CN105575620B - Energy saving transformer - Google Patents

Energy saving transformer Download PDF

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CN105575620B
CN105575620B CN201510478001.1A CN201510478001A CN105575620B CN 105575620 B CN105575620 B CN 105575620B CN 201510478001 A CN201510478001 A CN 201510478001A CN 105575620 B CN105575620 B CN 105575620B
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core box
fixed
porous plate
iron core
transformer
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CN105575620A (en
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卢财办
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Meispu Electronics Co ltd
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Dongguan Mass Power Electronic Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • H01F27/22Cooling by heat conduction through solid or powdered fillings

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transformer Cooling (AREA)
  • Housings And Mounting Of Transformers (AREA)

Abstract

The invention provides an energy-saving transformer, which comprises a shell, wherein radiating fins are distributed on the peripheral wall of the shell, transformer oil is filled in the shell, and an iron core formed by stacking silicon steel sheets is fixed in the shell; an iron core box surrounded by a heat-conducting wall is surrounded outside the iron core; and each heat conducting wall of the iron core box is a one-way flow-through wall, wherein the flow direction of the two heat conducting walls parallel to the silicon steel sheet is from the inside of the iron core box to the outside of the iron core box; the circulation direction of the other four heat conducting walls is from the outside of the iron core box to the inside of the iron core box. The energy-saving transformer can keep the internal transformer oil flowing, so that the transformer has excellent heat dissipation performance, and is simple in structure and low in cost.

Description

节能变压器Energy saving transformer

技术领域technical field

本发明涉及电力设施领域,特别地,是一种电力变压器。The invention relates to the field of power facilities, in particular, to a power transformer.

背景技术Background technique

对于户外电力变压器,目前主要采用的是油浸式变压器,其内部的铁芯浸润在变压器油中,通过变压器油将铁芯产生的热量导向变压器外壳的散热片,并散入外界,以使变压器铁芯和绕组保持在较低的温度,从而延长变压器寿命,并提高变压器的效率,节约能量。而目前的大部分电力变压器,内部的变压器油是静止的,热量只能依靠变压器油内部的自然对流传导至外壳散热片,导热效率显然较慢;为此,对于一些大容量变压器,还配有油路循环系统,使变压器油在变压器内部保持流动,以获得强制对流效果,大大促进了变压器的散热;但是目前的这种变压器油强制对流机制,普遍采用循环泵驱动,这不仅大幅增加了变压器的结构复杂性,并且不利于变压器油的充分密封,使得综合成本大大提高,故而在普通电力变压器中,并不适合使用。For outdoor power transformers, oil-immersed transformers are mainly used at present. The internal iron core is soaked in transformer oil. The iron core and winding are kept at a lower temperature, thereby prolonging the life of the transformer, improving the efficiency of the transformer, and saving energy. For most of the current power transformers, the internal transformer oil is still, and the heat can only be conducted to the heat sink of the shell by the natural convection inside the transformer oil. The heat conduction efficiency is obviously slow; therefore, for some large-capacity transformers, there is also a The oil circuit circulation system keeps the transformer oil flowing inside the transformer to obtain the effect of forced convection, which greatly promotes the heat dissipation of the transformer; however, the current forced convection mechanism of transformer oil is generally driven by a circulating pump, which not only greatly increases the The structure is complex, and it is not conducive to the full sealing of transformer oil, which greatly increases the overall cost, so it is not suitable for use in ordinary power transformers.

发明内容Contents of the invention

针对上述问题,本发明的目的在于提供一种节能变压器,该节能变压器不仅可以使内部变压器油保持流动,使变压器具有优良散热性能,并且结构简单,成本较低。In view of the above problems, the purpose of the present invention is to provide an energy-saving transformer, which can not only keep the internal transformer oil flowing, make the transformer have excellent heat dissipation performance, but also has a simple structure and low cost.

本发明实现技术目的所采用的一种技术方案是:该节能变压器包括外壳,所述外壳周壁分布有散热片,外壳内部充满变压器油,且外壳内部固定有由硅钢片堆叠而成的铁芯;所述铁芯外包围有一个由导热壁围成的铁芯盒;并且所述铁芯盒的各导热壁均为单向流通壁,其中,与所述硅钢片平行的两块导热壁,流通方向为从铁芯盒内至铁芯盒外;其余四块导热壁的流通方向为从铁芯盒外至铁芯盒内。A technical solution adopted by the present invention to achieve the technical purpose is: the energy-saving transformer includes a housing, the surrounding wall of the housing is distributed with cooling fins, the inside of the housing is filled with transformer oil, and the inside of the housing is fixed with an iron core formed by stacking silicon steel sheets; The iron core is surrounded by an iron core box surrounded by heat-conducting walls; and each heat-conducting wall of the iron core box is a one-way flow wall, wherein the two heat-conducting walls parallel to the silicon steel sheet flow through The direction is from the inside of the core box to the outside of the core box; the flow direction of the other four heat-conducting walls is from the outside of the core box to the inside of the core box.

作为优选,所述导热壁包括相互平行的固定多孔板、活动多孔板、固定网板;所述固定多孔板、活动多孔板表面的通孔相互错开;所述活动多孔板、固定网板之间设有支承弹簧,自然状态下,所述支承弹簧将所述活动多孔板顶在固定多孔板表面;以使液体在压力作用下可从固定多孔板侧流向固定网板侧,而无法从固定网板侧流向固定多孔板侧。进一步地,所述固定多孔板、活动多孔板均由厚度为0.2mm~0.5mm的铜板或铝板构成,具有良好的导热性能。Preferably, the heat conduction wall includes a fixed porous plate, a movable porous plate, and a fixed mesh plate parallel to each other; the through holes on the surface of the fixed porous plate and the movable porous plate are staggered from each other; A support spring is provided, and in a natural state, the support spring pushes the movable porous plate against the surface of the fixed porous plate; so that the liquid can flow from the side of the fixed porous plate to the side of the fixed mesh plate under pressure, and cannot flow from the fixed mesh side. The plate side flows to the stationary perforated plate side. Further, the fixed porous plate and the movable porous plate are both composed of copper or aluminum plates with a thickness of 0.2 mm to 0.5 mm, and have good thermal conductivity.

本发明实现技术目的所采用的另一种技术方案是:该节能变压器包括外壳,所述外壳周壁分布有散热片,外壳内部充满变压器油,且外壳内部固定有由硅钢片堆叠而成的铁芯;所述铁芯外包围有一个由导热壁围成的铁芯盒;并且所述铁芯盒的各导热壁具有如下特点:在相同压力条件下,从导热壁甲侧流向乙侧的液体量大于从乙侧流向甲侧的液体量;与所述硅钢片平行的两块导热壁,其甲侧朝向铁芯盒内;其余四块导热壁的甲侧朝向铁芯盒外。Another technical solution adopted by the present invention to achieve the technical purpose is: the energy-saving transformer includes a casing, the surrounding wall of the casing is distributed with cooling fins, the inside of the casing is filled with transformer oil, and an iron core made of silicon steel sheets is fixed inside the casing ; The iron core is surrounded by an iron core box surrounded by heat conduction walls; and each heat conduction wall of the iron core box has the following characteristics: under the same pressure condition, the amount of liquid flowing from the heat conduction wall A side to the B side It is greater than the amount of liquid flowing from side B to side A; the side A of the two heat conduction walls parallel to the silicon steel sheet faces inside the core box; the side A of the other four heat conduction walls faces outside the core box.

作为优选,所述导热壁由一块表面密布锥状冲孔的金属板构成;各所述锥状冲孔的冲制方向相同;所述锥状冲孔的大口端构成所述导热壁的甲侧,小口端构成所述导热壁的乙侧。Preferably, the heat conduction wall is made of a metal plate densely covered with conical punching holes; the punching direction of each of the conical punching holes is the same; the large mouth end of the conical punching holes forms the first side of the heat conduction wall , the small mouth end constitutes the second side of the heat-conducting wall.

本发明的有益效果在于:上述的两种节能变压器在工作时,由于铁芯的各硅钢片中的磁流以交流电的频率连续交变,使各硅钢片之间的引力连续交变,导致硅钢片横向连续振动;该种振动以变压器油为介质向外传递,使变压器油内部形成交变压强,由于所述导热壁的特性,使得在所述交变压强的正半周期,铁芯盒内的变压器油通过与硅钢片平行的导热壁流向变压器外壳内相对于硅钢片的横向区域,而变压器外壳内的纵向区域的变压器油则通过不与硅钢片平行的导热壁流入铁芯盒内;而在交变压强的负半周期,变压器油则难以通过与硅钢片平行的导热壁流入铁芯盒,导致铁芯盒内的变压器油基本静止;由此可见,该种变压器在工作时,铁芯盒内外的变压器油流动方向是单向的,即始终从铁芯盒的横向流出,并从铁芯盒的纵向流入,以使铁芯盒内外的变压器油形成一个稳定的环流,造成强制对流现象;从而促进了散热,提高了变电效率;另外,由硅钢片振动所产生的变压器噪音,大量地转换为所述环流的动能,使得噪音得到明显的削弱,具有良好的环保效应。The beneficial effect of the present invention is that: when the above two kinds of energy-saving transformers are working, since the magnetic current in each silicon steel sheet of the iron core alternates continuously at the frequency of alternating current, the gravitational force between each silicon steel sheet continuously alternates, resulting in silicon steel sheets The plate vibrates continuously in the transverse direction; this kind of vibration is transmitted outward with the transformer oil as the medium, so that an alternating pressure is formed inside the transformer oil. Due to the characteristics of the heat conduction wall, in the positive half cycle of the alternating pressure, the core box The transformer oil in the transformer shell flows into the transverse area relative to the silicon steel sheet in the transformer shell through the heat conduction wall parallel to the silicon steel sheet, while the transformer oil in the longitudinal area in the transformer shell flows into the core box through the heat conduction wall not parallel to the silicon steel sheet; and In the negative half cycle of alternating pressure, it is difficult for the transformer oil to flow into the core box through the heat conduction wall parallel to the silicon steel sheet, so that the transformer oil in the core box is basically static; it can be seen that when this type of transformer is working, the iron core The flow direction of the transformer oil inside and outside the box is unidirectional, that is, it always flows out from the horizontal direction of the iron core box and flows in from the longitudinal direction of the iron core box, so that the transformer oil inside and outside the iron core box forms a stable circulation, resulting in forced convection ; thereby promoting heat dissipation and improving power transformation efficiency; in addition, the transformer noise generated by the vibration of the silicon steel sheet is converted into the kinetic energy of the circulating current in large quantities, so that the noise is significantly weakened and has a good environmental protection effect.

附图说明Description of drawings

图1是本节能变压器的实施例一的纵剖示意图。Fig. 1 is a schematic longitudinal sectional view of Embodiment 1 of the energy-saving transformer.

图2是本节能变压器的实施例一中,导热壁的结构示意图。Fig. 2 is a schematic structural diagram of the heat conducting wall in Embodiment 1 of the energy-saving transformer.

图3是本节能变压器的实施例二的纵剖示意图。Fig. 3 is a schematic longitudinal sectional view of Embodiment 2 of the energy-saving transformer.

具体实施方式detailed description

下面结合附图和实施例对本发明进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention is further described:

实施例一:Embodiment one:

在图1、图2所示的实施例一中,该节能变压器包括外壳1,所述外壳1周壁分布有散热片11,外壳内部充满变压器油,且外壳1内部固定有由硅钢片堆叠而成的铁芯2;所述铁芯2外包围有一个由导热壁围成的铁芯盒3;并且所述铁芯盒3的各导热壁均为单向流通壁,其中,与所述硅钢片平行的两块导热壁,流通方向为从铁芯盒3内至铁芯盒3外;其余四块导热壁的流通方向为从铁芯盒外至铁芯盒内。In the first embodiment shown in Fig. 1 and Fig. 2, the energy-saving transformer includes a housing 1, the surrounding wall of the housing 1 is distributed with cooling fins 11, the inside of the housing is filled with transformer oil, and the inside of the housing 1 is fixed with silicon steel sheets. The iron core 2; the iron core 2 is surrounded by an iron core box 3 surrounded by heat-conducting walls; and each heat-conducting wall of the iron core box 3 is a one-way flow wall, and the silicon steel sheet The flow direction of the two parallel heat-conducting walls is from the inside of the core box 3 to the outside of the core box 3; the flow direction of the other four heat-conducting walls is from the outside of the core box to the inside of the core box.

本实施例一中,所述导热壁如图2所示,包括相互平行的固定多孔板311、活动多孔板312、固定网板313;所述固定多孔板311、活动多孔板312表面的通孔相互错开;所述固定多孔板311、固定网板313相对于所述外壳1固定;所述活动多孔板312、固定网板313之间设有支承弹簧314,自然状态下,所述支承弹簧314将所述活动多孔板312顶在固定多孔板311表面;按照该结构,液体在压力作用下可从固定多孔板311侧推动活动多孔板312,从而通过固定多孔板311和活动多孔板312之间的空隙,以及活动多孔板312上的通孔流向固定网板313侧,而液体却无法从固定网板313侧流向固定多孔板311侧;由此实现单向流通功能。所述固定多孔板311、活动多孔板312均由厚度为0.2mm~0.5mm的铜板或铝板构成,具有良好的导热性能。In the first embodiment, the heat-conducting wall, as shown in Figure 2, includes a fixed porous plate 311, a movable porous plate 312, and a fixed mesh plate 313 parallel to each other; the through holes on the surface of the fixed porous plate 311 and the movable porous plate 312 Stagger each other; the fixed porous plate 311 and the fixed mesh plate 313 are fixed relative to the housing 1; a support spring 314 is provided between the movable porous plate 312 and the fixed mesh plate 313. In a natural state, the support spring 314 Put the movable porous plate 312 on the surface of the fixed porous plate 311; according to this structure, the liquid can push the movable porous plate 312 from the side of the fixed porous plate 311 under pressure, thereby passing between the fixed porous plate 311 and the movable porous plate 312. The gaps, and the through holes on the movable porous plate 312 flow to the fixed mesh plate 313 side, but the liquid cannot flow from the fixed mesh plate 313 side to the fixed porous plate 311 side; thereby realizing the one-way flow function. Both the fixed porous plate 311 and the movable porous plate 312 are composed of copper or aluminum plates with a thickness of 0.2 mm to 0.5 mm, and have good thermal conductivity.

上述的节能变压器在工作时,由于铁芯2的各硅钢片中的磁流以交流电的频率连续交变,使各硅钢片之间的引力连续交变,导致硅钢片横向连续振动;该种振动以变压器油为介质向外传递,使变压器油内部形成交变压强,由于所述导热壁的单向流通特性,使得在所述交变压强的正半周期,铁芯盒3内的变压器油通过与硅钢片平行的导热壁流向变压器外壳内相对于硅钢片的横向区域,而变压器外壳1内的纵向区域的变压器油则通过不与硅钢片平行的导热壁流入铁芯盒3内;而在交变压强的负半周期,变压器油则无法通过与硅钢片平行的导热壁流入铁芯盒3,导致铁芯盒3内的变压器油基本静止;由此可见,该种变压器在工作时,铁芯盒3内外的变压器油流动方向是单向的,即始终从铁芯盒3的横向流出,并从铁芯盒3的纵向流入,以使铁芯盒3内外的变压器油形成一个稳定的环流,如图1中虚线箭头所示意,造成强制对流现象;从而促进了散热,提高了变电效率;另外,由硅钢片振动所产生的变压器噪音,大量地转换为所述环流的动能,使得噪音得到明显的削弱,具有良好的环保效应。When the above-mentioned energy-saving transformer is in operation, since the magnetic current in each silicon steel sheet of the iron core 2 alternates continuously at the frequency of alternating current, the gravitational force between each silicon steel sheet continuously alternates, resulting in continuous lateral vibration of the silicon steel sheet; The transformer oil is used as the medium to transmit outward, so that the inside of the transformer oil forms an alternating pressure. Due to the one-way flow characteristics of the heat conduction wall, the transformer oil in the core box 3 passes through the positive half cycle of the alternating pressure. The heat conduction wall parallel to the silicon steel sheet flows into the transverse area of the transformer shell relative to the silicon steel sheet, while the transformer oil in the longitudinal area of the transformer shell 1 flows into the core box 3 through the heat conduction wall not parallel to the silicon steel sheet; In the negative half cycle of variable pressure, the transformer oil cannot flow into the core box 3 through the heat conduction wall parallel to the silicon steel sheet, so that the transformer oil in the core box 3 is basically static; it can be seen that when this type of transformer is working, the iron core The flow direction of the transformer oil inside and outside the box 3 is unidirectional, that is, it always flows out from the horizontal direction of the core box 3 and flows in from the longitudinal direction of the core box 3, so that the transformer oil inside and outside the core box 3 forms a stable circulation, As indicated by the dotted arrow in Fig. 1, forced convection is caused; thereby promoting heat dissipation and improving power conversion efficiency; in addition, the transformer noise generated by the vibration of the silicon steel sheet is converted into the kinetic energy of the circulation in a large amount, so that the noise can be obtained Obvious weakening, has a good environmental protection effect.

实施例二:Embodiment two:

在图3所示的实施例二中,该节能变压器包括外壳1,所述外壳周壁分布有散热片11,外壳1内部充满变压器油,且外壳内部固定有由硅钢片堆叠而成的铁芯2;所述铁芯2外包围有一个由导热壁围成的铁芯盒3;并且所述铁芯盒3的导热壁由一块表面密布锥状冲孔的金属板构成;各所述锥状冲孔的冲制方向相同;这样,在同等压力条件下,从所述锥状冲孔大口端流向小口端的液体量,将明显大于从小口端流向大口端的液体量;不妨设锥状冲孔大口端所在侧为导热壁的甲侧,小口端所在侧为导热壁的乙侧;则本实施例二中,与所述硅钢片平行的两块导热壁,其甲侧朝向铁芯盒3内;其余四块导热壁的甲侧朝向铁芯盒3外。则原理与实施例一相似,将从锥状冲孔小口端流向大口端的变压器油流量抵消后,实施例二中铁芯盒3内外的变压器油亦将形成虚线所示的环流;相较于实施例一,实施例二的结构更为简单,成本更加低廉。In the second embodiment shown in FIG. 3 , the energy-saving transformer includes a housing 1 with cooling fins 11 distributed on the surrounding wall of the housing. The inside of the housing 1 is filled with transformer oil, and an iron core 2 made of silicon steel sheets is fixed inside the housing. ; The iron core 2 is surrounded by an iron core box 3 surrounded by heat-conducting walls; The punching directions of the holes are the same; like this, under the same pressure condition, the amount of liquid flowing from the large mouth end of the conical punching hole to the small mouth end will be significantly greater than the liquid amount flowing from the small mouth end to the large mouth end; The side where it is located is the side A of the heat-conducting wall, and the side where the small opening is located is the side B of the heat-conducting wall; then in the second embodiment, the side A of the two heat-conducting walls parallel to the silicon steel sheet faces the inside of the core box 3; The first sides of the four heat-conducting walls face outside the iron core box 3 . The principle is similar to that of Embodiment 1. After offsetting the flow of transformer oil flowing from the small mouth end of the tapered hole to the large mouth end, the transformer oil inside and outside the iron core box 3 in Embodiment 2 will also form the circulation shown by the dotted line; compared with the implementation Example 1 and Embodiment 2 have a simpler structure and lower cost.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.

Claims (2)

1.一种节能变压器,包括外壳(1),所述外壳(1)周壁分布有散热片(11),外壳(1)内部充满变压器油,且外壳内部固定有由硅钢片堆叠而成的铁芯(2);所述铁芯(2)外包围有一个由导热壁围成的铁芯盒(3);并且所述铁芯盒(3)的各导热壁均为单向流通壁,其中,与所述硅钢片平行的两块导热壁,流通方向为从铁芯盒(3)内至铁芯盒(3)外;其余四块导热壁的流通方向为从铁芯盒外至铁芯盒内;其特征在于:所述导热壁包括相互平行的固定多孔板(311)、活动多孔板(312)、固定网板(313);所述固定多孔板(311)、活动多孔板(312)表面的通孔相互错开;所述活动多孔板(312)、固定网板(313)之间设有支承弹簧(314),自然状态下,所述支承弹簧(314)将所述活动多孔板(312)顶在固定多孔板(311)表面;以使液体在压力作用下可从固定多孔板(311)侧流向固定网板(313)侧,而无法从固定网板(313)侧流向固定多孔板(311)侧。1. An energy-saving transformer, comprising a housing (1), the surrounding wall of the housing (1) is distributed with cooling fins (11), the inside of the housing (1) is filled with transformer oil, and the inside of the housing is fixed with an iron plate formed by stacking silicon steel sheets. core (2); the core (2) is surrounded by a core box (3) surrounded by heat-conducting walls; and each heat-conducting wall of the core box (3) is a one-way flow wall, wherein , the flow direction of the two heat conduction walls parallel to the silicon steel sheet is from the inside of the core box (3) to the outside of the core box (3); the flow direction of the other four heat conduction walls is from the outside of the core box to the iron core Inside the box; it is characterized in that: the heat conduction wall includes a fixed porous plate (311), a movable porous plate (312), and a fixed mesh plate (313) parallel to each other; the fixed porous plate (311), the movable porous plate (312 The through holes on the surface of the ) are staggered; a support spring (314) is provided between the movable porous plate (312) and the fixed mesh plate (313), and in a natural state, the support spring (314) pushes the movable porous plate (312) is supported on the surface of the fixed porous plate (311); so that the liquid can flow from the side of the fixed porous plate (311) to the side of the fixed mesh plate (313) under pressure, but cannot flow from the side of the fixed mesh plate (313) to the fixed mesh plate (313) side. perforated plate (311) side. 2.根据权利要求1所述的节能变压器,其特征在于:所述固定多孔板(311)、活动多孔板(312)均由厚度为0.2mm~0.5mm的铜板或铝板构成。2. The energy-saving transformer according to claim 1, characterized in that: the fixed porous plate (311) and the movable porous plate (312) are both composed of copper or aluminum plates with a thickness of 0.2mm~0.5mm.
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