Manual lifting mechanical controller and control method thereof
Technical field
The invention belongs to machine control techniques field, particularly relate to a kind of Manual lifting mechanical controller.
Background technology
Elevation and subsidence mechanical (LiftingMachinery) is the plant equipment with hydraulic cylinder or chain drive lifting, is mainly used in work high above the ground and high-altitude maintenance.The most safe and reliable elevation and subsidence mechanical, being hydraulic lifting machinery, driving lifting by hydraulic system, when having a power failure suddenly, can not fall suddenly, can actuating hand-operated valve, and elevation and subsidence mechanical is slowly landed, and lift all plays an important role in many industries.
Existing elevation and subsidence mechanical structure is simple, poor reliability, complicated operation.
Summary of the invention
The object of the present invention is to provide a kind of Manual lifting mechanical controller, be intended to solve existing elevation and subsidence mechanical structure simple, poor reliability, the problem of complicated operation.
The present invention realizes like this, a kind of Manual lifting mechanical controller, described Manual lifting mechanical controller comprises upper housing, lower mounting, is fixed on leading screw between upper housing and lower mounting and guide pillar, upper housing is arranged reducing motor, the first fixed head be connected with upper housing, the second fixed head be connected with lower mounting, the guide pin bushing be arranged on leading screw and guide pillar, the arm be connected with guide pin bushing and rocking arm;
Described leading screw is provided with motor, rotor is connected with threaded screw rod, the screw thread of this threaded screw rod and the threaded engagement of feed screw nut, this feed screw nut is connected with a piston rod, described feed screw nut and described piston rod directed vertically in a housing component of this spindle motor, guide is connected with described piston rod with described feed screw nut, during described threaded screw rod is bearing in by bearing in described housing component or is bearing in the second housing component of being connected with the first housing component in its axial end region towards described motor, described threaded screw rod deviates from the axial end region of described motor at it and is bearing on described piston rod by a bearing be arranged on described threaded screw rod,
Described reducing motor comprises: motor stator; To be arranged within described motor stator or outside the rotor of no-output rotating shaft; Being arranged on the gear reduction on described rotor, for obtaining rotational kinetic energy from rotor eccentric position, and being carried out the backward outer output of deceleration process;
Described gear reduction comprises: the input gear axle being arranged on position, described rotor disalignment, is used for revolving round the sun around its axle center along with the rotation of rotor, thus obtains its rotational kinetic energy; Connect described input gear axle and relative to the input gear of described rotor rotation; The output gear be connected with a joggle with described input gear; And be installed on described rotor axle center place and be fixedly connected with the output shaft of described output gear;
Described gear reduction also comprises: to be positioned at outside described rotor and the idler drive gear be connected with a joggle with described input gear, the axes sleeve of this idler drive gear is contained on described output shaft or is fixedly connected with the output sleeve of described output shaft; The position of described rotor disalignment is provided with the eccentric through-hole for installing described input gear axle, and described input gear axle is rotatably mounted in described eccentric through-hole;
Described input gear comprises: the first input gear being fixedly connected with described input gear axle one end; And being fixedly connected with the second input gear of the described input gear axle other end, this second input gear and described output gear are connected with a joggle; Described first input gear is connected with a joggle idler drive gear, so that described first input gear carries out rotation by interacting with idler drive gear; Described input gear axle one end is fixedly connected with or is rotationally connected the position of rotor disalignment; Described input gear comprises the first input gear and the second input gear that are fixed together; Wherein, described first input gear is rotationally connected or is fixedly connected with the described input gear axle other end with the axle center of the second input gear respectively; Wherein, described second input gear and described output gear are connected with a joggle; Described first input gear is connected with a joggle described idler drive gear, so that described first input gear carries out rotation by interacting with idler drive gear; Also comprise the arrangement of clutch be connected with a joggle with described idler drive gear, described arrangement of clutch can engage rotor axially slidably relative to output shaft or depart from the engaging with rotor;
Described leading screw comprises cylindrical and outer ring with the leading screw of spiral rolling track, the reverser be fixed on leading screw; Described reverser comprise be contained in the rectangle opposing slot of leading screw two ends and with the front reverser of leading screw matching form and rear reverser; Described raceway two ends terminate in the reverse hole at leading screw two ends, and reverse hole is communicated with opposing slot; Described screw length is more than or equal to leading screw length; Have curved groove to be communicated with the cylinder shape groove of described leading screw either end and reverse hole in described reverser, this curved groove is front curved groove in front reverser, is rear curved groove in rear reverser; Described raceway some on front reverser correspondence position, reverser fluted part as raceway on the position matched with raceway namely; Described fixing hole comprises the front fixing hole be opened on front reverser and the rear fixing hole be opened on rear reverser; In described opposing slot, correspondence position has screw;
Described guide pin bushing is driven by reducing motor and slides up and down on leading screw and guide pillar, and described armstrong's patent rocking arm is connected with lathe with the second fixed head by the first fixed head.
Further, described leading screw is fixed on lower mounting by plane bearing, is fixed on upper housing by universal bearing.
Further, described arm one end connects guide pin bushing, and the other end arranges arm sleeve, by arm sleeve connecting rocker arm, is connected to the rocker arm shaft of arm sleeve, rocking arm cover, the first needle bearing, the second needle bearing and fork in rocking arm comprises;
Described rocking arm cover one end by pinned connection rocker arm shaft and the shank of fork, rocker arm shaft and rocking arm overlap junction and arrange the first needle bearing, and the other end of rocker arm shaft connects the second needle bearing, is provided with bearing cap outside the second needle bearing.
Another object of the present invention is to the control method of the reducing motor that a kind of Manual lifting mechanical controller is provided, described control method is that limit switch output detection signal is to A/D module, after carrying out analog-to-digital conversion by A/D module, host computer is exported to after converting thereof into digital signal, when digital signal reaches setting threshold, host computer is then judged as that limit switch detection signal is effective;
Described motor is connected with the detection module of the electric machine rotation number of turns, the detection module of the electric machine rotation number of turns detects the electric machine rotation number of turns, and exports to host computer, and when the turning collar rapid pulse punching of motor reaches set point, PC control equipment carries out stoppage protection in time;
Be provided with state monitoring signal circuit between described limit switch and host computer, realize the state of host computer detectability bit switch in real time, if one occurs broken string situation, carry out broken string abnormality processing at once;
Described limit switch adopts Hall element, and host computer judges the on off operating mode of the connecting line be connected on limit switch, can judge whether broken string situation;
Described generation is slight run tooth after, remake after control appliance backhaul setpoint distance and shut down process.
Manual lifting mechanical controller provided by the invention, can oscilaltion, lifting motor strap brake, the speed of lifting is divided fast and at a slow speed; rocking arm can rotate to an angle; the length of rocking arm is rocking arm when forwarding to parallel with lathe frontal plane, and forearm rotation centerline is on the symmetrical central plane of workbench; Leading screw in ball screw assembly, can be realized smoothly and be shorter than screw, meanwhile, because the whole circulation of ball is all carried out in leading screw, make screw can realize other functions more, thus substantially increase the range of application of ball screw assembly.The present invention can realize operation by the oscilaltion of this armstrong's patent rocking arm and rotating arm, simple to operation, quick.The present invention can by reading the way of the electric machine rotation number of turns to the detection of position, and the signal of institute's limit switches exports and can share an identical output line by AD method, so original switch number and connection can be reduced nearly half by the present invention.For compact gardens electric tool, regardless of in performance, efficiency, safety and cost, all have an enormous advantage.
Accompanying drawing explanation
Fig. 1 is the Manual lifting mechanical controller structural representation that the embodiment of the present invention provides.
Fig. 2 is the enlarged drawing of the arm that provides of the embodiment of the present invention and rocking arm junction.
Fig. 3 is the structural representation of the middle fork that the embodiment of the present invention provides.
Fig. 4 be the embodiment of the present invention provide use time rocking arm forward to and schematic diagram during lathe plane parallel.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Below in conjunction with accompanying drawing, structure of the present invention is explained in detail.
Be illustrated in figure 1 a preferred embodiment of the present invention, an i.e. armstrong's patent rocking arm, is characterized in that: described armstrong's patent rocking arm comprises upper housing 1, lower mounting 2, is fixed on leading screw 3 between upper housing and lower mounting and guide pillar 4, upper housing 1 arranged reducing motor 5, the first fixed head 6 be connected with upper housing 1, the second fixed head 7 be connected with lower mounting 2, the guide pin bushing 41 be arranged on leading screw 3 and guide pillar 4, the arm 8 be connected with guide pin bushing 41 and rocking arm 9.
Described leading screw comprises cylindrical and outer ring with the leading screw of spiral rolling track, the reverser be fixed on leading screw; Described reverser comprise be contained in the rectangle opposing slot of leading screw two ends and with the front reverser of leading screw matching form and rear reverser; Described raceway two ends terminate in the reverse hole at leading screw two ends, and reverse hole is communicated with opposing slot; Described screw length is more than or equal to leading screw length; Have curved groove to be communicated with the cylinder shape groove of described leading screw either end and reverse hole in described reverser, this curved groove is front curved groove in front reverser, is rear curved groove in rear reverser; Described raceway some on front reverser correspondence position, reverser fluted part as raceway on the position matched with raceway namely; Described fixing hole comprises the front fixing hole be opened on front reverser and the rear fixing hole be opened on rear reverser; In described opposing slot, correspondence position has screw;
Described reducing motor comprises: motor stator; To be arranged within described motor stator or outside the rotor of no-output rotating shaft; Being arranged on the gear reduction on described rotor, for obtaining rotational kinetic energy from rotor eccentric position, and being carried out the backward outer output of deceleration process;
Described gear reduction comprises: the input gear axle being arranged on position, described rotor disalignment, is used for revolving round the sun around its axle center along with the rotation of rotor, thus obtains its rotational kinetic energy; Connect described input gear axle and relative to the input gear of described rotor rotation; The output gear be connected with a joggle with described input gear; And be installed on described rotor axle center place and be fixedly connected with the output shaft of described output gear;
Described gear reduction also comprises: to be positioned at outside described rotor and the idler drive gear be connected with a joggle with described input gear, the axes sleeve of this idler drive gear is contained on described output shaft or is fixedly connected with the output sleeve of described output shaft; The position of described rotor disalignment is provided with the eccentric through-hole for installing described input gear axle, and described input gear axle is rotatably mounted in described eccentric through-hole;
Described input gear comprises: the first input gear being fixedly connected with described input gear axle one end; And being fixedly connected with the second input gear of the described input gear axle other end, this second input gear and described output gear are connected with a joggle; Described first input gear is connected with a joggle idler drive gear, so that described first input gear carries out rotation by interacting with idler drive gear; Described input gear axle one end is fixedly connected with or is rotationally connected the position of rotor disalignment; Described input gear comprises the first input gear and the second input gear that are fixed together; Wherein, described first input gear is rotationally connected or is fixedly connected with the described input gear axle other end with the axle center of the second input gear respectively; Wherein, described second input gear and described output gear are connected with a joggle; Described first input gear is connected with a joggle described idler drive gear, so that described first input gear carries out rotation by interacting with idler drive gear; Also comprise the arrangement of clutch be connected with a joggle with described idler drive gear, described arrangement of clutch can engage rotor axially slidably relative to output shaft or depart from the engaging with rotor;
Wherein, leading screw 3 is fixed on lower mounting 2 by plane bearing 31, is fixed on upper housing 1 by universal bearing 32, guide pin bushing 41 is driven by reducing motor 5 and slides up and down on leading screw 3 and guide pillar 4, and described armstrong's patent rocking arm is connected with lathe with the second fixed head 7 by the first fixed head 6.
As shown in Figure 2,3, in the present embodiment, arm 8 one end connects guide pin bushing 41, and the other end arranges arm sleeve 81, by arm sleeve 81 connecting rocker arm 9, in rocking arm 9 comprises, be connected to the rocker arm shaft 91 of arm sleeve 81, rocking arm cover the 92, first needle bearing 93, second needle bearing 94 and fork 95.
Rocking arm cover 92 is by one end of pinned connection rocker arm shaft 91 and the shank of fork 95; rocker arm shaft 91 and rocking arm overlap 92 junctions and arrange the first needle bearing 93; other end of rocker arm shaft 91 connects outside the second needle bearing 94, second needle bearing 94 and is provided with bearing cap, and bearing cap passes through nut check.
Another object of the present invention is to the control method of the reducing motor that a kind of Manual lifting mechanical controller is provided, described control method is that limit switch output detection signal is to A/D module, after carrying out analog-to-digital conversion by A/D module, host computer is exported to after converting thereof into digital signal, when digital signal reaches setting threshold, host computer is then judged as that limit switch detection signal is effective;
Described motor is connected with the detection module of the electric machine rotation number of turns, the detection module of the electric machine rotation number of turns detects the electric machine rotation number of turns, and exports to host computer, and when the turning collar rapid pulse punching of motor reaches set point, PC control equipment carries out stoppage protection in time;
Be provided with state monitoring signal circuit between described limit switch and host computer, realize the state of host computer detectability bit switch in real time, if one occurs broken string situation, carry out broken string abnormality processing at once;
Described limit switch adopts Hall element, and host computer judges the on off operating mode of the connecting line be connected on limit switch, can judge whether broken string situation;
Described generation is slight run tooth after, remake after control appliance backhaul setpoint distance and shut down process.
When armstrong's patent rocking arm of the present invention uses, can oscilaltion, and lifting motor strap brake, the speed of lifting is divided fast and at a slow speed; rocking arm can rotate to an angle; as shown in Figure 4, and the length of rocking arm is rocking arm when forwarding to parallel with lathe frontal plane, and rocking arm rotation centerline is on the symmetrical central plane of workbench.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.