and driving end setting is driven by power set.
By plectrum is set, can further increase feeding screw oscillation action to water formation in separation soaking groove of this device, make sesame particle better keep dispersity, between sesame particle and water, can fully contact, fully clean sesame particle surface, and make the whole top layer of sesame particle fully absorb water, moisten water.
Described separation soaking groove is connected and fixed by frame, cyclone separator is fastened on the top of separation soaking groove feed end by static housing, a tank wall of static housing is provided with control panel, control panel control power set, power set are arranged on the termination of the feed end of separation soaking groove by Connection Block. Power control unit and power set are all arranged on the termination of the feed end of separation soaking groove, control easy to maintenance and this termination is drier, prevent that power control unit and power set from dabbling.
The discharging opening below of described separation soaking groove discharge end is provided with profit water filter box, and profit water filter box bottom is provided with draining valve, and profit water filter box is by the water yield of draining valve control drainage.
By draining valve is set, can soak in water and further moisten water by sesame particle by the sesame particle in profit water filter box. In profit water filter box, under state static, that suspend, moisten water, the surperficial adhesion of sesame particle in profit water process, when profit water completes, gets rid of the unnecessary water in profit water filter box, completes profit water process.
Sesame cleans a method for screening separation soaking device processing sesame, comprises the following steps:
(1) by sesame raw material process selection by winnowing, remove light impurities and part dust dirt in sesame raw material;
(2) by the sesame raw material process screening after selection by winnowing, remove the contained larger impurity of volume in sesame raw material;
(3) sesame raw material is input to the cyclone separator of this device, cleans, separate through cyclone separator, further clean the dust dirt in sesame raw material, and impurity particle larger than sesame particle proportion is got rid of;
(4) utilize sesame to clean screening separation soaking device and further clean separation, and tentatively moisten water, regulate the position of the fast adjustable plate of material in separation soaking groove, make the surface of the sesame particle in separation soaking groove under the rotation of feeding screw, fully contact, moisten water softening with moisture content, between sesame particle and sesame particle, without bonding, sesame particle surface is fully rinsed; The slag-drip opening that utilizes separation soaking device to be provided with, further gets rid of impurity larger than sesame proportion;
(5) utilize sesame to clean screening separation soaking device, to profit water filter box, make sesame particle under state static, that suspend, moisten water in profit water filter box the sesame particle transport of tentatively moistening water;
(6) the sesame raw material after profit water is transported to next operation.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of detailed description of the invention of the present invention.
Fig. 2 is the structural representation of expecting fast adjustable plate in Fig. 1.
Fig. 3 is the top view of separation soaking groove in Fig. 1.
Fig. 4 is the structural representation of drawing mechanism in Fig. 1.
Fig. 5 is the structural representation that plectrum arranges.
Description of reference numerals: 1-profit water filter box; 2-discharging opening; 3-discharge end; 4-slag-drip opening; At the bottom of 5-arc case; 6-casing; 7-expects fast adjustable plate; 8-feed end; 9-control panel; 10-cyclone separator; 11-discharging opening; 12-charging aperture; 13-power set; 14-frame; 15-baffle plate; 16-notch; 17-feeding screw; 18-discharge nozzle; 19-goes out funnel; 20-discharging link; 21-slips through the net; 22-opening; 23-plectrum.
Detailed description of the invention
Below in conjunction with embodiment, further illustrate the present invention.
Known referring to Fig. 1, Fig. 3, a kind of sesame of the present invention cleans screening separation soaking device, is made up of cyclone separator 10, separation soaking groove; Separation soaking groove two ends are respectively feed end 8, discharge end 3, and feed end 8 is connected by pipeline with the discharging opening 11 of cyclone separator 10, and the charging aperture 12 of cyclone separator 10 is connected by conveying pipeline with hopper; In separation soaking groove, be provided with feeding screw 17, the feed end 8 of separation soaking groove is provided with the fast adjustable plate 7 of material, the discharge end 3 of separation soaking groove is provided with drawing mechanism, slag-drip opening 4, drawing mechanism is provided with discharge nozzle 18, one end of discharge nozzle 18 is connected with feeding screw 17, the other end of discharge nozzle 18 is as discharging opening 2, and discharging opening 2 connects profit water filter box 1; Discharge nozzle 18 is provided with out funnel 19, and drawing mechanism is by feeding screw 17 driven rotary dischargings.
Separation soaking groove comprises casing 6, and casing 6 is provided with at the bottom of arc case 5, and slag-drip opening 4 is arranged at the bottom of arc case on 5. Casing 6 arranges at the bottom of arc case 5, is convenient to the interior installation of casing 6, operation feeding screw 17, and slag-drip opening 4 is arranged at the bottom of arc case on 5, is convenient to discharge heavy impurity.
Separation soaking groove is connected and fixed by frame 14, cyclone separator 10 is fastened on the top of separation soaking groove feed end 8 by static housing 6, a tank wall of static housing 6 is provided with control panel 9, control panel 9 is controlled power set 13, and power set 13 are arranged on the termination of the feed end 8 of separation soaking groove by Connection Block. Power control unit and power set 13 are all arranged on the termination of the feed end 8 of separation soaking groove, control easy to maintenance and this termination is drier, prevent that power control unit and power set 13 from dabbling.
Discharging opening 2 belows of separation soaking groove discharge end 3 are provided with profit water filter box 1, and profit water filter box 1 bottom is provided with draining valve, and profit water filter box 1 is by the water yield of draining valve control drainage.
By draining valve is set, can soak in water and further moisten water by sesame particle by the sesame particle in profit water filter box 1. In profit water filter box 1, under state static, that suspend, moisten water, the surperficial adhesion of sesame particle in profit water process, when profit water completes, gets rid of the unnecessary water in profit water filter box 1, completes profit water process.
Index map 2 is known, expects that fast adjustable plate 7 is provided with baffle plate 15, and baffle plate 15 is provided with notch 16, and the diameter of axle of the width of notch 16 and feeding screw 17 is corresponding, and the shape of the bottom shape of baffle plate 15 and separation soaking groove bottom is corresponding.
By notch 16, the bottom shape of baffle plate 15 are set on baffle plate 15; Baffle plate 15 is by move up and down the bottom surface of controllable register 15 and the distance of separation soaking groove in separation soaking groove, to regulate easily discharging speed.
Index map 4 is known, and what go out that funnel 19 is provided with arc slips through the net 21, and 21 the top of slipping through the net is opening 22, and the one end at 21 tops of slipping through the net is connected with discharge nozzle 18 as discharging link 20, and discharge nozzle 18 relevant positions are provided with opening 22 and are communicated with discharging link 20.
Discharge nozzle 18 separates from the bottom of soaking compartment has certain height, and separation soaking slot length is longer, and in course of conveying, the acrobatics particle that proportion is larger sinks to the bottom, and 21 seizure of can not slipped through the net are carried, and has ensured the completeness separating; The water surface in separation soaking groove at least makes a part for discharge nozzle 18 under water, in discharging process, sesame particle is exported together with a part of water, and most of moisture leaches by filter screen, can prevent from rinsing the friction between the sesame particle after soaking, avoid damaging seed coat, affect frying.
Index map 5 is known, and the arc end of feeding screw 17 is provided with plectrum 23, and the even interval of plectrum 23 arranges, and the driving end of feeding screw 17 is arranged on the feed end 8 of separation soaking groove, and driving end setting is driven by power set 13.
By plectrum 23 is set, can further increase feeding screw 17 oscillation action to water formation in separation soaking groove of this device, make sesame particle better keep dispersity, between sesame particle and water, can fully contact, fully clean sesame particle surface, and make the whole top layer of sesame particle fully absorb water, moisten water.
Sesame cleans a method for screening separation soaking device processing sesame, comprises the following steps:
(1) by sesame raw material process selection by winnowing, remove light impurities and part dust dirt in sesame raw material;
(2) by the sesame raw material process screening after selection by winnowing, remove the contained larger impurity of volume in sesame raw material;
(3) sesame raw material is input to the cyclone separator 10 of this device, cleans, separate through cyclone separator 10, further clean the dust dirt in sesame raw material, and impurity particle larger than sesame particle proportion is got rid of;
(4) utilize sesame to clean screening separation soaking device and further clean separation, and tentatively moisten water, regulate the position of the fast adjustable plate 7 of material in separation soaking groove, make the surface of the sesame particle in separation soaking groove under the rotation of feeding screw 17, fully contact, moisten water softening with moisture content, between sesame particle and sesame particle, without bonding, sesame particle surface is fully rinsed; The slag-drip opening 4 that utilizes separation soaking device to be provided with, further gets rid of impurity larger than sesame proportion;
(5) utilize sesame to clean screening separation soaking device, to profit water filter box 1, make sesame particle under state static, that suspend, moisten water in profit water filter box 1 the sesame particle transport of tentatively moistening water;
(6) the sesame raw material after profit water is transported to next operation.
The present embodiment is by arranging separation soaking groove, the sesame raw material rinsing through cyclone separator 10 after separation is transported to separation soaking groove by the discharging opening 11 of cyclone separator 10, in process through separation soaking groove, the flow velocity of water is lower, in separation soaking groove, be provided with feeding screw 17, feeding screw 17 is to push sesame raw material by the rotation one of spiral, the 2nd, can form at separation soaking groove the vibration of water, sesame particle can be scatter each other in water, the surperficial adhesion of sesame particle, reduce the rubbing action of seed coat between particle and particle, prevent that seed coat is impaired, increase sesame particle fully contacts with water, the feed end 8 of separation soaking groove is provided with the fast adjustable plate 7 of material, feed end 8 can be by expecting that fast adjustable plate 7 regulates to the speed of discharging in cell body in separation soaking groove, in addition, the speed that can also rotate by feeding screw 17, the degree of oscillation of adjusting separation soaking trough inner water, the discharge end 3 of separation soaking groove is established slag-drip opening 4, the impurity sinking to the bottom larger proportion can be got rid of, sesame raw material is transported to drawing mechanism by going out funnel 19, enter into profit water filter box 1 through discharging opening 2, sesame particle in profit water filter box 1 is immersed in water, emits the water in profit water filter box 1 after fully moistening water again.
Owing to the foregoing is only the specific embodiment of the present invention, but protection of the present invention is not limited to this, and any those skilled in the art can expect the variation being equal to of the technical program technical characterictic or substitute, within being all encompassed in protection scope of the present invention.