CN105523386B - Inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device - Google Patents
Inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device Download PDFInfo
- Publication number
- CN105523386B CN105523386B CN201610047436.5A CN201610047436A CN105523386B CN 105523386 B CN105523386 B CN 105523386B CN 201610047436 A CN201610047436 A CN 201610047436A CN 105523386 B CN105523386 B CN 105523386B
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- China
- Prior art keywords
- belt
- plate
- expanded perlite
- cylinder
- inorganic fire
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
Abstract
The invention belongs to the technical fields of inorganic fire expanded perlite thermal-nsulation plate production, the present invention is low in order to solve existing equipment production efficiency, the problems such as cannot achieve the continuous packaging production of inorganic fire expanded perlite thermal-nsulation plate, provide a kind of inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device, go out plate belt including curing kilns, arrange belt, palletizing machine, export belt, speed belt and control cabinet, it arranges belt and exports the lower section that belt is set to palletizing machine, curing kilns go out plate belt and dock with belt is arranged, and curing kilns go out plate belt and are equal with the height and width for arranging belt, the speed belt is docked with output belt.The present invention substitutes artificial automatic arranging lamination using mechanical, insulation board is come out final finishing, lamination, transmission process from curing kilns and is controlled using PLC, and whole flow process full-automation operation ensure that production line high efficient and reliable is run, production efficiency is improved, ensure that insulation board quality.
Description
Technical field
The invention belongs to the technical fields of inorganic fire expanded perlite thermal-nsulation plate production, and in particular to a kind of inorganic fire
Expanded perlite thermal-nsulation plate automatic plate superposing device.
Background technique
Inorganic fire expanded perlite thermal-nsulation plate is to add the auxiliary materials such as curing agent through stirring by main raw material(s) of expanded perlite
Mix the rectangular plate of compression moulding.The insulation board suppressed in the past is spontaneously dried or is heated at high temperature after solidification reaches packing instructions,
Mostly be by manually insulation board is removed stack into 6 piece one pile after be packaged, production efficiency is low, and easily knocks in the handling process
It touches, influences insulation board quality.And since expanded perlite thermal-nsulation plate automatic production process without supporting plate the characteristics of conveying, because
This more existing palletizing machine for segment palletizing, the crawl that cannot be used in expanded perlite thermal-nsulation plate stack.Its reason
Be expanded perlite thermal-nsulation plate be four piece of one row from continuous curing kilns by belt feeder conveying come, there is no supporting plate below,
It needs to grab directly from belt feeder to stack.And be band supporting plate under building block for the palletizing machine of segment palletizing, it is sling together with supporting plate
It stacks.And stacking for insulation board is only a part for producing line procedures, the plate pile folded will also be transported to following plastic packaging
Packaging process, therefore existing some palletizing machines, also can not meet the requirement of production line follow-up producing process.
Summary of the invention
The present invention is low in order to solve existing equipment production efficiency, cannot achieve inorganic fire expanded perlite thermal-nsulation plate
The production of continuous packaging, and the problem of easily collide in the handling process, influence insulation board quality, provide a kind of inorganic fire
Expanded perlite thermal-nsulation plate automatic plate superposing device.
The present invention adopts the following technical scheme that：
A kind of inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device, including curing kilns go out plate belt, arrange belt,
Palletizing machine, output belt, speed belt and control cabinet arrange belt and export the lower section that belt is set to palletizing machine, and curing kilns go out
Plate belt is docked with arrangement belt and curing kilns go out the height of plate belt and arrangement belt and width is equal, the speed change skin
Band is docked with output belt.
The end for arranging belt is equipped with to penetrating switch detector and pneumatic adjustable end stop.
The palletizing machine includes outline border rack, movement mechanism and catching robot, and movement mechanism is installed in outline border rack,
Catching robot is connect with movement mechanism, and output belt is set to immediately below catching robot；
The movement mechanism includes interior hanger, lifting cylinder and flat-removing air cyclinder, and interior hanger frame is in outline border rack
Guide rail in, the cylinder body of lifting cylinder is vertically installed on outline border frame top, catching robot be set to below interior hanger and with
The piston rod of lifting cylinder connects, and the cylinder body of flat-removing air cyclinder is horizontally installed on the side frame of outline border rack, the piston of flat-removing air cyclinder
Bar is connect with the side of interior hanger.
The catching robot includes that gripper frame, crawl cylinder, shaft and handgrip arm, two shafts are parallelly mounted to
On gripper frame, several handgrip arms are symmetrically installed in two shafts, if handgrip arm be on the outside of fold-line-shaped including two groups handgrip arm and
The intermediate handgrip arm of group is done, handgrip arm top is driven by crawl cylinder on the outside of two groups opens and closes.
The gripper frame is rectangle steel construction, and both ends of the shaft is fixed on gripper frame by bearing block, gripper frame top
Both ends are respectively welded with one piece of ring flange for connecting with lifting cylinder.
The outside handgrip arm be it is long-armed, top be drilled with for crawl cylinder piston rod pin joint pin hole, intermediate handgrip
Arm is galianconism, is drilled with axis hole on four handgrip arms, and shaft hole diameter is identical as spindle outer diameter, and spacing is covered in shaft handgrip arm as required
It goes up and welds, handgrip arm lower end inside is welded with clamping plate, is equipped with soft gasket on clamping plate.
The crawl cylinder compressed air-driven is arranged two altogether, is respectively arranged in the upper end of two outside handgrip arms.
The present invention has the advantages that：
1, novel.The present invention substitutes artificial automatic arranging lamination using mechanical, can be realized to curing kilns output
Insulation board carry out arrangement alignment, in extremely rapid succession crawl stack, be stacked to after the regulation number of plies continuously output and to plate pile up conveying speed
Degree is adjusted, and is met subsequent packages procedure calls, is realized the automated production of lamination process.Solves inorganic fire expanded pearlite
Rock insulation board production board stacks problem automatically, and the technology for having filled up the automatic lamination of inorganic fire expanded perlite thermal-nsulation plate is empty
It is white.
2, technical measures consider comprehensive.Insulation board is come out final finishing, lamination, transmission process from curing kilns and is controlled using PLC
, whole flow process full-automation operation, ensure that production line high efficient and reliable run, improve production efficiency, ensure that insulation board quality.
3, economic benefit is especially pronounced.Insulation board arrangement, lamination, transport are not necessarily to manpower transport using full-automatic machinery
Compared with the traditional mode of production mode of same size, two production lines can save 60 people of labour or more, therefore can substantially reduce
Production cost, economic benefit are very significant.
4, it is improved using machine automatization folded fortune insulation board to the loss of colliding with of insulation board when can avoid artificial handling
Insulation board quality, reduces economic loss.With 7000 square metres of daily output, breakage rate one thousandth meter can reduce loss 7 daily
Square metre, it is worth 350 yuan.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the main view for arranging belt；
Fig. 3 is the A-A sectional view of Fig. 2；
Fig. 4 is lamination motion structure schematic diagram；
Fig. 5 is the B-B sectional view of Fig. 4；
Fig. 6 is the structural schematic diagram of catching robot；
Fig. 7 is the C-C sectional view of Fig. 6；
Fig. 8 is gripper frame and shaft main view；
Fig. 9 is gripper frame and shaft top view；
Figure 10 is the D-D sectional view of Fig. 9；
Figure 11 is outside handgrip arm schematic diagram；
Figure 12 is intermediate handgrip arm schematic diagram；
In figure：1- curing kilns go out plate belt, 2- arranges belt, 3- palletizing machine, 4- output belt, 5- speed belt, 6- control
Cabinet processed, 7- bracket upright post, 8- bracket end carriage, 9- plate belt, 10- detector, 11- baffle, 17- outline border rack, 18- inward turning are hung
Frame, 19- guide rail, 20- lifting cylinder, 21- flat-removing air cyclinder, 22- catching robot；
31- gripper frame, 32- shaft, handgrip arm on the outside of 33-, handgrip arm among 34-, 35- grab cylinder, the soft pad of 36-
Piece, 39- ring flange, 40- bearing block, 41- arm body, 42- clamping plate, 43- axis hole, 44- pin hole, 46- lifting cylinder, 47- piston rod.
Specific embodiment
In conjunction with attached drawing, specific embodiments of the present invention will be further explained：
One, inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device as shown in Figure 1, including curing kilns go out plate belt
1, belt 2, palletizing machine 3, output belt 4, speed belt 5 and control cabinet 6 are arranged, belt 2 is arranged and output belt 4 is set to lamination
The lower section of machine 3, curing kilns go out plate belt 1 with arrange belt 2 dock and curing kilns go out plate belt 1 with arrangement belt 2 height and
Width is equal, and the speed belt 5 is docked with output belt 4.
One）Arrange belt
It arranges belt and uses plate rubber conveyer belt, belt width is identical with insulation board curing kilns output belt.Conveyer belt
It is mounted on shape steel bracket（Bracket upright post and bracket end carriage）On, belt height is also identical with insulation board curing kilns output belt.It is defeated
Send with front end take over from curing kilns output come insulation board terminad conveying, conveying end of tape be equipped with to penetrate switch detector and
Pneumatic elevation baffle, it is consistent for arranging insulation board not concordant on conveyer belt；Conveyer belt is driven using speed regulating motor, is passed through
The conveying and arrangement of process control completion insulation board.Attached drawing 2,3 is shown in signal.
Two) palletizing machine
Palletizing machine is the core equipment of package unit, is made of outline border rack, catching robot and movement mechanism.
Outline border rack is welded with fashioned iron, is a Cubic frame, is equipped with catching robot and movement mechanism thereon,
The outer dimension of outline border rack is determined according to the insulation board block number of crawl and the number of plies stacked.
Catching robot is pneumatic device, as shown in Figure 6,7, by gripper frame, crawl cylinder, shaft, handgrip arm, soft pad
Piece composition.Handgrip quantity is depending on the insulation board block number once conveyed, and generally four.Handgrip arm is mounted on gripper frame shaft
On, handgrip arm is driven by crawl cylinder and is opened and closed around axis.To guarantee to stablize in crawl, and avoid insulation board damaged, in handgrip arm
Soft gasket is installed on the inside of the intermediate plate of lower end.Catching robot is connected by the lifting cylinder piston rod of ring flange and movement mechanism
It connects.The gripper frame is rectangle steel construction, and both ends of the shaft is fixed on gripper frame by bearing block, and gripper frame both upper ends thereof is each
It is welded with one piece of ring flange for connecting with lifting cylinder, as shown in Figure 8,9, 10.The outside handgrip arm is long-armed, top brill
Have for the pin hole with crawl cylinder piston rod pin joint, intermediate handgrip arm is galianconism, axis hole is drilled on four handgrip arms, in axis hole
Diameter is identical as spindle outer diameter, and spacing is covered in shaft and welded handgrip arm as required, and handgrip arm lower end inside is welded with clamping plate, clamping plate
On soft gasket is installed, as shown in Figure 11,12.Two are arranged altogether, installs respectively for the crawl cylinder compressed air-driven
In the upper end of two outside handgrip arms.
Movement mechanism is pneumatic device, is made of interior hanger, flat-removing air cyclinder, guide rail, lifting cylinder.Interior hanger bracket
In on the guide rail of outline border rack, lifting cylinder is then mounted on interior hanger.Catching robot is installed in lifting cylinder lower part, is used for
Catching robot is driven to be vertically moved.Flat-removing air cyclinder is mounted on interior hanger side, for pushing interior hanger and manipulator
It moves horizontally along guide rail.Fig. 4,5 are shown in signal.
Palletizing machine is spaced according to set time by process control, grabs the heat preservation arranged on belt by catching robot
Plate overlays on output belt, and completes stacking for specified quantity.
Three）Export belt
It exports belt and uses plate rubber conveyer belt, driven using speed regulating motor.It is folded by process control in palletizing machine
After the insulation board of specified quantity, insulation board plate pile is sent on speed belt.
Four）Speed belt
Speed belt is net belt type belt conveyer, is driven using speed regulating motor.Its function is to accept output belt output
Plate pile, send to packaging plastic-envelop machine entrance.Its speed of service is different with output belt, matches with the package speed of plastic packaging machine.
Therefore the length of speed belt will be calculated according to ejecting plate speed and be determined.
Five）Control cabinet
Control cabinet uses PLC（Programmable logic controller (PLC)）Process control is carried out to each component actuation of stack plate device.Make to protect
The input of warm plate, the time for each node arrangement, grab, stack, exporting and movement are carried out automatically by the program of setting.
Two, application method
By the time requirement of each component actuation, parameters are set on control cabinet panel, be powered starting stack plate device.
Curing kilns go out plate belt and four pieces of insulation boards are transported on arrangement belt, arrange belt and pick up insulation board, are transported to
Insulation board is blocked by baffle when strap end, arranges four pieces of insulation boards concordant.When detector detects four pieces of insulation boards all
After in place, belt motor is out of service, and baffle is fallen.Run at this time top catching robot be connected to after signal under fall on
Position, crawl cylinder elongation, handgrip share promptly insulation board.Movement mechanism is horizontal after driving catching robot to move up to a high position
It translates backward, marches to above output belt and stop, and run down according to lamination number to specified altitude assignment, grab cylinder and receive
Contracting unclamps handgrip and stacks insulation board in a pile.Then horizontal direction after movement mechanism drives catching robot to run up to a high position
Before be moved to arrange belt above, waiting signal carry out subsequent operation.Then grasping movement is repeated, the lamination number of plies of setting is reached
Until, generally stack six layers.
After lamination number reaches preset quantity, the plate folded pile is sent to speed belt according to signal by output belt
On, speed belt is run immediately, and insulation board pile is sent to plastic packaging machine entrance and is packed.
The present invention is specific to expanded perlite thermal-nsulation plate self property and production technology characteristic and researches and develops, Neng Goushi
Now to the insulation board of curing kilns output carry out arrangement alignment, in extremely rapid succession crawl stack, be stacked to after the regulation number of plies it is continuous defeated
It adjusts out and to plate pile conveying speed, meets subsequent packages procedure calls.To instead of artificial, realize lamination process completely
Automated production.Production efficiency is substantially increased, production cost is reduced.In turn avoid the damage of colliding with that manual handling easily causes
It is bad, it ensure that insulation board quality.
Claims (4)
1. a kind of inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device, it is characterised in that：Go out plate belt including curing kilns
(1), arrange belt (2), palletizing machine (3), output belt (4), speed belt (5) and control cabinet (6), arrangement belt (2) with it is defeated
Belt (4) is set to the lower section of palletizing machine (3) out, and curing kilns go out plate belt (1) and dock and curing kilns ejecting plate with arrangement belt (2)
Belt (1) is equal with the height and width for arranging belt (2), and the speed belt (5) is docked with output belt (4)；
The palletizing machine (3) includes outline border rack (17), movement mechanism and catching robot (22), and movement mechanism is installed on outline border
In rack (17), catching robot (22) is connect with movement mechanism, and output belt (4) is set to immediately below catching robot (22)；
The movement mechanism includes interior hanger (18), lifting cylinder (20) and flat-removing air cyclinder (21), interior hanger (18) frame
In in the guide rail (19) on outline border rack (17), the cylinder body of lifting cylinder (20) is vertically installed at the top of outline border rack (17), is grabbed
It takes manipulator (22) to be set to below interior hanger (18) and is connect with the piston rod of lifting cylinder (20), the cylinder of flat-removing air cyclinder (10)
Body is horizontally installed on the side frame of outline border rack (1), and the piston rod of flat-removing air cyclinder (21) is connect with the side of interior hanger (18)；
The catching robot (22) includes gripper frame (31), crawl cylinder (35), shaft (32) and handgrip arm, and two turn
Axis (32) is parallelly mounted on gripper frame (31), and several handgrip arms are symmetrically installed on two shafts (32), and handgrip arm is broken line
Handgrip arm (34) among handgrip arm (33) and several groups on the outside of shape including two groups, handgrip arm (33) top is by grabbing on the outside of two groups
Cylinder (35) drives folding, and crawl cylinder (35) is two-way crawl cylinder；
The outside handgrip arm (33) be it is long-armed, top is drilled with the pin hole (44) for being used for and grabbing cylinder (35) piston rod pin joint,
Intermediate handgrip arm (34) is galianconism, is drilled with axis hole (43) on four handgrip arms, and axis hole (43) internal diameter is identical as shaft (32) outer diameter,
Spacing is covered on shaft (32) and is welded handgrip arm as required, and handgrip arm lower end inside is welded with clamping plate (42), and clamping plate is pacified on (42)
Equipped with soft gasket (36).
2. inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device according to claim 1, it is characterised in that：It is described
The end for arranging belt (2) is equipped with to penetrating switch detector and pneumatic adjustable end stop.
3. inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device according to claim 2, it is characterised in that：It is described
Gripper frame (31) be rectangle steel construction, shaft (32) both ends are fixed on gripper frame (31) by bearing block (40), gripper frame
(31) both upper ends thereof be respectively welded with one piece for and lifting cylinder (20) connect ring flange (39).
4. inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device according to claim 3, it is characterised in that：It is described
It grabs cylinder (35) and uses compressed air-driven, two are arranged altogether, be respectively arranged in the upper end of two outside handgrip arms (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610047436.5A CN105523386B (en) | 2016-01-25 | 2016-01-25 | Inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610047436.5A CN105523386B (en) | 2016-01-25 | 2016-01-25 | Inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105523386A CN105523386A (en) | 2016-04-27 |
| CN105523386B true CN105523386B (en) | 2018-11-20 |
Family
ID=55765981
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610047436.5A Expired - Fee Related CN105523386B (en) | 2016-01-25 | 2016-01-25 | Inorganic fire expanded perlite thermal-nsulation plate automatic plate superposing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105523386B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107963460A (en) * | 2017-12-13 | 2018-04-27 | 温州泰昌铁塔制造有限公司 | A kind of Transmission Towers tower material arranges sorting equipment |
| CN110510423A (en) * | 2019-09-23 | 2019-11-29 | 福建省古猿人建材有限公司 | A kind of ecological brick Palletizer |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11148A (en) * | 1854-06-20 | mallory | ||
| CN201343310Y (en) * | 2009-01-20 | 2009-11-11 | 张铭勇 | Equipment for automatically piling and taking floorboards in staggered layers and floorboard splitting production line therewith |
| CN102358519B (en) * | 2011-07-09 | 2013-04-17 | 溧阳市正申饲料机械厂 | Stacking machine |
| CN104417777A (en) * | 2013-09-07 | 2015-03-18 | 张家港市贝尔机械有限公司 | Automatic packaging machine for packaging plastic pipes |
| CN205346352U (en) * | 2016-01-25 | 2016-06-29 | 山西安顺建材有限公司 | Automatic lamination device of inorganic fire prevention expanded perlite heated board |
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2016
- 2016-01-25 CN CN201610047436.5A patent/CN105523386B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN105523386A (en) | 2016-04-27 |
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Granted publication date: 20181120 Termination date: 20220125 |