CN105541313B - A kind of preparation method of nano heat insulating material and nano-thermal-insulating plate - Google Patents

A kind of preparation method of nano heat insulating material and nano-thermal-insulating plate Download PDF

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CN105541313B
CN105541313B CN201511010101.8A CN201511010101A CN105541313B CN 105541313 B CN105541313 B CN 105541313B CN 201511010101 A CN201511010101 A CN 201511010101A CN 105541313 B CN105541313 B CN 105541313B
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nano
thermal
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weight
insulating plate
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CN105541313A (en
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于海
唐金泉
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Tianjin weizhe energy-saving environmental protection Polytron Technologies Inc
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/14Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62204Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products using waste materials or refuse
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
    • C04B2235/522Oxidic
    • C04B2235/5224Alumina or aluminates
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
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    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
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    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
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    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
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Abstract

The present invention relates to the preparation methods of a kind of nano heat insulating material and nano-thermal-insulating plate.The material that purpose is to provide should have the characteristics that thermal stability is good under high temperature resistant, high temperature state, thermal conductivity is low and at low cost;Convenient, simple for process, preparation that the preparation method provided should draw materials is conveniently.Technical solution is:A kind of nano heat insulating material, included raw material are:Common SILICA FUME, white carbon, refractory fibre, organic gel, water.A kind of preparation method of nano-thermal-insulating plate, includes the following steps successively:Prepare following raw material:Common SILICA FUME, white carbon, refractory fibre, organic gel, water;It 1st, will be spare after refractory fibre progress break process;2nd, it is spare that organic glue is made;3rd, minute is stirred after mixing broken refractory fibre, common SILICA FUME, white carbon, obtains mixture;4th, the nano-thermal-insulating plate of different size is made;5th, organic glue is sprayed onto nano-thermal-insulating plate outer surface;6th, it is dried;7th, cooling packing.

Description

A kind of preparation method of nano heat insulating material and nano-thermal-insulating plate
Technical field
The present invention relates to the high temperature field of the industrial trades such as metallurgy, building materials, chemical industry, thermoelectricity, specifically a kind of high temperature resistants Heat-insulating material and preparation method thereof.
Background technology
High performance heat-insulating material has great importance for the energy-saving of industrial circle, particularly metallurgical, The high temperatures such as building materials, chemical industry, thermoelectricity (500~1000 DEG C) highly energy-consuming field.High performance adiabatic guarantor is used in high temperature field Adiabator will effectively improve energy utilization rate, but this thermal insulation material should also other than it must have ultralow thermal conductivity factor This has the stability being used for a long time under certain mechanical strength and high temperature and relatively low cost.It is kept the temperature used at present Material is not poor-performing, is exactly that cost is higher, can not meet the industrial requirement in a large amount of high temperature field.
SILICA FUME is the SiO generated in smelting ferrosilicon or industrial silicon2With the dioxygen oxidation in Si gases and air And the ultra-fine siliceous powder body material of one kind for condensing and being formed.SILICA FUME average grain diameter is 0.15-0.20 μm, and specific surface area is 15000-20000m2/kg.Its main component be silica, the general 80-92% of content, impurity component have sodium oxide molybdena, oxidation Calcium, magnesia, iron oxide, aluminium oxide and activated carbon etc..Since silica belongs to unformed substance in SILICA FUME, activity is high, Tiny, the large specific surface area of grain, has excellent physicochemical property, is considered as a kind of trade waste in the past, it now is possible to extensively The key areas such as the concrete used in special engineering, refractory material, cement are applied, but due to Market Reasons, application amount has Limit, and in adiabatic heat-insulation field, also very big utilization space, and comprehensive cost is relatively low.
Invention content
The purpose of the present invention is overcoming the shortcomings of above-mentioned background technology, a kind of nano heat insulating material and its preparation side are provided Method, the material should have the characteristics that thermal stability is good under high temperature resistant, high temperature state, thermal conductivity is low and at low cost;It is provided Preparation method should draw materials it is convenient, simple for process, prepare it is convenient.
Technical solution provided by the invention is:A kind of nano heat insulating material, included raw material and parts by weight are:Commonly SILICA FUME 75~85, white carbon 0~20, refractory fibre 10~20, organic gel 0.5~0.8, water 1.5~2.5.
The refractory fibre is preferably one kind in alumina silicate fibre, polycrystalline alumina fiber or polycrystalline mullite fibre It is or several.
The organic gel is preferably acetate ethylene copolymer adhesive DA102H.
The white carbon is preferably aerosil.
A kind of preparation method of nano-thermal-insulating plate, includes the following steps successively:
(1) prepare the raw material of following parts by weight:Common SILICA FUME 75~85, white carbon 0~20, refractory fibre 10~20, Organic gel 0.5~0.8, water 1.5~2.5;
It (2) will be spare after refractory fibre progress break process;
(3) that the mixing of organic gel and water is made organic glue is spare;
(4) it is stirred 20~30 minutes after mixing broken refractory fibre, common SILICA FUME, white carbon, obtains mixture;
(5) mixture obtained is put into briquetting in mold, the nano-thermal-insulating plate of different size is made;
(6) organic glue is sprayed onto nano-thermal-insulating plate outer surface;
(7) it is dried at a temperature of 70~90 DEG C;
(8) cooling packing.
The refractory fibre is preferably one kind in alumina silicate fibre, polycrystalline alumina fiber or polycrystalline mullite fibre It is or several.
The organic gel is preferably acetate ethylene copolymer adhesive DA102H.
The white carbon is preferably aerosil.
The density of the nano-thermal-insulating plate is 350~650kg/m3, refractoriness is 1540 DEG C, cold crushing strength 1.2 ~1.4MPa, linear shrinkage ratio 1.1% (1000 DEG C), thermal conductivity factor for 0.02~0.029W/m ﹒ K (600 DEG C), 0.021~ 0.04W/m ﹒ K (800 DEG C), 0.023~0.048W/m ﹒ K (1000 DEG C).
The beneficial effects of the invention are as follows:The heat preservation principle of nano heat insulating material belongs to nanoaperture mechanism, has beyond normal Broken thermal energy power with 2-6 times of Superstrong heat-preserving of traditional material.At 500 DEG C or more, temperature is higher, and nano heat insulating material is than routine Heat insulation and preservation effect will be higher by 3~5 times.Its nanoscale void network structure and thermal boundary ingredient have not only prevented convection current heat transfer, and And the solid-state pyroconductivity and high temperature heat radiation of material are significantly reduced, adiabatic layer thickness can be greatly decreased, can be used for a long time Temperature is 600~1000 DEG C.Conventional 30~60mm of insulation product is equivalent to using the 10MM thickness materials, you can improves equipment or pipe Effective displacement volume in road can reduce a large amount of heat loss again.Since the main material of the nano heat insulating material of the present invention is secondary to smelt Product SILICA FUME, made by nano-thermal-insulating plate it is at low cost, thermal conductivity is low, thermal stability is good, high temperature field especially has Very big advantage.Therefore it improving heat energy efficiency, realizing that the fields such as energy-saving, energy-conserving product utilization have greatly Application value.
Specific embodiment
It elaborates with reference to embodiment to the present invention, purpose, which is only that, is best understood from present disclosure. Therefore, the cited case is not intended to limit protection scope of the present invention.
Embodiment 1
After the alumina silicate fibre break process of 16.7 parts by weight, stirred after being mixed with the common SILICA FUME of 83.3 parts by weight Mix, briquette forming in injection mold, is made nano-thermal-insulating plate after stirring 20~30 minutes, long generous size for 180 × 200 × 60mm;By the acetate ethylene copolymer adhesive DA102H of 0.5 parts by weight and the water concocting of 1.5 parts by weight into glue;By glue Nano-thermal-insulating plate outer surface is sprayed to, and is packed after carrying out Drying and cooling at a temperature of 70 DEG C, nano-thermal-insulating plate A is made.
The density of nano-thermal-insulating plate A is 600kg/m3, cold crushing strength 1.4MPa, linear shrinkage ratio 1.1% (1000 DEG C), thermal conductivity factor is 0.029W/m ﹒ K (600 DEG C), 0.04W/m ﹒ K (800 DEG C), 0.048W/m ﹒ K (1000 DEG C).
It is used on the high temperature tertiary air pipeline of cement plant using nano-thermal-insulating plate provided in this embodiment, INSULATION DESIGN 100mm castable+60mm nano-thermal-insulating plate+10mm steel plates, in pipeline in the range of 900~1100 DEG C of hot blast temperature, pipeline appearance Face temperature is below 50 DEG C, and operational effect is good, it is ensured that operation steady in a long-term.
Embodiment 2
By the alumina silicate fibre of 11.5 parts by weight, 5 parts by weight polycrystalline mullite fibre break process, with 68.5 parts by weight Common SILICA FUME, 15 parts by weight aerosil mixing after be stirred, is pressed in injection mold after stirring 20~30 minutes Block shapes, and nano-thermal-insulating plate is made, and long generous size is 180 × 200 × 40mm;By the acetate ethylene copolymer of 0.5 parts by weight Adhesive DA102H and 1.5 parts by weight water concoctings are into glue;Glue is sprayed into nano-thermal-insulating plate outer surface, and in 90 DEG C of temperature It is packed after lower carry out Drying and cooling, nano-thermal-insulating plate B is made.
The density of nano-thermal-insulating plate B is 400kg/m3, cold crushing strength 1.2MPa, linear shrinkage ratio 1.1% (1000 DEG C), thermal conductivity factor is 0.022W/m ﹒ K (600 DEG C), 0.25W/m ﹒ K (800 DEG C), 0.028W/m ﹒ K (1000 DEG C).
Using nano-thermal-insulating plate provided in this embodiment on the high-temp waste gas pipeline of cement plant AQC waste heat boilers, by original Common calcium silicate board+10mm steel plates+200mm the rock wools of INSULATION DESIGN 100mm castables+50mm, are changed to 100mm castables+40mm Nano-thermal-insulating plate+10mm steel plates, for the temperature in exhaust piping in the range of 400~600 DEG C, exhaust piping hull-skin temperature is low In 50 DEG C, heat insulation effect is good, increases dischargeable capacity, and comprehensive cost is relatively low.

Claims (2)

1. a kind of preparation method of nano heat insulating material is carried out according to following steps:
After the alumina silicate fibre break process of 16.7 parts by weight, stir, stir after being mixed with the common SILICA FUME of 83.3 parts by weight Briquette forming in mold is injected after mixing 20~30 minutes, nano-thermal-insulating plate is made, long generous size is 180 × 200 × 60mm;It will The acetate ethylene copolymer adhesive DA102H of 0.5 parts by weight and the water concocting of 1.5 parts by weight are into glue;Glue is sprayed to and is received Rice heat-insulating shield outer surface, and packed after carrying out Drying and cooling at a temperature of 70 DEG C, nano-thermal-insulating plate A is made.
2. a kind of preparation method of nano heat insulating material is carried out according to following steps:
It is common with 68.5 parts by weight by the alumina silicate fibre of 11.5 parts by weight, 5 parts by weight polycrystalline mullite fibre break process SILICA FUME, 15 parts by weight aerosil mixing after be stirred, stirring 20~30 minutes after injection mold in briquetting into Shape, is made nano-thermal-insulating plate, and long generous size is 180 × 200 × 40mm;By the acetate ethylene copolymer gluing of 0.5 parts by weight Agent DA102H and 1.5 parts by weight water concoctings are into glue;Glue is sprayed into nano-thermal-insulating plate outer surface, and at a temperature of 90 DEG C into It is packed after row Drying and cooling, nano-thermal-insulating plate B is made.
CN201511010101.8A 2015-12-28 2015-12-28 A kind of preparation method of nano heat insulating material and nano-thermal-insulating plate Active CN105541313B (en)

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CN105972388B (en) * 2016-06-25 2019-01-01 常州腾拓机械设备有限公司 A kind of nanometer micropore HEAT-INSULATING PLATE PRODUCTION LINE
CN107253863B (en) * 2017-07-26 2020-06-19 中钢集团洛阳耐火材料研究院有限公司 Light heat-insulating material containing silica micropowder
CN107512917A (en) * 2017-08-24 2017-12-26 浙江科屹耐火材料有限公司 A kind of flame-retardant fibre board
CN108298995B (en) * 2018-01-29 2020-12-08 偃师市三合绝热科技有限公司 Low-dimensional SiO2 high-strength light-weight heat-insulating material and preparation method thereof
CN111732392A (en) * 2020-07-05 2020-10-02 郑州瑞泰耐火科技有限公司 High-strength nano plate and preparation method thereof
CN111662089A (en) * 2020-07-05 2020-09-15 郑州瑞泰耐火科技有限公司 High-temperature-resistant self-sintered nano plate and preparation method thereof
CN112266215A (en) * 2020-10-30 2021-01-26 深圳市鑫富达电器有限公司 Heat insulation material composition, heat insulation ring, preparation method of heat insulation ring and cooking appliance
CN112679140A (en) * 2020-12-18 2021-04-20 江苏山由帝奥节能新材股份有限公司 Nano modified glass fiber composite core material and preparation method thereof

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CN101671157B (en) * 2009-09-22 2012-09-05 中国人民解放军海军工程大学 High-efficiency insulating material used for high-temperature pipeline and preparation method thereof
CN103848591A (en) * 2012-12-05 2014-06-11 佛山市顺德区恒铕材料科技有限公司 Chopped inorganic fiber-reinforced thermal insulation plate
CN105084910A (en) * 2014-05-07 2015-11-25 天津固特节能环保科技有限公司 High-temperature-resistant low-shrinking-percentage nano-scale microporous heat insulating material for steel ladle and preparation method therefor

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