CN105587694A - Pressing hydraulic system of decoration printing paper manufacturing system - Google Patents
Pressing hydraulic system of decoration printing paper manufacturing system Download PDFInfo
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- CN105587694A CN105587694A CN201610112321.XA CN201610112321A CN105587694A CN 105587694 A CN105587694 A CN 105587694A CN 201610112321 A CN201610112321 A CN 201610112321A CN 105587694 A CN105587694 A CN 105587694A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/01—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons
- B01D33/015—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with flat filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/803—Accessories in which the filtering elements are moved between filtering operations ; Particular measures for removing or replacing the filtering elements; Transport systems for filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/80—Accessories
- B01D33/804—Accessories integrally combined with devices for controlling the filtration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
- F15B11/17—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors using two or more pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/16—Special measures for feedback, e.g. by a follow-up device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
- F15B21/087—Control strategy, e.g. with block diagram
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20576—Systems with pumps with multiple pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/21—Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge
- F15B2211/212—Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge the pressure sources being accumulators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/60—Circuit components or control therefor
- F15B2211/61—Secondary circuits
- F15B2211/613—Feeding circuits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/71—Multiple output members, e.g. multiple hydraulic motors or cylinders
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
本发明公开了一种装饰印刷纸制作系统的压制液压系统,它包括运输带(1),运输带(1)上设置有第一压制缸(101)和第二压制缸(102),第一压制缸(101)和第二压制缸(102)的伸出杆端部设有压块(103),第一压制缸(101)无杆端连接有第一节流阀(107),第一节流阀(107)连接有第一二位二通电磁换向阀(108);本发明具有响应快、精度高的特点,保护了印刷纸的压制质量。
The invention discloses a press hydraulic system of a decorative printing paper production system, which comprises a conveyor belt (1), on which a first press cylinder (101) and a second press cylinder (102) are arranged, the first Pressing cylinder (101) and second pressing cylinder (102) protruding rod ends are provided with briquetting block (103), and first pressing cylinder (101) barless end is connected with first throttling valve (107), the first The throttle valve (107) is connected with a first two-position two-way electromagnetic reversing valve (108); the present invention has the characteristics of fast response and high precision, and protects the pressing quality of printing paper.
Description
技术领域technical field
本发明涉及一种装饰印刷纸制作系统的压制液压系统,属于印刷品制作领域。The invention relates to a pressing hydraulic system of a decorative printing paper production system, which belongs to the field of printed matter production.
背景技术Background technique
装饰印刷纸由于可以印刷精美的纹理,因此被广泛用于装饰、户外广告等,由用途的不同印刷纸的材料可以是硬纸板、金属片、塑料片,由于需要批量生产,因此在制备过程中需要对原材料进行压制,压制到一定的厚度后,再进行喷漆。然而,由于现有的装饰印刷纸的压制机构的液压系统较不完善,导致印刷纸的压制厚度不够理想,印刷纸的压制质量也难以令人满意。Decorative printing paper is widely used for decoration, outdoor advertising, etc. because it can print exquisite textures. The materials of different printing papers can be cardboard, metal sheets, and plastic sheets. Due to the need for mass production, it is necessary to The raw materials need to be pressed to a certain thickness before painting. However, due to the imperfect hydraulic system of the existing pressing mechanism for decorative printing paper, the pressing thickness of the printing paper is not ideal, and the pressing quality of the printing paper is also unsatisfactory.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种装饰印刷纸制作系统的压制液压系统,本发明具有响应快、精度高的特点,保护了印刷纸的压制质量。而且本发明用高精度的前位置传感器、后位置传感器和压力传感器组成闭环反馈控制。此外,本发明的混合喷洒装置除了合理的多颜料自动喷涂功能,还具有自动清洗,实现了全自化。The technical problem to be solved by the present invention is to provide a pressing hydraulic system of a decorative printing paper production system. The present invention has the characteristics of fast response and high precision, and protects the pressing quality of printing paper. And the present invention forms closed-loop feedback control with high-precision front position sensor, rear position sensor and pressure sensor. In addition, in addition to the reasonable multi-pigment automatic spraying function, the mixing and spraying device of the present invention also has automatic cleaning, realizing full automation.
本发明的技术方案:装饰印刷纸制作系统的压制液压系统,包括运输带,运输带上设置有第一压制缸和第二压制缸,第一压制缸和第二压制缸的伸出杆端部设有压块;所述的压制液压单元包括与第一压制缸无杆端相连的第一节流阀,第一节流阀连接有第一二位二通电磁换向阀;所述的第一压制缸的无杆端还连接有第一压力传感器和第一电液伺服阀的B端,所述的第一电液伺服阀的A端、第一电液伺服阀的C端和第一二位二通电磁换向阀与油箱相连;所述的第一电液伺服阀的D端连接有第一二位二通手动换向阀,第一二位二通手动换向阀连接有第一皮囊式蓄能器,第一皮囊式蓄能器连接有第一溢流阀,第一溢流阀与油箱相连,所述的第一二位二通手动换向阀还连接有第一单向阀,第一单向阀有第一精密过滤器,第一精密过滤器连接有第一油泵,第一油泵与油箱相连;所述的第二压制缸无杆端相连有第二节流阀,第二节流阀连接有第二二位二通电磁换向阀相连;所述的第二压制缸的无杆端还连接有第二压力传感器和第二电液伺服阀的E端,所述的第二二位二通电磁换向阀、第二电液伺服阀的H端和第二电液伺服阀的F端与油箱相连;所述的第二电液伺服阀的G端连接有第二二位二通手动换向阀,第二二位二通手动换向阀连接有第二皮囊式蓄能器,第二皮囊式蓄能器连接有第二溢流阀,第二溢流阀与油箱相连,所述的第二二位二通手动换向阀还连接有第二单向阀,第二单向阀连接有第二精密过滤器,第二精密过滤器连接有第二油泵,第二油泵与油箱相连;所述的第一精密过滤器和第一油泵以及第二精密过滤器与第二油泵之间还设有压力继电器;所述的第一压制缸的有杆端和第二压制缸的有杆端连接有双作用三通压力阀,双作用三通压力阀连接有二位三通电磁换向阀且与二位三通电磁换向阀的H端相连,二位三通电磁换向阀的I端与第一单向阀相连;二位三通电磁换向阀的J端与油箱相连。Technical scheme of the present invention: the pressing hydraulic system of the decorative printing paper production system includes a conveyor belt, the first pressing cylinder and the second pressing cylinder are arranged on the conveyor belt, and the protruding rod ends of the first pressing cylinder and the second pressing cylinder A pressing block is provided; the pressing hydraulic unit includes a first throttle valve connected to the rodless end of the first pressing cylinder, and the first throttle valve is connected with a first two-position two-way electromagnetic reversing valve; the first The rodless end of a pressing cylinder is also connected with the first pressure sensor and the B end of the first electro-hydraulic servo valve, the A end of the first electro-hydraulic servo valve, the C end of the first electro-hydraulic servo valve and the first The two-position two-way electromagnetic reversing valve is connected with the oil tank; the D end of the first electro-hydraulic servo valve is connected with the first two-position two-way manual reversing valve, and the first two-position two-way manual reversing valve is connected with the second A bladder-type accumulator, the first bladder-type accumulator is connected with a first overflow valve, the first overflow valve is connected with the oil tank, and the first two-position two-way manual reversing valve is also connected with a first single One-way valve, the first one-way valve has the first precision filter, the first precision filter is connected with the first oil pump, and the first oil pump is connected with the oil tank; the rodless end of the second pressing cylinder is connected with the second throttle valve , the second throttle valve is connected with the second two-position two-way electromagnetic reversing valve; the rodless end of the second pressing cylinder is also connected with the second pressure sensor and the E end of the second electro-hydraulic servo valve, so The second two-position two-way electromagnetic reversing valve, the H end of the second electro-hydraulic servo valve and the F end of the second electro-hydraulic servo valve are connected to the oil tank; the G end of the second electro-hydraulic servo valve is connected with The second two-position two-way manual reversing valve, the second two-position two-way manual reversing valve is connected with the second bladder accumulator, the second bladder accumulator is connected with the second overflow valve, the second overflow The valve is connected with the oil tank, and the second two-position two-way manual reversing valve is also connected with a second one-way valve, and the second one-way valve is connected with a second precision filter, and the second precision filter is connected with a second oil pump , the second oil pump is connected to the oil tank; a pressure relay is also arranged between the first precision filter and the first oil pump and the second precision filter and the second oil pump; the rod end of the first pressing cylinder and the The rod end of the second pressing cylinder is connected with a double-acting three-way pressure valve, and the double-acting three-way pressure valve is connected with a two-position three-way electromagnetic directional valve and is connected with the H end of the two-position three-way electromagnetic directional valve. The I end of the three-way electromagnetic directional valve is connected with the first one-way valve; the J end of the two-position three-way electromagnetic directional valve is connected with the oil tank.
上述的装饰印刷纸制作系统的压制液压系统中,所述的压块的两侧设有前位置传感器和后位置传感器,在运输带上设置有测厚仪In the pressing hydraulic system of the above-mentioned decorative printing paper production system, front position sensors and rear position sensors are arranged on both sides of the briquetting block, and a thickness gauge is arranged on the conveyor belt
上述的装饰印刷纸制作系统的压制液压系统中所述的运输带上第二压制缸的方面还设置有喷涂机构;所述的喷涂机构包括设置在运输带上方的后级混合喷洒装置,后级混合喷洒装置连接了三通电磁阀,三通电磁阀连接有静态混合器,静态混合器连接有三通混合器,三通混合器连接有第三单向阀,第三单向阀连接有第三压力传感器,第三压力传感器连接有第一流量传感器,第一流量传感器连接有第一调速阀,第一调速阀连接有第一抽油泵,第一抽油泵连接有第四单向阀,第四单向阀连接有第一溶液缸;所述的三通电磁阀连接有第五单向阀,第五单向阀连接有第二液压缸;所述的三通混合器连接有第六单向阀,第六单向阀连接有第四压力传感器,第四压力传感器连接有第二流量传感器,第二流量传感器连接有第二调速阀,第二调速阀连接有第三抽油泵,第三抽油泵连接有第七单向阀,第七单向阀连接有第三溶液缸;所述的第一抽油泵连接有第八单向阀,第八单向阀连接有第二抽油泵,第二抽油泵连接有第二溶液缸,所述的第八单向阀还连接有第九单向阀,第九单向阀与第七单向阀相连;所述的第一调速阀连接有第三溢流阀,第三溢流阀连接有第一溶液缸,所述的第二调速阀连接有第四溢流阀,第四溢流阀连接有第三溶液缸。The aspect of the second pressing cylinder on the conveyor belt described in the pressing hydraulic system of the above-mentioned decorative printing paper production system is also provided with a spraying mechanism; the spraying mechanism includes a post-stage mixing and spraying device arranged above the conveyor belt. The mixing and spraying device is connected with a three-way solenoid valve, the three-way solenoid valve is connected with a static mixer, the static mixer is connected with a three-way mixer, the three-way mixer is connected with a third one-way valve, and the third one-way valve is connected with a third A pressure sensor, the third pressure sensor is connected to the first flow sensor, the first flow sensor is connected to the first speed regulating valve, the first speed regulating valve is connected to the first oil well pump, the first oil well pump is connected to the fourth one-way valve, The fourth one-way valve is connected with the first solution cylinder; the three-way solenoid valve is connected with the fifth one-way valve, and the fifth one-way valve is connected with the second hydraulic cylinder; the three-way mixer is connected with the sixth One-way valve, the sixth one-way valve is connected with the fourth pressure sensor, the fourth pressure sensor is connected with the second flow sensor, the second flow sensor is connected with the second speed control valve, and the second speed control valve is connected with the third oil well pump , the third oil well pump is connected with the seventh one-way valve, and the seventh one-way valve is connected with the third solution tank; the first oil well pump is connected with the eighth one-way valve, and the eighth one-way valve is connected with the second pumping Oil pump, the second oil well pump is connected with the second solution cylinder, the eighth one-way valve is also connected with the ninth one-way valve, and the ninth one-way valve is connected with the seventh one-way valve; the first speed regulating The valve is connected with a third overflow valve, and the third overflow valve is connected with the first solution tank, and the second speed regulating valve is connected with a fourth overflow valve, and the fourth overflow valve is connected with the third solution tank.
前述的装饰印刷纸制作系统的压制液压系统中,所述的喷涂机构下方设有污水处理机构,所述的污水处理机构包括设置在喷涂机构下方的过滤池,过滤池下部设有过滤提升缸,过滤提升缸上方设有过滤板;所述的过滤提升缸的有杆端连接有三位四通电液换向阀且与三位四通电液换向阀的L端相连;所述的过滤提升缸连接有液控单向阀,液控单向阀与第一三位四通电液换向阀的K端相连;所述的液控单向阀还连接有单向节流阀,单向节流阀与第一三位四通电液换向阀的L端相连;所述的第一三位四通电液换向阀的M端连接有单向变量液压泵,单向变量液压泵连接有油箱;所述的第一三位四通电液换向阀的M端连接第三调速阀,第三调速阀连接有第一三位四通电磁换向阀且与第二三位四通电液换向阀的O端相连,第二三位四通电液换向阀S端连接有双向定量液压马达,双向定量液压马达与第二三位四通电液换向阀的T端相连,所述的第二三位四通电液换向阀的P端和第一三位四通电液换向阀N端与油箱相连;所述的三位四通电液换向阀的M端还连接有先导式溢流阀,先导式溢流阀与油箱相连;所述的先导式溢流阀的先导端连接有第三三位四通电液换向阀且与第三三位四通电液换向阀的W端相连;所述的第三三位四通电液换向阀的X端连接有第一远控溢流阀,第一远控溢流阀与油箱相连;所述的第三三位四通电液换向阀的Y端连接有第二远控溢流阀,第二远程溢流阀与油箱相连;所述的先导式溢流阀连接有第二二位三通电磁换向阀,第二二位三通电磁换向阀与先导式溢流阀的先导端相连;所述的过滤提升缸的无杆端连接有第一电接点压力表,所述的过滤提升缸与液控单向阀的连接油路上连接有第二电接点压力表。本发明通过电接触式压力表控制,实现系统的自动补油保压,保压时间长,压力稳定性高。本发明还通过调节液控制单向阀控制油路上串联的单向节流阀的开度,可以避免因液控单向阀内部控制活塞的移动速度不当,造成释压过快引起液压系统的冲击振动和噪声。既满足了系统的释压要求,又保证了液控单向阀控制活塞的回程不受影响。In the pressing hydraulic system of the aforementioned decorative printing paper production system, a sewage treatment mechanism is provided below the spraying mechanism, and the sewage treatment mechanism includes a filter pool arranged below the spraying mechanism, and a filter lifting cylinder is provided at the bottom of the filter pool. A filter plate is arranged above the filter lift cylinder; the rod end of the filter lift cylinder is connected to a three-position four-way electro-hydraulic directional valve and is connected to the L end of the three-position four-way electro-hydraulic directional valve; the filter lift cylinder is connected to There is a hydraulically controlled one-way valve, which is connected to the K end of the first three-position four-way electro-hydraulic reversing valve; the hydraulically controlled one-way valve is also connected to a one-way throttle valve, and the one-way throttle valve It is connected with the L end of the first three-position four-way electro-hydraulic directional valve; the M end of the first three-position four-way electro-hydraulic directional valve is connected with a one-way variable hydraulic pump, and the one-way variable hydraulic pump is connected with an oil tank; The M terminal of the first three-position four-way electro-hydraulic directional valve is connected to the third speed regulating valve, and the third speed-regulating valve is connected to the first three-position four-way electromagnetic directional valve and is connected to the second three-position four-way electro-hydraulic directional valve. The O end of the valve is connected, the S end of the second three-position four-way electro-hydraulic directional valve is connected with a bidirectional quantitative hydraulic motor, and the bidirectional quantitative hydraulic motor is connected with the T end of the second three-position four-way electro-hydraulic directional valve. The P end of the three-position four-way electro-hydraulic directional valve and the N end of the first three-position four-way electro-hydraulic directional valve are connected to the oil tank; the M end of the three-position four-way electro-hydraulic directional valve is also connected with a pilot relief valve , the pilot relief valve is connected to the oil tank; the pilot end of the pilot relief valve is connected to the third three-position four-way electro-hydraulic directional valve and is connected to the W end of the third three-position four-way electro-hydraulic directional valve; The X end of the third three-position four-way electro-hydraulic directional valve is connected to the first remote control overflow valve, and the first remote control overflow valve is connected to the oil tank; the third three-position four-way electro-hydraulic directional valve The Y end is connected with a second remote control overflow valve, and the second remote overflow valve is connected with the oil tank; the pilot overflow valve is connected with a second two-position three-way electromagnetic reversing valve, and the second two-position three-way The electromagnetic reversing valve is connected with the pilot end of the pilot relief valve; the rodless end of the filter lift cylinder is connected with a first electric contact pressure gauge, and the connection oil circuit between the filter lift cylinder and the hydraulic control check valve A second electric contact pressure gauge is connected. The present invention is controlled by an electric contact pressure gauge to realize automatic oil supply and pressure maintenance of the system, with long pressure maintenance time and high pressure stability. The invention also controls the opening degree of the one-way throttle valve connected in series on the oil circuit by regulating the liquid control one-way valve, which can avoid the impact of the hydraulic system caused by the excessive pressure release caused by the improper movement speed of the internal control piston of the hydraulic control one-way valve vibration and noise. It not only meets the pressure relief requirements of the system, but also ensures that the return stroke of the piston controlled by the hydraulic control check valve is not affected.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明的压制机构采用先进的电流伺服控制技术,具有响应快、精度高,保护了印刷纸的压制质量。(1) The pressing mechanism of the present invention adopts advanced current servo control technology, has fast response and high precision, and protects the pressing quality of printing paper.
(2)而且本发明采用传感技术,用高精度的前位置传感器、后位置传感器、压力传感器和测厚仪组成闭环反馈控制,在上述位移反馈和压力反馈两个闭环基础上,反馈信号和初始的给定量叠加,进一步提高控制精度,使产品质量达到要求。(2) And the present invention adopts sensing technology, forms closed-loop feedback control with high-precision front position sensor, rear position sensor, pressure sensor and thickness gauge, on the two closed-loop basis of above-mentioned displacement feedback and pressure feedback, feedback signal and The initial given amount is superimposed to further improve the control accuracy and make the product quality meet the requirements.
(3)本发明的喷涂机构中第一溶液缸的溶液材料从第一抽油泵进入一支管路,压力和流量由第三溢流阀和第一调速阀调节,第一流量传感器和第三压力传感器可分别测量进入三通混合器前的管路流量和压力;第三溶液缸由第三抽油泵进入管路,由第四溢流阀和第二调速阀分别调节其压力和流量,第二流量传感器和第四压力传感器可分别测量另一支管路进入三通混合器的管路流量和压力。当第一溶液缸和第三溶液缸的溶液材料进入三通混合器相遇时便进行初次混合,再进入静态混合器作进一步混合,然后经过三通电磁阀调节进入后级混合喷洒装置进行最后一次混合,并完成喷洒工作。每一个工作循环周期完成后,停止第一抽油泵和第三抽油泵,启动第二抽油泵开始进行清洗工作,其主要目的是清除各液压元件和管路里的附作膜材料,清洗剂溶液经第八单向阀和第九单向阀分别进入两支管路,经各相关元件,然后由三通电磁阀调节经第五单向阀使清洗液进入其中自动清洗,或采用人工清洗,但可能造成清洗液的浪费。(3) The solution material of the first solution tank in the spraying mechanism of the present invention enters a pipeline from the first oil well pump, and the pressure and flow are regulated by the third overflow valve and the first speed regulating valve, the first flow sensor and the third The pressure sensor can measure the flow and pressure of the pipeline before entering the three-way mixer; the third solution cylinder enters the pipeline from the third oil well pump, and its pressure and flow are respectively adjusted by the fourth overflow valve and the second speed regulating valve. The second flow sensor and the fourth pressure sensor can respectively measure the pipeline flow and pressure of another branch pipeline entering the three-way mixer. When the solution materials in the first solution tank and the third solution tank enter the three-way mixer and meet, they will be mixed for the first time, then enter the static mixer for further mixing, and then enter the post-stage mixing spraying device for the last time through the adjustment of the three-way solenoid valve Mix, and finish spraying. After each working cycle is completed, stop the first oil well pump and the third oil well pump, and start the second oil well pump to start the cleaning work. The main purpose is to remove the attached film material and cleaning agent solution in the hydraulic components and pipelines. The eighth one-way valve and the ninth one-way valve respectively enter the two pipelines, pass through the relevant components, and then adjust the three-way solenoid valve to let the cleaning liquid enter it through the fifth one-way valve for automatic cleaning, or use manual cleaning, but May cause waste of cleaning fluid.
(4)本发明的污水处理机构中当第二二位三通电磁换向阀的得电端、第一三位四通电液换向阀的右端、第三三位四通电液换向阀的左端通电,其余电磁铁断电时,第一三位四通电液换向阀和第三三位四通电液换向阀分别切换至右位和左位,单向变量液压泵的压力油通过第一三位四通电液换向阀和液控单向阀进入过滤提升缸的无杆腔,实现机头的一次压紧动作,此时的系统压力为第一远控溢流阀的设定值,当第二电接点压力表达到上限控制压力时,使第一三位四通电液换向阀的右端和第三三位四通电液换向阀的左端断电,系统由液控单向阀保压。二次压紧时,第一三位四通电液换向阀的右端通电,系统压力为先导式溢流阀的设定值,当第一电接点压力表达到上限控制压力时,第一三位四通电液换向阀的右端断电,系统保压;当压力降至下限控制压力时,第一三位四通电液换向阀的右端又通电,单向变量液压泵向过滤提升缸的无杆腔补油,使无杆腔压力回升,系统又开始保压。当第一三位四通电液换向阀的左端通电使第一三位四通电液换向阀切换至左位时,单向变量液压泵的压力油经第一三位四通电液换向阀进入过滤提升缸的有杆腔,同时经单向节流阀反向导通液控单向阀,实现液压缸无杆腔的释压,释压到一定值后,活塞杆后退带动机头完成松开动作。机头松开后,单向变量液压泵通过链条传动完成拉、取板的动作。当第二三位四通电液换向阀左端通电时,单向变量液压泵的压力油进入双向定量液压马达左端进油口,双向定量液压马达旋转,通过链条完成取板动作;当第二三位四通电液换向阀的右端通电时,完成拉板动作。此时第三三位四通电液换向阀的右端通电,系统的压力为第二远控溢流阀的设定值。本发明通过电接触式压力表控制,实现系统的自动补油保压,保压时间长,压力稳定性高。本发明还通过调节液控制单向阀控制油路上串联的单向节流阀的开度,可以避免因液控单向阀内部控制活塞的移动速度不当,造成释压过快引起液压系统的冲击振动和噪声。既满足了系统的释压要求,又保证了液控单向阀控制活塞的回程不受影响。(4) In the sewage treatment mechanism of the present invention, when the electric terminal of the second two-position three-way electromagnetic reversing valve, the right end of the first three-position four-way electro-hydraulic reversing valve, and the third three-position four-way electro-hydraulic reversing valve When the left end is energized and the other electromagnets are de-energized, the first three-position four-way electro-hydraulic directional valve and the third three-position four-way electro-hydraulic directional valve are switched to the right and left positions respectively, and the pressure oil of the one-way variable hydraulic pump passes through the first three-position four-way electro-hydraulic directional valve. A three-position four-way electro-hydraulic reversing valve and a hydraulic control check valve enter the rodless cavity of the filter lifting cylinder to realize a compression action of the machine head. At this time, the system pressure is the setting value of the first remote control overflow valve , when the pressure of the second electric contact reaches the upper limit control pressure, the right end of the first three-position four-way electro-hydraulic reversing valve and the left end of the third three-position four-way electro-hydraulic reversing valve are de-energized, and the system is controlled by the hydraulic control check valve. Hold pressure. When the second compression is performed, the right end of the first three-position four-way electro-hydraulic reversing valve is energized, and the system pressure is the setting value of the pilot relief valve. When the pressure expression of the first electric contact reaches the upper limit control pressure, the first three positions The right end of the four-way electro-hydraulic directional valve is de-energized, and the system maintains pressure; when the pressure drops to the lower limit control pressure, the right end of the first three-position four-way electro-hydraulic directional valve is energized again, and the one-way variable hydraulic pump supplies pressure to the filter lifting cylinder. Fill the rod chamber with oil, so that the pressure in the rodless chamber rises, and the system starts to maintain pressure again. When the left end of the first three-position four-way electro-hydraulic directional valve is energized to switch the first three-position four-way electro-hydraulic directional valve to the left position, the pressure oil of the one-way variable hydraulic pump passes through the first three-position four-way electro-hydraulic directional valve It enters the rod cavity of the filter lifting cylinder, and at the same time reversely guides the hydraulic control check valve through the one-way throttle valve to realize the pressure relief of the rodless cavity of the hydraulic cylinder. After the pressure reaches a certain value, the piston rod moves back to drive the machine head to complete the loose open action. After the machine head is released, the one-way variable hydraulic pump completes the action of pulling and removing the board through the chain drive. When the left end of the second three-position four-way electro-hydraulic reversing valve is energized, the pressure oil of the one-way variable hydraulic pump enters the oil inlet port of the left end of the two-way quantitative hydraulic motor, and the two-way quantitative hydraulic motor rotates to complete the board removal action through the chain; when the second three When the right end of the four-way electro-hydraulic reversing valve is energized, the action of pulling the plate is completed. At this time, the right end of the third three-position four-way electro-hydraulic reversing valve is energized, and the pressure of the system is the setting value of the second remote control overflow valve. The present invention is controlled by an electric contact pressure gauge to realize automatic oil supply and pressure maintenance of the system, with long pressure maintenance time and high pressure stability. The invention also controls the opening degree of the one-way throttle valve connected in series on the oil circuit by regulating the liquid control one-way valve, which can avoid the impact of the hydraulic system caused by the excessive pressure release caused by the improper movement speed of the internal control piston of the hydraulic control one-way valve vibration and noise. It not only meets the pressure relief requirements of the system, but also ensures that the return stroke of the piston controlled by the hydraulic control check valve is not affected.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是压制机构的结构示意图;Fig. 2 is the structural representation of pressing mechanism;
图3是喷涂机构的结构示意图;Fig. 3 is the structural representation of spraying mechanism;
图4是污水处理机构的结构示意图。Fig. 4 is a structural schematic diagram of a sewage treatment mechanism.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but not as a basis for limiting the present invention.
实施例:装饰印刷纸制作系统的压制液压系统,如附图1所示,包括运输带1,运输带1上设置有压制机构2、喷涂机构3和污水处理机构4;Embodiment: The pressing hydraulic system of the decorative printing paper production system, as shown in Figure 1, includes a conveyor belt 1, and the conveyor belt 1 is provided with a pressing mechanism 2, a spraying mechanism 3 and a sewage treatment mechanism 4;
如附图2所示,所述的压制机构2包括压制机械单元100和压制液压单元200,所述的压制机械单元100设置在运输带1上的第一压制缸101和第二压制缸102,第一压制缸101和第二压制缸102的伸出杆端部设有压块103,压块103的两侧设有前位置传感器104和后位置传感器105,在运输带1上设置有测厚仪106;所述的压制液压单元100包括与第一压制缸101无杆端相连的第一节流阀107,第一节流阀107连接有第一二位二通电磁换向阀108;所述的第一压制缸101的无杆端还连接有第一压力传感器109和第一电液伺服阀110的B端,所述的第一电液伺服阀110的A端、第一电液伺服阀110的C端和第一二位二通电磁换向阀108与油箱5相连;所述的第一电液伺服阀110的D端连接有第一二位二通手动换向阀111,第一二位二通手动换向阀111连接有第一皮囊式蓄能器112,第一皮囊式蓄能器112连接有第一溢流阀113,第一溢流阀113与油箱5相连,所述的第一二位二通手动换向阀111还连接有第一单向阀114,第一单向阀114有第一精密过滤器115,第一精密过滤器115连接有第一油泵116,第一油泵116与油箱5相连;所述的第二压制缸102无杆端相连有第二节流阀117,第二节流阀117连接有第二二位二通电磁换向阀118相连;所述的第二压制缸102的无杆端还连接有第二压力传感器120和第二电液伺服阀_121的E端,所述的第二二位二通电磁换向阀118、第二电液伺服阀121的H端和第二电液伺服阀121的F端与油箱相连;所述的第二电液伺服阀121的G端连接有第二二位二通手动换向阀122,第二二位二通手动换向阀122连接有第二皮囊式蓄能器123,第二皮囊式蓄能器123连接有第二溢流阀124,第二溢流阀124与油箱5相连,所述的第二二位二通手动换向阀123还连接有第二单向阀124,第二单向阀124连接有第二精密过滤器125,第二精密过滤器125连接有第二油泵126,第二油泵126与油箱5相连;所述的第一精密过滤器115和第一油泵116以及第二精密过滤器125与第二油泵126之间还设有压力继电器127;所述的第一压制缸101的有杆端和第二压制缸102的有杆端连接有双作用三通压力阀128,双作用三通压力阀128连接有二位三通电磁换向阀129且与二位三通电磁换向阀129的H端相连,二位三通电磁换向阀129的I端与第一单向阀114相连;二位三通电磁换向阀129的J端与油箱5相连。工作原理:系统的油源为两台第一油泵和第二油泵,二泵的出口设置的溢流阀用来设定液压系统的最高工作压力,防止液压泵过载,系统最低压力由压力继电器控制,带污染报警压差继电器的第一精密过滤器和第二精密过滤器用以防止第二电液伺服阀因油液污染而堵塞。为了克服因给定值不准确、压块的磨损、元件本身误差等因素对所压制的印刷纸厚度的影响,此外,本发明采用测厚仪、前位置传感器、后位置传感器和压力传感器在上述位移反馈和压力反馈两个闭环基础上,反馈信号和初始的给定量叠加,进一步提高控制精度,使产品质量达到要求。As shown in Figure 2, the pressing mechanism 2 includes a pressing mechanical unit 100 and a pressing hydraulic unit 200, and the pressing mechanical unit 100 is arranged on the first pressing cylinder 101 and the second pressing cylinder 102 on the conveyor belt 1, The end of the extension rod of the first pressing cylinder 101 and the second pressing cylinder 102 is provided with a briquetting block 103, the two sides of the briquetting block 103 are provided with a front position sensor 104 and a rear position sensor 105, and a thickness measuring device is provided on the conveyor belt 1. instrument 106; the pressing hydraulic unit 100 includes a first throttle valve 107 connected to the rod end of the first pressing cylinder 101, and the first throttle valve 107 is connected with a first two-position two-way electromagnetic reversing valve 108; The rodless end of the first pressing cylinder 101 is also connected with the first pressure sensor 109 and the B end of the first electro-hydraulic servo valve 110, the A end of the first electro-hydraulic servo valve 110, the first electro-hydraulic servo valve The C end of the valve 110 and the first two-position two-way electromagnetic reversing valve 108 are connected to the oil tank 5; the D end of the first electro-hydraulic servo valve 110 is connected to the first two-position two-way manual reversing valve 111, the second The one-two-position two-way manual reversing valve 111 is connected with a first bladder accumulator 112, and the first bladder accumulator 112 is connected with a first overflow valve 113, and the first overflow valve 113 is connected with the oil tank 5, so The above-mentioned first two-position two-way manual reversing valve 111 is also connected with a first one-way valve 114, the first one-way valve 114 has a first precision filter 115, and the first precision filter 115 is connected with a first oil pump 116, The first oil pump 116 is connected to the fuel tank 5; the rodless end of the second pressing cylinder 102 is connected to a second throttle valve 117, and the second throttle valve 117 is connected to a second two-position two-way electromagnetic reversing valve 118; The rodless end of the second pressing cylinder 102 is also connected to the second pressure sensor 120 and the E end of the second electro-hydraulic servo valve_121, the second two-position two-way electromagnetic reversing valve 118, the second The H end of the electro-hydraulic servo valve 121 and the F end of the second electro-hydraulic servo valve 121 are connected to the fuel tank; the G end of the second electro-hydraulic servo valve 121 is connected to a second two-position two-way manual reversing valve 122, The second two-position two-way manual reversing valve 122 is connected with a second bladder accumulator 123, the second bladder accumulator 123 is connected with a second relief valve 124, and the second relief valve 124 is connected with the fuel tank 5, The second two-position two-way manual reversing valve 123 is also connected with a second one-way valve 124, the second one-way valve 124 is connected with a second precision filter 125, and the second precision filter 125 is connected with a second oil pump 126, the second oil pump 126 is connected to the oil tank 5; a pressure switch 127 is also provided between the first precision filter 115 and the first oil pump 116 and the second precision filter 125 and the second oil pump 126; The rod end of a pressing cylinder 101 and the rod end of the second pressing cylinder 102 are connected with a double-acting three-way pressure valve 128, and the double-acting three-way pressure valve 128 is connected with a two-position three-way electromagnetic reversing valve 129 and is connected with a two-position The H end of the three-way electromagnetic reversing valve 129 is connected, and the I end of the two-position three-way electromagnetic reversing valve 129 is connected to the first single The J end of the two-position three-way electromagnetic reversing valve 129 is connected with the fuel tank 5 . Working principle: The oil source of the system is two first oil pumps and the second oil pump. The relief valve set at the outlet of the second pump is used to set the maximum working pressure of the hydraulic system to prevent the hydraulic pump from overloading. The minimum pressure of the system is controlled by the pressure switch. , The first precision filter and the second precision filter with pollution alarm differential pressure relay are used to prevent the second electro-hydraulic servo valve from being blocked due to oil pollution. In order to overcome the impact on the thickness of the pressed printing paper due to factors such as inaccurate given values, wear of the pressing block, and the error of the element itself, in addition, the present invention uses a thickness gauge, a front position sensor, a rear position sensor and a pressure sensor in the above-mentioned On the basis of the two closed loops of displacement feedback and pressure feedback, the feedback signal is superimposed on the initial given amount to further improve the control accuracy and make the product quality meet the requirements.
如附图3所示,所述的喷涂机构3包括设置在运输带1上方的后级混合喷洒装置200,后级混合喷洒装置200连接了三通电磁阀201,三通电磁阀201连接有静态混合器202,静态混合器202连接有三通混合器203,三通混合器203连接有第三单向阀204,第三单向阀204连接有第三压力传感器205,第三压力传感器205连接有第一流量传感器206,第一流量传感器206连接有第一调速阀207,第一调速阀207连接有第一抽油泵208,第一抽油泵208连接有第四单向阀209,第四单向阀209连接有第一溶液缸210;所述的三通电磁阀201连接有第五单向阀211,第五单向阀211连接有第二液压缸212;所述的三通混合器203连接有第六单向阀213,第六单向阀213连接有第四压力传感器214,第四压力传感器214连接有第二流量传感器215,第二流量传感器215连接有第二调速阀216,第二调速阀216连接有第三抽油泵217,第三抽油泵217连接有第七单向阀218,第七单向阀218连接有第三溶液缸219;所述的第一抽油泵208连接有第八单向阀220,第八单向阀220连接有第二抽油泵221,第二抽油泵221连接有第二溶液缸222,所述的第八单向阀220还连接有第九单向阀223,第九单向阀223与第七单向阀218相连;所述的第一调速阀207连接有第三溢流阀224,第三溢流阀224连接有第一溶液缸210,所述的第二调速阀216连接有第四溢流阀225,第四溢流阀225连接有第三溶液缸219。工作原理:第一溶液缸的溶液材料从第一抽油泵进入一支管路,压力和流量由第三溢流阀和第一调速阀调节,第一流量传感器和第三压力传感器可分别测量进入三通混合器前的管路流量和压力;第三溶液缸由第三抽油泵进入管路,由第四溢流阀和第二调速阀分别调节其压力和流量,第二流量传感器和第四压力传感器可分别测量另一支管路进入三通混合器的管路流量和压力。当第一溶液缸和第三溶液缸的溶液材料进入三通混合器相遇时便进行初次混合,再进入静态混合器作进一步混合,然后经过三通电磁阀调节进入后级混合喷洒装置进行最后一次混合,并完成喷洒工作。每一个工作循环周期完成后,停止第一抽油泵和第三抽油泵,启动第二抽油泵开始进行清洗工作,其主要目的是清除各液压元件和管路里的附作膜材料,清洗剂溶液经第八单向阀和第九单向阀分别进入两支管路,经各相关元件,然后由三通电磁阀调节经第五单向阀使清洗液进入其中自动清洗,或采用人工清洗,但可能造成清洗液的浪费。As shown in accompanying drawing 3, described spraying mechanism 3 comprises the post-stage mixing and spraying device 200 that is arranged on the top of conveyor belt 1, and post-stage mixing and spraying device 200 is connected with three-way solenoid valve 201, and three-way solenoid valve 201 is connected with static Mixer 202, the static mixer 202 is connected with a three-way mixer 203, the three-way mixer 203 is connected with a third one-way valve 204, the third one-way valve 204 is connected with a third pressure sensor 205, and the third pressure sensor 205 is connected with a The first flow sensor 206, the first flow sensor 206 is connected with the first speed regulating valve 207, the first speed regulating valve 207 is connected with the first oil well pump 208, the first oil well pump 208 is connected with the fourth one-way valve 209, the fourth The one-way valve 209 is connected with the first solution cylinder 210; the three-way solenoid valve 201 is connected with the fifth one-way valve 211, and the fifth one-way valve 211 is connected with the second hydraulic cylinder 212; the three-way mixer 203 is connected with a sixth one-way valve 213, the sixth one-way valve 213 is connected with a fourth pressure sensor 214, the fourth pressure sensor 214 is connected with a second flow sensor 215, and the second flow sensor 215 is connected with a second speed regulating valve 216 , the second speed regulating valve 216 is connected with the third oil well pump 217, the third oil well pump 217 is connected with the seventh one-way valve 218, and the seventh one-way valve 218 is connected with the third solution cylinder 219; the first oil well pump 208 is connected with the eighth one-way valve 220, the eighth one-way valve 220 is connected with the second oil well pump 221, the second oil well pump 221 is connected with the second solution cylinder 222, and the eighth one-way valve 220 is also connected with the first Nine one-way valves 223, the ninth one-way valve 223 is connected with the seventh one-way valve 218; the first speed regulating valve 207 is connected with the third overflow valve 224, and the third overflow valve 224 is connected with the first solution cylinder 210, the second speed regulating valve 216 is connected with a fourth relief valve 225, and the fourth relief valve 225 is connected with a third solution cylinder 219. Working principle: The solution material in the first solution tank enters a pipeline from the first oil well pump, the pressure and flow are regulated by the third overflow valve and the first speed regulating valve, and the first flow sensor and the third pressure sensor can respectively measure the incoming The flow and pressure of the pipeline before the three-way mixer; the third solution cylinder enters the pipeline from the third oil well pump, and its pressure and flow are regulated by the fourth relief valve and the second speed regulating valve respectively; the second flow sensor and the first The four pressure sensors can respectively measure the pipeline flow and pressure of another branch pipeline entering the three-way mixer. When the solution materials in the first solution tank and the third solution tank enter the three-way mixer and meet, they will be mixed for the first time, then enter the static mixer for further mixing, and then enter the post-stage mixing spraying device for the last time through the adjustment of the three-way solenoid valve Mix, and finish spraying. After each working cycle is completed, stop the first oil well pump and the third oil well pump, and start the second oil well pump to start the cleaning work. The main purpose is to remove the attached film material and cleaning agent solution in the hydraulic components and pipelines. The eighth one-way valve and the ninth one-way valve respectively enter the two pipelines, pass through the relevant components, and then adjust the three-way solenoid valve to let the cleaning liquid enter it through the fifth one-way valve for automatic cleaning, or use manual cleaning, but May cause waste of cleaning fluid.
如附图4所示,所述的污水处理机构4包括设置在喷涂机构2下方的过滤池300,过滤池300下部设有过滤提升缸301,过滤提升缸301上方设有过滤板302;所述的过滤提升缸301的有杆端连接有三位四通电液换向阀303且与三位四通电液换向阀303的L端相连;所述的过滤提升缸301连接有液控单向阀304,液控单向阀304与第一三位四通电液换向阀303的K端相连;所述的液控单向阀304还连接有单向节流阀305,单向节流阀305与第一三位四通电液换向阀303的L端相连;所述的第一三位四通电液换向阀303的M端连接有单向变量液压泵306,单向变量液压泵306连接有油箱5;所述的第一三位四通电液换向阀303的M端连接第三调速阀307,第三调速阀307连接有第一三位四通电磁换向阀308且与第二三位四通电液换向阀308的O端相连,第二三位四通电液换向阀308S端连接有双向定量液压马达309,双向定量液压马达309与第二三位四通电液换向阀308的T端相连,所述的第二三位四通电液换向阀308的P端和第一三位四通电液换向阀303N端与油箱相连;所述的三位四通电液换向阀303的M端还连接有先导式溢流阀310,先导式溢流阀310与油箱5相连;所述的先导式溢流阀310的先导端连接有第三三位四通电液换向阀311且与第三三位四通电液换向阀311的W端相连;所述的第三三位四通电液换向阀311的X端连接有第一远控溢流阀312,第一远控溢流阀312与油箱5相连;所述的第三三位四通电液换向阀311的Y端连接有第二远控溢流阀313,第二远程溢流阀313与油箱5相连;所述的先导式溢流阀310连接有第二二位三通电磁换向阀314,第二二位三通电磁换向阀314与先导式溢流阀310的先导端相连;所述的过滤提升缸301的无杆端连接有第一电接点压力表315,所述的过滤提升缸301与液控单向阀304的连接油路上连接有第二电接点压力表316。工作原理:当第二二位三通电磁换向阀的得电端、第一三位四通电液换向阀的右端、第三三位四通电液换向阀的左端通电,其余电磁铁断电时,第一三位四通电液换向阀和第三三位四通电液换向阀分别切换至右位和左位,单向变量液压泵的压力油通过第一三位四通电液换向阀和液控单向阀进入过滤提升缸的无杆腔,实现机头的一次压紧动作,此时的系统压力为第一远控溢流阀的设定值,当第二电接点压力表达到上限控制压力时,使第一三位四通电液换向阀的右端和第三三位四通电液换向阀的左端断电,系统由液控单向阀保压。二次压紧时,第一三位四通电液换向阀的右端通电,系统压力为先导式溢流阀的设定值,当第一电接点压力表达到上限控制压力时,第一三位四通电液换向阀的右端断电,系统保压;当压力降至下限控制压力时,第一三位四通电液换向阀的右端又通电,单向变量液压泵向过滤提升缸的无杆腔补油,使无杆腔压力回升,系统又开始保压。当第一三位四通电液换向阀的左端通电使第一三位四通电液换向阀切换至左位时,单向变量液压泵的压力油经第一三位四通电液换向阀进入过滤提升缸的有杆腔,同时经单向节流阀反向导通液控单向阀,实现液压缸无杆腔的释压,释压到一定值后,活塞杆后退带动机头完成松开动作。机头松开后,单向变量液压泵通过链条传动完成拉、取板的动作。当第二三位四通电液换向阀左端通电时,单向变量液压泵的压力油进入双向定量液压马达左端进油口,双向定量液压马达旋转,通过链条完成取过滤板动作;当第二三位四通电液换向阀的右端通电时,完成拉过滤板动作,通过过滤板的往复实现污水的过滤。此时第三三位四通电液换向阀的右端通电,系统的压力为第二远控溢流阀的设定值。As shown in accompanying drawing 4, described sewage treatment mechanism 4 comprises the filter pond 300 that is arranged on spraying mechanism 2 below, and filter pond 300 bottom is provided with filter lift cylinder 301, and filter lift cylinder 301 top is provided with filter plate 302; The rod end of the filter lift cylinder 301 is connected with a three-position four-way electro-hydraulic directional valve 303 and is connected with the L end of the three-position four-way electro-hydraulic directional valve 303; the filter lift cylinder 301 is connected with a hydraulic control check valve 304 , the hydraulic control check valve 304 is connected with the K end of the first three-position four-way electro-hydraulic reversing valve 303; the hydraulic control check valve 304 is also connected with a one-way throttle valve 305, and the one-way throttle valve 305 is connected with The L end of the first three-position four-way electro-hydraulic reversing valve 303 is connected; the M end of the first three-position four-way electro-hydraulic reversing valve 303 is connected with a one-way variable hydraulic pump 306, and the one-way variable hydraulic pump 306 is connected with Oil tank 5; the M end of the first three-position four-way electro-hydraulic reversing valve 303 is connected to the third speed regulating valve 307, and the third speed regulating valve 307 is connected to the first three-position four-way electromagnetic reversing valve 308 and is connected to the first three-position four-way electromagnetic reversing valve 308. The O end of the two-three-position four-way electro-hydraulic directional valve 308 is connected, the S-side of the second three-position four-way electro-hydraulic directional valve 308 is connected with a bidirectional quantitative hydraulic motor 309, and the two-way quantitative hydraulic motor 309 is connected to the second three-position four-way electro-hydraulic directional control valve. The T end of the valve 308 is connected, and the P end of the second three-position four-way electro-hydraulic directional valve 308 and the first three-position four-way electro-hydraulic directional valve 303N end are connected with the oil tank; the three-position four-way electro-hydraulic directional valve The M end of the directional valve 303 is also connected with a pilot relief valve 310, and the pilot relief valve 310 is connected with the oil tank 5; The valve 311 is connected to the W end of the third three-position four-way electro-hydraulic reversing valve 311; the X end of the third three-position four-way electro-hydraulic reversing valve 311 is connected to the first remote control overflow valve 312, the first The remote control overflow valve 312 is connected with the oil tank 5; the Y end of the third three-position four-way electro-hydraulic reversing valve 311 is connected with the second remote control overflow valve 313, and the second remote control overflow valve 313 is connected with the oil tank 5 ; The pilot relief valve 310 is connected with a second two-position three-way electromagnetic reversing valve 314, and the second two-position three-way electromagnetic reversing valve 314 is connected with the leading end of the pilot relief valve 310; A first electric contact pressure gauge 315 is connected to the rodless end of the filter lift cylinder 301 , and a second electric contact pressure gauge 316 is connected to the connecting oil line between the filter lift cylinder 301 and the hydraulic control check valve 304 . Working principle: When the electrified end of the second two-position three-way electromagnetic directional valve, the right end of the first three-position four-way electro-hydraulic directional valve, and the left end of the third three-position four-way electro-hydraulic directional valve are energized, the rest of the electromagnets are off. When power is turned on, the first three-position four-way electro-hydraulic directional valve and the third three-position four-way electro-hydraulic directional valve are switched to the right and left positions respectively, and the pressure oil of the one-way variable hydraulic pump passes through the first three-position four-way electro-hydraulic directional valve. The directional valve and the hydraulic control check valve enter the rodless chamber of the filter lifting cylinder to realize a compression action of the machine head. At this time, the system pressure is the set value of the first remote control overflow valve. When the second electric contact pressure When the upper limit control pressure is reached, the right end of the first three-position four-way electro-hydraulic directional valve and the left end of the third three-position four-way electro-hydraulic directional valve are de-energized, and the system is maintained by the hydraulic control check valve. When the second compression is performed, the right end of the first three-position four-way electro-hydraulic reversing valve is energized, and the system pressure is the setting value of the pilot relief valve. When the pressure expression of the first electric contact reaches the upper limit control pressure, the first three positions The right end of the four-way electro-hydraulic directional valve is de-energized, and the system maintains pressure; when the pressure drops to the lower limit control pressure, the right end of the first three-position four-way electro-hydraulic directional valve is energized again, and the one-way variable hydraulic pump supplies pressure to the filter lifting cylinder. Fill the rod chamber with oil, so that the pressure in the rodless chamber rises, and the system starts to maintain pressure again. When the left end of the first three-position four-way electro-hydraulic directional valve is energized to switch the first three-position four-way electro-hydraulic directional valve to the left position, the pressure oil of the one-way variable hydraulic pump passes through the first three-position four-way electro-hydraulic directional valve It enters the rod cavity of the filter lifting cylinder, and at the same time reversely guides the hydraulic control check valve through the one-way throttle valve to realize the pressure relief of the rodless cavity of the hydraulic cylinder. After the pressure reaches a certain value, the piston rod moves back to drive the machine head to complete the loose open action. After the machine head is released, the one-way variable hydraulic pump completes the action of pulling and removing the board through the chain drive. When the left end of the second three-position four-way electro-hydraulic reversing valve is energized, the pressure oil of the one-way variable hydraulic pump enters the oil inlet port of the left end of the two-way quantitative hydraulic motor, and the two-way quantitative hydraulic motor rotates to complete the action of taking the filter plate through the chain; when the second When the right end of the three-position four-way electro-hydraulic reversing valve is energized, the action of pulling the filter plate is completed, and the sewage is filtered through the reciprocation of the filter plate. At this time, the right end of the third three-position four-way electro-hydraulic reversing valve is energized, and the pressure of the system is the setting value of the second remote control overflow valve.
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| CN111577688A (en) * | 2020-05-12 | 2020-08-25 | 中国重型机械研究院股份公司 | A hydraulic control device and method for a pressing mechanism |
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| CN202116941U (en) * | 2011-06-10 | 2012-01-18 | 长沙长泰机械股份有限公司 | Hydraulic system of paper roll erecting machine |
| CN103660510A (en) * | 2013-12-30 | 2014-03-26 | 湖南中泰特种装备有限责任公司 | Multilayer continuous pressing equipment |
| CN105604992A (en) * | 2016-02-29 | 2016-05-25 | 湖州佳宁印刷有限公司 | Pressing mechanism of decorative printing paper manufacturing system |
| CN205478591U (en) * | 2016-02-29 | 2016-08-17 | 湖州佳宁印刷有限公司 | Decorate pressing mechanism of printing paper manufacturing system |
| CN205559377U (en) * | 2016-02-29 | 2016-09-07 | 湖州佳宁印刷有限公司 | Decorate suppression hydraulic system of printing paper manufacturing system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111577688A (en) * | 2020-05-12 | 2020-08-25 | 中国重型机械研究院股份公司 | A hydraulic control device and method for a pressing mechanism |
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