CN105551685A - Tubular cable production method - Google Patents

Tubular cable production method Download PDF

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Publication number
CN105551685A
CN105551685A CN201510931719.1A CN201510931719A CN105551685A CN 105551685 A CN105551685 A CN 105551685A CN 201510931719 A CN201510931719 A CN 201510931719A CN 105551685 A CN105551685 A CN 105551685A
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CN
China
Prior art keywords
wire rod
groove
chute feeder
drum
axis
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Granted
Application number
CN201510931719.1A
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Chinese (zh)
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CN105551685B (en
Inventor
朱燕津
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yangzhou Shenlong rope industry Co. Ltd.
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Epeth (suzhou) Automation Technology Co Ltd
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Priority to CN201510931719.1A priority Critical patent/CN105551685B/en
Publication of CN105551685A publication Critical patent/CN105551685A/en
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Publication of CN105551685B publication Critical patent/CN105551685B/en
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01263Tying, wrapping, binding, lacing, strapping or sheathing harnesses
    • H01B13/01281Harness wrapping apparatus
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0003Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01209Details

Abstract

The present invention relates to a tubular cable production method. A cable production device comprises a middle shaft and two twisting mechanisms at two ends of the middle shaft. Each of the twisting mechanisms comprises a support plate with a circular groove, a twisting disk is arranged in the circular groove, and the support plate is also provided with a feeding groove which is communicated with the circular groove. The feeding groove is provided with a feeding rod in a matched way. The two twisting disks are coaxially connected to two ends of the middle shaft, and the peripheral edges of the twisting disks are provided with a plurality of clamping grooves. Through rotating the twisting disks around the middle shaft, each clamping groove faces the feeding groove. The method comprises the steps of (1) arranging two ends of a cable material into the feeding groove according to a predetermined order, (2) through feeding rod pressing and twisting disk rotation, the end parts of all cable material are clamped in the clamping grooves of the twisting disks to form a cable material cylinder, (3) coating the outer surface of the cable material cylinder with a layer of film, and allowing the film to be adhered to the cable material cylinder through pressing or heating, and (4) repeating the steps (1), (2) and (3), and making a second layer of cable material cylinder with a film until the reach of a predetermined number of layers to form a cable.

Description

Tubular cable manufacture method
Technical field
The present invention relates to a kind of manufacture method of cable, particularly relate to a kind of tubular cable manufacture method.
Background technology
Contain a lot of single line in cable, wire, order wire, chemical fibre etc., need that these lines are unified distortion and be wound into tubular structure, and then a coated skim, isolated by film, continue another layer line distortion to be wound into tubular structure, and then a coated skim.By above-mentioned making, different wire rods or identical wire rod can be unified looping and form tubular structure at logical one deck, then the cable shape of same layer fixed by the bonding after heating by the bonding of film or film, making meticulous like this can form a kind of tubular cable of sandwich construction.Therefore a kind of special equipment is needed to realize above-mentioned technical method.
Summary of the invention
Instant invention overcomes the deficiencies in the prior art, a kind of structure simple tubular cable manufacture method is provided.
For achieving the above object, the technical solution used in the present invention is: a kind of tubular cable manufacture method, cable producing device comprises: each twisted sector at axis and axis two ends, described twisted sector comprises the supporting bracket with circular groove, turning round drum is arranged in described circular groove, described supporting bracket is also provided with at least one chute feeder, described chute feeder is communicated with described circular groove, described chute feeder is supporting arranges feeding rod, turn round drum described in two and be coaxially connected to described axis two ends respectively, described drum circumferential edge of turning round is provided with several draw-in grooves, each described draw-in groove can be made by turning round drum all towards described chute feeder around middle shaft rotation, it is characterized in that, comprise the following steps:
(1) the wire rod two ends corresponding with pocket numbers are arranged in described chute feeder according to predefined procedure respectively;
(2) extruded by feeding rod and turn round drum rotation, the end of all wire rods all being snapped onto and turns round in the draw-in groove of drum, between two twisted sectors, form wire rod cylinder thus;
(3) at a wire rod tube outer surface parcel skim, and film is made to stick on wire rod cylinder by extruding or heating;
(4) repeat step (1)-(3), make the wire rod cylinder of second layer band film, until predetermined number of layers, namely form cable.
In a preferred embodiment of the present invention, following steps can also be increased between step (2) and step (3): continue to make two to turn round drum and relatively rotate some circles, wire rod is in and tightens extended state.
In a preferred embodiment of the present invention, the entanglement direction between adjacent two layers is contrary, and namely turn round drum when entanglement adjacent two layers, relative direction of rotation is contrary.
In a preferred embodiment of the present invention, the first plate that described supporting bracket removably connects for self is divided into by separator bar with chute feeder place straight line and the second plate.
In a preferred embodiment of the present invention, described chute feeder arranges two, lays respectively at chute feeder line described in described circular groove both sides two by the center of circle of described circular groove.
In a preferred embodiment of the present invention, described in turn round drum circumferential edge and be evenly placed with some draw-in grooves, described draw-in groove is arc-shaped structure.
In a preferred embodiment of the present invention, described circular arc radian is within the scope of 180 °-270 °.
In a preferred embodiment of the present invention, described axis two ends all arrange rotating shaft section, and described rotating shaft section can rotate relatively relative to described axis.
In a preferred embodiment of the present invention, described rotating shaft section is driven by motor.
In a preferred embodiment of the present invention, described axis is with heater.
In a preferred embodiment of the present invention, described heater is the heating mandrel being arranged on described axis center.
The invention solves the defect existed in background technology, the present invention possesses following beneficial effect:
(1) first plate and the second plate detachably, conveniently can put into wire rod in chute feeder, also facilitating when turning round drum card line simultaneously, taking maintenance of clean-up apart.
(2) circular groove and chute feeder are interconnected, and can ensure that the wire rod arranged one by one snaps onto one by one according to the order of sequence and turn round in the draw-in groove of drum, turn round mode that drum seizes wire rod comparatively for convenience of fast, and wire rod also easily controls turning round putting in order on drum simultaneously.
(3) feeding rod ensures that the wire rod be arranged in feed table can be pressed towards all the time and turns round drum, and when there will not be draw-in groove to cross chute feeder notch, the situation not having wire rod to snap in occurs.Preferential feeding rod is screw rod, and the first plate and the second plate arrange screw thread on the inwall of chute feeder, and when the first plate and the second plate link together, chute feeder just forms screwed hole, and wire rod just can be sent in draw-in groove by the mode rotated by feeding rod.
(4) draw-in groove is circular arc, has agreed with the shape of cross section of wire rod, and arranging of arc range ensures that wire rod easily snaps in simultaneously, but is not easy to depart from.
(5) supporting bracket of circular groove periphery ensure that the notch of draw-in groove is except other positions, chute feeder position are all by shutoff, and wire rod can not depart from draw-in groove.
(6) two rotations turned round drum and cooperatively interact, the kink that can realize wire rod is flexibly shaping, same wire rod dislocation simultaneously penetrates two and turns round in the not corresponding draw-in groove in drum position, distortion can be carried out in advance, then in the object that the some Zhou Xuanzhuan realizations turning round drum by two are wound around to wire rod.
The line stretcher of (7) two chute feeders is all by the center of circle of circular groove, and what it is such that the pressure of feeding rod can be vertical is pressed onto draw-in groove direction, wire rod is sent into draw-in groove and is more prone to.
(8) rotate the setting of section, ensure that each drum of turning round all independently can be driven rotation by the motor of self correspondence, can not the part in the middle of axis be impacted.
(9) heater adopts and arranges heating mandrel at axis center, can better allow film be bonded on wire rod like this, realizes the stability of tangling.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the three-dimensional structure diagram of the preferred embodiments of the present invention;
Fig. 2 be the preferred embodiments of the present invention with the three-dimensional structure diagram of axis turning round drum;
Fig. 3 is the front view of the twisted sector of the preferred embodiments of the present invention;
Fig. 4 is the cable perspective view of the making of the preferred embodiments of the present invention;
Fig. 5 is the front view of the twisted sector of variation of the present invention;
In figure: 1, twisted sector, 2, axis, 3, rotating shaft section, 4, supporting bracket, the 5, first plate, the 6, second plate, 7, circular groove, 8, turn round drum, 9, draw-in groove, 10, chute feeder, 11, feeding rod, 12, wire rod.
Embodiment
The present invention is further detailed explanation in conjunction with the accompanying drawings and embodiments now, and these accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As Figure 1-5, a kind of tubular cable manufacture method, cable producing device comprises: the twisted sector 1 at axis 2 and axis 2 two ends, it is characterized in that, twisted sector 1 comprises the supporting bracket 4 with circular groove 7, turning round drum 8 is arranged in circular groove 7, supporting bracket 4 is also provided with a chute feeder 10, chute feeder 10 is communicated with circular groove 7, chute feeder 10 is supporting arranges feeding rod 11, turn round drum 8 for two and be coaxially connected to axis 2 two ends respectively, turn round drum 8 circumferential edge and be provided with several draw-in grooves 9, each draw-in groove 9 can be made by turning round drum 8 all towards chute feeder 10 around axis 2 rotation.
Circular groove 7 and chute feeder 10 are interconnected, and can ensure that the wire rod 12 arranged one by one snaps onto one by one according to the order of sequence and turn round in the draw-in groove 9 of drum 8, turn round mode that drum 8 seizes wire rod 12 comparatively for convenience of fast, and wire rod 12 also easily controls turning round putting in order on drum 8 simultaneously.
Feeding rod 11 ensures that the wire rod 12 be arranged in feed table can be pressed towards all the time and turns round drum 8, and when there will not be draw-in groove 9 to cross chute feeder 10 notch, the situation not having wire rod 12 to snap in occurs.Preferential feeding rod 11 is screw rod, first plate 5 and the second plate 6 arrange screw thread on the inwall of chute feeder 10, when the first plate 5 and the second plate 6 link together, chute feeder 10 just forms screwed hole, and wire rod 12 just can be sent in draw-in groove 9 by the mode rotated by feeding rod 11.
Two rotations turned round drum 8 and cooperatively interact, the kink that can realize wire rod 12 is flexibly shaping, same wire rod 12 dislocation simultaneously penetrates two and turns round in the not corresponding draw-in groove 9 in drum 8 position, distortion can be carried out in advance, then in the object that the some Zhou Xuanzhuan realizations turning round drum 8 by two are wound around to wire rod 12.
Supporting bracket 4 with chute feeder 10 place straight line for self is divided into the first plate 5 and the second plate 6 removably connected by separator bar.First plate 5 and the second plate 6 detachably, conveniently can put into wire rod 12 in chute feeder 10, also facilitating when turning round drum 8 card line simultaneously, taking maintenance of clean-up apart.
Chute feeder 10 line stretcher is by the center of circle of circular groove 7.The line stretcher of two chute feeders 10 is all by the center of circle of circular groove 7, and what it is such that the pressure of feeding rod 11 can be vertical is pressed onto draw-in groove 9 direction, wire rod 12 is sent into draw-in groove 9 and is more prone to.
Turn round drum 8 circumferential edge and be evenly placed with some draw-in grooves 9, draw-in groove 9 is arc-shaped structure, and circular arc radian is within the scope of 180 °-270 °.Draw-in groove 9 is circular arc, has agreed with the shape of cross section of wire rod 12, and arranging of arc range ensures that wire rod 12 easily snaps in simultaneously, but is not easy to depart from.
Axis 2 two ends all arrange rotating shaft section 3, and rotating shaft section 3 can rotate relatively relative to axis 2.
Rotating shaft section 3 is driven by motor, rotates the setting of section, ensures that each drum 8 of turning round all independently can be driven rotation by the motor of self correspondence, can not impact the part in the middle of axis 2.
Axis 2 is with heater, and heater is the heating mandrel being arranged on axis 2 center.Heater adopts and arranges heating mandrel at axis 2 center, can better allow film be bonded on wire rod 12 like this, realizes the stability of tangling.
In variation of the present invention, chute feeder 10 arranges two, lays respectively at circular groove 7 both sides, and two chute feeder 10 lines are by the center of circle of circular groove 7.
The supporting bracket 4 of circular groove 7 periphery ensure that the notch of draw-in groove 9 is except other positions, chute feeder 10 position are all by shutoff, and wire rod 12 can not depart from draw-in groove 9.
The step of the method is as follows:
(1) wire rod 12 two ends corresponding with draw-in groove 9 quantity are arranged in described chute feeder 10 according to predefined procedure respectively;
(2) extrude and turn round drum 8 by feeding rod 11 to rotate, the end of all wire rods 12 is all snapped onto and turns round in the draw-in groove 9 of drum 8;
(3) continue to make two to turn round drum 8 and relatively rotate some circles, wire rod 12 is in and tightens extended state, between two twisted sectors 1, form 12, wire rod thus.
(4) at a wire rod 12 tube outer surface parcel skim, and film is made to stick on 12, wire rod by extruding or heating;
(5) repeat above-mentioned steps (1)-(4), make 12, the wire rod of second layer band film, until predetermined number of layers, namely form cable, the entanglement direction between adjacent two layers is contrary, and namely turn round drum 8 when entanglement adjacent two layers, relative direction of rotation is contrary.
As shown in Figure 1, wire rod 12 is sent in chute feeder 10 according to predetermined head and the tail order respectively, by pressing of feeding rod 11, and turn round the rotation of drum 8, wire rod 12 can enter in draw-in groove 9 one by one according to the order of sequence, by the rotation of the twisted sector 1 at two ends, many wire rods 12 are twined and is twisted into corresponding tangled structure, and be tubular structure on the whole, a looping skim more afterwards, make wire rod 12 and film mutually tangle and solidify the distorted-structure of wire rod 12, then repeat said process entanglement second layer wire rod 12.
In order to ensure the stable of tangled structure between layers, the entanglement direction between adjacent two layers is contrary, namely turns round drum 8 when entanglement adjacent two layers, and preferably direction of rotation is contrary relatively.The wire rod 12 of tensioned state is conducive to each wire rod 12 after distortion, distorted configurations moulding, can not return to original shape easily, ensures that cable tubular form is not easy deformation.
Above according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, related personnel in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on specification, must determine technical scope according to right.

Claims (10)

1. a tubular cable manufacture method, cable producing device comprises: each twisted sector at axis and axis two ends, described twisted sector comprises the supporting bracket with circular groove, turning round drum is arranged in described circular groove, described supporting bracket is also provided with at least one chute feeder, described chute feeder is communicated with described circular groove, described chute feeder is supporting arranges feeding rod, turn round drum described in two and be coaxially connected to described axis two ends respectively, described drum circumferential edge of turning round is provided with several draw-in grooves, each described draw-in groove can be made by turning round drum all towards described chute feeder around middle shaft rotation, it is characterized in that, comprise the following steps:
The wire rod two ends corresponding with pocket numbers are arranged in described chute feeder according to predefined procedure respectively;
Extruded and turn round drum to rotate by feeding rod, the end of all wire rods is all snapped onto and turns round in the draw-in groove of drum, between two twisted sectors, form wire rod cylinder thus;
At a wire rod tube outer surface parcel skim, and film is made to stick on wire rod cylinder by extruding or heating;
Repeat step (1)-(3), make the wire rod cylinder of second layer band film, until predetermined number of layers, namely form cable.
2. tubular cable manufacture method according to claim 1, is characterized in that: can also increase following steps between step (2) and step (3): continue to make two to turn round drum and relatively rotate some circles, wire rod is in and tightens extended state.
3. tubular cable manufacture method according to claim 1, is characterized in that: the entanglement direction between adjacent two layers is contrary, and namely turn round drum when entanglement adjacent two layers, relative direction of rotation is contrary.
4. tubular cable manufacture method according to claim 3, is characterized in that: described chute feeder arranges two, lays respectively at described circular groove both sides, and chute feeder line described in two is by the center of circle of described circular groove.
5. tubular cable manufacture method according to claim 1, is characterized in that: described in turn round drum circumferential edge and be evenly placed with some draw-in grooves, described draw-in groove is arc-shaped structure.
6. tubular cable manufacture method according to claim 5, is characterized in that: described circular arc radian is within the scope of 180 °-270 °.
7. tubular cable manufacture method according to claim 1, it is characterized in that: described axis two ends all arrange rotating shaft section, described rotating shaft section can rotate relatively relative to described axis.
8. tubular cable manufacture method according to claim 7, is characterized in that: described rotating shaft section is driven by motor.
9. tubular cable manufacture method according to claim 1, is characterized in that: described axis is with heater.
10. tubular cable manufacture method according to claim 9, is characterized in that: described heater is the heating mandrel being arranged on described axis center.
CN201510931719.1A 2015-12-15 2015-12-15 Tubular cable preparation method Active CN105551685B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN105551685B CN105551685B (en) 2017-12-08

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105575549A (en) * 2015-12-15 2016-05-11 爱彼思(苏州)自动化科技有限公司 Cylindrical multilayer cable manufacturing method

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6149639U (en) * 1984-08-31 1986-04-03
JPH07119059A (en) * 1993-10-27 1995-05-09 Furukawa Electric Co Ltd:The Production of superconducting laid wire
JPH1050157A (en) * 1996-07-30 1998-02-20 Hitachi Cable Ltd Unstranding machine for armoured iron wires
JP2008187814A (en) * 2007-01-30 2008-08-14 Chugoku Electric Power Co Inc:The Branch member, and connection method of branch cable
CN203747313U (en) * 2013-12-18 2014-07-30 国家电网公司 Cylindrical power cable threading apparatus auxiliary traction head
CN104176564A (en) * 2014-08-20 2014-12-03 常州常利来电子有限公司 Tin wire reel
CN104575863A (en) * 2014-12-02 2015-04-29 上海慧高精密电子工业有限公司 Electronic conducting wire secondary forming multi-station rotary table and forming system and method
CN104671003A (en) * 2013-11-29 2015-06-03 常州侨光电工器材有限公司 Quick winder

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6149639U (en) * 1984-08-31 1986-04-03
JPH07119059A (en) * 1993-10-27 1995-05-09 Furukawa Electric Co Ltd:The Production of superconducting laid wire
JPH1050157A (en) * 1996-07-30 1998-02-20 Hitachi Cable Ltd Unstranding machine for armoured iron wires
JP2008187814A (en) * 2007-01-30 2008-08-14 Chugoku Electric Power Co Inc:The Branch member, and connection method of branch cable
CN104671003A (en) * 2013-11-29 2015-06-03 常州侨光电工器材有限公司 Quick winder
CN203747313U (en) * 2013-12-18 2014-07-30 国家电网公司 Cylindrical power cable threading apparatus auxiliary traction head
CN104176564A (en) * 2014-08-20 2014-12-03 常州常利来电子有限公司 Tin wire reel
CN104575863A (en) * 2014-12-02 2015-04-29 上海慧高精密电子工业有限公司 Electronic conducting wire secondary forming multi-station rotary table and forming system and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105575549A (en) * 2015-12-15 2016-05-11 爱彼思(苏州)自动化科技有限公司 Cylindrical multilayer cable manufacturing method

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Inventor after: Yao Shaogeng

Inventor before: Zhu Yanjin

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Effective date of registration: 20171025

Address after: 225805 Jiangsu Yangzhou Baoying County West Industrial Concentration Area entrepreneurial road

Applicant after: Yangzhou Shenlong rope industry Co. Ltd.

Address before: 215163 Suzhou Industrial Park, No. 300, Qingcheng Mountain Road, No. 1, Jiangsu, China

Applicant before: Epeth (Suzhou) Automation Technology Co., Ltd.

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