CN105562133A - Constant temperature device of air bath - Google Patents
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- 238000009413 insulation Methods 0.000 claims abstract description 24
- 238000001816 cooling Methods 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000004065 semiconductor Substances 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 2
- 239000003570 air Substances 0.000 description 36
- 238000005192 partition Methods 0.000 description 6
- 238000005057 refrigeration Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000005679 Peltier effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
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- 150000003839 salts Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
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Abstract
本发明公开了一种空气浴恒温装置,包括箱体,其上层为恒温腔,下层为电器层;恒温腔的内壁设有隔热层,腔体内还设有折流筒和温度传感器;装置还包括由半导体制冷片、散热器和风扇组成的加热/冷却组件,其嵌设在恒温腔底面隔热层的中央;半导体制冷片的两面分别贴合设有第一散热器和第二散热器,第一、第二散热器上分别设有第一风扇和第二风扇,第一散热器和第一风扇位于恒温腔内,第二散热器和第二风扇位于恒温腔外;第二散热器还与排风管连接,排风管通到箱体外,第二风扇还与导流管连接,导流管口对应的箱体底部设有空气过滤网。本装置结构简单、成本较低、且使用方便,控温精度更高,可满足低于室温的温度范围,满足较高实验要求测试的需求。
The invention discloses an air bath constant temperature device, which comprises a box body, the upper layer of which is a constant temperature chamber, and the lower layer is an electric appliance layer; It includes a heating/cooling assembly composed of a semiconductor cooling sheet, a radiator and a fan, which is embedded in the center of the heat insulation layer on the bottom of the constant temperature chamber; the two sides of the semiconductor cooling sheet are respectively attached with a first radiator and a second radiator, The first and second radiators are respectively provided with a first fan and a second fan, the first radiator and the first fan are located in the constant temperature cavity, and the second radiator and the second fan are located outside the constant temperature cavity; the second radiator is also It is connected with the exhaust pipe, and the exhaust pipe leads to the outside of the box, and the second fan is also connected with the diversion pipe, and an air filter is arranged at the bottom of the box body corresponding to the mouth of the diversion pipe. The device has the advantages of simple structure, low cost, convenient use, and higher temperature control accuracy, which can meet the temperature range below room temperature and meet the requirements of higher experimental requirements.
Description
技术领域 technical field
本发明涉及需要使用空气作为恒温介质精确控制环境温度的应用领域,比如仪器仪表电路恒温,材料理化性能测试,电子元器件性能的测试,具体是一种空气浴恒温装置。 The invention relates to application fields that need to use air as a constant temperature medium to precisely control the ambient temperature, such as constant temperature of instrumentation circuits, physical and chemical performance tests of materials, and performance tests of electronic components, in particular an air bath constant temperature device.
背景技术 Background technique
温度是一个重要的物理参数,也是影响被研究系统的重要因素。因此,在精确测量研究对象的各种理化性质或者参数时,需要对被测对象进行恒温。常用的做法是将被研究的对象置于恒温槽中。恒温槽是提供恒温环境的装置,根据恒温介质的不同,恒温槽可分为空气浴、水浴、油浴、熔盐浴、固体恒温器等。最常用的液体浴(水浴、油浴、熔盐浴)恒温装置具有热容大,传热快,恒温性能好的特点。但液体浴也有缺点,比如要求被测试对象完全密封,蒸汽影响等等。固体恒温器以较大热容的金属块作为恒温介质,一般只适合对较小体积的对象进行恒温,体积太大,传热时间较长,温度梯度偏大,则恒温性能较差。空气浴恒温槽适合于对恒温精度要求不是特别高,体积比较大的场合。但常见的空气浴恒温装置,比如恒温箱,控温效果较差,温度稳定度只能达到±1℃,而且只能工作在高于室温的温度范围内。 Temperature is an important physical parameter and an important factor affecting the system under study. Therefore, when accurately measuring various physical and chemical properties or parameters of the research object, it is necessary to keep the temperature of the measured object constant. A common practice is to place the object under study in a constant temperature bath. The constant temperature bath is a device that provides a constant temperature environment. According to the different constant temperature media, the constant temperature bath can be divided into air bath, water bath, oil bath, molten salt bath, solid thermostat, etc. The most commonly used liquid bath (water bath, oil bath, molten salt bath) constant temperature device has the characteristics of large heat capacity, fast heat transfer and good constant temperature performance. But liquid baths also have disadvantages, such as requiring the test object to be completely sealed, the influence of steam, and so on. The solid thermostat uses a metal block with a large heat capacity as the constant temperature medium. Generally, it is only suitable for constant temperature of small volume objects. If the volume is too large, the heat transfer time is long, and the temperature gradient is too large, the constant temperature performance is poor. The air bath constant temperature bath is suitable for occasions where the precision of the constant temperature is not particularly high and the volume is relatively large. However, common air bath constant temperature devices, such as thermostats, have poor temperature control effects, and the temperature stability can only reach ±1°C, and they can only work in a temperature range higher than room temperature.
发明内容 Contents of the invention
本发明的目的是针对现有空气浴恒温箱控温效果较差,只能工作在高于室温的温度范围内,不能满足较高实验要求的测试,而提供的一种以半导体制冷片作为加热/制冷器件,以空气循环流动作为均温措施,温度稳定度达到±0.01℃的空气浴恒温装置。 The purpose of the present invention is to provide a semiconductor cooling chip as a heating device for the poor temperature control effect of the existing air bath constant temperature box, which can only work in the temperature range higher than room temperature and cannot meet the higher experimental requirements. / Refrigeration device, an air bath constant temperature device with air circulation as a temperature uniformity measure, and the temperature stability reaches ±0.01°C.
本发明的目的是采用如下技术方案来实现的: The object of the present invention is to adopt following technical scheme to realize:
一种空气浴恒温装置,包括箱体、电源、温度控制器、与温度控制器连接的温度传感器以及与电源连接的加热/冷却组件,与现有技术不同的是:箱体分为二层,上层为恒温腔,下层为电器层,电源和温度控制器设在箱体的下层;上层恒温腔的内壁设有隔热层,恒温腔内还设有折流筒和温度传感器;所述的加热/冷却组件由半导体制冷片、散热器和风扇组成,加热/冷却组件嵌设在恒温腔底面隔热层的中央;半导体制冷片的两面分别贴合设有第一散热器和第二散热器,第一、第二散热器上分别设有第一风扇和第二风扇,第一散热器和第一风扇位于恒温腔内,第二散热器和第二风扇位于恒温腔外;第二散热器还与排风管连接,排风管通到箱体外,第二风扇还与导流管连接,导流管口对应的箱体底部设有空气过滤网。 An air bath constant temperature device, including a box body, a power supply, a temperature controller, a temperature sensor connected to the temperature controller, and a heating/cooling assembly connected to the power supply. The difference from the prior art is that the box body is divided into two layers, The upper layer is a constant temperature chamber, the lower layer is an electrical layer, and the power supply and temperature controller are located on the lower layer of the box body; the inner wall of the upper layer constant temperature chamber is provided with a heat insulation layer, and the constant temperature chamber is also equipped with a baffle tube and a temperature sensor; the heating The /cooling assembly is composed of a semiconductor cooling sheet, a radiator and a fan. The heating/cooling assembly is embedded in the center of the heat insulation layer on the bottom of the constant temperature chamber; the two sides of the semiconductor cooling sheet are respectively attached with a first radiator and a second radiator. The first and second radiators are respectively provided with a first fan and a second fan, the first radiator and the first fan are located in the constant temperature cavity, and the second radiator and the second fan are located outside the constant temperature cavity; the second radiator is also It is connected with the exhaust pipe, and the exhaust pipe leads to the outside of the cabinet. The second fan is also connected with the diversion pipe, and the bottom of the cabinet corresponding to the diversion pipe is provided with an air filter.
所述隔热层由1-10cm厚的低导热系数材料制成,隔热层将被恒温物体部分包裹起来,减小外界环境温度波动对恒温腔体温度的影响。 The heat insulation layer is made of 1-10cm thick material with low thermal conductivity, and the heat insulation layer will be partially wrapped by the constant temperature object to reduce the influence of the external environment temperature fluctuation on the temperature of the constant temperature cavity.
所述半导体制冷片为现有技术,它是由若干对PN节构成的热电偶串联而成,利用珀耳帖效应实现加热和制冷。 The semiconductor refrigerating sheet is a prior art, which is composed of several pairs of PN joint thermocouples connected in series, and utilizes the Peltier effect to realize heating and cooling.
所述恒温腔体底面的隔热层上对称等距设有支柱,支柱上设有隔板,被恒温物体放置在隔板上。 Pillars are arranged symmetrically and equidistantly on the heat insulation layer on the bottom surface of the constant temperature cavity, and partitions are arranged on the pillars, on which objects to be kept at the constant temperature are placed.
所述折流筒由薄板制成,折流筒的各个面与隔热层间距设置,供空气流通;折流筒的底板悬空设在隔板下方并与支柱固定连接,折流筒的底板与隔板间距设置,供空气流通;折流筒底板的中心设有供第一风扇通风的通孔。 The baffle is made of a thin plate, and the distance between each surface of the baffle and the heat insulation layer is set for air circulation; the bottom plate of the baffle is suspended below the partition and is fixedly connected with the pillar, and the bottom plate of the baffle is connected with the support. The space between the partitions is set for air circulation; the center of the bottom plate of the baffle is provided with a through hole for the ventilation of the first fan.
所述的温度传感器为热电偶或者热敏电阻,其设置在恒温腔内空气流通的通道中,实时测量空气的温度。 The temperature sensor is a thermocouple or a thermistor, which is arranged in the air circulation channel in the constant temperature chamber to measure the temperature of the air in real time.
所述的温度控制器为具有PID温度控制功能的控制器。 The temperature controller is a controller with PID temperature control function.
所述的电源为可将交流市电转换为直流电的开关电源模块,为半导体制冷片,风扇,温度控制器供电。 The power supply is a switching power supply module capable of converting AC mains power into DC power, and supplies power for semiconductor refrigeration chips, fans and temperature controllers.
所述箱体的上口设有箱盖,箱盖的内壁设在隔热层。 The upper opening of the box body is provided with a box cover, and the inner wall of the box cover is arranged on the heat insulation layer.
所述箱体的底部设有滚轮,箱体可移动,使用更方便。箱体由金属薄板制成,构成装置的框架,起到保护内部隔热层和支撑固定的作用。 The bottom of the box body is provided with rollers, the box body is movable, and the use is more convenient. The box body is made of metal sheet, which constitutes the frame of the device, which plays the role of protecting the internal heat insulation layer and supporting and fixing.
所述的温度传感器、温度控制器、加热/制冷组件构成温度控制回路。 The temperature sensor, temperature controller, and heating/cooling assembly constitute a temperature control loop.
所述恒温腔内部的第一风扇吹动空气流动,空气沿折流筒的外壁与隔热层之间的间隙,折流筒的内壁与被恒温物体之间的间隙,再经第一风扇、第一散热器、温度传感器不断地循环流动。 The first fan inside the constant temperature chamber blows air to flow, and the air flows along the gap between the outer wall of the baffle tube and the heat insulation layer, the gap between the inner wall of the baffle tube and the object to be heated, and then passes through the first fan, The first radiator and the temperature sensor circulate continuously.
所述恒温腔外部的第二散热器与第二风扇、导流管、排风管构成散热通路。第二风扇通过导流管吸入空气,流过第二散热器后从排风管排出箱体外。 The second radiator outside the constant temperature chamber, the second fan, the guide pipe, and the exhaust pipe form a heat dissipation path. The second fan inhales air through the air guide pipe, flows through the second heat sink, and discharges the air from the casing through the air discharge pipe.
本发明采用空气作为恒温介质,利用半导体制冷片作为加热/制冷器件,利用空气的循环流动作为均温手段,可实现较宽温度范围的恒温,恒温稳定度达到±0.01℃。与常见的空气浴恒温箱相比,本发明结构简单、紧凑、成本较低、且使用方便,控温精度更高,可满足低于室温的温度范围,满足较高实验要求测试的需求。 The invention adopts air as a constant temperature medium, uses a semiconductor refrigeration chip as a heating/refrigerating device, and utilizes the circulating flow of air as a means of uniform temperature, which can realize constant temperature in a wide temperature range, and the constant temperature stability reaches ±0.01°C. Compared with common air bath incubators, the present invention has simple structure, compact structure, low cost, convenient use, higher temperature control accuracy, can meet the temperature range lower than room temperature, and meet the requirements of higher experimental requirements.
附图说明 Description of drawings
图1为实施例的结构示意图; Fig. 1 is the structural representation of embodiment;
图2为实施例的电气连接示意图。 Fig. 2 is a schematic diagram of the electrical connection of the embodiment.
图中,1.箱盖2.箱体2-1.恒温腔2-2.电器层3.隔热层4.折流筒5.被恒温物体6-1.第一风扇6-2.第二风扇7.温度传感器8-1.第一散热器8-2.第二散热器9.半导体制冷片10.排风管11.温度控制器12.滚轮13.导流管14.空气过滤网15.电源16.隔板17.支柱。 In the figure, 1. Box cover 2. Box body 2-1. Constant temperature chamber 2-2. Electrical layer 3. Heat insulation layer 4. Baffle tube 5. Object to be heated 6-1. First fan 6-2. Two fans 7. Temperature sensor 8-1. First radiator 8-2. Second radiator 9. Semiconductor cooling chip 10. Exhaust pipe 11. Temperature controller 12. Roller 13. Guide pipe 14. Air filter 15. Power supply 16. Partition plate 17. Pillar.
具体实施方式 detailed description
下面结合附图和实施例对本发明内容作进一步的阐述,但不是对本发明的限定。 The content of the present invention will be further described below in conjunction with the accompanying drawings and embodiments, but the present invention is not limited thereto.
实施例 Example
参照图1-2,一种空气浴恒温装置,包括箱体2、电源15、温度控制器7、与温度控制器7连接的温度传感器11以及与电源15连接的加热/冷却组件,箱体2分为二层,上层为恒温腔2-1,下层为电器层2-2,电源15和温度控制器7设在箱体下层2-2;恒温腔2-1的内壁设有隔热层3,恒温腔2-1内还设有折流筒4和温度传感器7;所述的加热/冷却组件由半导体制冷片9、散热器和风扇组成,加热/冷却组件嵌设在恒温腔2-1的底面隔热层3的中央;半导体制冷片9的两面分别贴合设有第一散热器8-1和第二散热器8-2,第一散热器8-1、第二散热器8-2上分别设有第一风扇6-1和第二风扇6-2,第一散热器8-1和第一风扇6-1位于恒温腔2-1内,第二散热器8-2和第二风扇6-2位于恒温腔2-1外;第二散热器8-2与排风管10连接,排风管10通到箱体2外,第二风扇6-2与导流管13相连接,导流管13的开口对应的箱体2的底部设有空气过滤网14。 Referring to Figures 1-2, an air bath constant temperature device includes a box body 2, a power supply 15, a temperature controller 7, a temperature sensor 11 connected to the temperature controller 7, and a heating/cooling assembly connected to the power supply 15, the box body 2 Divided into two layers, the upper layer is the constant temperature chamber 2-1, the lower layer is the electrical layer 2-2, the power supply 15 and the temperature controller 7 are located in the lower layer 2-2 of the box body; the inner wall of the constant temperature chamber 2-1 is provided with a heat insulation layer 3 , the constant temperature chamber 2-1 is also provided with a baffle tube 4 and a temperature sensor 7; the heating/cooling assembly is composed of a semiconductor cooling plate 9, a radiator and a fan, and the heating/cooling assembly is embedded in the constant temperature chamber 2-1 The center of the bottom heat insulation layer 3; the two sides of the semiconductor refrigeration sheet 9 are respectively bonded with the first radiator 8-1 and the second radiator 8-2, the first radiator 8-1, the second radiator 8- 2 is provided with a first fan 6-1 and a second fan 6-2 respectively, the first radiator 8-1 and the first fan 6-1 are located in the constant temperature cavity 2-1, the second radiator 8-2 and the second radiator The second fan 6-2 is located outside the constant temperature cavity 2-1; the second radiator 8-2 is connected with the exhaust pipe 10, and the exhaust pipe 10 is connected to the outside of the casing 2, and the second fan 6-2 is connected with the flow guide pipe 13. The bottom of the box body 2 corresponding to the opening of the guide pipe 13 is provided with an air filter 14 .
隔热层3由1-10cm厚的低导热系数材料制成,隔热层3将被恒温物5体部分包裹起来,减小外界环境温度波动对恒温腔体2-1温度的影响。 The heat insulation layer 3 is made of 1-10cm thick low thermal conductivity material, and the heat insulation layer 3 will be partially wrapped by the constant temperature object 5, so as to reduce the influence of the temperature fluctuation of the external environment on the temperature of the constant temperature chamber 2-1.
半导体制冷片9为现有技术,它是由若干对PN节构成的热电偶串联而成,利用珀耳帖效应实现加热和制冷。 The semiconductor refrigerating sheet 9 is prior art, and it is formed by series connection of thermocouples formed by some pairs of PN joints, and utilizes the Peltier effect to realize heating and cooling.
恒温腔2-1底面的隔热层3上对称等距设有支柱17,支柱17上设有隔板16,被恒温物体5放置在隔板16上。 The thermal insulation layer 3 on the bottom surface of the constant temperature cavity 2-1 is symmetrically and equidistantly provided with pillars 17, and the pillars 17 are provided with partitions 16, on which the constant temperature objects 5 are placed.
折流筒4由薄板制成,折流筒4的各个面与隔热层3间距设置,供空气流通;折流筒4的底板悬空设在隔板16下方并与支柱17固定连接,折流筒4的底板与隔板16间距设置,供空气流通;折流筒4底板的中心设有供第一风扇6-1通风的通孔。 The baffle tube 4 is made of a thin plate, and each surface of the baffle tube 4 is set at a distance from the heat insulation layer 3 for air circulation; The bottom plate of the tube 4 is spaced from the partition 16 for air circulation; the center of the bottom plate of the baffle tube 4 is provided with a through hole for the first fan 6-1 to ventilate.
温度传感器7为热电偶或者热敏电阻,置于恒温腔2-1内空气流通的通道中,实时测量空气的温度。 The temperature sensor 7 is a thermocouple or a thermistor, placed in the passage of air circulation in the constant temperature chamber 2-1, and measures the temperature of the air in real time.
温度控制器11为具有PID温度控制功能的控制器。 The temperature controller 11 is a controller with a PID temperature control function.
电源15为可将交流市电转换为直流电的开关电源模块,为半导体制冷片9,风扇,温度控制器11供电。 The power supply 15 is a switching power supply module that can convert the AC mains power into a DC power supply, and supplies power to the semiconductor refrigeration sheet 9, the fan, and the temperature controller 11.
箱体2的上口设有箱盖1,箱盖1的内壁设在隔热层3。 The upper opening of the box body 2 is provided with a box cover 1 , and the inner wall of the box cover 1 is arranged on a heat insulating layer 3 .
箱体2的底部设有滚轮12。箱体2由金属薄板制成,构成装置的框架,起到保护内部隔热层3和支撑固定装置的作用。 The bottom of the casing 2 is provided with rollers 12 . The box body 2 is made of thin metal plate, which constitutes the frame of the device and plays the role of protecting the inner heat insulation layer 3 and supporting the fixing device.
温度传感器7、温度控制器11、加热/制冷组件构成温度控制反馈回路。 The temperature sensor 7, the temperature controller 11, and the heating/cooling assembly form a temperature control feedback loop.
参照图2,温度传感器7与温度控制器11连接,温度控制器11与电源15连接,半导体制冷片9、第一风扇6-1、第二风扇6-2分别与电源15连接,。 Referring to Fig. 2, the temperature sensor 7 is connected with the temperature controller 11, the temperature controller 11 is connected with the power supply 15, and the semiconductor cooling chip 9, the first fan 6-1, and the second fan 6-2 are respectively connected with the power supply 15,.
本装置的工作过程如下: The working process of this device is as follows:
本装置的隔热层为恒温腔提供热屏障,减少环境温度波动对内部温度的干扰。恒温腔由空气作为恒温介质,起到传热的作用。第一风扇加强了空气的对流,使内部温度更快达到均匀。温度传感器测量内部流动空气的温度,将其转换成电信号,送给温度控制器,温度控制器经过运算,输出加热或冷却的指令,半导体制冷片向着恒温腔内的一面会发热或制冷,起到泵送热量的作用,热量通过第一散热器和第一风扇迅速传给流动的空气,使恒温腔的温度升高或者降低,不断循环控制,使恒温腔的温度在设定温度值附近波动,达到恒温的目的。半导体制冷片向着恒温腔外的一面吸收或释放的热量,通过第二散热器和第二风扇同环境的空气进行交换,该空气流经过空气过滤网进入,流过导流管、第二风扇、第二散热器、经排风管排出。 The heat insulation layer of the device provides a thermal barrier for the constant temperature chamber, reducing the interference of ambient temperature fluctuations on the internal temperature. The constant temperature chamber uses air as the constant temperature medium, which plays the role of heat transfer. The first fan strengthens the convection of the air, so that the internal temperature can reach uniformity faster. The temperature sensor measures the temperature of the internal flowing air, converts it into an electrical signal, and sends it to the temperature controller. After calculation, the temperature controller outputs a heating or cooling command. The effect of pumping heat, the heat is quickly transferred to the flowing air through the first radiator and the first fan, so that the temperature of the constant temperature chamber increases or decreases, and the continuous cycle control makes the temperature of the constant temperature chamber fluctuate around the set temperature value , to achieve the purpose of constant temperature. The heat absorbed or released by the semiconductor refrigeration sheet towards the outside of the constant temperature chamber is exchanged with the ambient air through the second radiator and the second fan. The air flow enters through the air filter and flows through the guide tube, the second fan, The second radiator is discharged through the exhaust pipe.
本例装置的控制温度范围为0℃~90℃,当温度达到稳定后,可将恒温腔内的温度波动控制在小于±0.01℃。 The control temperature range of the device in this example is 0°C to 90°C, and when the temperature is stable, the temperature fluctuation in the constant temperature chamber can be controlled to be less than ±0.01°C.
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