CN105586833B - Stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method - Google Patents

Stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method Download PDF

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Publication number
CN105586833B
CN105586833B CN201510957383.6A CN201510957383A CN105586833B CN 105586833 B CN105586833 B CN 105586833B CN 201510957383 A CN201510957383 A CN 201510957383A CN 105586833 B CN105586833 B CN 105586833B
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China
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stiff skeleton
steel
skeleton
locating rack
stiff
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CN105586833A (en
Inventor
李发林
徐伟
陈添鹤
陈国平
张超
付爱平
姜海龙
黄健
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Shanghai Jiashi (group) Co Ltd
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Shanghai Jiashi (group) Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The present invention relates to a kind of stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method, main construction procedure includes:(1) stiff skeleton is set up;(2) locating rack is installed;(3) locating rack is docked with stiff skeleton;(4) reinforcing bar colligation molding;(5) mast-up is installed;(6) integral hoisting docking;(7) auxiliary equipment is removed;(8) template construction;Structure according to the present invention has colligation convenient, efficiency of construction is high, the locally stiff skeleton of dismountable recovery, ensure the double orientation frame that reinforcing bar is accurately positioned and easily removes, achievable reinforcing bar global formation segmental hoisting docking, shorten the reinforcing bar colligation time, lower upper-lower section concreting age the features such as differ from, with preferable economic technology benefit.

Description

Stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method
Technical field
The present invention relates to cast-in-place tall pier and thin wall steel reinforcement cage installs stiffness locating framework system, more particularly to stiff skeleton reinforcing bar Cage global formation large-scale cast-in-place tall pier and thin wall construction method.
Background technology
In science of bridge building, high pier construction is and its an important ring, in order to ensure the construction quality and peace of high pier construction Quan Xing, it is a kind of the most frequently used mode to carry out constructing using stiff skeleton.Stiff skeleton reinforcing bar fix and template consolidate etc. Aspect plays an important role.Specifically, after increased stiff skeleton, due to stiff skeleton rigidity it is larger, reinforcing bar, template Can fix on stiff skeleton, so as to the generation for preventing framework of steel reinforcement integrally to skew with template collapse accident, while workman behaviour When making, it is possible to use stiff skeleton fixes seat belt, plays a part of safeguard protection to operator.In addition, in reinforcement installation During, it is possible to use strength strength skeleton is carried out rectifying a deviation, is fixed, it is ensured that reinforcement installation position accurately, is protected protective layer quality Card.
Traditional stiff skeleton typically constitutes truss structure by skeleton column, skeleton cross bar and three part of skeleton brace, After stiff skeleton installation, high pier reinforcing bar colligation is carried out, stiff skeleton plays the high pier cage bar of support and ensures that high pier cage bar exists The effect positioned on vertical direction.But, traditional stiff skeleton is but difficult the positioning for controlling high pier cage bar, ties up high pier cage bar During bundle, precision is low.And traditional stiff skeleton needs to put into need of the great deal of steel to ensure steel reinforcement cage monolithic stability during lifting Will, steel product cost input is big;Traditional stiff skeleton positioner generally adopts permanent positioning steel plate, and cost is higher;And And splice is removed with the effect of constraint value locating rack for positioning bore edges, vertical reinforcement is in colligation installation and concreting process In, can inevitably there is mobile or inclination etc., cause upper connection and positioning bore edges squeezed tight, locating rack is removed tired It is difficult.
In consideration of it, needing badly at present, a kind of colligation of invention is convenient, efficiency of construction is high, can the stiff skeleton that reclaims of partial dismantling, Ensure the double orientation frame that reinforcing bar is accurately positioned and easily removes, be capable of achieving the docking of reinforcing bar global formation segmental hoisting, shorten The reinforcing bar colligation time, lower stiff skeleton steel reinforcement cage global formation large-scale cast-in-place of upper-lower section concreting age the features such as differ from The construction method of tall pier and thin wall.
The content of the invention
It is an object of the invention to provide a kind of colligation is convenient, efficiency of construction is high, can the stiff skeleton that reclaims of partial dismantling, Ensure the double orientation frame that reinforcing bar is accurately positioned and easily removes, be capable of achieving the docking of reinforcing bar global formation segmental hoisting, shorten The reinforcing bar colligation time, lower stiff skeleton steel reinforcement cage global formation large-scale cast-in-place of upper-lower section concreting age the features such as differ from Tall pier and thin wall construction method.
For achieving the above object, present invention employs technical scheme below:
Stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method, it is characterised in that including following step Suddenly:
1) stiff skeleton is set up:Integral two layer of space truss structure, stiff skeleton vertical rod, stiffness are welded from angle steel Skeleton outer layer horizontal cross bar A, stiff skeleton outer layer horizontal cross bar B, stiff skeleton Crossing brace A, stiff skeleton Crossing brace B are according to setting Meter requires the two layer of space truss structure for being welded into permanent entirety;And steel pipe and stiffness are inserted inside permanent stiff skeleton Skeleton is temporarily fixed at together;Welding positioning angle steel, stiff skeleton vertical rod top weld strip spiral shell inside and outside stiff skeleton bottom Hole steel plate, stiff skeleton outer layer horizontal cross bar A arranges U bolts at the top of the stiff skeleton, arranges inclinator in stiff skeleton vertical rod With level indicator is set on horizontal cross bar.
2) locating rack is installed:Surely the truss structure of upper and lower two-layer, inside and outside two circle is welded into from angle steel, in locating rack water Flat cross bar A specified locations weld outer layer fixing steel plate B, weld outer layer fixing steel plate A in locating rack horizontal cross bar B specified locations, In locating rack bottom of upright rod welded bands screw steel plate;
3) locating rack is docked with stiff skeleton:Locating rack is lifted at the top of stiff skeleton, make locating rack vertical rod bottom with Dock at the top of stiff skeleton vertical rod, locating rack is fixed at the top of stiff skeleton by high-strength screw rod;
4) reinforcing bar colligation molding:During reinforcing bar colligation, vertical reinforcement top contact is divided to two kinds of height to stagger, upper strata vertical reinforcement Joint is directly extended in the location hole of locating rack upper strata uses tapered sleeve reinforcement, lower floor's vertical reinforcement joint to connect by fastening means bar It is connected to locating rack upper strata to be reinforced with tapered location nut, vertical reinforcement bottom is temporarily disposed in the locating slot of positioning angle steel, erects To reinforcing bar it is interim it is in place wouldn't colligation.
5) lift steel plate to install:2 I-steel are welded in lifting steel plate diagonal positions, lifting steel plate two sides respectively arranges 8 Individual suspension centre, top suspension centre are connected with crane eave tile for hanging steel rope, and bottom suspension centre is by steel wire rope and the main dragon of stiff skeleton Bone U-bolt connects.
6) integral hoisting docking:In the range of the reinforcing bar integral translation that colligation is completed to straddle truck is lifted by crane;Using straddle truck Reinforcing bar is integrally hung in the steel reinforcement abutting joints frame in place of scene;Inclinator, level indicator observation stiffness according to stiff skeleton setting Framework deformation whether in the range of design requirement, the overhanging vertical stiff skeleton vertical rod of stiff skeleton vertical rod and casting concrete Weld together, and the overhanging vertical reinforcement by vertical reinforcement with casting concrete utilizes sleeve connection.
7) auxiliary equipment is removed:After the completion of reinforcing bar integral hoisting docking, first remove fastener and extract steel pipe, then remove stiffness Inclinator and level indicator on skeleton, finally removes colligation frame.
8) template construction:Reinforcing bar removes outside docking frame and stiff skeleton local detachable portion after completing colligation, then Carry out model sheetinstallat construction.
Step 1) described in outer layer positioning angle steel A, outer layer positioning angle steel B, internal layer positioning angle steel A, internal layer positioning angle steel B Locating slot is arranged according to design requirement.
Step 1) described in steel pipe be temporarily fixed on stiff skeleton by fastener, lifting docking terminate after remove fastener Steel pipe can just be extracted.
Step 2) described in outer layer fixing steel plate A, outer layer fixing steel plate B location hole is drilled with advance according to design requirement.
The characteristics of present invention has following and beneficial effect:
(1) stiff skeleton by small bore welded steel into cylindricality truss, then by the integral space of the dismountable steel pipe in local Truss structure, can provide enough rigidity, strength and stability for steel reinforcement cage;Lifting docking can partial dismantling stiffness after terminating Skeleton, reduces steel input, cost-effective.
(2) stiff skeleton arranges inclinator and level indicator, is easy to observation stiff skeleton to deform and make the timely precautionary measures, Stiff skeleton top welding suspension centre is used for the integral hoisting of steel reinforcement cage, the characteristics of make full use of main joist rigidity larger, undertakes vertical Nogata lowers skeleton horizontal force to stress, it is to avoid reinforcing bar cage hoisting deforms.
(3) locating rack is upper and lower two-layer, the truss structure of inside and outside two circle, and locating rack specified location welding fixing steel plate can Adapt to differing heights connect being accurately positioned for high reinforcing bar, it is ensured that the overall perpendicularity and reinforcement location of reinforcing bar colligation it is accurate, while Play a part of fixed in reinforcing bar colligation and hoisting process and undertake reinforcing bar weight.
(4) locating rack top reinforcing joint is conical sleeve, and sleeve screws rear tapering point and extend in location hole, makes joint begin Positioning holes center position is in eventually, it is to avoid reinforcing bar and location hole EDGE CONTACT, reduce and constrain each other, facilitate locating rack to remove.
(5) steel plate diagonal positions are lifted and welds 2 channel-section steels, it is ensured that the overall structure stability of lifting steel plate, suspension centre is Scalable U bolt, highly makes each suspension centre uniform stressed by adjustment bolt.
Description of the drawings
Fig. 1 is stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall structural representation of the present invention;
Fig. 2 is stiff skeleton and locating rack detail side elevation;
Fig. 3 is stiff skeleton and positioning Bolted angle connection detail drawing;
Fig. 4 is locating rack planar structure detail drawing;
Fig. 5 is conical sleeve detail drawing
Fig. 6 is lifting steel plate detail drawing
Fig. 7 is construction flow chart of the present invention;
In figure:1. stiff skeleton vertical rod;2. stiff skeleton outer layer horizontal cross bar A;3. stiff skeleton Crossing brace A;4. stiffness Skeleton outer layer horizontal cross bar B;5. stiff skeleton Crossing brace B;6. outer layer positions angle steel A;7. outer layer positions angle steel B;8. steel pipe;9. Fastener;10. inclinator;11. level indicators;12.U type screw rods;13. locating rack vertical rods;14. locating rack horizontal cross bar A;15. positioning Frame horizontal cross bar B;16. locating rack Crossing brace A;17. locating rack Crossing brace B;18. outer layer fixing steel plate A;19. outer layers position steel Plate B;20. band screw steel plates;21. high-strength screw rods;22. stiff skeleton internal layer horizontal cross bar A;23. stiff skeleton internal layer levels Cross bar B;24. internal layers position angle steel A;25. internal layers position angle steel B;26. locating slots;27. vertical reinforcements;28. locating rack Crossing braces C;29. internal layer fixing steel plate A;30. internal layer fixing steel plate B;31. location holes;32. taper location nuts;33. steel plates;34. hang Point;35. I-steel;36. steel wire ropes.
Specific embodiment
Present embodiment welding for steel structure technique, bolt connection construction technology, template-setup technique and concreting are applied Just do not state tired in this enforcement such as work technique, emphasis is illustrated the present invention relates to the embodiment of structure.
Fig. 1 is stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall structural representation of the present invention.With reference to Fig. 1 institutes Show, stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall structure of the present invention mainly includes:Stiff skeleton vertical rod 1;Strength Property skeleton outer layer horizontal cross bar A2;Stiff skeleton Crossing brace A3;Stiff skeleton outer layer horizontal cross bar B4;Stiff skeleton Crossing brace B5;Outer layer positions angle steel A6;Outer layer positions angle steel B7;Steel pipe 8;Fastener 9;Inclinator 10;Level indicator 11;U-shaped screw rod 12;Positioning Erect bar 13;Locating rack horizontal cross bar A14;Locating rack horizontal cross bar B15;Locating rack Crossing brace A16;Locating rack Crossing brace B17; Outer layer fixing steel plate A18;Outer layer fixing steel plate B19;Band screw steel plate 20;High-strength screw rod 21.
With reference to shown in Fig. 1, stiff skeleton vertical rod 1, stiff skeleton outer layer horizontal cross bar A2, stiff skeleton outer layer horizontal cross bar B4, stiff skeleton Crossing brace A3, stiff skeleton Crossing brace B4 are welded into the two layer of space purlin of permanent entirety according to design requirement Frame structure;And insert inside the permanent stiff skeleton together with steel pipe 8 is temporarily fixed at stiff skeleton;In stiff skeleton bottom Outer both sides welding positioning angle steel, 1 top weld strip screw steel plate 20 of stiff skeleton vertical rod, outside stiff skeleton at the top of stiff skeleton Layer horizontal cross bar A2 arranges U bolts, arranges in stiff skeleton vertical rod 1.It is fixed Erection bar 13 bottom in position is docked with the top of stiff skeleton vertical rod 1, and locating rack is fixed on stiff skeleton by high-strength screw rod 21 Top.
With reference to shown in Fig. 3, outer layer positioning angle steel A6, outer layer positioning angle steel B7, internal layer positioning angle steel A24, internal layer orientation angle Steel B25 arranges locating slot 26 according to design requirement, and it is interim solid by fastener 9 that steel pipe 8 is inserted inside permanent stiff skeleton It is scheduled on stiff skeleton outer layer horizontal cross bar A2, stiff skeleton outer layer horizontal cross bar B4, stiff skeleton internal layer horizontal cross bar A22 and strength Property skeleton internal layer horizontal cross bar B23.
With reference to shown in Fig. 4, locating rack horizontal cross bar A14 is respectively welded outer layer with locating rack horizontal cross bar B15 specified locations Fixing steel plate A18 and outer layer fixing steel plate B19, locating rack internal layer horizontal cross bar welding internal layer fixing steel plate A29 are positioned with internal layer Steel plate B30.
With reference to shown in Fig. 5,27 joint of vertical reinforcement is connected to locating rack upper strata with tapered positioning spiral shell by fastening means bar Female 32 reinforce.
With reference to shown in Fig. 6,2 I-steel 35 in lifting 33 diagonal positions of steel plate, are welded, 33 two sides of lifting steel plate respectively sets Put 8 suspension centres 34.
Present invention also offers above-mentioned stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method, mainly Comprise the following steps:
1) stiff skeleton is set up:Integral two layer of space truss structure, stiff skeleton vertical rod 1, strength are welded from angle steel Property skeleton outer layer horizontal cross bar A2, stiff skeleton outer layer horizontal cross bar B4, stiff skeleton Crossing brace A3, stiff skeleton Crossing brace B4 The two layer of space truss structure of permanent entirety is welded into according to design requirement;And steel pipe is inserted inside permanent stiff skeleton 8 be temporarily fixed at stiff skeleton together with;Welding positioning angle steel inside and outside stiff skeleton bottom, at the top of stiff skeleton vertical rod 1 Welded bands screw steel plate 20, stiff skeleton outer layer horizontal cross bar A2 arranges U bolts, stiff skeleton vertical rod 1 at the top of the stiff skeleton On upper setting inclinator 10 and horizontal cross bar, level indicator 11 is set.
2) locating rack is installed:Surely the truss structure of upper and lower two-layer, inside and outside two circle is welded into from angle steel, in locating rack water Flat cross bar A14 specified locations weld outer layer fixing steel plate B19, in locating rack horizontal cross bar B15 specified locations welding outer layer positioning Steel plate A18, in 13 bottom welding of locating rack vertical rod band screw steel plate 20;
3) locating rack is docked with stiff skeleton:Locating rack is lifted at the top of stiff skeleton, 13 bottom of locating rack vertical rod is made With dock at the top of stiff skeleton vertical rod 1, locating rack is fixed at the top of stiff skeleton by high-strength screw rod 21;
4) reinforcing bar colligation molding:During reinforcing bar colligation, vertical reinforcement top contact is divided to two kinds of height to stagger, upper strata vertical reinforcement 27 joints directly extend and tapered sleeve reinforcement are used in locating rack upper strata location hole 31, and 27 joint of lower floor's vertical reinforcement is by connecting work Tool bar is connected to locating rack upper strata to be reinforced with tapered location nut 32, and vertical reinforcement bottom is temporarily disposed at the positioning of positioning angle steel In groove 26, vertical reinforcement is temporarily in place wouldn't colligation.
5) lift steel plate to install:2 I-steel 35 are welded in lifting 33 diagonal positions of steel plate, 33 two sides of lifting steel plate is each 8 suspension centres 34 are set, and top suspension centre 34 is connected with crane eave tile for hanging steel rope 36, bottom suspension centre 34 passes through steel wire rope 36 It is connected with stiff skeleton main joist U-bolt 12.
6) integral hoisting docking:In the range of the reinforcing bar integral translation that colligation is completed to straddle truck is lifted by crane;Using straddle truck Reinforcing bar is integrally hung in the steel reinforcement abutting joints frame in place of scene;Inclinator 10, level indicator 11 according to stiff skeleton setting is observed Whether stiff skeleton deforms in the range of design requirement, the overhanging vertical stiffness bone of stiff skeleton vertical rod 1 and casting concrete Erect bar 1 to weld together, and the overhanging vertical reinforcement 27 by vertical reinforcement 27 with casting concrete utilizes sleeve connection.
7) auxiliary equipment is removed:After the completion of reinforcing bar integral hoisting docking, first remove fastener 9 and extract steel pipe 8, then remove strength Property skeleton on inclinator 10 and level indicator 11, finally remove colligation frame.
8) template construction:Reinforcing bar removes outside docking frame and stiff skeleton local detachable portion after completing colligation, then Carry out model sheetinstallat construction.

Claims (4)

1. a kind of stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method, it is characterised in that including following step Suddenly:
1) stiff skeleton is set up:Integral two layer of space truss structure, stiff skeleton vertical rod (1), stiffness are welded from angle steel Skeleton outer layer horizontal cross bar A (2), stiff skeleton outer layer horizontal cross bar B (4), stiff skeleton Crossing brace A (3), stiff skeleton shearing Support B welds the stiff skeleton of integral two layer of space truss structure according to design requirement;And steel is inserted inside stiff skeleton Together with pipe (8) is temporarily fixed at stiff skeleton;Welding positioning angle steel, stiff skeleton vertical rod inside and outside stiff skeleton bottom (1) top weld strip screw steel plate (20), stiff skeleton outer layer horizontal cross bar A (2) arranges U bolts, strength at the top of the stiff skeleton Property skeleton vertical rod (1) on setting level indicator (11) on inclinator (10) and horizontal cross bar is set;
2) locating rack is installed:Locating rack is welded into the truss structure of upper and lower two-layer, inside and outside two circle from angle steel, in locating rack water Outer layer fixing steel plate B (19) is welded on flat cross bar A (14), outer layer fixing steel plate A is welded on locating rack horizontal cross bar B (15) (18), in locating rack vertical rod (13) bottom welding band screw steel plate (20);
3) locating rack is docked with stiff skeleton:Locating rack is lifted at the top of stiff skeleton, make locating rack vertical rod (13) bottom with Dock at the top of stiff skeleton vertical rod (1), locating rack is fixed at the top of stiff skeleton by high-strength screw rod (21);
4) reinforcing bar colligation molding:During reinforcing bar colligation, vertical reinforcement (27) top contact is divided to two kinds of height to stagger, upper strata vertical reinforcement (27) joint is directly extended in locating rack upper strata location hole (31) and uses tapered sleeve reinforcement, lower floor's vertical reinforcement (27) joint to pass through Fastening means bar is connected to the tapered location nut in locating rack upper strata (32) reinforcing, and vertical reinforcement (27) bottom is temporarily disposed at fixed In the locating slot (26) of parallactic angle steel, vertical reinforcement (27) is temporarily in place wouldn't colligation;
5) lift steel plate to install:2 I-steel (35) are welded in lifting steel plate (33) diagonal positions, steel plate (33) two sides is lifted 8 suspension centres (34) are respectively set, and top suspension centre (34) is connected with crane eave tile for hanging steel rope (36), and bottom suspension centre (34) leads to Cross steel wire rope (36) to be connected with stiff skeleton main joist U-bolt (12);
6) integral hoisting docking:In the range of the reinforcing bar integral translation that colligation is completed to straddle truck is lifted by crane;Using straddle truck by steel Muscle is integrally hung in the steel reinforcement abutting joints frame in place of scene;Inclinator (10), level indicator (11) observation according to stiff skeleton setting Whether stiff skeleton deforms in the range of design requirement, the overhanging vertical stiffness of stiff skeleton vertical rod (1) and casting concrete Skeleton vertical rod (1) welds together, and the overhanging vertical reinforcement (27) by vertical reinforcement (27) with casting concrete utilizes set Cylinder connection;
7) auxiliary equipment is removed:After the completion of reinforcing bar integral hoisting docking, first remove fastener (9) and extract steel pipe (8), then remove strength Property skeleton on inclinator (10) and level indicator (11), finally remove colligation frame;
8) template construction:Reinforcing bar removes outside docking frame and stiff skeleton local detachable portion after completing colligation, then carries out Model sheetinstallat is constructed.
2. stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method according to claim 1, which is special It is step 1 to levy) in outer layer orientation angle steel A (6), outer layer positioning angle steel B (7), internal layer positioning angle steel A (24), internal layer orientation angle Steel B (25) arranges locating slot (26) according to design requirement.
3. stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method according to claim 1, which is special It is step 1 to levy) in steel pipe (8) be temporarily fixed on stiff skeleton by fastener (9), lifting docking terminate after remove fastener just Steel pipe (8) can be extracted.
4. stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method according to claim 1, which is special It is step 2 to levy) in outer layer fixing steel plate A (18), outer layer fixing steel plate B (19) location hole is drilled with advance according to design requirement (31)。
CN201510957383.6A 2015-12-18 2015-12-18 Stiff skeleton steel reinforcement cage global formation large-scale cast-in-place tall pier and thin wall construction method Expired - Fee Related CN105586833B (en)

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