CN105568456A - 一种靛蓝棉纱线的生产工艺 - Google Patents

一种靛蓝棉纱线的生产工艺 Download PDF

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CN105568456A
CN105568456A CN201610095962.9A CN201610095962A CN105568456A CN 105568456 A CN105568456 A CN 105568456A CN 201610095962 A CN201610095962 A CN 201610095962A CN 105568456 A CN105568456 A CN 105568456A
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cotton
dyeing
indigo
post processing
production technology
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王伟南
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Yuanxing Textile Shenzhen Co ltd
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Yuanxing Textile Shenzhen Co ltd
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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/04—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by pouring or allowing to flow on to the surface of the textile material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/76—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon oxides or carbonates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton

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  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明公开了一种靛蓝棉纱线的生产工艺，所述制备步骤包括清花、梳棉、头并、二并、三并、粗纱、细纱、后加工而成，具体步骤如下：(1)将靛蓝染色涂料化料，制成隐色体，备用；(2)对经过预处理的棉花放入靛蓝染色涂料中，以3℃/min升温至35℃，保温30min，再以2℃/min升温至120℃，继续染色20min，再以3℃/min降温至40℃，取出棉花；(3)将染色后的棉花经清花、梳棉、头并、二并、三并、粗纱、细纱纺织成棉纱线，备用；(4)将上述染色后的棉纱线进行后处理，所述后处理为透风氧化5min，皂洗，烘干，所述皂洗液采用无水碳酸钠2g/L、标准皂片5g/L，温度60℃，时间20min，氧化后织物经皂煮、水洗、烘干。

Description

一种靛蓝棉纱线的生产工艺
技术领域
本发明属于纺织印染加工领域，特别是一种靛蓝棉纱线的生产工艺。
背景技术
传统的印染技术采用先纺纱再上色的工艺，该工艺方法是纱线的颜色不均匀，有露白，经常有退色、沾色、棉结色牢度差等问题，增大了返纱，多道重复工序，使布面层次不清晰，色泽不自然的缺点。
发明内容
本发明提供一种靛蓝棉纱线的生产工艺，采用先染色，再进行纺纱的工艺，能够使色纱颜色均匀，不会露白，耐漂、耐洗。
本发明所采用的详细技术方案为：
一种靛蓝棉纱线的生产工艺，所述制备步骤包括清花、梳棉、头并、二并、三并、粗纱、细纱、后加工而成，具体步骤如下：
(1)将靛蓝染色涂料化料，制成隐色体，备用；
(2)对经过预处理的棉花放入靛蓝染色涂料中，以3℃/min升温至35℃，保温30min，再以2℃/min升温至120℃，继续染色20min，再以3℃/min降温至40℃，取出棉花；
(3)将染色后的棉花经清花、梳棉、头并、二并、三并、粗纱、细纱纺织成棉纱线，备用；
(4)将上述染色后的棉纱线进行后处理，所述后处理为透风氧化5min，皂洗，烘干，所述皂洗液采用无水碳酸钠2g/L、标准皂片5g/L，温度60℃，时间20min，氧化后织物经皂煮、水洗、烘干。
进一步的，所述将染色后的棉花进行水洗后处理，该处理方法为：采用70-80℃的热水以淋洗或冲洗的方式洗涤。
本发明所带来的有益技术效果为：用染了靛蓝颜色的棉花去纺纱，纱线的颜色均匀，没有露白，解决了退色、沾色、棉结色牢度差等问题，减小了返纱，络筒多道重复工序，使布面层次清晰，色泽自然，由于是采取了棉纤维染色后纺纱，解决了所纺出来的颜色差异小，浮色少，可以按不同比例，不同色泽的棉花混纺，织布，可获得不同风格的效果，增加了纱线的附加值。
具体实施例
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
实施例一
一种靛蓝棉纱线的生产工艺，所述制备步骤包括清花、梳棉、头并、二并、三并、粗纱、细纱、后加工而成，具体步骤如下：
(1)靛蓝首先在热水总化料，然后升温至90℃左右加入氢氧化钠、保险粉，在90℃时保持3min，制备成隐色体，备用；
(2)用醋酸调节pH值，对经过预处理的棉花放入靛蓝染色涂料中，以3℃/min升温至35℃，保温30min，再以2℃/min升温至120℃，继续染色20min，再以3℃/min降温至40℃，取出棉花；
(3)将染色后的棉花经清花、梳棉、头并、二并、三并、粗纱、细纱纺织成棉纱线，备用；
(4)将上述染色后的棉纱线进行后处理，所述后处理为透风氧化5min，皂洗，烘干，所述皂洗液采用无水碳酸钠2g/L、标准皂片5g/L，温度60℃，时间20min，氧化后织物经皂煮、水洗、烘干。
具体的，所述将染色后的棉花进行水洗后处理，该处理方法为：采用70-80℃的热水以淋洗或冲洗的方式洗涤。
本发明由于是采取了棉纤维染色后纺纱，解决了所纺出来的颜色差异小，浮色少，可以按不同比例，不同色泽的棉花混纺，织布，可获得不同风格的效果，增加了纱线的附加值。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。
本发明未述及之处适用于现有技术。

Claims (2)

1.一种靛蓝棉纱线的生产工艺，其特征在于，所述制备步骤包括清花、梳棉、头并、二并、三并、粗纱、细纱、后加工而成，具体步骤如下：
(1)将靛蓝染色涂料化料，制成隐色体，备用；
(2)对经过预处理的棉花放入靛蓝染色涂料中，以3℃/min升温至35℃，保温30min，再以2℃/min升温至120℃，继续染色20min，再以3℃/min降温至40℃，取出棉花；
(3)将染色后的棉花经清花、梳棉、头并、二并、三并、粗纱、细纱纺织成棉纱线，备用；
(4)将上述染色后的棉纱线进行后处理，所述后处理为透风氧化5min，皂洗，烘干，所述皂洗液采用无水碳酸钠2g/L、标准皂片5g/L，温度60℃，时间20min，氧化后织物经皂煮、水洗、烘干。
2.根据权利要求1所述的靛蓝棉纱线的生产工艺，其特征在于：所述将染色后的棉花进行水洗后处理，该处理方法为：采用70-80℃的热水以淋洗或冲洗的方式洗涤。
CN201610095962.9A 2016-02-22 2016-02-22 一种靛蓝棉纱线的生产工艺 Pending CN105568456A (zh)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110016819A (zh) * 2019-04-23 2019-07-16 广东职业技术学院 靛蓝染料乳液、棉纤维染色织物及其棉纤维的染色方法
CN110016816A (zh) * 2019-03-13 2019-07-16 广东前进牛仔布有限公司 一种靛蓝染色方法
CN110846753A (zh) * 2019-12-18 2020-02-28 浙江惠侬丝针织内衣有限公司 一种含板蓝根的纱线加工工艺

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110016816A (zh) * 2019-03-13 2019-07-16 广东前进牛仔布有限公司 一种靛蓝染色方法
CN110016819A (zh) * 2019-04-23 2019-07-16 广东职业技术学院 靛蓝染料乳液、棉纤维染色织物及其棉纤维的染色方法
CN110846753A (zh) * 2019-12-18 2020-02-28 浙江惠侬丝针织内衣有限公司 一种含板蓝根的纱线加工工艺

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Application publication date: 20160511