A kind of circular composite continuous pumping rod operation machine
Technical field
The present invention relates to a kind of rountrip device of oil field coiled rod, more particularly to a kind of circular composite connects
Continuous pumping rod operation machine.
Background technology
At present, the use of sucker rod is mainly steel sucker rod on oil field, is mainly less than in steel sucker rod per root long degree
10 meters of fixed length sucker rods;There is minimal amount of steel continuous sucker rod.Fixed length steel sucker rod is removed using routine work equipment, speed
Degree is slow, labor strength is big, potential safety hazard is more, operating cost is high;Steel fixed length rod weight is big, is worked intolerant to burn into
When high energy consumption.Steel continuous sucker rod is removed using special equipment operation, and operating speed is fast, and labor strength is low, safety is hidden
Suffer from less, but steel continuous sucker rod weight is not big, corrosion-resistant;Steel continuous sucker rod implement technology is not bery ripe, compound
Material coiled rod is because material is different, physical dimension is different, requirement condition is different, it is impossible to using steel continuous sucker rod operation
Equipment actuating oil-pumping unit post;There are fewer companies developing bandlet type composite continuous sucker rod, but continuous lever product both at home and abroad
Immature, equipment is not suitable for circular composite continuous sucker rod yet and removes well operations;Circular composite continuous is promoted to take out
Beam hanger product, circular composite continuous pumping rod operation machine and related operation technique need to be researched and developed.
The content of the invention
The purpose of the present invention is aiming at drawbacks described above existing for prior art, there is provided a kind of circular composite continuous is taken out
Beam hanger working rig, suitable for circular carbon-fiber continuous rod post rise, lower operation, it is crisp to solve composite continuous sucker rod
Property it is big, be easily caught broken, easily press from both sides and split, accommodate power problem rambunctious.
A kind of circular composite continuous pumping rod operation machine that the present invention mentions, including transport vehicle, power drum, strut
System, support frame, diesel engine hydraulic station, rotation oil-lifting jar, skid platform, elastic oil cylinder, mobility framework, wellhead assembly are total
Into, hydraulic wireline winch, guide rod frame assembly, gantry crane, described power drum, skid platform be fixed on transport vehicle, diesel engine
Hydraulic station is arranged on skid platform, and the framework of support frame and power drum is fixed together, strut system one end and conduit
Frame assembly is hinged, and the other end is hinged with support frame;Hydraulic wireline winch is fixed on mobility framework top, the cylinder body of elastic oil cylinder
It is fixed on skid platform, the piston rod connection mobility framework of elastic oil cylinder, and mobility framework is provided with and moves left and right oil
Cylinder, mobility framework can front and rear and left and right movements in skid platform;Rotation oil-lifting jar cylinder body is hinged in mobility framework, and rotation rises oil
The piston rod of cylinder is hinged with the upper end of wellhead assembly assembly, and wellhead assembly assembly bottom is hinged with mobility framework;Before gantry crane
Both ends are hinged with wellhead assembly assembly afterwards, and jacket assembly rear and front end is hinged with wellhead assembly assembly, wellhead assembly assembly, leads
Bridge assembly and gantry crane are mobile around with mobility framework, realize the alignment with well head.
Above-mentioned power drum(2)Including rolling stand(2.1), transition gear(2.2), driving gear(2.3), console
(2.4), parameter display screen(2.5), roller(2.8), pressure sensor(2.10), main motor(2.11), brake(2.12), subtract
Fast machine(2.13), firm banking(2.14), floating mount(2.15), described firm banking(2.14)Top floating is installed
Base(2.15), transition gear(2.2), driving gear(2.3), console(2.4), parameter display screen(2.5), main motor
(2.11), brake(2.12)And reductor(2.13), and floating mount(2.15)With firm banking(2.14)Between be provided with pressure
Force snesor(2.10), in floating mount(2.15)On be fixed with rolling stand(2.1), rolling stand(2.1)On rolling is installed
Cylinder(2.8), described roller(2.8)Pass through transition gear(2.2)With driving gear(2.3)Engagement, described main motor
(2.11)Pass through brake(2.12)And reductor(2.13)Connect driving gear(2.3), so as to driving drum(2.8)In roller
Support(2.1)Upper rotation, and pass through pressure sensor(2.10)Measurement cylinder support(2.1)On coiled rod weight
Amount.
Above-mentioned roller(2.8)Middle part be installed on tier pole device(2.6), described tier pole device(2.6)Outer end be provided with
Go out lever system and velocity sensor(2.7), tier pole device(2.6)By the Chain conveyer between the axle in the middle part of roller and tier pole device drive shaft
Auxiliary driving, in roller(2.8)Coiled rod orderly proper alignment can be made during folding and unfolding bar, the roller clamping on velocity sensor connects
Continuous sucker rod simultaneously rotates with the disengaging of coiled rod.
Above-mentioned roller(2.8)External diameter on the outside of be provided with pressure roller(2.9), pressure roller pushes down coiled rod, prevents from continuously taking out
Beam hanger relaxes and irregular arrangement.
Above-mentioned strut system uses stretching structure, and one end is hinged with jacket assembly, and the other end is hinged with support frame,
The pulling force between length requirement and counteracting power drum and jacket assembly when can meet to align well head, keeps system stable.
Above-mentioned wellhead assembly assembly by revolve oil-lifting jar around bottom be hinged rotation rise or fell, realize wellhead assembly assembly and
The guide rod frame assembly and gantry crane being attached thereto erect or fallen, and realize coiled rod operation or transport.
Above-mentioned guide rod frame assembly can be moved all around, and can be rotated around going forward to be hinged with wellhead assembly, to be expert at
Car state not superelevation;The overall structure of guide rod frame assembly uses front wide and rear narrow horn structure, the directive wheel in guide rod frame assembly
It can be moved left and right with coiled rod along support shaft.
Above-mentioned gantry crane uses stretching structure, and gantry crane assembly is realized by the elevating ram in gantry crane
Lower flexible, after gantry crane is removed with hinge bearing pin before wellhead assembly assembly, gantry crane can be around with cutting with scissors after wellhead assembly assembly
Even bearing pin rotation, so as in driving states not superelevation.
The working rig that the present invention mentions does not set continuous lever injection device, passes through hydraulic pressure gantry crane, lifting hydraulic tongs and well
Oral fluid pressing tongs lifting composite continuous rod string to continuous knock-off joint is securable on power drum;Lift by crane hydraulic tongs
(13.1)With wellhead liquid pressing tongs(13.2)On be respectively equipped with grip block, described grip block is by clamping block(a2), brake pad
(a3)And supporting plate(a1)Composition, clamp block(a2)On pass through supporting plate(a1)Connect brake pad(a3), described clamping block
(a2)And supporting plate(a1)Manufactured by steel, brake pad(a3)Using resin and reinforcing fiber composite manufacturing.
The application method for the circular composite continuous pumping rod operation machine that the present invention mentions, comprises the following steps:
(1)Start diesel engine hydraulic station:Start diesel engine, hydraulic station is reached steady-working state;
(2)Working rig erects:By controlling elastic oil cylinder wellhead assembly assembly is moved out transport vehicle platform, ensure
Wellhead assembly assembly raising is without interference;Control rotation oil-lifting jar makes wellhead assembly assembly and the guide rod frame assembly being attached thereto and gantry
Loop wheel machine is erected and locked;
(3)Align well head:Well head is aligned by adjusting mobility framework around and moving left and right guide rod frame assembly;Control
Four legs support fluid cylinder on wellhead assembly assembly processed is adjusted and is supported on equipment chock block, and it is very heavy to screw out four leg support helix
Top;
(4)Connect strut:Strut movement fluid cylinder is controlled strut system is aligned in place during rotation gug mouth assembly of devices
And strut system stretched out, adjusted and lock;
(5)Lower beam work operations principle:Diesel engine hydraulic station output hydraulic pressure power drive power drum goes out lever system work,
So that composite continuous sucker rod is directed into well head by guide rod frame assembly, realized in the case where rod string conducts oneself with dignity pulling function
Composite continuous sucker rod lower beam operation, control power drum rotating speed can control lower beam speed;
(6)Play bar work operations principle:After the movement backward of guide rod frame assembly realizes that well head is stepped down completely, pass through wellhead assembly
Assembly(10)On wellhead liquid pressing tongs and gantry crane on lifting hydraulic tongs alternately clamp and unclamp composite continuous oil pumping
Roofbolt and hydraulic wireline winch raising and decentralization, realizing can reliable, step-by-step movement raising composite continuous rod string to long enough
Degree, composite continuous rod string joint is reliably fixed on power drum, jacket assembly is resetted and locks, and is controlled
Power drum, which rotates composite continuous rod string being coiled on power drum, has realized bar operation.
The beneficial effects of the invention are as follows:Before the power drum of the present invention can be in power drum framework using floating structure
After move, with will pass through pressure sensor measurement coiled rod post weight;Strut system uses stretching structure, can meet to align
The pulling force between length requirement and counteracting power drum and jacket during well head, keeps system stable;Mobility framework can be along sled
Assembling platform all around moves, and is easy to align with well head;Wellhead assembly assembly rises or fallen around bottom hinge rotation by revolving oil-lifting jar,
The guide rod frame assembly and gantry crane realized wellhead assembly assembly and be attached thereto erect or fallen, and realize coiled rod operation
Or transport;The grip block lifted by crane on hydraulic tongs and wellhead liquid pressing tongs is manufactured using composite, clamping composite continuous oil pumping
Do not damage that bar, chucking power are big, and hydraulic tongs clamp pressure is easy to adjust during bar;
The present invention be applied to circular carbon-fiber continuous rod post rise, lower operation, solve composite continuous sucker rod
Fragility is big, be easily caught broken, easily folder splits, accommodates power problem rambunctious;Also realize that well head is aligned, lower circular composite continuous is pumped
Bar, play circular composite continuous sucker rod function.
Brief description of the drawings
Accompanying drawing 1 is the circular composite continuous pumping rod operation machine driving states of the present invention;
Accompanying drawing 2 is the skid platform of the present invention and the top view of mobility framework
Accompanying drawing 3 is bar state under circular composite continuous pumping rod operation machine of the invention;
Accompanying drawing 4 is that the circular composite continuous pumping rod operation machine loop wheel machine of the present invention plays bar state;
Accompanying drawing 5 is the structural representation of power drum;
Accompanying drawing 6 is the structural representation of power drum bottom;
Accompanying drawing 7 is the structural representation of grip block;
Accompanying drawing 8 is the top view of grip block;
In upper figure:Transport vehicle 1, power drum 2, strut system 3, support frame 4, diesel engine hydraulic station 5, rotation oil-lifting jar 6,
Skid platform 7, elastic oil cylinder 8, mobility framework 9, wellhead assembly assembly 10, hydraulic wireline winch 11, guide rod frame assembly 12, gantry
Loop wheel machine 13, move left and right oil cylinder 14;Lift by crane hydraulic tongs 13.1 and wellhead liquid pressing tongs 13.2, coiled rod 15;Rolling stand
2.1st, transition gear 2.2, driving gear 2.3, console 2.4, parameter display screen 2.5, tier pole device 2.6, velocity sensor 2.7,
Roller 2.8, pressure roller 2.9, pressure sensor 2.10, main motor 2.11, brake 2.12, reductor 2.13, firm banking 2.14,
Floating mount 2.15;Supporting plate a1, clamping block a2, brake pad a3.
Embodiment
With reference to accompanying drawing 1-8, the invention will be further described:
A kind of circular composite continuous pumping rod operation machine that the present invention mentions, including transport vehicle 1, power drum 2, support
Lever system 3, support frame 4, diesel engine hydraulic station 5, rotation oil-lifting jar 6, skid platform 7, elastic oil cylinder 8, mobility framework 9,
Wellhead assembly assembly 10, hydraulic wireline winch 11, guide rod frame assembly 12, gantry crane 13, described power drum 2, skid platform 7 are solid
It is scheduled on transport vehicle 1, diesel engine hydraulic station 5 is arranged on skid platform 7, and support frame 4 and the framework of power drum 2 are fixed on
Together, the one end of strut system 3 is hinged with jacket assembly 12, and the other end is hinged with support frame 4;Hydraulic wireline winch 11 is fixed on shifting
The dynamic top of framework 9, the cylinder body of elastic oil cylinder 8 are fixed on skid platform 7, and the piston rod connection of elastic oil cylinder 8 moves
Dynamic framework 9, and mobility framework 9 is provided with and moves left and right oil cylinder 14, and mobility framework 9 can be front and rear and left and right in skid platform 7
It is mobile;The rotation cylinder body of oil-lifting jar 6 is hinged in mobility framework 9, and the upper end of the piston rod and wellhead assembly assembly 10 that revolve oil-lifting jar 6 is cut with scissors
Even, the bottom of wellhead assembly assembly 10 is hinged with mobility framework 9;The rear and front end of gantry crane 13 is hinged with wellhead assembly assembly 10,
The rear and front end of jacket assembly 12 is hinged with wellhead assembly assembly 10, wellhead assembly assembly 10, guide rod frame assembly 12 and straddle truck
Machine 13 is mobile around with mobility framework 9, realizes the alignment with well head.
Wherein, power drum 2 includes rolling stand 2.1, transition gear 2.2, driving gear 2.3, console 2.4, parameter
Display screen 2.5, roller 2.8, pressure sensor 2.10, main motor 2.11, brake 2.12, reductor 2.13, firm banking
2.14th, floating mount 2.15, the top of described firm banking 2.14 are provided with floating mount 2.15, transition gear 2.2, active
Gear 2.3, console 2.4, parameter display screen 2.5, main motor 2.11, brake 2.12 and reductor 2.13, and floating mount
Pressure sensor 2.10 is provided between 2.15 and firm banking 2.14, rolling stand 2.1 is fixed with floating mount 2.15, is rolled
Roller 2.8 is installed, described roller 2.8 is engaged by transition gear 2.2 with driving gear 2.3, described on tube stent 2.1
Main motor 2.11 connects driving gear 2.3 by brake 2.12 and reductor 2.13, so as to which driving drum 2.8 is in rolling stand
Rotated on 2.1, and pass through the weight of the coiled rod on the measurement cylinder support 2.1 of pressure sensor 2.10.
Diesel engine hydraulic station 5 provides power fluid force feed to power drum 2, and operating console control valve makes main revolution,
The bull gear drive that main motor is connected by reductor, driving gear, transition gear driving with roller, drives roller to rotate
Bar is put away sports equipment or put in realization;Liquid braking device can be braked according to instruction to roller;Pressure is provided between firm banking and floating mount
Force snesor, the pulling force or weight of coiled rod can be shown by parameter display screen;Tier pole device is driven by drum shaft and tier pole device
Chain conveyer auxiliary driving between moving axis, the orderly proper alignment of coiled rod can be made in roller folding and unfolding bar;The top of tier pole device
Provided with velocity sensor, rod motor power drum put bar it is initial when driving coiled rod extend out to well head;Power drum
When putting away sports equipment, the off-load of rod motor is unloaded to rotate or rises damping action, prevents coiled rod relaxation and is unfavorable for tier pole;Speed passes
Roller on sensor tightly clamps coiled rod and rotated with the disengaging of coiled rod, and velocity transducer output signal is extremely
Parameter display screen realizes the real-time display of coiled rod speed and length;Rolling stand secure support drum functions;Pressure roller is tight
Coiled rod is tightly suppressed, prevents coiled rod relaxation and irregular arrangement;Continuous lever deck can realize that continuous knock-off joint can
By being fixed on roller, power drum folding and unfolding coiled rod is realized.
In addition, the middle part of roller 2.8 is installed on tier pole device 2.6, the outer end of described tier pole device 2.6 is provided with out lever system
With velocity sensor 2.7, tier pole device 2.6 is being rolled by the Chain conveyer auxiliary driving between the axle in the middle part of roller and tier pole device drive shaft
Can make the orderly proper alignment of coiled rod during 2.8 folding and unfolding bar of cylinder, the roller clamping coiled rod on velocity sensor and with
The disengaging of coiled rod and rotate.
Pressure roller 2.9 is provided with the outside of the external diameter of above-mentioned roller 2.8, pressure roller pushes down coiled rod, prevents coiled rod
Relaxation and irregular arrangement.
Wherein, strut system 3 uses stretching structure, and one end is hinged with jacket assembly 12, and the other end is cut with scissors with support frame 4
Even, the pulling force between length requirement when can meet to align well head and counteracting power drum 2 and jacket assembly 12, system is kept
It is stable.
In addition, wellhead assembly assembly 10 rises or fallen around bottom hinge rotation by revolving oil-lifting jar 6, wellhead assembly assembly is realized
10 and the guide rod frame assembly 12 and gantry crane 13 that are attached thereto erect or fell, realize coiled rod operation or transport.
Guide rod frame assembly 12 can be moved all around, and can be rotated around going forward to be hinged with wellhead assembly 10, to drive a vehicle
State not superelevation;The overall structure of guide rod frame assembly 12 uses front wide and rear narrow horn structure, the guiding in guide rod frame assembly 12
Wheel can move left and right with coiled rod along support shaft.
The gantry crane 13 of the present invention uses stretching structure, and gantry crane assembly 13 passes through the elevating ram in gantry crane
Realize it is flexible up and down, after gantry crane 13 is removed with hinge bearing pin before wellhead assembly assembly 10, gantry crane 13 can around with well head
Hinge bearing pin rotates after assembly of devices 10, so as in driving states not superelevation.
The working rig that the present invention mentions does not set continuous lever injection device, by hydraulic pressure gantry crane 13, lifting hydraulic tongs and
Wellhead liquid pressing tongs lifting composite continuous rod string to continuous knock-off joint is securable on power drum 2;Lift by crane hydraulic tongs
13.1 and wellhead liquid pressing tongs 13.2 on be respectively equipped with grip block, described grip block is by clamping block a2, brake pad a3 and supporting plate
A1 is formed, and is manufactured on clamping block a2 by supporting plate a1 connection brake pads a3, described clamping block a2 and supporting plate a1 by steel,
Brake pad a3 uses resin and reinforcing fiber composite manufacturing, and it is big not damage bar, chucking power when clamping composite continuous sucker rod,
Hydraulic tongs clamp pressure is easy to adjust.
The application method for the circular composite continuous pumping rod operation machine that the present invention mentions, comprises the following steps:
(1)Start diesel engine hydraulic station:Start diesel engine, hydraulic station is reached steady-working state;
(2)Working rig erects:By controlling elastic oil cylinder 8 wellhead assembly assembly 10 is moved out transport vehicle platform,
Ensure the raising of wellhead assembly assembly 10 without interference;Control rotation oil-lifting jar 6 makes wellhead assembly assembly 10 and the guide rod frame being attached thereto
Assembly and gantry crane are erected and locked;
(3)Align well head:Well head is aligned by adjusting mobility framework 9 around and moving left and right guide rod frame assembly 12;
Four legs support fluid cylinder on control wellhead assembly assembly 10 is adjusted and is supported on equipment chock block, screws out four leg support helix thousand
Jin top;
(4)Connect strut:Strut movement fluid cylinder is controlled strut system 3 is aligned just during rotation gug mouth assembly of devices 10
Position simultaneously makes strut system 3 stretch out, adjust and lock;
(5)Lower beam work operations principle:The output hydraulic pressure power drive power drum 2 of diesel engine hydraulic station 5 goes out lever system work
Make so that composite continuous sucker rod is directed into well head by guide rod frame assembly 12, in rod string deadweight pulling function
Under realize composite continuous sucker rod lower beam operation, control power drum rotating speed can control lower beam speed;
(6)Play bar work operations principle:After the movement backward of guide rod frame assembly 12 realizes that well head is stepped down completely, filled by well head
Putting the lifting hydraulic tongs on wellhead liquid pressing tongs and gantry crane 13 on assembly 10, alternately clamping and release composite continuous are taken out
Beam hanger post and hydraulic wireline winch raising and decentralization, realization energy is reliable, step-by-step movement raising composite continuous rod string is to enough
Length, composite continuous rod string joint is reliably fixed on power drum 2, jacket assembly is resetted and locks,
Control power drum 2, which rotates composite continuous rod string being coiled on power drum, has realized bar operation.
The power drum 2 that the present invention mentions is with weight calculation, meter is long, speed is shown, tier pole, depression bar, rod function.
In addition, the working rig of the present invention recovers travel position:Remove coiled rod to finish, cycle screw jack, unload
Fall the rear pin shaft of jacket assembly 12, lay down bearing pin before gantry crane 13, withdraw four leg supporting cylinders, fix lifting hydraulic pressure
Pincers, lay down two lock pins among strut system 3, and control rotation oil-lifting jar 6 is put into what is withdrawn wellhead assembly assembly 10 and be attached thereto
Guide rod frame assembly 12 and gantry crane assembly 13, the top pin of strut system 3 and control strut movement liquid are laid down in withdrawal in good time
Cylinder mobile support lever system 3 prevents strut from interfering with jacket assembly 12, controls elastic oil cylinder 8 to move wellhead assembly assembly 10
It is dynamic to reset.
It is described above, only it is the part preferred embodiment of the present invention, any those skilled in the art may profit
Equivalent technical scheme is changed or is revised as with the technical scheme of above-mentioned elaboration.Therefore, the technology according to the present invention
Any simple modification or substitute equivalents that scheme is carried out, belong to the greatest extent the scope of protection of present invention.