CN105571804A - Electric car cell vibration test apparatus and test method thereof - Google Patents
Electric car cell vibration test apparatus and test method thereof Download PDFInfo
- Publication number
- CN105571804A CN105571804A CN201610158185.8A CN201610158185A CN105571804A CN 105571804 A CN105571804 A CN 105571804A CN 201610158185 A CN201610158185 A CN 201610158185A CN 105571804 A CN105571804 A CN 105571804A
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- 238000012360 testing method Methods 0.000 title claims abstract description 59
- 238000010998 test method Methods 0.000 title abstract description 5
- 238000009434 installation Methods 0.000 claims abstract description 11
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims abstract description 5
- 230000005484 gravity Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 230000037396 body weight Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
- G01M7/02—Vibration-testing by means of a shake table
- G01M7/06—Multidirectional test stands
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- General Physics & Mathematics (AREA)
- Secondary Cells (AREA)
Abstract
The invention discloses an electric car cell vibration test apparatus and a test method thereof. The test apparatus comprises a vibration table and a vibration clamp which is arranged on the vibration table and is used for installing a cell support. According to the electric car cell vibration test apparatus of the invention, through arranging the vibration clamp on the vibration table, installation of a cell to be tested is convenient, connection is reliable and interference is not generated. Because the vibration test apparatus is designed and manufactured according to a special requirement and a characteristic of an electric car cell vibration test, a problem that the test can not be performed is solved; and the apparatus has an important meaning for detection and design improvement of a work performance method of a product under a vibration load, an electrical load and a temperature load. The structure of the vibration test apparatus is simple. An aluminum alloy plate is used to connect the cell and a test bench surface, debugging is convenient and making cost is low.
Description
Technical field
The invention belongs to production vehicles technical field of measurement and test, specifically, the present invention relates to a kind of batteries of electric automobile vibration testing device and test method.
Background technology
For electric automobile, battery is for it provides the device of power, and inevitably there will be vibration in the process of moving due to electric automobile, think and ensure the normal traveling of electric automobile, before battery is installed to electric automobile, need to adopt battery vibration testing device to carry out vibration durability test to battery, detect the shock resistance of battery.
Existing battery vibration testing device is generally shaking table, during test, is fixed on vibration table surface by battery, and applies vibration to battery.In battery installation process, the clamping of battery is more difficult, can affect vibration-testing effect.And the installation dimension due to vibration table surface is fixing, and the battery size of different electric automobiles is not identical.In addition, due to the quality weight of battery for electric automobile, volume is large, and specification is complicated, easily produces the characteristic such as distortion and resonance during vibration.Therefore, a Special clamp device must be designed battery is connected with shaking table, and be connected and fixed reliable.
Summary of the invention
The present invention is intended at least to solve one of technical matters existed in prior art.For this reason, the invention provides a kind of batteries of electric automobile vibration testing device and test method, when object is test, facilitate the installation of battery.
In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is: batteries of electric automobile vibration testing device, involving vibrations platform, also comprises and being arranged on shaking table and vibration tong for installing battery bracket.
Described vibration tong is fixedly installed on the table top of described shaking table, is installed on vibration tong, is installed on battery bracket by battery during test by battery bracket.
Described vibration tong is provided with two at least side by side on described shaking table.
Described vibration tong is provided with two side by side on described shaking table, and the battery bracket on two vibration tongs is that specular is arranged.
The material of described vibration tong is aluminum alloy plate materials.
During test, the center of gravity of described shaking table, described vibration tong and described battery is positioned at same vertical line.
Present invention also offers a kind of batteries of electric automobile vibration testing method, adopt above-mentioned batteries of electric automobile vibration testing device, and comprise:
Battery installation steps: be installed to by vibration tong on shaking table, are installed to battery bracket on vibration tong, are finally installed on battery bracket by battery;
Battery testing step: Vibration on Start-up platform, applies vibration to battery;
Battery detection step: after vibration terminates, battery is detected, and judges whether battery lost efficacy.
In described battery installation steps, the center of gravity of shaking table, vibration tong and battery need be made to be positioned on same vertical line.
In described battery testing step, battery is in "on" position, Vibration on Start-up platform, makes shaking table apply vibration to battery respectively according to the X-direction in three dimensions, Y-direction, Z-direction.
Batteries of electric automobile vibration testing device of the present invention, by arranging vibration tong on a vibration table, facilitates the installation of battery to be tested, connects reliable, and non-interference; And due to this vibration testing device be the proving installation manufactured and designed according to the special requirement feature of batteries of electric automobile vibration test, thus solve cannot test problem, the detection of product serviceability method under oscillating load, electric load and temperature load and design improvement are had great significance; This vibration testing device structure is simple, connects battery and testing stand with aluminum alloy plate materials, and debugging is convenient, and cost of manufacture is low.
Accompanying drawing explanation
Fig. 1 is the structural representation of batteries of electric automobile vibration testing device of the present invention;
Fig. 2 is the structural representation of vibration tong;
Mark in above-mentioned figure is: 1, battery; 2, battery bracket; 3, vibration tong; 4, shaking table.
Embodiment
Contrast accompanying drawing below, by the description to embodiment, be described in further detail the specific embodiment of the present invention, object helps those skilled in the art to have more complete, accurate and deep understanding to design of the present invention, technical scheme, and contribute to its enforcement.
As shown in Figure 1, the invention provides a kind of batteries of electric automobile vibration testing device, involving vibrations platform 4, also comprise and being arranged on shaking table 4 and vibration tong 3 for installing battery bracket 2.
Specifically, the shaking table 4 that adopts of this test unit is the same with the shaking table for batteries of electric automobile vibration test of the prior art.As shown in Figure 1, vibration tong 3 is fixedly installed on the table top of shaking table 4, during test, battery bracket 2 is fixedly installed on the end face of vibration tong 3, battery to be tested is installed on battery bracket 2, and need ensure that the center of gravity of shaking table 4, vibration tong 3 and battery is positioned at same vertical line.
As shown in Figure 2, as preferably, the Rectangular Plate Structure that vibration tong 3 is made for aluminum alloy plate materials, battery bracket 2 be bolted be installed on vibration tong 3 end face on.Vibration tong 3 adopts aluminum alloy materials to make, because the specific stiffness of aluminium alloy is comparatively large, make vibration tong 3 on vibration test impact little and transmitting force or performance parameters fine.
As shown in Figure 2, as preferably, vibration tong 3 is provided with two side by side on shaking table 4, and the battery bracket 2 on two vibration tongs 3 and two vibration tongs 3 is specular and arranges.
Present invention also offers a kind of batteries of electric automobile vibration testing method, adopt the batteries of electric automobile vibration testing device of said structure, and comprise the steps:
(1) battery installation steps: be installed to by vibration tong 3 on shaking table 4, are installed to battery bracket 2 on vibration tong 3, are finally installed to by battery on battery bracket 2;
(2) battery testing step: Vibration on Start-up platform 4, applies vibration to battery;
(3) battery detection step: after vibration terminates, battery is detected, and judges whether battery lost efficacy.
In battery installation steps, battery is connected on fixture by battery bracket 2, then be arranged on shaking table 4.Erection sequence is → first to install on the table top of vibration tong 3 to shaking table 4 → install again battery bracket 2 to vibration tong 3 → be finally installed to by battery on battery bracket 2, and the center of gravity of shaking table 4, vibration tong 3 and battery finally need be made to be positioned on same vertical line.
In battery testing step, battery is in "on" position, and according to international standard SAE_J2380-2009, first sets the parameter that shaking table 4 carries out vibrating; Then Vibration on Start-up platform 4, makes shaking table 4 apply vibration to battery respectively according to the X-direction in three dimensions, Y-direction, Z-direction.
For the requirement of satisfied test regulation, also need to meet the following conditions when carrying out vibration test to battery:
1. vibration tong 3 need be the coupling arrangement of battery and vibration, connects reliable, and non-interference.
2. need meet three direction of vibration, vibration X, Y, Z-direction all meet test request, install and entrucking state consistency.
3. battery is connected on vibration tong 3 by battery bracket 2, then be arranged on shaking table 4.Erection sequence is → first sectional fixture on the table top of shaking table 4 → battery bracket 2 → finally put by battery is installed again.
4., owing to there being the requirement of installing for 3 times, the position degree of the position, hole of its each mounting points requires that necessity is higher.
5.2 pieces of vibration tongs 3 do specular, center of mass point in battery vibration processes and shaking table 4 amplitude barycenter are coincide, and reduce vibration degree of distortion.
The table top that 6.2 pieces of vibration tongs 3 are connected to shaking table 4 should reduce weight, and this better embodies the amplitude of battery body weight; But must be fixed, make it be defaulted as the degree of distortion of a rigid body minimizing vibration passing.
7. the assembling of each parts is firmly, do not allowed loosening, rock.
Above by reference to the accompanying drawings to invention has been exemplary description; obvious specific implementation of the present invention is not subject to the restrictions described above; as long as have employed the improvement of the various unsubstantialities that method of the present invention is conceived and technical scheme is carried out; or design of the present invention and technical scheme directly applied to other occasion, all within protection scope of the present invention without to improve.
Claims (9)
1. batteries of electric automobile vibration testing device, involving vibrations platform, is characterized in that, also comprises and being arranged on shaking table and vibration tong for installing battery bracket.
2. batteries of electric automobile vibration testing device according to claim 1, is characterized in that, described vibration tong is fixedly installed on the table top of described shaking table, is installed on vibration tong, is installed on battery bracket by battery during test by battery bracket.
3. batteries of electric automobile vibration testing device according to claim 1, is characterized in that, described vibration tong is provided with two at least side by side on described shaking table.
4. batteries of electric automobile vibration testing device according to claim 1, is characterized in that, described vibration tong is provided with two side by side on described shaking table, and the battery bracket on two vibration tongs is that specular is arranged.
5. the batteries of electric automobile vibration testing device according to Claims 1-4, is characterized in that, the material of described vibration tong is aluminum alloy plate materials.
6. according to the batteries of electric automobile vibration testing device described in claim 1 to 5, it is characterized in that, during test, the center of gravity of described shaking table, described vibration tong and described battery is positioned at same vertical line.
7. batteries of electric automobile vibration testing method, is characterized in that, adopts the arbitrary described batteries of electric automobile vibration testing device of claim 1 to 6, and comprises:
Battery installation steps: be installed to by vibration tong on shaking table, are installed to battery bracket on vibration tong, are finally installed on battery bracket by battery;
Battery testing step: Vibration on Start-up platform, applies vibration to battery;
Battery detection step: after vibration terminates, battery is detected, and judges whether battery lost efficacy.
8. batteries of electric automobile vibration testing method according to claim 7, is characterized in that, in described battery installation steps, the center of gravity of shaking table, vibration tong and battery need be made to be positioned on same vertical line.
9. batteries of electric automobile vibration testing method according to claim 7, it is characterized in that, in described battery testing step, battery is in "on" position, Vibration on Start-up platform, makes shaking table apply vibration to battery respectively according to the X-direction in three dimensions, Y-direction, Z-direction.
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CN201610158185.8A CN105571804A (en) | 2016-03-18 | 2016-03-18 | Electric car cell vibration test apparatus and test method thereof |
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Cited By (5)
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---|---|---|---|---|
CN107202609A (en) * | 2017-05-26 | 2017-09-26 | 成都润泰茂成科技有限公司 | A kind of vibrating power-generation battery testing system |
CN107560816A (en) * | 2017-09-25 | 2018-01-09 | 怀化学院 | New-energy automobile combination property controls test device |
CN108318826A (en) * | 2018-03-07 | 2018-07-24 | 青岛海洋电气设备检测有限公司 | A kind of new energy battery test system, device and method |
CN109238608A (en) * | 2018-09-18 | 2019-01-18 | 重庆理工大学 | A kind of Road Simulation Test method of power battery pack |
CN113295363A (en) * | 2021-05-28 | 2021-08-24 | 三一重机有限公司 | Vibration test method for battery pack support |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107202609A (en) * | 2017-05-26 | 2017-09-26 | 成都润泰茂成科技有限公司 | A kind of vibrating power-generation battery testing system |
CN107560816A (en) * | 2017-09-25 | 2018-01-09 | 怀化学院 | New-energy automobile combination property controls test device |
CN107560816B (en) * | 2017-09-25 | 2019-03-01 | 怀化学院 | New-energy automobile comprehensive performance controls test device |
CN108318826A (en) * | 2018-03-07 | 2018-07-24 | 青岛海洋电气设备检测有限公司 | A kind of new energy battery test system, device and method |
CN109238608A (en) * | 2018-09-18 | 2019-01-18 | 重庆理工大学 | A kind of Road Simulation Test method of power battery pack |
CN109238608B (en) * | 2018-09-18 | 2021-03-23 | 重庆理工大学 | Road simulation test method for power battery pack |
CN113295363A (en) * | 2021-05-28 | 2021-08-24 | 三一重机有限公司 | Vibration test method for battery pack support |
CN113295363B (en) * | 2021-05-28 | 2023-06-23 | 三一重机有限公司 | Vibration test method of battery pack bracket |
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Application publication date: 20160511 |