CN105558783A - Production process of parboiled rice - Google Patents

Production process of parboiled rice Download PDF

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Publication number
CN105558783A
CN105558783A CN201610037878.1A CN201610037878A CN105558783A CN 105558783 A CN105558783 A CN 105558783A CN 201610037878 A CN201610037878 A CN 201610037878A CN 105558783 A CN105558783 A CN 105558783A
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China
Prior art keywords
rice
paddy
drying
decatize
grain
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Pending
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CN201610037878.1A
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Chinese (zh)
Inventor
徐厚良
杨宗耀
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Jiangsu Yifan Agricultural Technology Co Ltd
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Jiangsu Yifan Agricultural Technology Co Ltd
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Priority to CN201610037878.1A priority Critical patent/CN105558783A/en
Publication of CN105558783A publication Critical patent/CN105558783A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Abstract

The invention relates to a production process of parboiled rice and belongs to the technical field of grain fine and profound processing. According to the production process, pollution-free, environment-friendly or organic rice is selected as the raw material, no additive is added, and a parboiled rice product is obtained through such processing technologies as cleaning and preliminary classification, soaking, steaming, drying, tempering and cooling, rice with huller and husked rice separation, rice milling, polishing, color sorting and packaging. The product is nutrient-enriched food and easy to store and eat and has the advantages of being high in nutritive value, high in rice cooking rate, high in oil extraction rate, long in storage life, short in cooling time and the like; economic benefits are remarkable, the formula is reasonable, the production process is simple, energy consumption is low, processing time is short, the process is safe and sanitary, investment is little, and on the basis of original common rice production equipment, only soaking and steaming equipment is added, and then the product can be produced on a large scale.

Description

A kind of production technology of preboiled rice
Technical field
The present invention relates to a kind of production technology of preboiled rice, belong to food processing field.
Background technology
Preboiled rice, international market is commonly called as " half-mature rice ", is take paddy as raw material, after the hydrothermal treatment consists such as cleaning, immersion, boiling, drying, then the auxotype rice of shelling, husk rice according to a conventional method.There is features such as being of high nutritive value, ripe rice rate is high, oil yield is high, the storage life is long, digestion time is short.Raw material made by nuisanceless, green, the organic paddy of general employing, guarantees that the unfavorable compositions such as agriculture is residual, heavy metal are not immersed.Preboiled rice just enters the starting stage at Chinese development, but is in great demand very much in areas such as America and Europe, the Middle East, and famous with healthy rice, pollution-free food abroad, preboiled rice selling price in international market exceeds 5% ~ l0% than the rice of same specification usually, remarkable benefit.Preboiled rice industry technology and fund barrier higher, belong to resource-type, capital intensive and technology-intensive industry, current China preboiled rice industry is still in elementary developing stage, and development potentiality is huge, and present stage China's preboiled rice major part is used for outlet.Preboiled rice is actually a kind of nutrient enhancing rice, and it, by hydrothermal treatment consists, makes a part of water-soluble nutrients in cortex, embryo shift to endosperm, reach fortification object.Due to culinary art and the improvement of nutritive value, preboiled rice is subject to the favor of people gradually, and demand has the trend of constantly rising.Along with the continuous reinforcement of China broad masses of the people health diet consciousness, the nutritive value of preboiled rice will be cognitive by people gradually, and preboiled rice can come into domestic huge numbers of families gradually, becomes the healthy staple food of the following main flow of China.Existing preboiled rice complex manufacturing up to now, production equipment has high input.The present invention spy provide a kind of technique simple, be easy to produce, the production technology of a kind of preboiled rice that equipment investment is few.
Summary of the invention
The object of the invention is to, a kind of nuisanceless, green, organic paddy is provided to be made into, do not add any additive, be easy to storage, eat, be of high nutritive value, have that oil yield is high, ripe rice rate is high, digestion time is short, technique is simple, and energy consumption is low, process time short, process safety health, less investment, is easy to the production technology of a kind of preboiled rice of producing.Make the technique of a kind of preboiled rice of the present invention, its step is as follows.
1, cleaning just classification: raw grain paddy is carried out clear up, first classification.Removal of impurities is carried out to raw grain paddy, except barnyard grass and de-stone, removes the unsound grains such as injured kernel, scab grain and the damaged kernel in raw material.After cleaning by paddy by granularity and proportion different enter classification for subsequent use.
2, soak: immersion water is heated to 80-90 DEG C in advance, then put into cleaning, paddy that classification is good, make immersion water temperature be reduced to 70%.Paddy will fully soak 3 hours in immersion water, and make paddy fully absorb moisture, in paddy, moisture must reach 30%, and in immersion process, water temperature must remain on 70 DEG C.
3, decatize: the paddy soaked is put into sealing decatize pot and to pressurize decatize, temperature remains on 100 DEG C, and pressure remains on 100kPa, and the time, between 20-40 minute, makes the starch in paddy obtain sufficient gelatinization.By the adjustment to steaming time, the preboiled rice of light color, secondary dark color and dark color can be processed by customer demand; Decatize goes out light preboiled rice in 20 minutes, and decatize goes out time dark preboiled rice for 30 minutes, and decatize goes out dark preboiled rice in 40 minutes.
4, dry: adopt thin layer indirect type oven drying method, by the flat beach of paddy that decatize is good on drip pan, grain layer thickness, at 7-10cm, pushes in drying room, utilizes the heat of boiler, heat is converted to hot blast by heat exchanger, and indirect type dries paddy.Drying course is divided into 2 stages, and the 1st stage was flash baking, and drying room temperature remains on 120 DEG C, drying time 1 hour, and hot blast flow velocity 0.65 meter per second makes the moisture content of paddy be down to 20% fast; 2nd stage was that drying room temperature remains on 80 DEG C, drying time 5 little, hot blast flow velocity 0.5 meter per second, makes paddy moisture be down to 14% in order to dry at a slow speed.
5, tempering and cooling: the paddy after drying is put into silo 5 hours, utilizes the scavenger fan that silo is provided with, taken out of by remaining heat, allows its abundant tempering, cooling, is down to room temperature, makes paddy uniform moisture.
6, rice huller paddy and the rough separation of paddy: the paddy of drying, having cooled is sent into hulling machine and carries out rice huller paddy and the rough separation of paddy.
7, husk rice: the chaff powder parboiled rice brown rice separated first being removed brown rice surface, then sends into rice mill and carries out pearling.
8, polishing: the grain of rice ground is put into polishing machine and carries out polishing.
9, look choosing: the polished grain of rice is sent in color selector and removes abnormal rice kernel.
10, pack: according to required weight good for classification preboiled rice is loaded in packing material, vacuum seal, vanning finished product.
11, in the present invention, described packing material is food plastic packaging bag.
Advantage of the present invention: 1, preboiled rice of the present invention does not add food additives; 2, preboiled rice of the present invention is a kind of nourishing reinforced food, has advantages such as being of high nutritive value, ripe rice rate is high, oil yield is high, the storage life is long, digestion time is short; 3, preboiled rice of the present invention has good economic worth, and price exceeds 5% ~ l0% than the rice of same specification, remarkable benefit; 4, preboiled rice of the present invention formula is rationally, and manufacture craft is simple, and energy consumption is low, process time short, process safety health, small investment, on original rice production equipment, increases and to soak and namely decatizing apparatus can be mass.
Detailed description of the invention
The term used in the present invention, unless otherwise specified, generally has the implication that those of ordinary skill in the art understand usually.Below in conjunction with specific embodiment, and comparable data describes the present invention in further detail.Should notice that these embodiments just in order to demonstrate the invention, but not limit the scope of the invention by any way.
Embodiment 1
Get some raw grains paddy, removal of impurities carried out to raw grain paddy, except barnyard grass and de-stone, remove the unsound grains such as injured kernel, scab grain and the damaged kernel in raw material, after cleaning by paddy by granularity and proportion different enter preliminary classification for subsequent use.Immersion water is heated to 80 DEG C in advance, then puts into cleaning, paddy that classification is good, make immersion water temperature be reduced to 70%, soak 3 hours in the immersion water of constant temperature 70 DEG C, make moisture in paddy reach 30%.The paddy soaked is put into sealing decatize pot to pressurize decatize, temperature remains on 100 DEG C, and pressure remains on 100kPa, and the time, at 20 minutes, makes the starch in paddy obtain sufficient gelatinization.By the flat beach of paddy that decatize is good on drip pan, grain layer thickness, at 7cm, pushes in drying room, utilizes the heat of boiler, heat is converted to hot blast by heat exchanger, and indirect type dries paddy.Drying course is divided into 2 stages, and the 1st stage was flash baking, and drying room temperature remains on 120 DEG C, drying time 1 hour, and hot blast flow velocity 0.65 meter per second makes the moisture content of paddy be down to 20% fast; 2nd stage was that drying room temperature remains on 80 DEG C, drying time 5 little, hot blast flow velocity 0.5 meter per second, makes paddy moisture be down to 14% in order to dry at a slow speed.In the paddy silo after drying 5 hours, utilize the scavenger fan that silo is provided with, remaining heat is taken out of, allow its abundant tempering, cooling, be down to room temperature, make paddy uniform moisture.The paddy of drying, having cooled is sent into hulling machine and carries out rice huller paddy and the rough separation of paddy.The parboiled rice brown rice separated first is removed the chaff powder on brown rice surface, then send into rice mill and carry out pearling.The grain of rice ground is put into polishing machine and carries out polishing.The polished grain of rice is sent in color selector and removes abnormal rice kernel.According to required weight look choose preboiled rice carry out vacuum packaging, obtain light preboiled rice product.
Embodiment 2
Get some raw grains paddy, removal of impurities carried out to raw grain paddy, except barnyard grass and de-stone, remove the unsound grains such as injured kernel, scab grain and the damaged kernel in raw material, after cleaning by paddy by granularity and proportion different enter preliminary classification for subsequent use.Immersion water is heated to 90 DEG C in advance, then puts into cleaning, paddy that classification is good, make immersion water temperature be reduced to 70%, soak 3 hours in the immersion water of constant temperature 70 DEG C, make moisture in paddy reach 30%.The paddy soaked is put into sealing decatize pot to pressurize decatize, temperature remains on 100 DEG C, and pressure remains on 100kPa, and the time, at 30 minutes, makes the starch in paddy obtain sufficient gelatinization.By the flat beach of paddy that decatize is good on drip pan, grain layer thickness, at 10cm, pushes in drying room, utilizes the heat of boiler, heat is converted to hot blast by heat exchanger, and indirect type dries paddy.Drying course is divided into 2 stages, and the 1st stage was flash baking, and drying room temperature remains on 120 DEG C, drying time 1 hour, and hot blast flow velocity 0.65 meter per second makes the moisture content of paddy be down to 20% fast; 2nd stage was that drying room temperature remains on 80 DEG C, drying time 5 little, hot blast flow velocity 0.5 meter per second, makes paddy moisture be down to 14% in order to dry at a slow speed.In the paddy silo after drying 5 hours, utilize the scavenger fan that silo is provided with, remaining heat is taken out of, allow its abundant tempering, cooling, be down to room temperature, make paddy uniform moisture.The paddy of drying, having cooled is sent into hulling machine and carries out rice huller paddy and the rough separation of paddy.The parboiled rice brown rice separated first is removed the chaff powder on brown rice surface, then send into rice mill and carry out pearling.The grain of rice ground is put into polishing machine and carries out polishing.The polished grain of rice is sent in color selector and removes abnormal rice kernel.According to required weight look choose preboiled rice carry out vacuum packaging, obtain time dark preboiled rice product.
Embodiment 3
Get some raw grains paddy, removal of impurities carried out to raw grain paddy, except barnyard grass and de-stone, remove the unsound grains such as injured kernel, scab grain and the damaged kernel in raw material, after cleaning by paddy by granularity and proportion different enter preliminary classification for subsequent use.Immersion water is heated to 80 DEG C in advance, then puts into cleaning, paddy that classification is good, make immersion water temperature be reduced to 70%, soak 3 hours in the immersion water of constant temperature 70 DEG C, make moisture in paddy reach 30%.The paddy soaked is put into sealing decatize pot to pressurize decatize, temperature remains on 100 DEG C, and pressure remains on 100kPa, and the time, at 40 minutes, makes the starch in paddy obtain sufficient gelatinization.By the flat beach of paddy that decatize is good on drip pan, grain layer thickness, at 10cm, pushes in drying room, utilizes the heat of boiler, heat is converted to hot blast by heat exchanger, and indirect type dries paddy.Drying course is divided into 2 stages, and the 1st stage was flash baking, and drying room temperature remains on 120 DEG C, drying time 1 hour, and hot blast flow velocity 0.65 meter per second makes the moisture content of paddy be down to 20% fast; 2nd stage was that drying room temperature remains on 80 DEG C, drying time 5 little, hot blast flow velocity 0.5 meter per second, makes paddy moisture be down to 14% in order to dry at a slow speed.In the paddy silo after drying 5 hours, utilize the scavenger fan that silo is provided with, remaining heat is taken out of, allow its abundant tempering, cooling, be down to room temperature, make paddy uniform moisture.The paddy of drying, having cooled is sent into hulling machine and carries out rice huller paddy and the rough separation of paddy.The parboiled rice brown rice separated first is removed the chaff powder on brown rice surface, then send into rice mill and carry out pearling.The grain of rice ground is put into polishing machine and carries out polishing.The polished grain of rice is sent in color selector and removes abnormal rice kernel.According to required weight look choose preboiled rice carry out vacuum packaging, obtain dark preboiled rice product.

Claims (6)

1. a production technology for preboiled rice, its production technology comprises following several step:
(1) cleaning just classification: raw grain paddy is carried out clear up, first classification, removal of impurities is carried out, except barnyard grass and de-stone to raw grain paddy, remove the unsound grains such as injured kernel, scab grain and the damaged kernel in raw material, after cleaning by paddy by granularity and proportion different enter classification for subsequent use;
(2) soak: immersion water is heated in advance, then put into cleaning, paddy that classification is good fully soaks, make paddy fully absorb moisture;
(3) decatize: the paddy soaked is put into sealing decatize pot and to pressurize decatize, make the starch in paddy obtain sufficient gelatinization, by the adjustment to steaming time, the preboiled rice of light color, secondary dark color and dark color can be processed by customer demand;
(4) dry: adopt thin layer indirect type oven drying method, by the flat beach of paddy that decatize is good on drip pan, push in drying room, utilize the heat of boiler, heat is converted to hot blast by heat exchanger, and indirect type dries paddy, and drying course is divided into 2 stages, 1st stage was flash baking, and the 2nd stage is for dry at a slow speed;
(5) tempering and cooling: the paddy after drying is put into silo, utilizes the scavenger fan that silo is provided with, taken out of by remaining heat, allows its abundant tempering, cooling, is down to room temperature, makes paddy uniform moisture;
(6) rice huller paddy and the rough separation of paddy: the paddy of drying, having cooled is sent into hulling machine and carries out rice huller paddy and the rough separation of paddy;
(7) husk rice: the chaff powder parboiled rice brown rice separated first being removed brown rice surface, then sends into rice mill and carries out pearling;
(8) polishing: the grain of rice ground is put into polishing machine and carries out polishing;
(9) look choosing: the polished grain of rice is sent in color selector and removes abnormal rice kernel;
(10) pack: according to required weight preboiled rice good for classification is loaded in packing material, vacuum seal, vanning finished product.
2. as claimed in claim 1, it is characterized in that: the immersion water described in step 2 must heat in advance between 80-90 DEG C, soak time 3 hours, in immersion process, water temperature must remain on 70 DEG C, and soaked paddy moisture must reach 30%.
3. as claimed in claim 1, it is characterized in that: during decatize described in step 3, temperature must remain on 100 DEG C, and pressure remains on 100kPa, time is between 20-40 minute, decatize goes out light preboiled rice in 20 minutes, and decatize goes out time dark preboiled rice for 30 minutes, and decatize goes out dark preboiled rice in 40 minutes.
4. as claimed in claim 1, it is characterized in that: the oven dry described in step 4, grain layer thickness is at 7-10cm, 1st stage dried, and drying room temperature remains on 120 DEG C, drying time 1 hour, hot blast flow velocity 0.65 meter per second, makes the moisture content of paddy be down to 20% fast; 2nd stage dried, and drying room temperature remains on 80 DEG C, drying time 5 little, and hot blast flow velocity 0.5 meter per second, makes paddy moisture be down to 14%.
5. as claimed in claim 1, it is characterized in that: the tempering described in step 5, be cooled to 5 hours.
6. as claimed in claim 1, it is characterized in that: the packing material described in step 10 is food plastic packaging bag.
CN201610037878.1A 2016-01-21 2016-01-21 Production process of parboiled rice Pending CN105558783A (en)

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106616360A (en) * 2016-12-08 2017-05-10 江苏财经职业技术学院 Novel environmentally-friendly preboiled rice preparation method
CN107484949A (en) * 2017-09-15 2017-12-19 山西省农业科学院农产品加工研究所 A kind of preparation method of oat preboiled rice
CN107637769A (en) * 2017-09-20 2018-01-30 安徽省徽观生态农业科技有限公司 A kind of processing method of preboiled rice
CN108323689A (en) * 2018-03-16 2018-07-27 凤阳县家家乐米业有限责任公司 A kind of lotus odor type is cooked congee the production method of preboiled rice
CN108354113A (en) * 2018-03-16 2018-08-03 凤阳县家家乐米业有限责任公司 A kind of bamboo odor type is cooked congee the production method of preboiled rice
CN108371280A (en) * 2018-03-16 2018-08-07 凤阳县家家乐米业有限责任公司 A kind of rice germ type is cooked congee the production method of preboiled rice
CN108433024A (en) * 2018-03-16 2018-08-24 凤阳县家家乐米业有限责任公司 A kind of rice-pudding odor type is cooked congee the production method of preboiled rice
CN108464433A (en) * 2018-03-16 2018-08-31 凤阳县家家乐米业有限责任公司 A kind of Chinese herbal medicine type is cooked congee the production method of preboiled rice
CN108497289A (en) * 2018-03-16 2018-09-07 凤阳县家家乐米业有限责任公司 A kind of production method of honeysuckle rice-pudding Flavor preboiled rice
CN108522966A (en) * 2018-03-16 2018-09-14 凤阳县家家乐米业有限责任公司 A kind of production method of chopsticks Flavor preboiled rice
CN108634184A (en) * 2018-05-15 2018-10-12 安徽省徽观生态农业科技有限公司 A kind of continuous preboiled rice processing unit (plant)
CN108902654A (en) * 2018-06-25 2018-11-30 安徽省蒸谷米食品科技有限公司 A kind of processing technology of preboiled rice
CN109730251A (en) * 2019-03-21 2019-05-10 安徽农业大学 A kind of preparation method of preboiled rice
CN109907222A (en) * 2019-03-13 2019-06-21 合肥工业大学 A kind of nutrition parboiled rice rice flour and preparation method thereof
CN109998037A (en) * 2019-04-11 2019-07-12 安徽省蒸谷米食品科技有限公司 A kind of method of quick preparation preboiled rice
CN110547395A (en) * 2019-09-12 2019-12-10 浙江大学 Method for preparing slowly digestible steamed rice by high-pressure short-time pretreatment
CN110801879A (en) * 2019-09-30 2020-02-18 凤台县丁集乡考传岑农业机械服务专业合作社 Rice processing technology

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106616360A (en) * 2016-12-08 2017-05-10 江苏财经职业技术学院 Novel environmentally-friendly preboiled rice preparation method
CN107484949A (en) * 2017-09-15 2017-12-19 山西省农业科学院农产品加工研究所 A kind of preparation method of oat preboiled rice
CN107637769A (en) * 2017-09-20 2018-01-30 安徽省徽观生态农业科技有限公司 A kind of processing method of preboiled rice
CN108497289A (en) * 2018-03-16 2018-09-07 凤阳县家家乐米业有限责任公司 A kind of production method of honeysuckle rice-pudding Flavor preboiled rice
CN108354113A (en) * 2018-03-16 2018-08-03 凤阳县家家乐米业有限责任公司 A kind of bamboo odor type is cooked congee the production method of preboiled rice
CN108371280A (en) * 2018-03-16 2018-08-07 凤阳县家家乐米业有限责任公司 A kind of rice germ type is cooked congee the production method of preboiled rice
CN108433024A (en) * 2018-03-16 2018-08-24 凤阳县家家乐米业有限责任公司 A kind of rice-pudding odor type is cooked congee the production method of preboiled rice
CN108464433A (en) * 2018-03-16 2018-08-31 凤阳县家家乐米业有限责任公司 A kind of Chinese herbal medicine type is cooked congee the production method of preboiled rice
CN108323689A (en) * 2018-03-16 2018-07-27 凤阳县家家乐米业有限责任公司 A kind of lotus odor type is cooked congee the production method of preboiled rice
CN108522966A (en) * 2018-03-16 2018-09-14 凤阳县家家乐米业有限责任公司 A kind of production method of chopsticks Flavor preboiled rice
CN108634184A (en) * 2018-05-15 2018-10-12 安徽省徽观生态农业科技有限公司 A kind of continuous preboiled rice processing unit (plant)
CN108902654A (en) * 2018-06-25 2018-11-30 安徽省蒸谷米食品科技有限公司 A kind of processing technology of preboiled rice
CN109907222A (en) * 2019-03-13 2019-06-21 合肥工业大学 A kind of nutrition parboiled rice rice flour and preparation method thereof
CN109730251A (en) * 2019-03-21 2019-05-10 安徽农业大学 A kind of preparation method of preboiled rice
CN109998037A (en) * 2019-04-11 2019-07-12 安徽省蒸谷米食品科技有限公司 A kind of method of quick preparation preboiled rice
CN110547395A (en) * 2019-09-12 2019-12-10 浙江大学 Method for preparing slowly digestible steamed rice by high-pressure short-time pretreatment
CN110801879A (en) * 2019-09-30 2020-02-18 凤台县丁集乡考传岑农业机械服务专业合作社 Rice processing technology

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Application publication date: 20160511