CN105584869B - The synchronized paper supplying machine of one kind section paper mold and its application method - Google Patents

The synchronized paper supplying machine of one kind section paper mold and its application method Download PDF

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Publication number
CN105584869B
CN105584869B CN201610002054.0A CN201610002054A CN105584869B CN 105584869 B CN105584869 B CN 105584869B CN 201610002054 A CN201610002054 A CN 201610002054A CN 105584869 B CN105584869 B CN 105584869B
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China
Prior art keywords
paper
spare roll
roll
paper feed
synchronized
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CN201610002054.0A
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CN105584869A (en
Inventor
吕晓东
蔡壮
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Beijing Wan United Polytron Technologies Inc
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Beijing Wan United Polytron Technologies Inc
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Priority to CN201610002054.0A priority Critical patent/CN105584869B/en
Publication of CN105584869A publication Critical patent/CN105584869A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/02Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
    • B65H26/04Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension

Abstract

The present invention relates to the synchronized paper supplying machine of one kind section paper mold and its application method, the synchronized paper supplying machine to include frame, the crossbeam for being arranged on frame both sides, main paper feed, spare roll paper feed and control device;Main paper feed and the spare roll paper feed is separately mounted in frame;Control device is arranged on the side of frame;Wherein, main paper feed includes main paper supply driver element, and spare roll paper feed includes paper device and upper paper driver element on spare roll;The control device controls be connected to realize synchronized paper supply respectively respectively with main paper supply driver element and upper paper driver element.The synchronized paper supplying machine has the advantages that reasonable in design, production cost is low, stable and reliable operation, splicing success rate is high, changes that paper percent defective is low, tension force is stable, automaticity is high every time, it is ensured that equipment printing efficiency and quality in application greatly improve.

Description

The synchronized paper supplying machine of one kind section paper mold and its application method
Technical field
The present invention relates to sheet supply apparatus, more particularly to a kind of synchronized paper supplying machine of section paper mold and its user are used in printing Method.
Background technology
Need to set sheet supply apparatus in original position on books and periodicals, newspaper printing production line, paper is in the form of paper tape The continuous spreading from sheet supply apparatus, and continuously supply printing equipment;It is existing in order to improve productivity ratio and reduce waste paper Sheet supply apparatus has tension automatic control system, automatic paper-changing equipment, automatic paper connecting device;But in actual moving process, At present sheet supply apparatus also there is apparent size it is big, change paper when efficiency is low, hand labor intensity is big, it is inclined to change paper percent defective Height, tension force poor performance, the defects of operating cost is higher;Wherein, tension force is too small can cause paper tape relaxation fold, register trouble Etc. disadvantage;Overtension can increase the operating load of sheet supply apparatus and the stress of increase paper tape again, when the intensity pole more than paper Limit, just occurs paper break;The unstable paper tape of tension force can beat simultaneously, easily cause register trouble, ghost image occur The problems such as.This thus is based on, studying a kind of synchronized paper supplying machine of efficiently section paper mold has important Research Significance.
The content of the invention
For sheet supply apparatus above shortcomings in the prior art, it is an object of the invention to:A kind of section paper mold is provided Synchronized paper supplying machine and its application method, it has, and reasonable in design, production cost is low, stable and reliable operation, splicing success rate It is high, each to change the advantages that paper percent defective is low, tension force is stable, automaticity is high, it is ensured that equipment prints in application Brush efficiency and quality greatly improve.
In order to achieve the above object, the present invention adopts the following technical scheme that realization:
One kind section the synchronized paper supplying machine of paper mold, the synchronized paper supplying machine of section paper mold include frame, be arranged on frame both sides crossbeam, Main paper feed, spare roll paper feed and control device;Main paper feed and the spare roll paper feed is installed respectively In frame;Control device is arranged on the side of frame;Wherein, main paper feed includes main paper supply driver element, spare roll Paper feed includes paper device and upper paper driver element on spare roll;The control device respectively with main paper supply driver element and upper Paper driver element controls connection to realize synchronized paper supply respectively.
As the further improvement of above-mentioned technical proposal, the paper supplying machine also includes tension detecting apparatus and tension adjustment fills Put, the tension detecting apparatus includes being arranged on the tension sensor above spare roll paper tape, the tension sensor, tension adjustment Device is connected with PLC by data wire respectively;Storage web tension predetermined threshold value is wherein preset with PLC Memory module, comparison module, the comparison module tension sensor is detected in real time the tension value of spare roll paper tape with Power predetermined threshold value is compared, and result of the comparison is fed back into PLC, and PLC is according to comparative result control Apparatus for adjusting force is adjusted.
As the further improvement of above-mentioned technical proposal, the tension sensor is floating above spare roll paper tape to be arranged on Angular-displacement potentiometer measurement apparatus at dynamic roller support axle;Control device also controls with the brakes of spare roll paper feed Connection, the brakes include brake block, brake disc, brake clip and the block that rises, and wherein brake disc is ventilated type brake disc;Brake clip It is the four groups of blocks that rise supported with brute spring for cast aluminium or casting zinc brake clip, the block that rises, the block that rises is connected with spare roll refill To ensure brake disc and paper roll run-in synchronism.
As the further improvement of above-mentioned technical proposal, this and main paper feed and spare roll paper supplying machine are provided with more Scroll lifting device is changed, the replacing paper lowering or hoisting gear includes drive device, travel switch, limit switch, contact-making switch, flexible Bar;Wherein, the drive device is connected with expansion link, and the limit switch, contact-making switch respectively electrically connect with drive device; The trip switch is connected with control device;The limit switch and contact-making switch are separately positioned on the replacing scroll lifting device Lifting highs and lows;The drive device is hydraulic pressure either air pressure or motor.
As the further improvement of above-mentioned technical proposal, the control device includes PLC control unit, the PLC control unit It is arranged on the side of frame, the total power switch, standby of the section synchronized paper supplying machine of paper mold is additionally provided with the opposite side of frame Power switch, earth leakage circuit-breaker;Wherein, paper roll is provided with the drive device of the paper roll paper feed of the main paper feed to turn Fast sensor;PLC control unit includes comparison module, display module, wireless communication module, memory module, alarm module;Its In, paper roll speed probe and drive device control with PLC control unit connect respectively, and comparison module is according to paper roll revolution speed sensing Device detection main paper supply the real-time rotating speed size of paper roll compared with the paper roll rotating speed predetermined threshold value for being arranged on memory module, and Comparative result is sent to PLC control unit, the PLC control unit controls the drive of spare roll paper feed according to comparative result Dynamic working state of device;Display module is connected with the display screen being arranged in paper supplying machine frame, and the display screen is liquid crystal display Frequently;Wireless communication module is controlled by mobile 3G network, 4G networks or wireless wifi network and the synchronized paper supplying machine operation of section paper mold The control main frame of room processed is connected;Alarm module is connected with the audio frequency apparatus or LED being arranged in frame.
As the further improvement of above-mentioned technical proposal, the drive device of the spare roll paper feed is double for large speed ratio Pole reduction box.
As the further improvement of above-mentioned technical proposal, paper device is paper device in gas expansion shaft formula on the spare roll; The spare roll paper feed also includes acceleration arm, sponge roller and paper cutter, the acceleration arm and spare roll paper feed In belt be connected to improve the splicing speed of spare roll, when spare roll paper feed and main paper feed speed reach phase Meanwhile the sponge roller, from the attached continued access paper tape of dynamic pressure, paper cutter, which will run paper tape and cut off, causes splicing process to complete.
As the further improvement of above-mentioned technical proposal, the both ends of paper device are also respectively provided with cone on the spare roll Head and paper guide, the conehead have motor control to stretch, and the refill that spare roll is caught in so as to conehead is fixed and adjusted side.
The application method of the above-mentioned synchronized paper supplying machine of section paper mold of the present invention comprises the following steps:
1) startup stage:Powering and start to energy-saving synchronized paper supplying machine makes its normal work, and spare roll paper supply is filled Put in frame;
2) detection-phase:The rotating speed of paper roll size and its drive device of the control device in main paper feed, control The driving device working status of spare roll paper feed, the paper tape of spare roll is carried out accelerating to make itself and main paper feed Paper speed is identical, while detects the web tension size of spare roll in real time and Tensity size is controlled in real time;
3) operation phase:After the paper tape of spare roll connects, spare roll paper feed is subjected to printing use;It is to be printed After brush terminates, stop energy-saving synchronized paper supplying machine power supply.
Compared with sheet supply apparatus of the prior art, had the following advantages that using the synchronized paper supplying machine of economizing type of the present invention:
(1) structure design is more reasonable, makes paper supplying machine is more stable in the process of running can by the way of horizontal design Lean on;
(2) Pneumatic core shaft structure is used so that tension force is stable, and splicing success rate is up to 100%, and does not slow down and connect Paper, highest running speed reach 4.5 ten thousand/hour;
(3) paper percent defective most 1-2 is changed every time, and residual volume is accurately controlled in 110mm;
(4) full-automatic degree is higher, changes paper without manually monitoring, effectively reduces hand labor intensity, and improve Operational efficiency, there is preferable economic benefit.
Brief description of the drawings
Accompanying drawing 1 saves the structural representation of paper mold paper supplying machine for the present invention.
Embodiment
The structure of 1 pair of economizing type paper supplying machine of the present invention and its application method elaborate below in conjunction with the accompanying drawings.
One kind section the synchronized paper supplying machine of paper mold, the synchronized paper supplying machine of section paper mold include frame, be arranged on frame both sides crossbeam, Main paper feed, spare roll paper feed and control device;Main paper feed and the spare roll paper feed is installed respectively In frame;Control device is arranged on the side of frame;Wherein, main paper feed includes main paper supply driver element, spare roll Paper feed includes paper device and upper paper driver element on spare roll;The control device respectively with main paper supply driver element and upper Paper driver element controls connection to realize synchronized paper supply respectively.The paper supplying machine also includes tension detecting apparatus 1 and tension adjustment fills Put, the tension detecting apparatus includes being arranged on the tension sensor above spare roll paper tape, the tension sensor, tension adjustment Device is connected with PLC by data wire respectively;Storage web tension predetermined threshold value is wherein preset with PLC Memory module, comparison module, the comparison module tension sensor is detected in real time the tension value of spare roll paper tape with Power predetermined threshold value is compared, and result of the comparison is fed back into PLC, and PLC is according to comparative result control Apparatus for adjusting force is adjusted.The tension sensor is to be arranged on the angle position above spare roll paper tape at dancer support shaft Move potentiometer measurement apparatus;Control device is also controlled with the brakes of spare roll paper feed and connected, the brakes bag Brake block, brake disc, brake clip and the block that rises are included, wherein brake disc is ventilated type brake disc;Brake clip is cast aluminium or casting zinc system Dynamic folder, the block that rises are the four groups of blocks that rise supported with brute spring, and the block that rises is connected with spare roll refill to ensure brake disc and paper Roll up run-in synchronism.This and main paper feed and spare roll paper supplying machine are provided with replacing scroll lifting device, the replacing paper Lowering or hoisting gear includes drive device, travel switch, limit switch, contact-making switch, expansion link;Wherein, the drive device is with stretching Bar is connected, and the limit switch, contact-making switch respectively electrically connect with drive device;The trip switch is connected with control device Connect;The limit switch and contact-making switch are separately positioned on the lifting highs and lows of the replacing scroll lifting device;Should Drive device is hydraulic pressure either air pressure or motor.The control device includes PLC control unit, and the PLC control unit is arranged on On the side of frame, total power switch, stand-by power supply that the section synchronized paper supplying machine of paper mold is additionally provided with the opposite side of frame are opened Close, earth leakage circuit-breaker;Wherein, it is provided with paper roll revolution speed sensing in the drive device of the paper roll paper feed of the main paper feed Device:PLC control unit includes comparison module, display module, wireless communication module, memory module, alarm module;Wherein, paper roll Speed probe and drive device control with PLC control unit respectively to be connected, and comparison module detects according to paper roll speed probe Main paper supply the real-time rotating speed size of paper roll compared with the paper roll rotating speed predetermined threshold value for being arranged on memory module, and will compare As a result send to PLC control unit, the PLC control unit controls the drive device of spare roll paper feed according to comparative result Working condition;Display module is connected with the display screen being arranged in paper supplying machine frame, and the display screen is liquid crystal display frequency;Wirelessly Communication module passes through mobile 3G network, 4G networks or wireless wifi network and the control of the synchronized paper supplying machine operational control room of section paper mold Main frame processed is connected;Alarm module is connected with the audio frequency apparatus or LED being arranged in frame.The spare roll paper supply The drive device of device is the bipolar reduction box of large speed ratio.Paper device 2 is paper device in gas expansion shaft formula on the spare roll;It is described Spare roll paper feed also includes acceleration arm 3, sponge roller and paper cutter, the acceleration arm with spare roll paper feed Belt is connected to improve the splicing speed of spare roll, when spare roll paper feed and main paper feed speed reach identical When, for the sponge roller from the attached continued access paper tape of dynamic pressure, paper cutter 4, which will run paper tape and cut off, causes splicing process to complete.It is described standby Conehead 5 and paper guide 6 are also respectively provided with the both ends of paper device on paper roll, the conehead has motor control to stretch, so as to conehead The refill for being caught in spare roll is fixed and adjusted side.
The application method of the above-mentioned synchronized paper supplying machine of section paper mold of the present invention comprises the following steps:
1) startup stage:Powering and start to energy-saving synchronized paper supplying machine makes its normal work, and spare roll paper supply is filled Put in frame;
2) detection-phase:The rotating speed of paper roll size and its drive device of the control device in main paper feed, control The driving device working status of spare roll paper feed, the paper tape of spare roll is carried out accelerating to make itself and main paper feed Paper speed is identical, while detects the web tension size of spare roll in real time and Tensity size is controlled in real time;
3) operation phase:After the paper tape of spare roll connects, spare roll paper feed is subjected to printing use;It is to be printed After brush terminates, stop energy-saving synchronized paper supplying machine power supply.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using this hair It is bright.Person skilled in the art obviously easily can make various modifications to these embodiments, and described herein General Principle is applied in other embodiment without by performing creative labour.Therefore, the invention is not restricted to implementation here Example, for those skilled in the art according to the announcement of the present invention, not departing from improvement that scope made and modification all should be Within protection scope of the present invention.

Claims (5)

1. one kind section synchronized paper supplying machine of paper mold, it is characterised in that:The synchronized paper supplying machine of section paper mold includes frame, is arranged on frame two The crossbeam of side, main paper feed, spare roll paper feed and control device;Main paper feed and the spare roll paper feed It is separately mounted in frame;Control device is arranged on the side of frame;Wherein, main paper feed includes main paper supply driver element, Spare roll paper feed includes paper device and upper paper driver element on spare roll;The control device drives with main paper supply respectively Unit and upper paper driver element control connection to realize synchronized paper supply respectively;
The paper supplying machine also includes tension detecting apparatus (1) and tension-adjusting gear, and the tension detecting apparatus is standby including being arranged on Tension sensor above paper roll paper tape, the tension sensor, tension-adjusting gear pass through data wire phase with PLC respectively Connection;Memory module, the comparison module of storage web tension predetermined threshold value, the relatively mould are wherein preset with PLC Block detects tension sensor the tension value of spare roll paper tape compared with tension force predetermined threshold value in real time, and the knot that will compare Fruit feeds back to PLC, and PLC controls tension-adjusting gear to be adjusted according to comparative result;
The tension sensor is to be arranged on above spare roll paper tape the angular-displacement potentiometer measurement dress at dancer support shaft Put;Control device is also controlled with the brakes of spare roll paper feed and connected, and the brakes includes brake block, brake Disk, brake clip and the block that rises, wherein brake disc are ventilated type brake disc;Brake clip be cast aluminium or casting zinc brake clip, the block that rises be with Four groups of blocks that rise of brute spring support, the block that rises are connected with spare roll refill to ensure brake disc and paper roll run-in synchronism;
Main paper feed and the spare roll paper supplying machine is provided with replacing scroll lifting device, the replacing scroll lifting device bag Include drive device, travel switch, limit switch, contact-making switch, expansion link;Wherein, the drive device is connected with expansion link, institute State limit switch, contact-making switch respectively electrically connects with drive device;The trip switch is connected with control device;This is spacing to open Close and contact-making switch is separately positioned on the lifting highs and lows for changing scroll lifting device;The drive device is liquid Pressure drives either air pressure driving or motor;
The control device includes PLC control unit, and the PLC control unit is arranged on the side of frame, in the opposite side of frame On be additionally provided with section the synchronized paper supplying machine of paper mold total power switch, Backup Power Switch, earth leakage circuit-breaker;Wherein, the main confession Paper roll speed probe is provided with the drive device of the paper roll paper feed of paper device;PLC control unit include comparison module, Display module, wireless communication module, memory module, alarm module;Wherein, paper roll speed probe and drive device respectively with PLC control unit control connection, the real-time rotating speed of paper roll for the main paper feed that comparison module detects according to paper roll speed probe Size is sent to PLC control unit compared with the paper roll rotating speed predetermined threshold value for being arranged on memory module, and by comparative result, The PLC control unit controls the driving device working status of spare roll paper feed according to comparative result;Display module is with setting The display screen put in paper supplying machine frame is connected, and the display screen is LCDs;Wireless communication module passes through mobile 3G nets Network, 4G networks or wireless wifi network are connected with the control main frame of the synchronized paper supplying machine operational control room of section paper mold;Alarm mould Block is connected with the audio frequency apparatus or LED being arranged in frame.
A kind of 2. section synchronized paper supplying machine of paper mold according to claim 1, it is characterised in that:The spare roll paper feed Drive device be the bipolar reduction box of large speed ratio.
A kind of 3. section synchronized paper supplying machine of paper mold according to claim 2, it is characterised in that:Paper device on the spare roll (2) it is paper device in gas expansion shaft formula;The spare roll paper feed also includes acceleration arm (3), sponge roller and paper cutter, should Acceleration arm is connected with the belt in spare roll paper feed to improve the splicing speed of spare roll, when spare roll paper supply fills Put when reaching identical with main paper feed speed, the sponge roller will run paper tape from the attached continued access paper tape of dynamic pressure, paper cutter (4) Cut-out causes splicing process to complete.
A kind of 4. section synchronized paper supplying machine of paper mold according to claim 3, it is characterised in that:Paper device on the spare roll Both ends be also respectively provided with conehead (5) and paper guide (6), the conehead is stretched by motor control, so that conehead is caught in standby paper The refill of volume is fixed and adjusted side.
A kind of a kind of 5. user of synchronized paper supplying machine of section paper mold according to any one of claim 1-4 claim Method, it is characterised in that the application method comprises the following steps:
1) startup stage:Powering and start to energy-saving synchronized paper supplying machine makes its normal work, and spare roll paper feed is pacified In frame;
2) detection-phase:The rotating speed of paper roll size and its drive device of the control device in main paper feed, control are standby The driving device working status of paper roll paper feed, the paper tape of spare roll is carried out accelerating to make its paper tape with main paper feed Speed is identical, while detects the web tension size of spare roll in real time and Tensity size is controlled in real time;
3) operation phase:After the paper tape of spare roll connects, spare roll paper feed is subjected to printing use;Knot to be printed Shu Hou, stop energy-saving synchronized paper supplying machine power supply.
CN201610002054.0A 2016-01-06 2016-01-06 The synchronized paper supplying machine of one kind section paper mold and its application method Active CN105584869B (en)

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CN106547282B (en) * 2017-01-17 2019-10-01 河北工业大学 A kind of tension force experiment porch
CN106629191B (en) * 2017-01-17 2018-06-15 河北工业大学 A kind of embedded tension controller
CN106865302A (en) * 2017-04-19 2017-06-20 成都市惠家胶粘制品有限公司 Revolution controls the automatic change of lap system of diaphragm
CN108861635A (en) * 2018-05-11 2018-11-23 河南省新斗彩印刷有限公司 The intelligent control method of the full-automatic paper supplying system of corrugated paper board production line

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CN2675616Y (en) * 2004-02-18 2005-02-02 沈阳兴达自动化设备研究所 Automatic paster
JP2008290849A (en) * 2007-05-24 2008-12-04 Mitsubishi Heavy Ind Ltd Paper splicing method, paper splicing device, paper feeding device, and offset rotary printing press
JP2009137730A (en) * 2007-12-07 2009-06-25 Hinode Shiki Kogyo Kk Automatic tape applying device
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