CN105563599A - Equipment for bamboo knife and spoon products through moso bamboo piece industrial production and production process - Google Patents
Equipment for bamboo knife and spoon products through moso bamboo piece industrial production and production process Download PDFInfo
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- CN105563599A CN105563599A CN201610059496.9A CN201610059496A CN105563599A CN 105563599 A CN105563599 A CN 105563599A CN 201610059496 A CN201610059496 A CN 201610059496A CN 105563599 A CN105563599 A CN 105563599A
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 304
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 304
- 241001330002 Bambuseae Species 0.000 title claims abstract description 304
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 304
- 239000011425 bamboo Substances 0.000 title claims abstract description 304
- 238000009776 industrial production Methods 0.000 title abstract 4
- 244000302661 Phyllostachys pubescens Species 0.000 title abstract 3
- 235000003570 Phyllostachys pubescens Nutrition 0.000 title abstract 3
- 238000005498 polishing Methods 0.000 claims abstract description 103
- 238000003801 milling Methods 0.000 claims abstract description 99
- 238000004519 manufacturing process Methods 0.000 claims abstract description 31
- 239000011230 binding agent Substances 0.000 claims description 85
- 210000001161 mammalian embryo Anatomy 0.000 claims description 63
- 238000000227 grinding Methods 0.000 claims description 58
- 238000007493 shaping process Methods 0.000 claims description 42
- 239000000463 material Substances 0.000 claims description 38
- 238000000465 moulding Methods 0.000 claims description 28
- 230000006835 compression Effects 0.000 claims description 26
- 238000007906 compression Methods 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 16
- 238000005516 engineering process Methods 0.000 claims description 14
- 230000006698 induction Effects 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 14
- 230000000452 restraining effect Effects 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 11
- 239000000945 filler Substances 0.000 claims description 10
- 230000008602 contraction Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 230000006641 stabilisation Effects 0.000 claims description 2
- 238000011105 stabilization Methods 0.000 claims description 2
- 238000007688 edging Methods 0.000 abstract description 4
- 210000002257 embryonic structure Anatomy 0.000 abstract 6
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000009413 insulation Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/24—Manufacture or reconditioning of specific semi-finished or finished articles of household utensils, e.g. spoons, clothes hangers, clothes pegs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B19/24—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground of wood, e.g. furniture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L5/00—Manufacture of veneer ; Preparatory processing therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/02—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses equipment for bamboo knife and spoon products through moso bamboo piece industrial production and a production process. The equipment comprises a bamboo piece slicer, a bamboo knife, fork and spoon shape forming and polishing integrated machine and a mold for enabling a bamboo piece to form a spoon at a time or a bamboo knife blade edging machine. The equipment for the bamboo knife and spoon products through moso bamboo piece industrial production and the production process are characterized in that the bamboo piece is broken into two or more thin bamboo pieces through the bamboo piece slicer, and then the sliced thin bamboo pieces are carried out from a discharging end through a conveying rubber covered roller at the right end; the thin bamboo pieces can be machined to be in the needed shape of bamboo spoon embryos or bamboo knife embryos through a formed milling cutter by the bamboo knife, fork and spoon shape forming and polishing integrated machine, and the bamboo spoon embryos or the bamboo knife embryos are polished to be smooth through a polishing head; the bamboo spoon embryos can be placed in a limiting mold plate of a lower mold to be formed through the mold for enabling the bamboo piece to form the spoon at a time, and then the formed finished bamboo scoop product is upwards ejected out from a small opening and taken out; the bamboo knife embryos can be milled to be a finished bamboo knife product of needed shape and dimension through a forming blade of a rotary edging motor by the bamboo knife blade edging machine. The equipment and the production process have the advantages of being simple in structure, convenient to use and the like.
Description
Technical field
The invention belongs to mao bamboon bamboo chip field of industrialized production, particularly relate to a kind of equipment and production technology of mao bamboon bamboo chip suitability for industrialized production bamboo cutter spoon product.
Background technology
Cutter spoon used in everyday is all to make with plastics, pottery and stainless steel etc. but timber or bamboo wood manufacture cutter, the shaping concave-convex cambered surfaces of spoon, all adopt milling pin or mill pin aspect to obtain required processing dimension and market do not find the cutter spoon product made with the direct hot-forming concave-convex cambered surfaces of monolithic bamboo chip, and bamboo cutter, spoon are made up by special installation and technique of bamboo chip, this is the problem to be solved in the present invention.
Summary of the invention
The object of this invention is to provide equipment and the production technology of a kind of structure mao bamboon bamboo chip suitability for industrialized production bamboo cutter spoon product simple, easy to use.
The object of the present invention is achieved like this, the equipment of described a kind of mao bamboon bamboo chip suitability for industrialized production bamboo spoon product, comprises the mould of bamboo chip slicer, bamboo knife-fork-spoon shape molding polishing all-in-one and bamboo chip one-shot forming spoon; It is characterized in that:
1) described bamboo chip slicer comprises frame, induction system and hacks system, described induction system comprises conveying reducing motor, driving gear, driven gear, conveying main spindle, delivering rubber roller and bamboo chip backer, described conveying reducing motor is bolted in frame, driving gear is arranged on the output shaft of conveying reducing motor, conveying main spindle is arranged in frame by bearings at both ends, and driven gear is fixed on conveying main spindle by nut; Delivering rubber roller is fixed on conveying main spindle by nut; Conveying reducing motor drives driving gear, and driving gear drives driven gear to rotate, and driven gear drives conveying main spindle to rotate thus drives delivering rubber roller to rotate; The described system of hacking comprises saw blade motor, drive pulley, negative pulley wheel, saw blade main shaft, saw blade, saw blade locking nut; Described saw blade motor is bolted in frame; Drive pulley is arranged on the output shaft of saw blade motor, and saw blade main shaft is arranged in frame by bearings at both ends; Negative pulley wheel is arranged on saw blade main shaft, and saw blade is fixed on saw blade main shaft by saw blade locking nut, and saw blade motor is rotated through belt drive negative pulley wheel, and negative pulley wheel drives saw blade main shaft thus drives saw blade High Rotation Speed;
2) described bamboo knife-fork-spoon shape molding polishing all-in-one, comprise shaping polishing frame, charging system, milling system and polishing system, described charging system comprises lifting platform nut, lifting platform screw rod, operation screw rod, hoistable platform, guide rail, slide block, loading platform, material compression cylinder, material hold-down head, mass transport cylinder; Material hold-down head is fixed on the piston rod of material compression cylinder, material compression cylinder is arranged on loading platform, loading platform to be fixed on slide block and can to horizontally slip on guide rail with slide block, guide rails assembling is on hoistable platform, hoistable platform is connected with lifting platform screw rod, lifting platform screw rod and lifting platform nut engaged transmission, lifting platform nut is fixed in the shaping polishing frame of band fixed mount; Mass transport cylinder one end is fixed on hoistable platform, the mass transport cylinder other end is fixed on loading platform, can be moved left and right by the flexible thin bamboo plate being contained in loading platform that makes of mass transport cylinder along guide rail; Described milling system comprises milling cutter operating platform, milling cutter rotary main shaft, drifting dust cover, binder mounting blocks, binder push rod, binder pole, swage set piece, binder limited block, cutter motor; Milling cutter rotary main shaft installs milling cutter, and milling cutter rotary main shaft is arranged on milling cutter operating platform, and milling cutter operating platform is fixed in shaping polishing frame; Cutter motor is fixed in shaping polishing frame; Swage set piece is arranged on binder mounting blocks by binder pole, and swage set piece front end has binder push rod lower end spring to push up downwards, and swage set piece rear end has binder limited block spacing, and binder mounting blocks is fixed on milling cutter rotary main shaft by drifting dust cover; Cutter motor is rotated by belt drive milling cutter rotary main shaft, thus drives form cutter High Rotation Speed; Described polishing system comprises sanding operation platform, polishing motor, grinding head; Grinding head is arranged on polishing motor, and polishing motor is arranged on sanding operation platform, and sanding operation platform is fixed in the shaping polishing frame of band fixed mount;
3) mould of described bamboo chip one-shot forming spoon, comprises upper die and lower die, and described patrix comprises upper holder, top mold frame and shaping hot-die; Shaping hot-die is fixed in top mold frame, and top mold frame is locked on the upper holder in the portion of being located thereon; Described counterdie comprises lower fixed frame, lower mold holder, compacted under mould and restraining stencil, and the setting position of compacted under mould is lower than restraining stencil, and compacted under mould is spacing and be fixed on together on lower mold holder by restraining stencil, and lower mold holder is locked on lower fixed frame; Four angles of top mold frame are fixed with guide pillar, four angles of lower mold holder are fixed with the guide pin bushing matched with the position size of guide pillar; Between fixed mount and top mold frame, be provided with heating plate, between lower mold holder and lower fixed frame, be provided with lower heating plate; A limit for height block is respectively provided with in the both sides of lower mold holder.
The object of the present invention is achieved like this, the equipment of described a kind of mao bamboon bamboo chip suitability for industrialized production bamboo cutter product, comprises bamboo chip slicer, bamboo knife-fork-spoon shape molding polishing all-in-one and bamboo cutter blade blade grinding machine; It is characterized in that:
1) described bamboo chip slicer comprises frame, induction system and hacks system, described induction system comprises conveying reducing motor, driving gear, driven gear, conveying main spindle, delivering rubber roller and bamboo chip backer, described conveying reducing motor is bolted in frame, driving gear is arranged on the output shaft of conveying reducing motor, conveying main spindle is arranged in frame by bearings at both ends, and driven gear is fixed on conveying main spindle by nut; Delivering rubber roller 12 is fixed on conveying main spindle by nut; Conveying reducing motor drives driving gear, and driving gear drives driven gear to rotate, and driven gear drives conveying main spindle to rotate thus drives delivering rubber roller to rotate; The described system of hacking comprises saw blade motor, drive pulley, negative pulley wheel, saw blade main shaft, saw blade, saw blade locking nut; Described saw blade motor is bolted in frame; Drive pulley is arranged on the output shaft of saw blade motor, and saw blade main shaft is arranged in frame by bearings at both ends; Negative pulley wheel is arranged on saw blade main shaft, and saw blade is fixed on saw blade main shaft by saw blade locking nut, and saw blade motor is rotated through belt drive negative pulley wheel, and negative pulley wheel drives saw blade main shaft thus drives saw blade High Rotation Speed;
2) described bamboo knife-fork-spoon shape molding polishing all-in-one, comprise shaping polishing frame, charging system, milling system and polishing system, described charging system comprises lifting platform nut, lifting platform screw rod, operation screw rod, hoistable platform, guide rail, slide block, loading platform, material compression cylinder, material hold-down head, mass transport cylinder; Material hold-down head is fixed on the piston rod of material compression cylinder, material compression cylinder is arranged on loading platform, loading platform to be fixed on slide block and can to horizontally slip on guide rail with slide block, guide rails assembling is on hoistable platform, hoistable platform is connected with lifting platform screw rod, lifting platform screw rod and lifting platform nut engaged transmission, lifting platform nut is fixed in the shaping polishing frame of band fixed mount; Mass transport cylinder one end is fixed on hoistable platform, the mass transport cylinder other end is fixed on loading platform, can be moved left and right by the flexible thin bamboo plate being contained in loading platform that makes of mass transport cylinder along guide rail; Described milling system comprises milling cutter operating platform, milling cutter rotary main shaft, drifting dust cover, binder mounting blocks, binder push rod, binder pole, swage set piece, binder limited block, cutter motor; Milling cutter rotary main shaft installs milling cutter, and milling cutter rotary main shaft is arranged on milling cutter operating platform, and milling cutter operating platform is fixed in shaping polishing frame; Cutter motor is fixed in shaping polishing frame; Swage set piece is arranged on binder mounting blocks by binder pole, and swage set piece front end has binder push rod lower end spring to push up downwards, and swage set piece rear end has binder limited block spacing, and binder mounting blocks is fixed on milling cutter rotary main shaft by drifting dust cover; Cutter motor is rotated by belt drive milling cutter rotary main shaft, thus drives form cutter High Rotation Speed; Described polishing system comprises sanding operation platform, polishing motor, grinding head; Grinding head is arranged on polishing motor, and polishing motor is arranged on sanding operation platform, and sanding operation platform is fixed in the shaping polishing frame of band fixed mount;
3) the bamboo cutter blade blade grinding machine described in, comprises blade grinding machine frame, bamboo cutter filling system, swivel feeding system and system of putting the first edge on a knife or a pair of scissors, and described bamboo cutter filling system comprises feeding base, filler limit stick, expeller, cradle and pusher cylinder; Described feeding floor installation is in blade grinding machine frame, and filler limit stick is fixed on feeding base, and expeller is arranged on the piston rod of pusher cylinder, and pusher cylinder is fixed on cradle, and cradle is fixed on feeding base; Described swivel feeding system comprises electric rotating machine, gear dispenser and rotating disk, and electric rotating machine is arranged in blade grinding machine frame, and electric rotating machine is connected to the rotating disk on the output of gear dispenser by chain drive; The described system of putting the first edge on a knife or a pair of scissors comprises binder spring, binder bolt, holding pad, material-pressing rack, the motor that puts the first edge on a knife or a pair of scissors, put the first edge on a knife or a pair of scissors motor rack and binder pulley, the motor that puts the first edge on a knife or a pair of scissors is arranged on and puts the first edge on a knife or a pair of scissors on motor rack, the motor rack that puts the first edge on a knife or a pair of scissors is fixed in blade grinding machine frame, binder is bolted on material-pressing rack, material-pressing rack is fixed in blade grinding machine frame, binder spring one end is pressed in binder bolt, the other end withstands on holding pad, holding pad is contained on material-pressing rack, binder pulley is arranged on holding pad, and described rotating disk is provided with the workpiece chamber with the same thickness of bamboo cutter embryo and profile.
Under rotating disk can accurately be stopped at the feeding chamber of feeding base by described gear dispenser, bamboo cutter embryo can push in the workpiece chamber of rotating disk by pusher cylinder.
Described holding pad can be pressed on the rotating disk of rotation, and binder pulley can be pushed down outside bamboo cutter embryo, makes the rotation that bamboo cutter embryo energy is stable.
The production technology of mao bamboon bamboo chip suitability for industrialized production bamboo spoon product of the present invention, comprise the steps: 1) bamboo chip is stood up on the bamboo chip backer of the frame leaning against bamboo chip slicer, make closely being connected end to end and being processed through saw blade High Rotation Speed by left end delivering rubber roller feeding of bamboo chip, bamboo chip is broken into the thin bamboo plate of two panels or multi-disc, thin bamboo plate transfers out from discharge end through right-hand member delivering rubber roller again; 2) hoistable platform of bamboo knife-fork-spoon shape molding polishing all-in-one is carried out upper-lower height and adjust to correct position, by the thin bamboo plate clamping that material compression cylinder anteroposterior contraction drives logistics hold-down head the step 1) be contained on loading platform to be obtained, rotarily drive by cutter motor form cutter High Rotation Speed grinding head High Rotation Speed under polishing driven by motor simultaneously that milling cutter rotary main shaft High Rotation Speed makes to be equipped with on milling cutter rotary main shaft; Under the effect of mass transport cylinder follows track track slide by loading platform needs process thin bamboo plate be pushed to swage set piece under and thin bamboo plate is pushed down, below pushed forward to form cutter, thin bamboo plate is processed into the bamboo spoon embryo shape of needs again, continues to deliver to forward below grinding head bamboo spoon embryo is polished smooth; After processing polishing completes, mass transport cylinder is to retraction, bamboo spoon embryo is retracted original position and removes stage makeup and costume; 3) by step 2) obtained bamboo spoon embryo is placed in the restraining stencil of counterdie; patrix is slided along guide pin bushing, guide pillar track; first the upper and lower mould of heating closed tight and make lower mold holder withstand on limit for height block; molding time to after patrix is slided along guide pin bushing, guide pillar track, then the bamboo spoon finished product of forming is up ejected from little opening and takes out.
The production technology of mao bamboon bamboo chip suitability for industrialized production bamboo cutter product of the present invention, comprise the steps: 1) bamboo chip is stood up on the bamboo chip backer of the frame leaning against bamboo chip slicer, make bamboo chip closely be connected end to end and be sent into by left end delivering rubber roller to process through saw blade High Rotation Speed, bamboo chip is broken into the thin bamboo plate of two panels or multi-disc, thin bamboo plate transfers out from discharge end through right-hand member delivering rubber roller again; 2) hoistable platform of bamboo knife-fork-spoon shape molding polishing all-in-one is carried out upper-lower height and adjust to correct position, by the thin bamboo plate clamping that material compression cylinder anteroposterior contraction drives logistics hold-down head the step 1) be contained on loading platform to be obtained, rotarily drive by cutter motor form cutter High Rotation Speed grinding head High Rotation Speed under polishing driven by motor simultaneously that milling cutter rotary main shaft High Rotation Speed makes to be equipped with on milling cutter rotary main shaft; Under the effect of mass transport cylinder follows track track slide by loading platform needs process thin bamboo plate be pushed to swage set piece under and thin bamboo plate is pushed down, below pushed forward to form cutter, thin bamboo plate is processed into the bamboo cutter embryo shape of needs again, continues to deliver to forward below grinding head bamboo cutter embryo is polished smooth; After processing polishing completes, mass transport cylinder is to retraction, bamboo cutter embryo is retracted original position and removes stage makeup and costume; 3) bamboo cutter embryo is contained in the packing cavity of feeding base and filler limit stick, under by gear dispenser rotating disk accurately being stopped at the feeding chamber of feeding base, under the thrust of pusher cylinder, bamboo cutter embryo is pushed in the workpiece chamber of rotating disk from the feeding chamber of feeding base, push down above rotating disk by holding pad, binder pulley is pushed down outside bamboo cutter embryo, making bamboo cutter embryo spin stabilization, making bamboo cutter embryo be milled into the bamboo cutter finished product of the geomery of needs by rotating the molding blade put the first edge on a knife or a pair of scissors on motor.
The features and advantages of the invention are: bamboo chip can be hacked into the thin bamboo plate product between thickness 1 ~ 2.5 millimeter by the present invention, thin bamboo plate fixed length is become the length of product needed, stood up by the thin bamboo plate of uniform length to be contained in side by side again and shaping molding all-in-one is shaped as product embryo and polishes, the spoon product embryo after the polishing of shaping embryo puts into the spoon finished product that needs are made in spoonful shaping mould hot pressing; Forming bamboo cutter embryo to put the first edge on a knife or a pair of scissors the bamboo cutter finished product machining and have blade through automatic edging machine again.
Accompanying drawing explanation
Fig. 1 is the structural representation of bamboo chip slicer of the present invention.
Fig. 2 is the plan structure schematic diagram of Fig. 1.
In figure: frame 1; Conveying reducing motor 2; Saw blade motor 3; Drive pulley 4; Negative pulley wheel 5; Saw blade main shaft 6; Saw blade 7; Saw blade locking nut 8; Driving gear 9; Driven gear 10; Conveying main spindle 11; Delivering rubber roller 12; Bamboo chip backer 13.
Fig. 3 is the structural representation of bamboo knife-fork-spoon shape molding of the present invention polishing all-in-one.
Fig. 4 is the plan structure schematic diagram of Fig. 3.
Fig. 5 is the structural representation of the mould of bamboo chip one-shot forming spoon of the present invention.
Fig. 6 is the plan structure schematic diagram of Fig. 5.
Fig. 7 is the flow chart that the bamboo spoon embryo be made up of Fig. 3 equipment of the present invention makes bamboo spoon finished product after Fig. 5 equipment.
Fig. 8 is the structural representation of bamboo cutter blade blade grinding machine of the present invention.
Fig. 9 is the plan structure schematic diagram of Fig. 8.
Figure 10 is the plan structure schematic diagram of Fig. 8 turntable.
Figure 11 is the plan structure schematic diagram of feeding base in Fig. 8.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in detail:
Embodiment 1
The equipment of mao bamboon bamboo chip suitability for industrialized production bamboo spoon product of the present invention, comprises the mould of bamboo chip slicer, bamboo knife-fork-spoon shape molding polishing all-in-one and bamboo chip one-shot forming spoon; It is characterized in that described bamboo chip slicer comprises frame 1, induction system and hacks system, as shown in Figure 1 and Figure 2, described induction system comprises conveying reducing motor 2, driving gear 9, driven gear 10, conveying main spindle 11, delivering rubber roller 12, bamboo chip backer 13; The system of hacking comprises saw blade motor 3, drive pulley 4, negative pulley wheel 5, saw blade main shaft 6, saw blade 7, saw blade locking nut 8.
Conveying reducing motor 2 in described induction system is bolted in frame 1, driving gear 9 is arranged on the output shaft of conveying reducing motor 2, conveying main spindle 11 is arranged in frame 1 by bearings at both ends, and driven gear 10 is fixed on the shaft shoulder in the middle of conveying main spindle 11 by nut; Delivering rubber roller 12 is fixed on the shaft shoulder of conveying main spindle 11 lower end by nut.Drive driving gear 9 by conveying reducing motor 2, driving gear 9 drives that driven gear 10 rotates, driven gear 10 drives conveying main spindle 11 to rotate thus drives delivering rubber roller 12 to rotate.
Described saw blade motor 3 of hacking in system is bolted in frame 1; Drive pulley 4 is arranged on the output shaft of saw blade motor 3, and saw blade main shaft 6 is arranged in frame 1 by bearings at both ends; Negative pulley wheel 5 is arranged on the rear end shaft shoulder of saw blade main shaft 6, and saw blade 7 is fixed on the shaft shoulder of saw blade main shaft 6 front end by saw blade locking nut 8.Saw blade motor 3 is rotated through belt drive saw blade 7 High Rotation Speed, bamboo chip is broken into two halves or multi-disc, then is transferred out from discharge end by the thin bamboo plate held successfully through right-hand member delivering rubber roller.
Operation principle is: the present invention is when standing up bamboo chip on the bamboo chip backer leaning against frame, make closely being connected end to end of bamboo chip put into and through upper and lower saw blade High Rotation Speed processing, bamboo chip is broken into two panels or multi-disc by left end delivering rubber roller feeding, then through right-hand member delivering rubber roller, the thin bamboo plate held successfully is transferred out from discharge end.
As shown in Figure 3, Figure 4, described bamboo knife-fork-spoon shape molding polishing all-in-one, comprise shaping polishing frame, charging system, milling system and polishing system, is characterized in that charging system comprises lifting platform nut 3-1, lifting platform screw rod 4-1, operation screw rod 5-1, hoistable platform 6-1, guide rail 7-1, slide block 8-1, loading platform 9-1, material compression cylinder 10-1, material hold-down head 11-1, mass transport cylinder 24-1; Milling system comprises milling cutter operating platform 12-1, milling cutter rotary main shaft 13-1, drifting dust cover 14-1, binder mounting blocks 15-1, binder push rod 16-1, binder pole 17-1, swage set piece 18-1, binder limited block 19-1, cutter motor 23-1; Polishing system comprises: sanding operation platform 20-1, polishing motor 21-1, grinding head 22-1.Operation principle drives lifting platform screw rod 4-1 to rotate by rotation process screw rod 5-1, the effect that have passed lifting platform nut 3-1 makes hoistable platform 6-1 can carry out upper-lower height to adjust, drive logistics hold-down head 11-1 to be clamped by the thin bamboo plate 25-1 on loading platform 9-1 by material compression cylinder 10-1 anteroposterior contraction or loosen, rotarily driving by cutter motor 23-1 form cutter High Rotation Speed grinding head 22-1 High Rotation Speed under polishing motor 21-1 drives simultaneously that milling cutter rotary main shaft 13-1 High Rotation Speed makes to be equipped with on milling cutter rotary main shaft 13-1; Under the telescopic action of mass transport cylinder 24-1, follows track 7-1 track horizontally slips under the thin bamboo plate that need process is pushed to swage set piece 18-1 and is pushed down by thin bamboo plate, below pushed forward to form cutter, thin bamboo plate is processed into the bamboo spoon embryo shape of needs again, continues to deliver to forward below grinding head 22-1 bamboo spoon embryo is polished smooth.Processing polishing complete after at mass transport cylinder 24-1 to retraction, bamboo spoon embryo is retracted original position and removes stage makeup and costume.
Described charging system is fixed on the piston rod of material compression cylinder 10-1 by material hold-down head 11-1, material compression cylinder 10-1 is arranged on loading platform 9-1, loading platform 9-1 to be fixed on slide block 8-1 and can to horizontally slip on guide rail 7-1 with slide block 8-1, guide rail 7-1 is arranged on hoistable platform 6-1, hoistable platform 6-1 is connected with lifting platform screw rod 4-1, lifting platform screw rod and lifting platform nut 3-1 engaged transmission, lifting platform nut 3-1 is fixed on the shaping polishing frame 1-1 of band fixed mount 2-1.It is characterized in that hoistable platform 6-1 adjusts lifting by operation screw rod 5-1, lifting platform screw rod 4-1 thus the thickness of adjustment thin bamboo plate processing, mass transport cylinder 24-1 one end is fixed on hoistable platform 6-1, the other end is fixed on loading platform 9-1, makes to process thin bamboo plate move left and right along guide rail 7-1 by mass transport cylinder 24-1 flexible.
Described milling system is arranged on milling cutter rotary main shaft 13-1 by milling cutter, and milling cutter rotary main shaft 13-1 is arranged on milling cutter operating platform 12-1, and milling cutter operating platform 12-1 is fixed on shaping polishing frame 1-1; Cutter motor 23-1 is fixed on shaping polishing frame 1-1; Swage set piece 18-1 is arranged on binder mounting blocks 15-1 by binder pole 17-1, swage set piece 18-1 front end has binder push rod 16-1 lower end spring to push up downwards, rear end has binder limited block 19-1 spacing, and binder mounting blocks 15-1 is fixed on milling cutter rotary main shaft 13-1 by drifting dust cover 14-1.It is characterized in that cutter motor 23-1 is rotated by belt drive milling cutter rotary main shaft 13-1, thus drive form cutter (not shown) High Rotation Speed; Cutter motor 23-1 is by adjusting the position of milling cutter up and down before and after milling cutter operating platform 12-1, when thin bamboo plate is moved to the left feeding, swage set piece 18-1 pushes down thin bamboo plate when binder push rod 16-1 lower end is pushed up and made swage set piece 18-1 in thin bamboo plate milling downwards, limits swage set piece 18-1 press down when thin bamboo plate leaves by binder limited block 19-1.Described have before and after to adjust the milling cutter operating platform 12-1 of milling cutter position be up and down the technology that those skilled in the art can realize.
Described polishing system is arranged on polishing motor 21-1 by grinding head 22-1, and polishing motor 21-1 is arranged on sanding operation platform 20-1, and sanding operation platform 20-1 is fixed on the shaping polishing frame 1-1 of band fixed mount 2-1.It is characterized in that by grinding head 22-1 while of polishing motor 21-1 drive grinding head 22-1 High Rotation Speed by adjusting the position of grinding head 22-1 before and after sanding operation platform 20-1 up and down.The sanding operation platform 20-1 adjusting grinding head 22-1 position before and after described energy is up and down the technology that those skilled in the art can realize.
As shown in Fig. 5, Fig. 6, Fig. 7, the mould of described bamboo chip one-shot forming spoon, comprise upper die and lower die, its design feature is that described patrix comprises upper holder 1-2, top mold frame 2-2, shaping hot-die 3-2, heating plate 4-2 and thermal insulation board 5-2, form die 3-2 shape and makes and bamboo chip spoon mating shapes; Shaping hot-die 3-2 is fixed on top mold frame 2-2 by alignment pin and screw, top mold frame 2-2 is locked on the upper holder 1-2 in the portion of being located thereon, being separated by thermal insulation board 5-2 between heating plate 4-2 and upper holder 1-2 is contained on top mold frame 2-2, namely between upper holder 1-2 and top mold frame 2-2, is provided with thermal insulation board 5-2, heating plate 4-2 from top to bottom; Described counterdie comprises lower fixed frame 6-2, lower mold holder 7-2, compacted under mould 9-2 and restraining stencil 8-2, the restraining stencil 8-2 being positioned at compacted under mould 9-2 front end is provided with blowing and takes the little opening 13-2 expecting (namely put bamboo spoon embryo, get bamboo spoon), the setting position of compacted under mould 9-2 is lower than restraining stencil 8-2, compacted under mould 9-2 is spacing and be fixed on lower mold holder 7-2 together by restraining stencil 8-2, lower mold holder 7-2 is locked on lower fixed frame 6-2, respectively has a limit for height block 10-2 in lower mold holder 7-2 both sides.
Four angles of top mold frame 2-2 are fixed with guide pillar 12-2, four angles of lower mold holder 7-2 are fixed with the guide pin bushing 11-2 matched with the position size of guide pillar.
During work; when a bamboo spoon embryo is placed in the restraining stencil 8-2 of counterdie; specification shape is unified; patrix is slided along guide pin bushing 11-2, guide pillar 12-2 track; under pressure, first the upper and lower mould of heating closed tight and lower mold holder 7-2 is withstood on limit for height block 10-2, making the thickness of product unified; molding time then makes patrix slide along guide pin bushing, guide pillar track, more up ejected from little opening by the bamboo spoon of forming and take out bamboo spoon finished product.
The production technology of mao bamboon bamboo chip suitability for industrialized production bamboo spoon product of the present invention, comprise the steps: 1) bamboo chip is stood up the bamboo chip backer of the frame leaning against bamboo chip slicer upper time, closely being connected end to end of bamboo chip is made to put into and send into through upper and lower saw blade High Rotation Speed processing by left end delivering rubber roller, bamboo chip is broken into the thin bamboo plate of two panels or multi-disc, thin bamboo plate transfers out from discharge end through right-hand member delivering rubber roller again; 2) the hoistable platform 6-1 of bamboo knife-fork-spoon shape molding polishing all-in-one is carried out upper-lower height and adjust to correct position, drive logistics hold-down head 11-1 clamp by the thin bamboo plate 25-1 that the step 1) on loading platform 9-1 obtains by material compression cylinder 10-1 anteroposterior contraction, rotarily drive by cutter motor 23-1 form cutter High Rotation Speed grinding head 22-1 High Rotation Speed under polishing motor 21-1 drive simultaneously that milling cutter rotary main shaft 13-1 High Rotation Speed makes to be equipped with on milling cutter rotary main shaft 13-1; Under the telescopic action of mass transport cylinder 24-1 follows track 7-1 track horizontally slip by loading platform 9-1 needs process thin bamboo plate be pushed to swage set piece 18-1 under thin bamboo plate is pushed down, below pushed forward to form cutter, thin bamboo plate is processed into the bamboo spoon embryo shape of needs again, continues to deliver to forward below grinding head 22-1 bamboo spoon embryo is polished smooth; After processing polishing completes, mass transport cylinder 24-1 is to retraction, bamboo spoon embryo is retracted original position and removes stage makeup and costume; 3) by step 2) obtained bamboo spoon embryo is placed in the restraining stencil 8-2 of counterdie; patrix is slided along guide pin bushing 11-2, guide pillar 12-2 track; under pressure; first the upper and lower mould of heating closed tight and make lower mold holder 7-2 withstand on limit for height block 10-2; make the thickness of product unified; molding time then makes patrix slide along guide pin bushing, guide pillar track, more up ejected from little opening by the bamboo spoon finished product of forming and take out bamboo spoon finished product.
Embodiment 2
The equipment of mao bamboon bamboo chip suitability for industrialized production bamboo cutter product of the present invention, comprises bamboo chip slicer, bamboo knife-fork-spoon shape molding polishing all-in-one and bamboo cutter blade blade grinding machine; It is characterized in that described bamboo chip slicer comprises frame 1, induction system and hacks system, as shown in Figure 1 and Figure 2, described induction system comprises conveying reducing motor 2, driving gear 9, driven gear 10, conveying main spindle 11, delivering rubber roller 12, bamboo chip backer 13; The system of hacking comprises saw blade motor 3, drive pulley 4, negative pulley wheel 5, saw blade main shaft 6, saw blade 7, saw blade locking nut 8.
Conveying reducing motor 2 in described induction system is bolted in frame 1, driving gear 9 is arranged on the output shaft of conveying reducing motor 2, conveying main spindle 11 is arranged in frame 1 by bearings at both ends, and driven gear 10 is fixed on the shaft shoulder in the middle of conveying main spindle 11 by nut; Delivering rubber roller 12 is fixed on the shaft shoulder of conveying main spindle 11 lower end by nut.Drive driving gear 9 by conveying reducing motor 2, driving gear 9 drives that driven gear 10 rotates, driven gear 10 drives conveying main spindle 11 to rotate thus drives delivering rubber roller 12 to rotate.
Described saw blade motor 3 of hacking in system is bolted in frame 1; Drive pulley 4 is arranged on the output shaft of saw blade motor 3, and saw blade main shaft 6 is arranged in frame 1 by bearings at both ends; Negative pulley wheel 5 is arranged on the rear end shaft shoulder of saw blade main shaft 6, and saw blade 7 is fixed on the shaft shoulder of saw blade main shaft 6 front end by saw blade locking nut 8.Saw blade motor 3 is rotated through belt drive saw blade 7 High Rotation Speed, bamboo chip is broken into two panels or multi-disc, then is transferred out from discharge end by the thin bamboo plate held successfully through right-hand member delivering rubber roller.
Operation principle is: the present invention is when standing up bamboo chip on the bamboo chip backer leaning against frame, make closely being connected end to end of bamboo chip put into and through upper and lower saw blade High Rotation Speed processing, bamboo chip is broken into two panels or multi-disc by left end delivering rubber roller feeding, then through right-hand member delivering rubber roller, the thin bamboo plate held successfully is transferred out from discharge end.
As shown in Figure 3, Figure 4, described bamboo knife-fork-spoon shape molding polishing all-in-one, comprise shaping polishing frame, charging system, milling system and polishing system, is characterized in that charging system comprises lifting platform nut 3-1, lifting platform screw rod 4-1, operation screw rod 5-1, hoistable platform 6-1, guide rail 7-1, slide block 8-1, loading platform 9-1, material compression cylinder 10-1, material hold-down head 11-1, mass transport cylinder 24-1; Milling system comprises milling cutter operating platform 12-1, milling cutter rotary main shaft 13-1, drifting dust cover 14-1, binder mounting blocks 15-1, binder push rod 16-1, binder pole 17-1, swage set piece 18-1, binder limited block 19-1, cutter motor 23-1; Polishing system comprises: sanding operation platform 20-1, polishing motor 21-1, grinding head 22-1.Operation principle drives lifting platform screw rod 4-1 to rotate by rotation process screw rod 5-1, the effect that have passed lifting platform nut 3-1 makes hoistable platform 6-1 can carry out upper-lower height to adjust, drive logistics hold-down head 11-1 to be clamped by the thin bamboo plate 25-1 on loading platform 9-1 by material compression cylinder 10-1 anteroposterior contraction or loosen, rotarily driving by cutter motor 23-1 form cutter High Rotation Speed grinding head 22-1 High Rotation Speed under polishing motor 21-1 drives simultaneously that milling cutter rotary main shaft 13-1 High Rotation Speed makes to be equipped with on milling cutter rotary main shaft 13-1; Under the telescopic action of mass transport cylinder 24-1, follows track 7-1 track horizontally slips under the thin bamboo plate that need process is pushed to swage set piece 18-1 and is pushed down by thin bamboo plate, below pushed forward to form cutter, thin bamboo plate is processed into the bamboo cutter embryo shape of needs again, continues to deliver to forward below grinding head 22-1 bamboo cutter embryo is polished smooth.Processing polishing complete after at mass transport cylinder 24-1 to retraction, bamboo cutter embryo is retracted original position and removes stage makeup and costume.
Described charging system is fixed on the piston rod of material compression cylinder 10-1 by material hold-down head 11-1, material compression cylinder 10-1 is arranged on loading platform 9-1, loading platform 9-1 to be fixed on slide block 8-1 and can to horizontally slip on guide rail 7-1 with slide block 8-1, guide rail 7-1 is arranged on hoistable platform 6-1, hoistable platform 6-1 is connected with lifting platform screw rod 4-1, lifting platform screw rod and lifting platform nut 3-1 engaged transmission, lifting platform nut 3-1 is fixed on the shaping polishing frame 1-1 of band fixed mount 2-1.It is characterized in that hoistable platform 6-1 adjusts lifting by operation screw rod 5-1, lifting platform screw rod 4-1 thus the thickness of adjustment thin bamboo plate processing, mass transport cylinder 24-1 one end is fixed on hoistable platform 6-1, the other end is fixed on loading platform 9-1, makes to process thin bamboo plate move left and right along guide rail 7-1 by mass transport cylinder 24-1 flexible.
Described milling system is arranged on milling cutter rotary main shaft 13-1 by milling cutter, and milling cutter rotary main shaft 13-1 is arranged on milling cutter operating platform 12-1, and milling cutter operating platform 12-1 is fixed on shaping polishing frame 1-1; Cutter motor 23-1 is fixed on shaping polishing frame 1-1; Swage set piece 18-1 is arranged on binder mounting blocks 15-1 by binder pole 17-1, swage set piece 18-1 front end has binder push rod 16-1 lower end spring to push up downwards, rear end has binder limited block 19-1 spacing, and binder mounting blocks 15-1 is fixed on milling cutter rotary main shaft 13-1 by drifting dust cover 14-1.It is characterized in that cutter motor 23-1 is rotated by belt drive milling cutter rotary main shaft 13-1, thus drive form cutter (not shown) High Rotation Speed; Cutter motor 23-1 is by adjusting the position of milling cutter up and down before and after milling cutter operating platform 12-1, when thin bamboo plate is moved to the left feeding, swage set piece 18-1 pushes down thin bamboo plate when binder push rod 16-1 lower end is pushed up and made swage set piece 18-1 in thin bamboo plate milling downwards, limits swage set piece 18-1 press down when thin bamboo plate leaves by binder limited block 19-1.Described have before and after to adjust the milling cutter operating platform 12-1 of milling cutter position be up and down the technology that those skilled in the art can realize.
Described polishing system is arranged on polishing motor 21-1 by grinding head 22-1, and polishing motor 21-1 is arranged on sanding operation platform 20-1, and sanding operation platform 20-1 is fixed on the shaping polishing frame 1-1 of band fixed mount 2-1.It is characterized in that by grinding head 22-1 while of polishing motor 21-1 drive grinding head 22-1 High Rotation Speed by adjusting the position of grinding head 22-1 before and after sanding operation platform 20-1 up and down.The sanding operation platform 20-1 adjusting grinding head 22-1 position before and after described energy is up and down the technology that those skilled in the art can realize.
As shown in Fig. 8, Fig. 9, Figure 10, Figure 11, described bamboo cutter blade blade grinding machine, comprise blade grinding machine frame 1-3, bamboo cutter filling system, swivel feeding system and system of putting the first edge on a knife or a pair of scissors, is characterized in that bamboo cutter filling system comprises feeding base 4-3, filler limit stick 5-3, expeller 6-3, cradle 7-3 and pusher cylinder 8-3; Swivel feeding system comprises electric rotating machine 16-3, gear dispenser 2-3, rotating disk 3-3; The system of putting the first edge on a knife or a pair of scissors comprises binder spring 9-3, binder bolt 10-3, holding pad 11-3, material-pressing rack 12-3, the motor 13-3 that puts the first edge on a knife or a pair of scissors, put the first edge on a knife or a pair of scissors motor rack 14-3 and binder pulley 15-3.Operation principle is: be contained in by bamboo cutter embryo in the packing cavity of feeding base 4-3 and filler limit stick 5-3, makes rotating disk 3-3 rotate a working position, be filled in by the workpiece chamber 17-3 in rotating disk 3-3 by gear dispenser 2-3.Simultaneously in rotary course by bamboo cutter embryo by angle of throat milling shaping on the motor 13-3 that puts the first edge on a knife or a pair of scissors, by blade machine-shaping.
Bamboo chip filling system is arranged on blade grinding machine frame 1-3 by feeding base 4-3, filler limit stick 5-3 is fixed on feeding base 4-3, expeller 6-3 is arranged on the piston rod of pusher cylinder 8-3, and pusher cylinder 8-3 is fixed on cradle 7-3, and cradle 7-3 is fixed on feeding base 4-3.It is characterized in that workpiece chamber 17-3 rotating disk 3-3 had with the same thickness of bamboo cutter embryo and profile, by gear dispenser 2-3, under rotating disk 3-3 accurately being stopped at the feeding chamber of feeding base 4-3, under the thrust of pusher cylinder 8-3, bamboo cutter embryo is pushed in the workpiece chamber 17-3 of rotating disk 3-3 from the feeding chamber of feeding base 4-3.
Swivel feeding system, is arranged on electric rotating machine 16-3 on blade grinding machine frame 1-3, is connected to the rotating disk 3-3 on the output of gear dispenser 2-3 by chain drive, makes it to rotate or the stopping that putting in place.
System of putting the first edge on a knife or a pair of scissors is arranged on by the motor 13-3 that puts the first edge on a knife or a pair of scissors the motor rack 14-3 be fixed on blade grinding machine frame 1-3 of putting the first edge on a knife or a pair of scissors, binder bolt 10-3 to be fixed on material-pressing rack 12-3 and to be fixed on blade grinding machine frame 1-3, under binder spring 9-3 one end is pressed in binder bolt 10-3, the other end withstands on holding pad 11-3, holding pad 11-3 is contained on material-pressing rack 12-3, and binder pulley 15-3 is arranged on holding pad 11-3.Push down above rotating disk 3-3 by holding pad 11-3 when it is characterized in that rotating disk 3-3 rotates, binder pulley 15-3 pushes down outside bamboo cutter embryo, making the rotation that bamboo cutter embryo is stable, making it to be whittled into the bamboo cutter product of the geomery of needs by rotating the molding blade milling of putting the first edge on a knife or a pair of scissors on motor 13-3.
The production technology of mao bamboon bamboo chip suitability for industrialized production bamboo cutter product of the present invention, comprise the steps: 1) bamboo chip is stood up on the bamboo chip backer of the frame leaning against bamboo chip slicer, make the close proximity end to end of bamboo chip simultaneously and send into by left end delivering rubber roller, process through saw blade High Rotation Speed, bamboo chip is broken into the thin bamboo plate of two panels or multi-disc (referring to more than two panels), thin bamboo plate transfers out from discharge end through right-hand member delivering rubber roller again; 2) the hoistable platform 6-1 of bamboo knife-fork-spoon shape molding polishing all-in-one is carried out upper-lower height and adjust to correct position, drive logistics hold-down head 11-1 clamp by the thin bamboo plate 25-1 that the step 1) on loading platform 9-1 obtains by material compression cylinder 10-1 anteroposterior contraction, rotarily drive by cutter motor 23-1 form cutter High Rotation Speed grinding head 22-1 High Rotation Speed under polishing motor 21-1 drive simultaneously that milling cutter rotary main shaft 13-1 High Rotation Speed makes to be equipped with on milling cutter rotary main shaft 13-1; Under the telescopic action of mass transport cylinder 24-1 follows track 7-1 track horizontally slip by loading platform 9-1 needs process thin bamboo plate be pushed to swage set piece 18-1 under thin bamboo plate is pushed down, below pushed forward to form cutter, thin bamboo plate is processed into the bamboo cutter embryo shape of needs again, continues to deliver to forward below grinding head 22-1 bamboo cutter embryo is polished smooth; After processing polishing completes, mass transport cylinder 24-1 is to retraction, bamboo cutter embryo is retracted original position and removes stage makeup and costume; 3) bamboo cutter embryo is contained in the packing cavity of feeding base 4 and filler limit stick 5, under making rotating disk 3-3 accurately stop at the feeding chamber of feeding base 4-3 by gear dispenser 2-3 rotation rotating disk 3-3, under the thrust of pusher cylinder 8-3, bamboo cutter embryo is pushed in the workpiece chamber 17-3 of rotating disk 3-3 from the feeding chamber of feeding base 4-3, push down above rotating disk 3-3 by holding pad 11-3, binder pulley 15-3 pushes down outside bamboo cutter embryo, making bamboo cutter embryo stablize rotation, making bamboo cutter embryo be whittled into the bamboo cutter product of the geomery of needs by rotating the molding blade milling of putting the first edge on a knife or a pair of scissors on motor 13-3.
Claims (6)
1. an equipment for mao bamboon bamboo chip suitability for industrialized production bamboo spoon product, comprises the mould of bamboo chip slicer, bamboo knife-fork-spoon shape molding polishing all-in-one and bamboo chip one-shot forming spoon; It is characterized in that:
1) described bamboo chip slicer comprises frame, induction system and hacks system, described induction system comprises conveying reducing motor, driving gear, driven gear, conveying main spindle, delivering rubber roller and bamboo chip backer, described conveying reducing motor is bolted in frame, driving gear is arranged on the output shaft of conveying reducing motor, conveying main spindle is arranged in frame by bearings at both ends, and driven gear is fixed on conveying main spindle by nut; Delivering rubber roller is fixed on conveying main spindle by nut; Conveying reducing motor drives driving gear, and driving gear drives driven gear to rotate, and driven gear drives conveying main spindle to rotate thus drives delivering rubber roller to rotate; The described system of hacking comprises saw blade motor, drive pulley, negative pulley wheel, saw blade main shaft, saw blade, saw blade locking nut; Described saw blade motor is bolted in frame; Drive pulley is arranged on the output shaft of saw blade motor, and saw blade main shaft is arranged in frame by bearings at both ends; Negative pulley wheel is arranged on saw blade main shaft, and saw blade is fixed on saw blade main shaft by saw blade locking nut, and saw blade motor is rotated through belt drive negative pulley wheel, and negative pulley wheel drives saw blade main shaft thus drives saw blade High Rotation Speed;
2) described bamboo knife-fork-spoon shape molding polishing all-in-one, comprise shaping polishing frame, charging system, milling system and polishing system, described charging system comprises lifting platform nut, lifting platform screw rod, operation screw rod, hoistable platform, guide rail, slide block, loading platform, material compression cylinder, material hold-down head, mass transport cylinder; Material hold-down head is fixed on the piston rod of material compression cylinder, material compression cylinder is arranged on loading platform, loading platform to be fixed on slide block and can to horizontally slip on guide rail with slide block, guide rails assembling is on hoistable platform, hoistable platform is connected with lifting platform screw rod, lifting platform screw rod and lifting platform nut engaged transmission, lifting platform nut is fixed in the shaping polishing frame of band fixed mount; Mass transport cylinder one end is fixed on hoistable platform, the mass transport cylinder other end is fixed on loading platform, can be moved left and right by the flexible thin bamboo plate being contained in loading platform that makes of mass transport cylinder along guide rail; Described milling system comprises milling cutter operating platform, milling cutter rotary main shaft, drifting dust cover, binder mounting blocks, binder push rod, binder pole, swage set piece, binder limited block, cutter motor; Milling cutter rotary main shaft installs milling cutter, and milling cutter rotary main shaft is arranged on milling cutter operating platform, and milling cutter operating platform is fixed in shaping polishing frame; Cutter motor is fixed in shaping polishing frame; Swage set piece is arranged on binder mounting blocks by binder pole, and swage set piece front end has binder push rod lower end spring to push up downwards, and swage set piece rear end has binder limited block spacing, and binder mounting blocks is fixed on milling cutter rotary main shaft by drifting dust cover; Cutter motor is rotated by belt drive milling cutter rotary main shaft, thus drives form cutter High Rotation Speed; Described polishing system comprises sanding operation platform, polishing motor, grinding head; Grinding head is arranged on polishing motor, and polishing motor is arranged on sanding operation platform, and sanding operation platform is fixed in the shaping polishing frame of band fixed mount;
3) mould of described bamboo chip one-shot forming spoon, comprises upper die and lower die, and described patrix comprises upper holder, top mold frame and shaping hot-die; Shaping hot-die is fixed in top mold frame, and top mold frame is locked on the upper holder in the portion of being located thereon; Described counterdie comprises lower fixed frame, lower mold holder, compacted under mould and restraining stencil, and the setting position of compacted under mould is lower than restraining stencil, and compacted under mould is spacing and be fixed on together on lower mold holder by restraining stencil, and lower mold holder is locked on lower fixed frame; Four angles of top mold frame are fixed with guide pillar, four angles of lower mold holder are fixed with the guide pin bushing matched with the position size of guide pillar; Between fixed mount and top mold frame, be provided with heating plate, between lower mold holder and lower fixed frame, be provided with lower heating plate; A limit for height block is respectively provided with in the both sides of lower mold holder.
2. an equipment for mao bamboon bamboo chip suitability for industrialized production bamboo cutter product, comprises bamboo chip slicer, bamboo knife-fork-spoon shape molding polishing all-in-one and bamboo cutter blade blade grinding machine; It is characterized in that:
1) described bamboo chip slicer comprises frame, induction system and hacks system, described induction system comprises conveying reducing motor, driving gear, driven gear, conveying main spindle, delivering rubber roller and bamboo chip backer, described conveying reducing motor is bolted in frame, driving gear is arranged on the output shaft of conveying reducing motor, conveying main spindle is arranged in frame by bearings at both ends, and driven gear is fixed on conveying main spindle by nut; Delivering rubber roller 12 is fixed on conveying main spindle by nut; Conveying reducing motor drives driving gear, and driving gear drives driven gear to rotate, and driven gear drives conveying main spindle to rotate thus drives delivering rubber roller to rotate; The described system of hacking comprises saw blade motor, drive pulley, negative pulley wheel, saw blade main shaft, saw blade, saw blade locking nut; Described saw blade motor is bolted in frame; Drive pulley is arranged on the output shaft of saw blade motor, and saw blade main shaft is arranged in frame by bearings at both ends; Negative pulley wheel is arranged on saw blade main shaft, and saw blade is fixed on saw blade main shaft by saw blade locking nut, and saw blade motor is rotated through belt drive negative pulley wheel, and negative pulley wheel drives saw blade main shaft thus drives saw blade High Rotation Speed;
2) described bamboo knife-fork-spoon shape molding polishing all-in-one, comprise shaping polishing frame, charging system, milling system and polishing system, described charging system comprises lifting platform nut, lifting platform screw rod, operation screw rod, hoistable platform, guide rail, slide block, loading platform, material compression cylinder, material hold-down head, mass transport cylinder; Material hold-down head is fixed on the piston rod of material compression cylinder, material compression cylinder is arranged on loading platform, loading platform to be fixed on slide block and can to horizontally slip on guide rail with slide block, guide rails assembling is on hoistable platform, hoistable platform is connected with lifting platform screw rod, lifting platform screw rod and lifting platform nut engaged transmission, lifting platform nut is fixed in the shaping polishing frame of band fixed mount; Mass transport cylinder one end is fixed on hoistable platform, the mass transport cylinder other end is fixed on loading platform, can be moved left and right by the flexible thin bamboo plate being contained in loading platform that makes of mass transport cylinder along guide rail; Described milling system comprises milling cutter operating platform, milling cutter rotary main shaft, drifting dust cover, binder mounting blocks, binder push rod, binder pole, swage set piece, binder limited block, cutter motor; Milling cutter rotary main shaft installs milling cutter, and milling cutter rotary main shaft is arranged on milling cutter operating platform, and milling cutter operating platform is fixed in shaping polishing frame; Cutter motor is fixed in shaping polishing frame; Swage set piece is arranged on binder mounting blocks by binder pole, and swage set piece front end has binder push rod lower end spring to push up downwards, and swage set piece rear end has binder limited block spacing, and binder mounting blocks is fixed on milling cutter rotary main shaft by drifting dust cover; Cutter motor is rotated by belt drive milling cutter rotary main shaft, thus drives form cutter High Rotation Speed; Described polishing system comprises sanding operation platform, polishing motor, grinding head; Grinding head is arranged on polishing motor, and polishing motor is arranged on sanding operation platform, and sanding operation platform is fixed in the shaping polishing frame of band fixed mount;
3) the bamboo cutter blade blade grinding machine described in, comprises blade grinding machine frame, bamboo cutter filling system, swivel feeding system and system of putting the first edge on a knife or a pair of scissors, and described bamboo cutter filling system comprises feeding base, filler limit stick, expeller, cradle and pusher cylinder; Described feeding floor installation is in blade grinding machine frame, and filler limit stick is fixed on feeding base, and expeller is arranged on the piston rod of pusher cylinder, and pusher cylinder is fixed on cradle, and cradle is fixed on feeding base; Described swivel feeding system comprises electric rotating machine, gear dispenser and rotating disk, and electric rotating machine is arranged in blade grinding machine frame, and electric rotating machine is connected to the rotating disk on the output of gear dispenser by chain drive; The described system of putting the first edge on a knife or a pair of scissors comprises binder spring, binder bolt, holding pad, material-pressing rack, the motor that puts the first edge on a knife or a pair of scissors, put the first edge on a knife or a pair of scissors motor rack and binder pulley, the motor that puts the first edge on a knife or a pair of scissors is arranged on and puts the first edge on a knife or a pair of scissors on motor rack, the motor rack that puts the first edge on a knife or a pair of scissors is fixed in blade grinding machine frame, binder is bolted on material-pressing rack, material-pressing rack is fixed in blade grinding machine frame, binder spring one end is pressed in binder bolt, the other end withstands on holding pad, holding pad is contained on material-pressing rack, binder pulley is arranged on holding pad, and described rotating disk is provided with the workpiece chamber with the same thickness of bamboo cutter embryo and profile.
3. the equipment of a kind of mao bamboon bamboo chip suitability for industrialized production bamboo cutter product according to claim 2, it is characterized in that: under rotating disk can accurately be stopped at the feeding chamber of feeding base by described gear dispenser, bamboo cutter embryo can push in the workpiece chamber of rotating disk by pusher cylinder.
4. the equipment of a kind of mao bamboon bamboo chip suitability for industrialized production bamboo cutter product according to Claims 2 or 3, it is characterized in that: described holding pad can be pressed on the rotating disk of rotation, binder pulley can be pushed down outside bamboo cutter embryo, makes the rotation that bamboo cutter embryo energy is stable.
5. the production technology of mao bamboon bamboo chip suitability for industrialized production bamboo spoon product according to claim 1, comprise the steps: 1) bamboo chip is stood up on the bamboo chip backer of the frame leaning against bamboo chip slicer, make closely being connected end to end and being processed through saw blade High Rotation Speed by left end delivering rubber roller feeding of bamboo chip, bamboo chip is broken into the thin bamboo plate of two panels or multi-disc, thin bamboo plate transfers out from discharge end through right-hand member delivering rubber roller again; 2) hoistable platform of bamboo knife-fork-spoon shape molding polishing all-in-one is carried out upper-lower height and adjust to correct position, by the thin bamboo plate clamping that material compression cylinder anteroposterior contraction drives logistics hold-down head the step 1) be contained on loading platform to be obtained, rotarily drive by cutter motor form cutter High Rotation Speed grinding head High Rotation Speed under polishing driven by motor simultaneously that milling cutter rotary main shaft High Rotation Speed makes to be equipped with on milling cutter rotary main shaft; Under the effect of mass transport cylinder follows track track slide by loading platform needs process thin bamboo plate be pushed to swage set piece under and thin bamboo plate is pushed down, below pushed forward to form cutter, thin bamboo plate is processed into the bamboo spoon embryo shape of needs again, continues to deliver to forward below grinding head bamboo spoon embryo is polished smooth; After processing polishing completes, mass transport cylinder is to retraction, bamboo spoon embryo is retracted original position and removes stage makeup and costume; 3) by step 2) obtained bamboo spoon embryo is placed in the restraining stencil of counterdie; patrix is slided along guide pin bushing, guide pillar track; first the upper and lower mould of heating closed tight and make lower mold holder withstand on limit for height block; molding time to after patrix is slided along guide pin bushing, guide pillar track, then the bamboo spoon finished product of forming is up ejected from little opening and takes out.
6. the production technology of the arbitrary described mao bamboon bamboo chip suitability for industrialized production bamboo cutter product of claim 2-4, comprise the steps: 1) bamboo chip is stood up on the bamboo chip backer of the frame leaning against bamboo chip slicer, make bamboo chip closely be connected end to end and be sent into by left end delivering rubber roller to process through saw blade High Rotation Speed, bamboo chip is broken into the thin bamboo plate of two panels or multi-disc, thin bamboo plate transfers out from discharge end through right-hand member delivering rubber roller again; 2) hoistable platform of bamboo knife-fork-spoon shape molding polishing all-in-one is carried out upper-lower height and adjust to correct position, by the thin bamboo plate clamping that material compression cylinder anteroposterior contraction drives logistics hold-down head the step 1) be contained on loading platform to be obtained, rotarily drive by cutter motor form cutter High Rotation Speed grinding head High Rotation Speed under polishing driven by motor simultaneously that milling cutter rotary main shaft High Rotation Speed makes to be equipped with on milling cutter rotary main shaft; Under the effect of mass transport cylinder follows track track slide by loading platform needs process thin bamboo plate be pushed to swage set piece under and thin bamboo plate is pushed down, below pushed forward to form cutter, thin bamboo plate is processed into the bamboo cutter embryo shape of needs again, continues to deliver to forward below grinding head bamboo cutter embryo is polished smooth; After processing polishing completes, mass transport cylinder is to retraction, bamboo cutter embryo is retracted original position and removes stage makeup and costume; 3) bamboo cutter embryo is contained in the packing cavity of feeding base and filler limit stick, under by gear dispenser rotating disk accurately being stopped at the feeding chamber of feeding base, under the thrust of pusher cylinder, bamboo cutter embryo is pushed in the workpiece chamber of rotating disk from the feeding chamber of feeding base, push down above rotating disk by holding pad, binder pulley is pushed down outside bamboo cutter embryo, making bamboo cutter embryo spin stabilization, making bamboo cutter embryo be milled into the bamboo cutter finished product of the geomery of needs by rotating the molding blade put the first edge on a knife or a pair of scissors on motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610059496.9A CN105563599B (en) | 2016-01-28 | 2016-01-28 | The equipment and production technology of mao bamboon bamboo chip industrialized production bamboo knife spoon product |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610059496.9A CN105563599B (en) | 2016-01-28 | 2016-01-28 | The equipment and production technology of mao bamboon bamboo chip industrialized production bamboo knife spoon product |
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| CN105563599A true CN105563599A (en) | 2016-05-11 |
| CN105563599B CN105563599B (en) | 2017-08-15 |
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| CN107627428A (en) * | 2017-10-31 | 2018-01-26 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of bamboo chopsticks automatic assembly line |
| CN109278127A (en) * | 2016-11-22 | 2019-01-29 | 东莞理工学院 | An all-in-one machine for trimming and chamfering bamboo chips for convenient transfer |
| CN109676701A (en) * | 2019-02-27 | 2019-04-26 | 湖南银山竹业有限公司 | A kind of bamboo tableware processing method and device |
| CN110666907A (en) * | 2019-10-14 | 2020-01-10 | 杭州邦博科技有限公司 | Round bamboo joint treatment equipment and joint treatment process |
| CN110861184A (en) * | 2019-12-23 | 2020-03-06 | 内蒙古工业大学 | An automatic wooden dining spoon heat press machine |
| CN111761680A (en) * | 2020-07-31 | 2020-10-13 | 国家林业和草原局北京林业机械研究所 | A kind of bamboo knife tableware processing method |
| CN111824761A (en) * | 2020-07-20 | 2020-10-27 | 范自鲁 | A knife, fork and spoon automatic hot press |
| CN111844337A (en) * | 2020-07-31 | 2020-10-30 | 湖南省林业科学院 | A kind of bamboo fork tableware processing method |
| CN111873117A (en) * | 2020-07-31 | 2020-11-03 | 湖南省林业科学院 | Processing method of bamboo spoon tableware |
| CN111975904A (en) * | 2020-09-03 | 2020-11-24 | 阜南县欣园柳编工艺品有限公司 | Bamboo product processing bamboo strip breaking equipment and bamboo strip breaking method thereof |
| CN113942088A (en) * | 2021-09-17 | 2022-01-18 | 怀化市恒裕竹木开发有限公司 | Reciprocating type bamboo fork tooth opening equipment |
| CN114227855A (en) * | 2021-12-29 | 2022-03-25 | 福安市鑫骏机械有限公司 | Automatic full-automatic processing machine of bamboo spoon |
| CN115107126A (en) * | 2022-06-22 | 2022-09-27 | 浙江峰晖竹木制品有限公司 | Automatic disconnected material shaping all-in-one of bamboo spoon |
| CN115446933A (en) * | 2022-08-29 | 2022-12-09 | 湖南南山金竹生态科技有限公司 | Cutting mechanism of disposable bamboo spoon pre-digging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109278127A (en) * | 2016-11-22 | 2019-01-29 | 东莞理工学院 | An all-in-one machine for trimming and chamfering bamboo chips for convenient transfer |
| CN107627428A (en) * | 2017-10-31 | 2018-01-26 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of bamboo chopsticks automatic assembly line |
| CN109676701A (en) * | 2019-02-27 | 2019-04-26 | 湖南银山竹业有限公司 | A kind of bamboo tableware processing method and device |
| CN110666907A (en) * | 2019-10-14 | 2020-01-10 | 杭州邦博科技有限公司 | Round bamboo joint treatment equipment and joint treatment process |
| CN110861184A (en) * | 2019-12-23 | 2020-03-06 | 内蒙古工业大学 | An automatic wooden dining spoon heat press machine |
| CN111824761A (en) * | 2020-07-20 | 2020-10-27 | 范自鲁 | A knife, fork and spoon automatic hot press |
| CN111873117A (en) * | 2020-07-31 | 2020-11-03 | 湖南省林业科学院 | Processing method of bamboo spoon tableware |
| CN111844337A (en) * | 2020-07-31 | 2020-10-30 | 湖南省林业科学院 | A kind of bamboo fork tableware processing method |
| CN111761680A (en) * | 2020-07-31 | 2020-10-13 | 国家林业和草原局北京林业机械研究所 | A kind of bamboo knife tableware processing method |
| CN111873117B (en) * | 2020-07-31 | 2022-07-12 | 湖南省林业科学院 | A kind of bamboo spoon tableware processing method |
| CN111975904A (en) * | 2020-09-03 | 2020-11-24 | 阜南县欣园柳编工艺品有限公司 | Bamboo product processing bamboo strip breaking equipment and bamboo strip breaking method thereof |
| CN111975904B (en) * | 2020-09-03 | 2022-04-08 | 阜南县欣园柳编工艺品有限公司 | Thin bamboo strip breaking equipment for bamboo product processing and thin bamboo strip breaking method thereof |
| CN113942088A (en) * | 2021-09-17 | 2022-01-18 | 怀化市恒裕竹木开发有限公司 | Reciprocating type bamboo fork tooth opening equipment |
| CN114227855A (en) * | 2021-12-29 | 2022-03-25 | 福安市鑫骏机械有限公司 | Automatic full-automatic processing machine of bamboo spoon |
| CN114227855B (en) * | 2021-12-29 | 2022-06-28 | 福安市鑫骏机械有限公司 | Automatic full-automatic processing machine of bamboo spoon |
| CN115107126A (en) * | 2022-06-22 | 2022-09-27 | 浙江峰晖竹木制品有限公司 | Automatic disconnected material shaping all-in-one of bamboo spoon |
| CN115107126B (en) * | 2022-06-22 | 2023-03-03 | 浙江峰晖竹木制品有限公司 | Automatic disconnected material shaping all-in-one of bamboo spoon |
| CN115446933A (en) * | 2022-08-29 | 2022-12-09 | 湖南南山金竹生态科技有限公司 | Cutting mechanism of disposable bamboo spoon pre-digging machine |
| CN115446933B (en) * | 2022-08-29 | 2023-11-28 | 湖南南山金竹生态科技有限公司 | Cutting mechanism of disposable bamboo ladle pre-digging machine |
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